instructions - Harley
INSTRUCTIONS
®
REV. 5-20-2005
-J03267
Kit Numbers 58779-05, 57160-05
QUICK RELEASE DETACHABLE WINDSHIELD KIT
General
i07503
These windshield kits fit 2002 and later FXSTD models.
Kit No.
58779-05
57160-05
Description
Standard height, clear windshield
Standard height, smoked windshield
See the Service Parts illustration for kit contents.
Figure 1. Windshield Mounting Brackets
Installation
i07504
2
1WARNING
The rider’s safety depends upon the correct installation of
this kit. If the procedure is not within your capabilities or
you do not have the correct tools, have a Harley-Davidson
dealer perform the installation. Improper installation of
this kit could result in death or serious injury. (00308a)
NOTE
Cover the front fender, headlamp and the front of the fuel
tank with clean shop towels to prevent scratching. Make sure
the windshield assembly does not contact chrome or painted
parts. Damage to the finish could result.
2
Turn Signal Relocation
3
Relocate the turn signals according to instructions included
in the Turn Signal Relocation Kit, item 20.
Assemble the Clamps to the Windshield
1.
See Figure 1. Remove the windshield sub-assembly
from the packaging and place face down on a clean,
soft surface with the mount brackets facing upward.
2.
See the Service Parts illustration. Remove both the
clamp and hardware kits from the packaging, and separate similar parts in preparation for assembly. Note that
upper and lower clamps are exactly alike.
3.
See Figure 2. Assemble the clamp assemblies and
hardware stacks.
4
1
2
3
4
1WARNING
The cupped side of the Belleville (cone) washers must
face each other and sandwich the windshield mount
brackets at each mount point. Failure to orient washers
correctly can reduce the windshield’s ability to break
away in a collision, which could result in death or serious injury.
4.
See Figure 2. One clamp at a time, with the clamp
facing upward and inboard of the windshield bracket (2),
tighten the shoulder bolts (1) enough to hold the clamp
orientation to the windshield during mounting of the
windshield to the bike. The bolts will be fully tightened
later.
1
Shoulder bolt
Right windshield bracket
Cup washer
Belleville washers (cupped sides face each other
with windshield bracket between)
Figure 2. Windshield Mounting Clamp
Install the Windshield
NOTE
Keep front wheel straight to prevent brackets from scratching
fuel tank.
1.
Make sure all four clamps are in the “open” position,
then bring the windshield (with the clamp side away
from you) to the front of the bike.
1 of 3
NOTE
The Lexan ® windshield is fairly flexible and can be bent
to spread the clamps away from the headlamp to ease
installation to the bike. Take care not to scratch the headlamp housing with the clamps while positioning the windshield to the fork sliders.
2.
Straddle the front fender. Center the windshield around
the headlamp and seat the clamps onto the fork sliders.
3.
Starting at the bottom (either side) and with the shoulder
bolts just a little more than finger tight, close each
clamp, taking note that the clamps self-align to the fork
sliders and to each other.
1WARNING
Do not tighten the shoulder bolts beyond the recommended torque. Over-torquing may cause the clamp to
twist on the fork slider, yielding the clamp jaw. A yielded
clamp may not carry a preload on the fork slider and
cause the windshield to come loose during use. A loose
or rattling windshield may cause rider distraction, which
could result in loss of control of vehicle and death or
serious injury.
4.
5.
With the windshield clamps now clamped to the fork
sliders, make sure that the shoulder portion of the shoulder bolts are fully seated in each windshield bracket location. Torque each shoulder bolt to 60 in-lbs (6.7 Nm).
Turn the handlebars fully to the left and right fork stops
to confirm that the throttle cables move freely.
Removing the Windshield
To remove the windshield, open the four clamps in any
sequence. Take care to not scratch the headlamp housing or
fuel tank as noted during installation.
When storing the windshield, place in a location where the
windshield clamps will receive the greatest protection. Keep
from locations where the windshield may be impacted or
dropped. Do not stack anything on top of the assembly.
-J03267
Prior to re-installation after any storage period, inspect the
clamps and hardware for fastener preload and cleanliness.
Each clamp should have a pair of rubber gaskets in the
clamp saddle that mates to the fork slider, and should cycle
open and closed freely.
Care and Cleaning
CAUTION
Harley-Davidson windshields are made of Lexan. Lexan
is a more durable and distortion-resistant material than
other types of motorcycle windshield material, but still
requires attention and care to maintain. Failure to
maintain Lexan properly can result in damage to the
windshield. (00230a)
• Do not use harsh chemicals including rain sheeting
products on Harley-Davidson windshields. They can
cause dulling or hazing. If you want to use a protectant on your windshield, use Harley Glaze Polish and
Sealant® or Novus Plastic Cleaner/Protectant.
• Do not use benzine, paint thinner, gasoline or any
other type of harsh cleaner on the windshield. Doing
so will damage the windshield surface.
• Do not clean Lexan® in hot sun or high temperature.
Powdered, abrasive or alkaline cleanser will damage
the windshield.
• Sunlight reflections off of the inside curvature of a
windshield can, at certain times of the day, cause
extreme heat build-up on motorcycle instruments.
Exercise care in parking. Park facing the sun, place an
opaque object over the instruments, or adjust the
windshield to avoid reflections.
• Do not use benzine, paint thinner, gasoline or any
other cleaning agents on the clamp gaskets. Doing so
will damage gasket surfaces.
NOTE
Covering the windshield with a clean, wet cloth for about 15
minutes before washing will make dried bug removal easier.
2 of 3
®
Part Number See page 1.
Service Parts
Date 5/05
Quick Release Windshield Kits
i07505
2
Side View of Clamps
Assembled to Bracket
3
4
15
16
19
7
14
6
18
17
8
5
NOTE
Appearance of actual
components may vary
from illustration.
9
12 13
13 11
10
Item Description (Quantity)
Part No.
1
Windshield service kit
(includes items 2 through 5)
for Kit 58779-05 (compact, clear)
57159-05
for 57160-05 (compact, smoked)
57162-05
2
Windshield
Not sold
3
Tape, outer
57064-05
4
Tape, inner
57066-05
5
Washer, rubber, black (2)
58152-96
6
Bracket, windshield mount, right
57157-05
7
Bracket, windshield mount, left
57069-05
8
Clamp assembly, tool-less release (4)
(includes two of item 9)
58740-05
9
Gasket (8, 2 per clamp)
58791-04
10
Hardware kit, windshield mount (4)
(includes items 11 through 13)
58790-04
11
Shoulder screw, button head
Not sold
12
Spacer, cup washer
Not sold
13
Belleville washer (2)
Not sold
-J03267
Item
14
15
16
17
18
19
20
Description (Quantity)
Brace, outer
Brace, inner
Screw, button head, Torx,
with lock patch, #12-24 x 13/16 in (2)
Screw, button head, Torx,
with lock patch, #12-24 x 5/8 in (2)
Acorn nut, #12-24 (chrome) (4)
Acorn nut, 1/4-20 (chrome)
Turn signal relocation kit (not shown)
See instructions provided in kit
for kit contents.
Part No.
57067-05
57068-05
2452
2921
7623
94004-90T
58742-05
3 of 3
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising