to SN 3577, Z-34/22 IC

to SN 3577, Z-34/22 IC
Operator’s Manual
with Maintenance Information
Second Edition
Sixth Printing
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, call Genie Industries.
Contents
Page
Safety ........................................................................ 1
Controls ..................................................................... 6
Pre-operation Inspection ........................................... 8
Maintenance ............................................................. 10
Function Tests .......................................................... 13
Workplace Inspection ................................................ 19
Operating Instructions ............................................... 20
Decals ...................................................................... 24
Transport and Lifting Instructions .............................. 26
Specifications ........................................................... 29
Copyright © 1996 by Genie Industries
Contact us:
First Edition:
Internet: http://www.genielift.com
e-mail: techpub@genieind.com
Second Printing, November 1996
Second Edition: Sixth Printing, September 2002
"Genie" and "Z" are registered trademarks of
Genie Industries in the U.S.A. and many other
countries.
These machines comply with
ANSI/SIA 92.5-1992.
Printed on recycled paper
Printed in U.S.A.
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules before
going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey:
Manufacturer's instructions and safety
rules—safety and operator's manuals
and machine decals
employer's safety rules and worksite
regulations
applicable governmental regulations
You are properly trained to safely operate the
machine.
Part No. 43655
Genie Z-34/22 IC
1
Operator's Manual
Second Edition • Sixth Printing
SAFETY RULES
Electrocution Hazards
Tip-over Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Occupants and equipment shall not exceed the
maximum platform capacity.
Maximum platform capacity
500 lbs
227 kg
Maximum occupants
2
Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.
Voltage
Phase to Phase
Minimum Safe
Approach Distance
Feet
Meters
0 to 300V
Avoid Contact
300V to 50KV
10
3.05
50KV to 200KV
15
4.60
200KV to 350KV
20
6.10
350KV to 500KV
25
7.62
500KV to 750KV
35
10.67
750KV to 1000KV
45
13.72
Allow for platform movement, electrical line sway
or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.
Do not raise or extend the boom unless the
machine is on a firm, level surface.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds in the platform only when the
machine is on a severe slope.
If the tilt alarm sounds:
Do not extend, rotate or raise the boom above
horizontal. Move the machine to a firm, level
surface before raising the platform. If the tilt alarm
sounds when the platform is raised, use extreme
caution to retract the boom and lower the platform.
Do not rotate the boom while lowering. Move the
machine to a firm, level surface before raising the
platform.
Do not alter or disable the limit switches.
Do not drive over 0.6 mph / 1 km/h with the primary
boom raised or extended or the secondary boom
raised.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for welding.
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Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
SAFETY RULES
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.
Do not place or attach overhanging loads to any
part of this machine.
Do not place ladders or scaffolds in the platform or
against any part of this machine.
Use extreme care and slow speeds while driving
the machine in stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.
Do not drive the machine on or near uneven terrain,
unstable surfaces or other hazardous conditions
with the boom raised or extended.
Do not use the machine on a moving or mobile
surface or vehicle.
Do not modify or alter an aerial work platform.
Mounting attachments for holding tools or other
materials onto the platform, toeboards or guard rail
system can increase the weight in the platform and
the surface area of the platform or the load.
Do not push off or pull
toward any object outside
of the platform.
Be sure all tires are in good condition and the lug
nuts are properly tightened.
Maximum allowable
side force - ANSI & CSA
150 lbs / 667 N
Do not push the machine or other objects with the
boom.
Do not use the machine as a crane.
Do not contact adjacent structures with the boom.
Maximum allowable
manual force - CE
90 lbs / 400 N
Do not tie the boom or platform to adjacent
structures.
Do not place loads outside the platform perimeter.
Do not alter or disable machine components that in
any way affect safety and stability.
Do not replace items critical to machine stability
with items of different weight or specification.
Part No. 43655
Genie Z-34/22 IC
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Operator's Manual
Second Edition • Sixth Printing
SAFETY RULES
Check work area for overhead obstructions or other
possible hazards.
Fall Hazards
Occupants must wear a
safety belt or harness and
comply with applicable
governmental regulations.
Attach the lanyard to the
anchor provided in the
platform.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.
Be aware of crushing hazards when grasping the
platform guard rail.
It is recommended that operators wear an approved
hard hat when operating the machine.
Observe and use color-coded direction arrows on
the platform controls and drive chassis for drive
and steer functions.
Do not climb down from the platform when raised.
Do not lower the boom unless the area below is
clear of personnel and obstructions.
Keep the platform floor clear of debris.
Lower the platform entry mid-rail or close the entry
gate before operating.
Collision Hazards
Be aware of limited sight
distance and blind spots
when driving or operating.
Be aware of the boom position when rotating the
turntable.
The machine must be on a level surface or secured
before releasing the brakes.
Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.
Do not operate a boom in the path of any crane
unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a
machine.
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Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
SAFETY RULES
Component Damage Hazard
Bodily Injury Hazard
Do not use any battery or charger greater than 12V
to jump-start the engine.
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Do not use the machine as a ground for welding.
Machines with hydraulic shutoff valves: Be sure the
hydraulic shutoff valves (located by the pump under
the engine side cover) are open before starting the
engine.
Always operate the machine in a well-ventilated
area to avoid carbon monoxide poisoning.
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Explosion and Fire Hazards
Do not start the engine if you smell or detect liquid
petroleum gas (LPG), gasoline, diesel fuel or other
explosive substances.
Do not refuel the machine with the engine running.
Refuel the machine and charge the battery only in
an open, well-ventilated area away from sparks,
flames and lighted tobacco.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of
the machine and test all functions before each
work shift. Immediately tag and remove from
service a damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate service
manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities
manuals are complete, legible and in the storage
container located on the platform.
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
Part No. 43655
Genie Z-34/22 IC
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Operator's Manual
Second Edition • Sixth Printing
Controls
Platform Control Panel
1 Drive enable switch
2 Drive enable indicator light
3 Auxiliary power switch
4 Platform level switch
5 Horn button
6 Primary boom extend/retract
switch
7 Red Emergency Stop button
8 Not used
9 Battery charge indicator
(option)
6
10 Proportional control handle for
drive function and thumb
rocker for steer function
14 Engine start switch
11 Drive speed select switch
16 Boom function speed
controller
12 Gasoline/LPG models:
Choke switch
Diesel models:
Glow plug switch (option)
13 Engine idle (rpm) select
switch
· Rabbit & foot switch: foot
switch activated high idle
· Turtle: low idle
· Rabbit: high idle
Genie Z-34/22 IC
15 Gasoline/LPG models:
Gasoline/LPG select switch
17 Jib boom up/down switch
18 Secondary boom up/down
switch
19 Primary boom up/down
switch
20 Turntable rotate switch
22 Platform rotate switch
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
CONTROLS
Ground Control Panel
1
2
3
4
5
6
7
8
9
10
11
Turntable rotate switch
Platform rotate switch
Primary boom up/down switch
Platform level switch
Primary boom extend/retract switch
10A breaker for engine electrical circuits
10A breaker for control electrical circuits
Auxiliary power switch
Gasoline/LPG models: Water temperature
gauge
Diesel models: Oil temperature gauge
Travel alarm (option)
Oil pressure gauge
Part No. 43655
12
13
14
15
16
17
18
19
20
21
22
Key switch for platform/off/ground selection
Voltage gauge
Red Emergency Stop button
not used
Hour meter
Gasoline/LPG models: Choke switch
Diesel models: Glow plug switch (option)
Function enable switch
Engine start switch
Gasoline/LPG models: Fuel select switch
Jib boom up/down switch
Primary boom extend/retract switch
Genie Z-34/22 IC
7
Operator's Manual
Second Edition • Sixth Printing
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation nspection and routine maintenance.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Know and understand the pre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.
The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items
specified in this manual may be performed by the
operator.
Refer to the list on the next page and check each
of the items and locations for modifications,
damage or loose or missing parts.
A damaged or modified machine must never be
used. If damage or any variation from factory
delivered condition is discovered, the machine
must be tagged and removed from service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.
8
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
PRE-OPERATION INSPECTION
Pre-operation Inspection
o Be sure that the operator's, safety and
responsibilities manuals are complete, legible
and in the storage container located on the
platform.
o Be sure that all decals are legible and in place.
See Decals section.
o Check for engine oil leaks and proper fluid
level. Add oil if needed. See Maintenance
section.
o Check for engine coolant leaks and proper fluid
level. Add coolant if needed. See Maintenance
section.
o Check for hydraulic oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
o Platform entry mid-rail/gate
o Beacon and alarms (if equipped)
Check entire machine for:
o Cracks in welds or structural components
o Dents or damage to machine
o Be sure that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened.
o After you complete your inspection, be sure that
all compartment covers are in place and
latched.
o Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See
Maintenance section.
o Check for proper tire pressure. Add air if
needed. See Maintenance section.
Check the following components or areas for
damage, modifications and improperly installed or
missing parts:
o Electrical components, wiring and electrical
cables
o Hydraulic power unit, reservoir, hoses,
fittings, cylinders and manifolds
o Generator, belts and related components
o Fuel and hydraulic tanks
o Drive and turntable motors and torque hubs
o Boom wear pads
o Tires and wheels
o Engine and related components
o Limit switches, alarms and horn
o Nuts, bolts and other fasteners
Part No. 43655
Genie Z-34/22 IC
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Operator's Manual
Second Edition • Sixth Printing
Maintenance
Check the Hydraulic Oil Level
Observe and Obey:
Only routine maintenance items specified in
this manual shall be performed by the operator.
Scheduled maintenance inspections shall be
completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.
Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in
oil level that might indicate the presence of
hydraulic system problems.
1 Be sure the boom is in the stowed position.
2 Visually inspect the site gauge located on the
side of the hydraulic tank.
Result: The hydraulic oil level should be within
the FULL and ADD marks on the hydraulic tank.
3 Add oil if necessary.
Hydraulic oil specifications
Maintenance Symbols Legend
Hydraulic oil type
The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.
Indicates that tools will be required to
perform this procedure.
Indicates that new parts will be
required to perform this procedure.
Refer to machine decal
Check the Engine Coolant Level
Maintaining the engine coolant at the proper level
is essential to engine service life. Improper coolant
level will affect the engine's cooling capability and
damage engine components. Daily checks will
allow the inspector to identify changes in coolant
level that might indicate cooling system problems.
1 Check the fluid level in the coolant recovery
tank.
Result: The fluid level should be in the NORMAL
range.
2 Add fluid if necessary.
10
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
MAINTENANCE
Check the Engine Oil Level
Check the Batteries
Maintaining the proper engine oil level is essential
to good engine performance and service life.
Operating the machine with an improper oil level
can damage engine components.
Proper battery condition is essential to good engine
performance and operational safety. Improper fluid
levels or damaged cables and connections can
result in engine component damage and hazardous
conditions.
Check the oil level with the
engine off.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking
soda and water.
1 Check the oil level dipstick.
Result: The oil level should be at the FULL mark
on the dipstick.
2 Add oil if necessary.
1 Put on protective clothing and eye wear.
Kubota Engine DF-750
2 Be sure that the battery cable connections are
tight and free of corrosion.
Oil viscosity requirements
10W-30
Use oils meeting API classification SF (labeled SF/CC
or SF/CD) for improved wear protection.
Units ship with 10W-40 SG/CC
10W-30
Engine oil should have properties of API classification
CC/SE, CD/SE, CC/SF grades.
Units ship with 10W-40 SG/CC
Part No. 43655
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,
replenish with distilled water to the bottom of
the battery fill tube. Do not overfill.
Kubota Engine D-905 B-22
Oil viscosity requirements
3 Be sure that the battery hold-down bracket is
tight.
6 Install the vent caps.
Genie Z-34/22 IC
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Operator's Manual
Second Edition • Sixth Printing
MAINTENANCE
Check the Tire Pressure
Scheduled Maintenance
This procedure does not need
to be performed on machines
equipped with the foam-filled
tire option.
Bodily injury hazard. An overinflated tire can explode and may
cause death or serious injury.
Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
machine according to the procedures found in the
service manual for this machine.
Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.
Tip-over hazard. Do not use
temporary flat tire repair products.
To safeguard maximum stability, achieve
optimum machine handling and minimize tire
wear, it is essential to maintain proper pressure
in all air-filled tires.
1 Check each tire with an air pressure gauge and
add air as needed.
Tire specifications
Industrial tire
Rough terrain tire
12
2WD Models
4WD Models
9-14.5 LT
100 psi (6.89 bar)
10-16.5 NHS
45 psi (3.1 bar)
10-16.5 NHS
45 psi (3.1 bar)
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
Function Tests
Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Part No. 43655
Genie Z-34/22 IC
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Operator's Manual
Second Edition • Sixth Printing
FUNCTION TESTS
1 Select a test area that is firm, level and free of
obstruction.
At the Ground Controls
2 Turn the key switch to ground control.
3 Pull out the red Emergency Stop button to the
on position.
Result: The beacon (if equipped) should flash.
4 Start the engine. See Operating Instructions
section.
Test the Tilt Sensor
9 Pull out the platform red Emergency Stop button
to the on position. Turn the key switch to
platform control.
10 Open the ground control side turntable cover and
locate the tilt sensor.
11 Press down one side of the tilt
sensor.
Result: The alarm, located in
the platform, should sound.
Test the Emergency Stop
Test Auxiliary Controls
5 Push in the red Emergency Stop button to the
off position.
12 Turn the key switch to ground control and shut
the engine off.
Result: The engine should turn off and all
functions should not operate.
13 Pull out the red Emergency Stop button to the
on position.
6 Pull out the red Emergency Stop button to
the on position and restart the engine.
14 Simultaneously hold the auxiliary power switch
on and activate each boom function toggle
switch.
Test the Machine Functions
7 Do not hold the function enable switch to either
side. Attempt to activate each boom and
platform function toggle switch.
Result: All boom and platform functions should
not operate.
Note: To conserve battery power, test each
function through a partial cycle.
Result: All boom functions should operate.
8 Hold the function enable switch to either side
and activate each boom and platform function
toggle switch.
Result: All boom and platform functions should
operate through a full cycle. The descent alarm
(if equipped) should sound while the boom is
lowering.
Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.
14
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
FUNCTION TESTS
At the Platform Controls
Test Machine Functions
Test the Emergency Stop
24 Move the lift/drive select switch to the lift
position (if equipped).
15 Turn the key switch to platform control and
restart the engine.
25 Press down the foot switch.
16 Push in the platform red Emergency Stop button
to the off position.
26 Activate each machine function control handle
or toggle switch.
Result: All boom and platform functions should
operate through a full cycle.
Result: The engine should turn off and all
functions should not operate.
17 Pull out the red Emergency Stop button and
restart the engine.
Test the Horn
18 Push the horn button.
Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.
Result: The horn should sound.
Test the Foot Switch
19 Push in the platform red Emergency Stop button
to the off position.
20 Pull out the red Emergency Stop button to the
on position but do not start the engine.
21 Press down the foot switch and attempt to start
the engine by moving the start toggle switch to
either side.
Result: The engine should not start.
22 Do not press down the foot switch and start the
engine.
23 Do not press down the foot switch. Test each
machine function.
Result: The machine functions should not
operate.
Part No. 43655
Note: Control the speed of boom functions by
adjusting the boom function speed controller.
Drive and steer functions are not affected by the
boom function speed controller.
Test the Steering
27 Move the lift/drive select switch to the drive
position (if equipped).
28 Press down the foot switch.
29 Depress the thumb rocker switch on top of the
drive control handle in the direction identified
by the blue triangle on the control panel.
Result: The steer wheels should turn in the
direction that the blue triangles point on the
drive chassis.
30 Depress the thumb rocker switch in the direction
identified by the yellow triangle on the control
panel.
Result: The steer wheels should turn in the
direction that the yellow triangles point on the
drive chassis.
Genie Z-34/22 IC
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Operator's Manual
Second Edition • Sixth Printing
FUNCTION TESTS
Test Drive and Braking
Test the Drive Enable System
31 Move the lift/drive select switch to the drive
position (if equipped).
35 Move the lift/drive select switch to the lift
position (if equipped).
32 Press down the foot switch.
36 Press down the foot switch.
33 Slowly move the drive control handle in the
direction indicated by the blue arrow on the
control panel until the machine begins to move,
then return the handle to the center position.
37 Retract the primary boom to the stowed position.
Result: The travel alarm (if equipped) should
sound. The machine should move in the
direction that the blue arrow points on the drive
chassis, then come to an abrupt stop.
34 Slowly move the drive control handle in the
direction indicated by the yellow arrow on the
control panel until the machine begins to move,
then return the handle to the center position.
Result: The travel alarm (if equipped) should
sound. The machine should move in the
direction that the yellow arrow points on the
drive chassis, then come to an abrupt stop.
Note: The brakes must be able to hold the machine
on any slope it is able to climb.
38 Rotate the turntable until the boom moves past
one of the non-steer wheels.
Result: The drive enable
indicator light should
come on and remain on
while the boom is
anywhere in the range
shown.
39 Move the lift/drive select switch to the drive
position (if equipped).
40 Move the drive control handle off center.
Result: The drive function should not operate.
41 Move and hold the drive enable toggle switch up
or down and slowly move the drive control
handle off center.
Result: The drive function should operate.
Note: When the drive enable system is in use, the
machine may drive in the opposite direction that the
drive and steer control handle is moved.
Use the color-coded
direction arrows on the
platform controls and the
drive chassis to identify
the direction of travel.
Blue
Yellow
16
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
FUNCTION TESTS
55 Move the lift/drive select switch to the drive
position (if equipped).
Test Limited Drive Speed
42 Move the lift/drive select switch to the lift
position (if equipped).
56 Slowly move the drive control handle to the full
drive position.
43 Press down the foot switch.
44 Raise the primary boom 1 foot / 30 cm.
45 Move the lift/drive select switch to the drive
position (if equipped).
46 Slowly move the drive control handle to the full
drive position.
Result: The maximum achievable drive speed
with the primary boom raised should not exceed
1 foot / 30 cm per second.
47 Move the lift/drive select switch to the lift
position (if equipped).
If the drive speed with the primary boom raised or
extended or the secondary boom raised exceeds
1 foot / 30 cm per second, immediately tag and
remove the machine from service.
Test Auxiliary Controls
57 Shut off the engine.
58 Pull out the red Emergency Stop button to the
on position.
48 Lower the boom to the stowed position.
59 Move the lift/drive select switch to the
appropriate position (if equipped).
49 Raise the secondary boom 1 foot / 30 cm.
50 Move the lift/drive select switch to the drive
position (if equipped).
51 Slowly move the drive control handle to the full
drive position.
Result: The maximum achievable drive speed
with the secondary boom raised should not
exceed 1 foot / 30 cm per second.
52 Move the lift/drive select switch to the lift
position (if equipped).
Result: The maximum achievable drive speed
with the primary boom extended should not
exceed 1 foot / 30 cm per second.
60 Press down the foot switch.
61 Simultaneously hold the auxiliary power switch
on and activate each function control handle or
toggle switch.
Note: To conserve battery power, test each
function through a partial cycle.
Result: All boom and steer functions should
operate. Drive function should not operate with
auxiliary power.
53 Lower the boom to the stowed position.
54 Extend the primary boom 1 foot / 30 cm.
Part No. 43655
Genie Z-34/22 IC
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Operator's Manual
Second Edition • Sixth Printing
FUNCTION TESTS
Test the Lift/Drive Select Function
(CE models)
Machines with lift/drive select switch:
62 Move the lift/drive select switch to the lift
position.
63 Press down the foot switch.
64 Move the drive control handle off center.
Result: No drive functions should operate.
65 Activate each boom function toggle switch.
Result: All boom functions should operate.
66 Move the lift/drive select switch to the drive
position.
67 Press down the foot switch.
68 Activate each boom function toggle switch.
Result: No boom functions should operate.
69 Move the drive control handle off center.
Result: The drive functions should operate.
Machines without lift/drive select switch:
70 Press down the foot switch.
71 Move the drive control handle off center and
activate a boom function toggle switch.
Result: No boom functions should operate. The
machine will move in the direction indicated on
the control panel.
18
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
Workplace Inspection
Workplace Inspection
Be aware of and avoid the following hazardous
situations:
·
drop-offs or holes
·
bumps, floor obstructions or debris
·
overhead obstructions and high voltage
conductors
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
·
hazardous locations
·
inadequate surface support to withstand all load
forces imposed by the machine
1 Avoid hazardous situations.
·
wind and weather conditions
2 Always perform a pre-operation
inspection.
·
the presence of unauthorized personnel
·
other possible unsafe conditions
Do Not Operate Unless:
3 Always perform function tests prior to use.
4 Inspect the workplace.
Know and understand the workplace
inspection before going on to the next
section.
5 Only use the machine as it was intended.
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.
It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.
Part No. 43655
Genie Z-34/22 IC
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Operator's Manual
Second Edition • Sixth Printing
Operating Instructions
Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.
Using the machine for anything other than lifting
personnel and tools to an aerial work site is unsafe
and dangerous.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.
5 Only use the machine as it was intended.
20
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
OPERATING INSTRUCTIONS
Starting the Engine
Auxiliary Controls
1 At the ground controls, turn the key switch to
the desired position.
Use auxiliary power if the primary power source
(engine) fails.
2 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the
on position.
1 Turn the key switch to ground or platform
control.
3 Gasoline/LPG models: Choose fuel by moving
the fuel select switch to the desired position.
4 Move the engine start toggle switch to either
side. If the engine fails to start or dies, the
restart delay will disable the start switch for
3 seconds.
2 Pull out the red Emergency Stop button to the
on position.
3 Move the lift/drive select switch to the
appropriate position (if equipped) when operating
the auxiliary controls from the platform.
4 Press down the foot switch when operating the
auxiliary controls from the platform.
If the engine fails to start after 15 seconds of
cranking, determine the cause and repair any
malfunction. Wait 60 seconds before trying to start
again.
5 Simultaneously hold the auxiliary power switch
on and activate the desired function.
All models: In extreme cold conditions, 20°F / -6°C
and below, warm the engine for 5 minutes to
prevent hydraulic system damage.
Operation from Ground
The drive function will not operate with auxiliary
power.
Gasoline/LPG models: In extreme cold conditions,
20°F / -6°C and below, the machine should be
started on gasoline, then switched to LPG.
1 Turn the key switch to ground control.
Emergency Stop
3 Gasoline/LPG models: Choose fuel by moving
the fuel select switch to the desired position.
Push in the red Emergency Stop button to the off
position at the ground or platform controls to stop
all machine functions and turn the engine off.
Repair any function that operates when the red
Emergency Stop button is pushed in.
Selecting and operating the ground controls will
override the platform red Emergency Stop button.
Part No. 43655
2 Pull out the red Emergency Stop button to
the on position.
4 Start the engine.
To Position Platform
1 Hold the function enable switch to either side.
2 Move the appropriate toggle switch according to
the markings on the control panel.
Drive and steer functions are not available from the
ground controls.
Genie Z-34/22 IC
21
Operator's Manual
Second Edition • Sixth Printing
OPERATING INSTRUCTIONS
Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.
To Drive
1 Move the lift/drive select switch to the drive
position (if equipped).
2 Press down the foot switch.
Operation from Platform
3 Increase speed: Slowly move the drive control
handle off center.
1 Turn the key switch to platform control.
2 Pull out both ground and platform red
Emergency Stop buttons to the on position.
Decrease speed: Slowly move the drive control
handle toward center.
3 Gasoline/LPG models: Choose fuel by moving
the fuel select switch to the desired position.
Stop: Return the drive control handle to center
or release the foot switch.
4 Start the engine. Do not press down the foot
switch when starting the engine.
To Position Platform
Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the machine will travel.
Machine travel speed is restricted when the booms
are raised or extended.
1 Move the lift/drive select switch to the lift
position (if equipped).
2 Press down the foot switch.
Drive Enable
3 Slowly move the appropriate function control
handle or toggle switch according to the
markings on the control panel.
Light on indicates that the boom has moved just
past either non-steer wheel and the drive function
has been interrupted.
Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.
To drive, hold the drive enable switch to either side
and slowly move the drive control handle off center.
To Steer
1 Move the lift/drive select switch to the drive
position (if equipped).
2 Press down the foot switch.
Be aware that the machine may move in the
opposite direction that the drive and steer controls
are moved.
Always use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the machine will travel.
3 Turn the steer wheels with the thumb rocker
switch located on top of the drive control
handle.
Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the wheels will turn.
22
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
OPERATING INSTRUCTIONS
Generator (if equipped)
Stopping the Engine
To operate the generator, move the generator
toggle switch to the generator position. The engine
will continue to run but no drive or platform
functions will operate.
Push in the red Emergency Stop button and turn
the key switch to the off position.
Plug power tools into the power to platform GFCI
outlet.
To resume machine functions, move the generator
toggle switch to machine functions position. All
functions will operate.
After Each Use
1 Select a safe parking location—firm level
surface, clear of obstruction and traffic.
2 Retract and lower the boom to the stowed
position.
3 Rotate the turntable so that the boom is between
the non-steer wheels.
Drive Speed Select
4 Turn the key switch to the off position and
remove the key to secure from unauthorized
use.
·
Machine on incline symbol: Low range operation
for inclines
·
Machine on level surface symbol: High range
operation for maximum drive speed
5 Chock the wheels.
Engine Idle Select (rpm)
Select the engine idle (rpm) using the symbols on
the control panel.
·
Rabbit and foot switch symbol:
foot switch activated high idle
·
Turtle symbol: low idle
·
Rabbit symbol: high idle
Part No. 43655
Genie Z-34/22 IC
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Operator's Manual
Second Edition • Sixth Printing
Decals
Decal Inspection
Use the pictures on the next page to verify that all
decals are legible and in place.
Below is a numerical list with quantities and
descriptions.
Part No.
Decal Description
Part No.
Decal Description
25994
Caution - Component Damage Hazard
1
40434
Label - Lanyard Anchorage
2
27564
Danger - Electrocution Hazard
2
41971
Label - Tire Pressure
4
28157
Label - Dexron
1
43613
28158
Label - Unleaded
1
Notice - Kubota WG-750/DF-750
Engine Specs
1
28159
Label - Diesel
1
28160
Label - LPG
1
28161
Danger - Crushing Hazard
3
28164
Notice - Hazardous Materials
1
28165
Notice - Foot Switch
1
28171
Label - No Smoking
2
28174
Label - Power to Platform, 230V
2
28175
Caution - Compartment Access
1
28176
Notice - Missing Manuals
1
28177
Warning - Platform Rotate
2
28181
Warning - No Step or Ride
1
28235
Label - Power to Platform, 115V
2
28236
Warning - Failure To Read . . .
1
31060
Danger - Tip-over Hazard, Interlock
4
32700
Danger - Safety Rules
2
33952
Danger - Tilt-Alarm
1
37051
Notice - Max Side Force, 150 lbs / 667 N
1
37052
Notice - Maximum Load, 500 lbs / 227 kg 1
37053
Arrow - Blue
1
37054
Arrow - Yellow
1
37055
Triangle- Blue
2
37056
Triangle - Yellow
2
24
Quantity
Quantity
43614
Notice - Kubota D905 B-22 Engine Specs 1
43661
Ground Control Panel
1
43663
Notice - Function Enable
1
44981
Air Line to Platform
2
44986
Notice - Max Manual Force, 90 lbs / 400 N 1
43647
Notice - Operating Instructions
2
44779
Notice - Generator (option)
1
52968
Cosmetic - Genie Boom
1
62930
Cosmetic - Genie Z-34/22
1
62947
Cosmetic - IC Power 4 x 2
1
62948
Cosmetic - IC Power 4 x 4
1
65054
Platform Control Panel
1
72094
Ground Control Panel
1
72095
Platform Control Panel
1
82366
Label - Chevron Rykon
1
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
DECALS
Ground
Controls Side
Chassis
Platform
Shading indicates
decal is hidden
from view, i.e.,
under covers
Engine
Side
Part No. 43655
Genie Z-34/22 IC
25
Operator's Manual
Second Edition • Sixth Printing
Transport & Lifting Instructions
Free-wheel Configuration for
Winching
1 Chock the wheels to prevent the machine from
rolling.
2 Release the non-steer wheel brakes by turning
over the torque hub disconnect caps (see
below).
Observe and Obey:
The transport vehicle must be parked on a level
surface.
The transport vehicle must be secured to
prevent rolling while the machine is being
loaded.
3 Be sure the winch line is properly secured to the
drive chassis tie points and the path is clear of
all obstructions.
After the machine is loaded:
Be sure the vehicle capacity, loading surfaces
and chains or straps are sufficient to withstand
the machine weight. See serial plate.
The machine must be on a level surface or
secured before releasing the brakes.
1 Chock the wheels to prevent the machine from
rolling.
2 Apply the non-steer wheel brakes by turning
over the torque hub disconnect caps (see
below).
Towing a Genie Z-34/22 is not recommended. If
the machine must be towed, do not exceed
2 mph / 3.2 km/h.
Disengage
Position
Engage
Position
26
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
TRANSPORT & LIFTING INSTRUCTIONS
Securing to Truck or Trailer for
Transit
Always chock the machine wheels in preparation
for transport.
Turn the key switch to the off position and remove
the key before transporting.
Inspect the entire machine for loose or unsecured
items.
Securing the Platform
Make sure the jib and platform are in the stowed
position.
Place a block under the edge of the platform
beneath the platform entry.
Secure the platform with a nylon strap placed over
the platform mount near the platform rotator (see
below). Do not use excessive downward force when
securing the boom section.
Securing the Chassis
Use the tie points on the drive chassis for
anchoring down to the transport surface.
Use chains or straps of ample load capacity.
Use a minimum of 4 chains.
Adjust the rigging to prevent damage to the chains.
Part No. 43655
Genie Z-34/22 IC
27
Operator's Manual
Second Edition • Sixth Printing
TRANSPORT & LIFTING INSTRUCTIONS
Lifting Instructions
Fully lower and retract the boom. Fully lower the jib.
Remove all loose items on the machine.
Determine the center of gravity of your machine
using the table and the picture on this page.
Observe and Obey:
Only qualified riggers should rig and lift the
machine.
Be sure the crane capacity, loading surfaces
and straps or lines are sufficient to withstand
the machine weight. See serial plate.
28
Attach the rigging only to the designated lifting
points on the machine. There are four lifting points
on the chassis.
Adjust the rigging to prevent damage to the
machine and to keep the machine level.
X Axis
35.9 in
91.3 cm
Y Axis
33.3 in
84.7 cm
Genie Z-34/22 IC
Part No. 43655
Operator's Manual
Second Edition • Sixth Printing
Specifications
Height, working maximum
40 ft 8 in
12.4 m
Drive speeds (maximum)
Height, platform maximum
34 ft 8 in
10.6 m
6 ft 7 in
2m
Boom stowed
2WD models
22 ft 4 in
6.8 m
5 ft 8 in
1.7 m
18 ft 6 in
5.6 m
500 lb
227 kg
6 ft 2 in
1.9 m
Turning radius (outside)
13 ft 1 in
4m
Turning radius (inside)
5 ft 8 in
1.7 m
Ground clearance
2WD models
4WD models
5.75 in
6.5 in
14.6 cm
16.5 cm
Height, stowed maximum
Horizontal reach maximum
Width
Length, stowed
Maximum load capacity
Wheelbase
Turntable rotation (degrees)
Turntable tailswing
Platform leveling
Platform rotation (degrees)
Controls
Platform dimensions,
(length x width)
Airborne noise emissions
80 dB
Maximum sound level at normal operating workstations
(A-weighted)
180°
12V DC proportional
56 in x 30 in
1.4 m x 76 cm
11.5 gallons
43.5 liters
Tires size
Industrial
Rough terrain
1.0 km/h
12.2 m/40 sec
self-leveling
Fuel capacity
Hydraulic pressure (maximum)
(boom functions)
0.6 mph
40 ft/40 sec
0
Kubota G/LPG 24.5 hp
Kubota Diesel 26 hp
AC outlet in platform
Boom
raised or extended
2WD & 4WD models
7.2km/h
12.2 m/6.1 sec
6.4 km/h
12.2/6.8 sec
355°
Power source
Gradeability (boom stowed)
2WD models
4WD models
4WD models
4.5 mph
40 ft/6.1 sec
4.0 mph
40 ft/6.8 sec
37%
45%
standard
3200 psi
220.7 bar
9-14.5
10-16.5NHS
Weight
See Serial Plate
(Machine weights vary with option configurations)
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.
Part No. 43655
Genie Z-34/22 IC
29
California Proposition 65
WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Genie North America
425.881.1800
USA and Canada
800.536.1800
Fax
Genie Australia Pty Ltd.
Genie Holland
Phone +31 70 51 78836
Fax +31 70 51 13993
Genie Scandinavia
Phone +46 31 3409612
Fax +46 31 3409613
Phone +33 (0)2 37 26 09 99
Fax +33 (0)2 37 26 09 98
Genie China
Phone +86 21 53852570
Fax +86 21 53852569
Phone +60 4 228 1235
Fax +60 4 226 6872
Genie Japan
Genie Iberica
Phone +34 93 579 5042
Fax +34 93 579 5059
Phone +81 3 3453 6082
Fax +81 3 3453 6083
Genie Korea
Genie Germany
88520
8852-20
Phone +82 2 558 7267
Fax +82 2 558 3910
Genie Africa
Genie U.K.
Phone +44 (0)1476
Fax +44 (0)1476
Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Malaysia
Genie France
Phone +49 (0)4202
Fax +49 (0)4202
425.883.3475
584333
584334
Genie Mexico City
Phone +52 55 5666 5242
Fax +52 55 5666 3241
Phone +27 11 455 0373
Fax +27 11 455 0355
Genie Latin America
Phone +55 11 4055 2499
Fax +55 11 4043 1661
Distributed By:
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