LumeLEX 2044 SERIES INSTALLATION INSTRUCTIONS

LumeLEX 2044 SERIES INSTALLATION INSTRUCTIONS
LumeLEX 2044 SERIES INSTALLATION INSTRUCTIONS
Important
THIS SHEET CONTAINS IMPORTANT SAFETY INSTRUCTIONS.
SAVE THESE INSTRUCTIONS.
Warning
Product
Overview
This product must be installed in accordance with National Electrical Codes and all other
local codes by a person familiar with the construction and operation of the product and
the hazards involved.
To prevent electrical shock, turn off the power during installation or maintenance.
To reduce the risk of fire, keep away from combustible materials.
The LumeLEX 2044 Series is a clean,
elegant stem mounted fixture with a
discreetly hidden driver, making it appear no
different than a traditional halogen source.
LumeLEX 2044 Series Spotlight
With independent ratings of 98 CRI, the
LumeLEX 2044 Series, based on the latest in
Remote Corrected Cold Phosphor
Technology by Xicato, has the highest Color
Rendering Index of any LED on the market
today, producing the most consistent, highest
quality white light and maintaining extremely
tight color control (within 2 MacAdam
ellipses, vs. the NEMA standard of 7).
See the fixture label for voltage and wattage
input.
Please consult our Product Catalog or web
site for available accessories.
We recommend that you first install the
reflector and any accessories before
installing the fixture.
Purpose
of This
Sheet
The purpose of this sheet is to provide step-by-step instructions to help you:
Dimming
ƒ
ƒ
ƒ Install accessory reflectors and accessory cartridge
ƒ Install the fixture with any of the following: -00 fitting on an LSI track, -BUS fitting on an LSI
Busway, 5A canopy, -2G universal flange fitting, or -3G C-Clamp fitting
ƒ Aim the self-locking and wrench-locking fixture
ƒ Service the 50,000 hour LED driver
The LX2044 is fully dimmable using compatible trailing-edge, low-voltage electronic dimmers.
Please review dimming application guide for detailed information and a list of compatible dimmers
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Accessory Cartridge
Overview
Installing Size AA
Accessories
Changing
Accessories
The LumeLEX 2044 series fixture contains an
adjustable 2-piece accessory cartridge capable of
holding Size-AA gels, and up to 2 Size-AA rimmed
accessories.
STEP
ACTION
1
Remove accessory cartridge by
pulling on lip of cartridge (Fig. 1).
2
Insert the gels first (see pg. 3) and
then 1 or 2 Size-AA rimmed
accessories can be inserted (Fig. 2).
3
Set inner cartridge to the home
position before inserting back into the
fixture (Fig. 3).
4
For orientation specific accessories
such as a spread lens or Gel: Prior to
fully reinserting the cartridge, turn
fixture on and hold cartridge in front of
fixture; rotate to orient beam as
desired (Fig. 4).
5
Firmly push cartridge in until lip is fully
seated on housing. Note: Reflector
will push against any rimmed
accessories automatically adjusting
the inner cartridge to proper focal
position.
STEP
Figure 1.
Figure 2. Push accessory in so it lays
flat and snaps into the retainer clip.
ACTION
1
Remove accessory cartridge by
pulling on lip of cartridge (Fig. 1).
2
Change out accessories as desired.
Accessories will pop out of retainer
clip. Insert the gels, or up to 2 SizeAA rimmed accessories (Fig. 2).
Figure 3. Press the inner cartridge
in until the stops prevent it from
moving further.
Follow steps 3 through 5 above
Figure 4. If required rotate the
Accessory Cartridge to aim an
orientation specific accessory.
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Backer Ring
Overview
The LumeLEX 2044 series fixture is capable of
holding Size-AA gels. Typical Backer Ring and
Gel insert are shown in figure 5
See pg. 2 for removing and installing accessory
cartridge.
STEP
Installing Size AA
Gel
ACTION
1
Remove accessory cartridge (Fig. 1)
2
Insert the desired Gel(s).
3
Insert Backer ring or rimmed
accessory and push down on rim
edge evenly with finger tips until it is
seated flat on the bottom of the
cartridge (Fig. 6).
Figure 5. Typical Backer Ring and Gel.
Up to 2 Size-AA accessories may be
installed on top of Gels, if desired.
STEP
Installing Size-AA
Hood
ACTION
1
Remove accessory cartridge (Fig. 1)
2
Insert the Hood. (Fig. 7)
3
Insert Backer Ring or rimmed
accessory and push down on rim
edge evenly with finger tips until it is
seated flat on the bottom of the
cartridge (Fig. 6).
Figure 6. Insert Size-AA Gel into
Cartridge and push down on the edge
of the size-AA rimmed accessory or
Backer Ring to support Gel or Hood.
Several Gels and up to 1 Size-AA
accessory may be installed on top of
hood, if desired.
Fully assembled Hood is shown in
Fig. 8
Figure 7. Place hood in cartridge
and push down on edge
Figure 8. Cartridge assembled
with hood
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Reflector
Overview
The LumeLEX 2044 series fixture is designed for
use with interchangeable 20°/40°/60° LX-MxxREF (70mm) size reflectors.
Before Installing the Fixture: The reflector is
attached using a 3-tab bayonet system. To install
the reflector, insert the tabs into the notches on
the LED Adapter Ring and rotate clockwise.
Changing
the
Reflector
STEP
ACTION
1
Remove accessory cartridge. (Fig. 1)
2
Insert the new reflector by lining up
the three tabs with the notches in the
LED Adapter Ring, and rotating
clockwise until it is secured in place.
(Fig. 9)
3
Remove the reflector by turning it
counter-clockwise, then pulling it out
of the fixture (Fig. 10).
4
Install accessory cartridge. (Fig. 4)
Figure 9. The three notches in the LED Adapter
Ring. Align the reflector tabs with these
notches and rotate clockwise to secure it in
place.
Figure 10. Rotate reflector counter-clockwise to
remove it.
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Page 4 of 8
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Installing
the Fixture
with the
-00 Fitting
on an LSI
Track or a
-BUS
fitting on
an LSI
Busway
FOR USE WITH LSI 3, 4, 5, 6, 8, AND 9 SERIES TRACK
AND LSI 20 SERIES BUSWAY SYSTEMS ONLY.
INSTALLATION INSTRUCTIONS: The track or busway
must already be installed according to code requirements.
When installing or using this track or busway system, basic
safety precautions should always be followed, including the
following:
ƒ Read all instructions.
ƒ Do not install any part of a track or busway system less
than 5 feet above the floor (8 feet for 277 volt).
ƒ Do not install any fixture closer than 6 inches from any
curtain or similar combustible material.
STEP
Figure 11. Fitting with switch OFF
and handle OPEN.
ACTION
1
Flip the fitting switch off and open the fitting handle
(Fig. 11).
2
Are you using a one-circuit or two-circuit system?
Figure 12. Inserted fitting
ƒ If one-circuit, make sure the brass contacts that
protrude from the side of the fitting face the copper
busbars inside the track or busway.
ƒ If two-circuit, inserting the fitting in one direction
connects to circuit one. Removing and reversing
the direction of the fitting connects to circuit two.
3
Insert the fitting straight up into the track or busway
until fully seated (Fig. 12).
4
Close the handle and flip the fitting switch on
(Fig. 13).
WARNING: Do not look directly at lit LED.
To remove the fitting, hold the fixture in place, flip
the fitting switch off, open the handle, and pull the
fitting straight off the track or busway.
5
Installing
the Fixture
with a 5A
Canopy
Figure 13. Switch ON, fitting
handle closed
Before Installing: Consult the code requirements for fixture
mounting. Mount the fixture to a ceiling constructed of noncombustible material, away from any flammable materials.
STEP
ACTION
1
Turn off all power to the fixture mount.
2
Unscrew the 2 supplied canopy mounting screws,
and remove the crossbar from the canopy
(Fig. 14).
3
Attach the canopy crossbar (Fig. 15) to a ceiling
junction box with 2 screws (supplied by others).
4
Fasten the power wires (Fig. 15) from the junction
box to the fixture wires.
Figure 14. Fixture mounted on the
5A Canopy
Note: Connect green to ground, black to the circuit
line, and white to neutral.
5
Attach the canopy to the ceiling with the 2 supplied
canopy mounting screws.
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Page 5 of 8
Figure 15. Ground and power wires
with canopy crossbar
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Installing
the Fixture
with a -2G
Universal
Flange
Fitting or a
-3G
C-Clamp
Fitting
Before Installing: Consult the code requirements for fixture
mounting, and check the distance-from-wall label inside the
fixture. Mount away from any flammable materials.
For the -2G fitting, follow steps 1, 2, 4, and 5.
For the -3G fitting, follow steps 1, 3, 4, and 5.
STEP
ACTION
1
Turn off all power to the fixture.
2
Attach the -2G fitting (Fig. 16) to any noncombustible material, using the 2-hole flanged
mounting plate with 2 screws (supplied by
others) or bolt-up applications, such as Unistrut
or Kindorf systems.
3
Attach the -3G fitting (Fig. 17) to a noncombustible pipe measuring 5/8” to 2” in outside
diameter, and then secure the fitting by turning
the C-clamp bolt clockwise.
4
Plug the fixture into a power source.
Figure 16. -2G universal flange
fitting
IMPORTANT SAFETY INSTRUCTIONS
Never use with an extension cord unless the
plug can be fully inserted.
Do not alter the plug.
5
Turn on the main power, and then flip the fitting
switch on.
Note: The switch is located on the base of fitting.
Figure 17. -3G C-clamp fitting
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Aiming the
SelfLocking
and
WrenchLocking
Fixtures
NOTE: Allen key storage is only on Track and
Busway Fittings.
STEP
1
ACTION
Turn off all power to the fixture,
including the fixture switch on the
fitting, and let the LED cool.
WARNING: LED and fixture may be
hot.
2
Do you want to aim the fixture
horizontally or vertically?
ƒ For horizontal aiming, hold the
Fixture and turn it left or right until
you achieve your desired
orientation (Fig. 18).
Figure 18. Turn Fixture left or right to set the
horizontal focus.
ƒ For vertical aiming, hold the Fixture
and angle it up and down until you
achieve your desired orientation
(Fig. 19).
ƒ For wrench locking: After aiming,
insert the Allen key into the
horizontal or vertical focus lock
(Fig. 20), and turn it clockwise to
tighten.
Note: For track and busway fixtures,
the Allen key is stored in the fitting
handle (Fig. 21).
3
Figure 19. Angle Fixture up or down to set the
vertical focus.
Restore power.
WARNING: Do not look directly at
the lit LED.
Figure 21. Allen key storage in fitting.
Push in to secure the key.
Figure 20. Horizontal focus lock (top arrow).
Vertical focus lock (bottom arrow).
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Page 7 of 8
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Replacing
the LED
Module
If you need to change the LED Module, follow the steps below.
STEP
1
ACTION
Remove all power to the fixture, including the fixture
switch on the fitting, and let the LED Module cool.
WARNING: LED Module and fixture may be hot.
2
Remove the reflector by turning it counter-clockwise,
then pulling it off the fixture (Fig. 10) and setting it aside.
3
Remove the Adapter Ring by unscrewing the three
screws securing it to the LED Module (Fig. 21). Pull the
Adapter Ring off the fixture and set aside.
4
Remove the LED Module by unscrewing the three
screws securing it to the Heat Sink (Fig. 22).
5
Pull out the wires and open the Quick Connect tabs to
disconnect the LED wires from the circuit (Fig. 23).
6
Remove the old LED Module from the fixture.
7
Reconnect the new LED wires to the Quick Connect by
lifting the tab and inserting the wire (Fig. 23).
Note: Ensure that the wires are paired by color as black
to black and red to purple.
Note: The driver has two black wires:
- Input black (line voltage), which is paired with white
wire
- Output black (low voltage/LED power), which is
paired with purple or colored wire
8
Install the new LED Module by firmly screwing the three
screws to the Heat Sink (Fig. 22).
9
Reattach the Adapter Ring by screwing the three screws
to secure it to the LED Module (Fig. 21).
10
Reattach the reflector by lining up the tabs with the
notches in the LED Adapter Ring and rotating clockwise
until it is secured in place (Fig. 9).
11
Restore all power to the fixture.
Figure 21. The three screw
locations for the Adapter Ring.
Figure 22. The three screw
locations for the LED Module.
Figure 23. A Quick Connector
with tab lifted. Please refer to
the label on the driver for wire
orientation.
WARNING: Do not look directly at the lit LED.
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