Civic Hybrid - Bernardi Parts

Civic Hybrid - Bernardi Parts
INSTALLATION
INSTRUCTIONS
Accessory
Application
XM RADIO SYSTEM
2009 CIVIC
HYBRID
PARTS LIST
Publications No.
AII 40143
Issue Date
AUG 2008
Cover seal
XM Radio Attachment (sold separately):
P/N 08B15-SNA-100B
Bus cable
20 Wire ties
(1 Not used)
Front bracket
7
Wire ties with clip
(2 Not used)
Rear bracket
Clip
12 Cushion tapes
(4 Not used)
4
Pan screws
4
Washers
3
Flange bolts
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
8
EPT sealers
(Some may not be used.)
XM Antenna (sold separately):
P/N 08A15-0J1-100
Antenna assembly
AII 40143 (0808)
08B15-SNC-1B02-91
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XM Radio Unit (sold separately):
P/N 08A15-3J1-000
Illustration of the XM Radio System Installed on the
Vehicle
XM radio unit
ANTENNA
2-Port Bus Cable (sold separately):
P/N 08A31-0F1-000
2-Port bus cable
BUS CABLE
XM RADIO TUNER
TOOLS AND SUPPLIES REQUIRED
6623010H
Phillips screwdriver
Flat-tip screwdriver
Ruler
AUDIO UNIT
Shop towel
Scissors
Ratchet
ANTENNA
10 mm Socket
10 mm Combination wrench
BUS CABLE
Isopropyl alcohol
(Isopropyl alcohol, in a 60/40 solution with water)
Rubber mallet
XM RADIO UNIT
TORX bit
Diagonal cutters
Masking tape
Plastic Trim Tool (T/N SILTRIMTL10)
6621020H
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AII 40143 (0808)
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
INSTALLATION
4.
Customer Information: The information in this
installation instruction is intended for use only by skilled
technicians who have the proper tools, equipment, and
training to correctly and safely add equipment to your
vehicle. These procedures should not be attempted by
“do-it-yourselfers.”
1.
Make sure you have the anti-theft codes for the
audio and navigation system (if equipped), then write
down the audio presets.
2.
Disconnect the negative cable from the battery.
3.
Remove the passenger’s dashboard lower cover
(four clips and two pins).
Remove the two bolts under the glove box.
2 STOPPERS
GLOVE BOX
2 BOLTS
5202260T
5.
Open and remove the glove box (two stoppers).
6.
Remove the driver’s dashboard lower cover (eight
clips).
2 PINS
PASSENGER’S
DASHBOARD
LOWER COVER
4 CLIPS
5306360T
DRIVER’S
DASHBOARD
LOWER COVER
8 CLIPS
5202121T
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
AII 40143 (0808)
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7.
Remove the inside cover from the front console
pocket (two tabs).
10. Apply masking tape to the instrument panel as
shown, and remove the meter panel (one selftapping screw and 11 clips, and unplug the vehicle
connectors).
FRONT CONSOLE
POCKET
SHIFT LEVER
(S or 2
POSITION)
METER PANEL
2 TABS
INSIDE
COVER
VEHICLE
CONNECTOR
5202130T
8.
MASKING TAPE
Lower the tilt lever, then pull the steering wheel
toward you.
SELF-TAPPING
SCREW
VEHICLE
CONNECTOR
(If equipped.)
COMBINATION
SWITCH
11 CLIPS
6719010H
11. Pull the aspirator hose off the air conditioner sensor.
SHOP TOWEL
AIR CONDITIONER
SENSOR
METER PANEL
OPENING
SHIFT
LEVER
STEERING
WHEEL
SHOP
TOWEL
ASPIRATOR
HOSE
CENTER
PANEL
5805020H
TILT LEVER
5629030H
9.
To protect the dashboard area, put shop towels over
the steering wheel and shift lever.
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© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
12. Apply masking tape to the instrument panel as
shown. Remove the center panel (two bolts and 11
clips, and unplug the vehicle connectors).
13. Pull the weatherstrip off in the area shown.
A-PILLAR
MASKING TAPE
5 CLIPS
VEHICLE
CONNECTORS
PIN
CLIP
A-PILLAR
TRIM
CLIP
RUBBER MALLET
(Strike perpendicularly.)
CENTER PANEL
6 CLIPS
2 BOLTS
PASSENGER’S
A-PILLAR TRIM
WEATHERSTRIP
5718021H
5202563T
14. Push the clip into the vehicle side by striking the top
of the passenger’s A-pillar trim in the part marked as
“SIDE CURTAIN AIRBAG” with a rubber mallet
perpendicularly to the vehicle. Then, remove the clip.
15. Pull the weatherstrip off in the area shown. Then,
remove the A-pillar trim (two clips).
2 CLIPS
PASSENGER’S
A-PILLAR TRIM
WEATHERSTRIP
5202250T
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
AII 40143 (0808)
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16. Remove the cap from the right sunvisor (four
retaining tabs).
20. Open the center console lid, and remove the mat.
VEHICLE
CONNECTOR
(If equipped.)
2 CLIPS
4 BOLTS
4 RETAINING
TABS
MAT
CAP
RIGHT
SUNVISOR
2 TORX
SCREWS
SUNVISOR
HOLDER
5321090H
CENTER
CONSOLE
LID
17. Remove the right sunvisor (two T25 TORX screws,
and unplug the vehicle connector, if equipped).
CENTER
CONSOLE
VEHICLE
CONNECTOR
18. Remove the sunvisor holder. Turn the holder 90°,
then pull it out.
21. Remove the center console (four bolts and two clips,
and unplug the vehicle connector).
19. Remove the center console cover (five clips).
3 CLIPS
5202184T
22. Remove the rear seat cushion (one bolt and release
the two hooks).
CENTER CONSOLE
COVER
BOLT
SHIFT LEVER
(D POSITION)
PARKING BRAKE LEVER
(Pull up completely.)
2 HOOKS
2 CLIPS
REAR SEAT
CUSHION
5202363T
5202173T
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© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
23. Remove the three bolts fastening the rear seat-back
and pull the rear seat-back up to release the three
hooks. Remove the rear seat-back.
25. Open the trunk lid, and remove the trunk floor mat.
3 HOOKS
REAR SEAT-BACK
TRUNK
FLOOR
MAT
5425021H
26. Pull the trunk weatherstrip off in the area shown.
Remove the rear trim panel (four clips and three
hooks).
3 BOLTS
REAR TRIM PANEL
5414031H
3 HOOKS
24. Remove the right rear side step trim (four clips and
three retaining tabs).
4 CLIPS
4 CLIPS
3 RETAINING
TABS
TRUNK
WEATHERSTRIP
5202451T
FRONT
RIGHT REAR
SIDE STEP TRIM
5202580T
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
AII 40143 (0808)
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27. Inside the trunk, remove the front trunk lining (six
clips).
Routing the Bus Cable
29. Route the bus cable from the trunk along the vehicle
harness.
LARGE CLIP
FRONT TRUNK LINING
BUS
CABLE
VEHICLE
HARNESS
5 CLIPS
5714130H
5418071H
28. Pull the weatherstrip off. Remove the four clips, then
pull out the right trunk side trim panel.
CLIP
RIGHT TRUNK
SIDE TRIM PANEL
30. Lift up and lock the right rear seat-back, then remove
the clip that secures the floor carpet. Pull back the
floor carpet.
3 CLIPS
(Turn the center pin
counterclockwise
to remove.)
WEATHERSTRIP
CLIP
FLOOR CARPET
BUS CABLE
(Route under the
floor carpet.)
5414042H
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5218092H
31. Route the bus cable forward under the floor carpet.
AII 40143 (0808)
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
32. Route the bus cable forward to the right front console
frame along the vehicle harness.
Routing the Antenna Cable
34. Using isopropyl alcohol on a shop towel, clean the
area shown on the inside of the windshield.
DASH
OPENING
<INSIDE>
BUS CABLE
3 mm
(0.1 in.)
DASH
OPENING
10 mm
(0.4 in.)
ANTENNA
ANTENNA
VEHICLE
HARNESS
FRONT
WINDOW
5221022H
33. Route the bus cable connector to the dashboard and
out through the dash opening.
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
4 ADHESIVE
BACKINGS
871520AR
35. Remove the adhesive backings from the antenna,
and attach the antenna to the location shown. Apply
sufficient pressure so that the antenna adheres
completely to the windshield.
AII 40143 (0808)
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36. Attach masking tape to the location shown.
<OUTSIDE>
40. Route the antenna cable down along the
passenger’s A-pillar. Using the six pieces of EPT
sealer, secure the antenna cable to the A-pillar panel
in the areas shown after cleaning with isopropyl
alcohol on a shop towel.
MASKING TAPE
6 mm
(0.24 in.)
NOTE: Do not attach the half EPT sealers to the
vehicle holes, pay attention to the orientation of half
EPT sealers.
Align with
end of the
masking tape.
41. Attach one EPT sealer to the vehicle bracket shown
after cleaning with isopropyl alcohol on a shop towel.
ANTENNA CABLE
5 mm
(0.2 in.)
VEHICLE
HARNESS
3 WIRE TIES
DASHBOARD STAY
ADHESIVE
BACKING
COVER
SEAL
871521AR
37. With isopropyl alcohol on a shop towel, clean the
area shown on the outside of the windshield.
38. Remove the adhesive backing from the cover seal,
then attach to the location shown. Remove the
masking tape.
39. With scissors, cut three EPT sealers in half.
EPT SEALER
5322011H
42. Route the antenna cable down behind the
dashboard stay and toward the glove box. Using
three wire ties, secure the antenna cable to the
vehicle harness.
EPT SEALER
(Cut in half.)
ANTENNA
6 HALF EPT
SEALERS
VEHICLE
BRACKET
PASSENGER’S
A-PILLAR
ANTENNA
CABLE
VEHICLE HOLES
(Do not attach the
half EPT sealers.)
871604AR
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AII 40143 (0808)
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
43. In the glove box opening, route the antenna cable
along the vehicle harness and toward the audio unit
opening. Secure the antenna cable to the vehicle
harness with one wire tie in the area shown.
46. Route the antenna cable along the bus cable, secure
the bus cable and antenna cable to the vehicle
harness with four wire ties.
2 WIRE TIES
VEHICLE
HARNESS
ANTENNA CABLE
VEHICLE
HARNESS
2 WIRE TIES
BUS CABLE
ANTENNA
CABLE
2 CUSHION
TAPES
5322051H
WIRE TIE
5322020H
44. Route the antenna cable down along the bus cable
as shown.
300 mm
(11.8 in.)
47. Using isopropyl alcohol on a shop towel, clean the
area where the cushion tape will attach. Attach the
bus cable and antenna cable to the floor panel with
the two cushion tapes in the area shown.
2 WIRE TIES
2 WIRE
TIES
BUS CABLE
CONNECTOR
2 WIRE
TIES
ANTENNA
CABLE
5322043H
45. Measure 300 mm (11.8 in.) from the end of the bus
cable connector, then secure the bus cable and
antenna cable to the vehicle harness with six wire
ties.
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
AII 40143 (0808)
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48. Route the antenna cable along the bus cable, turn
over the floor carpet, then attach the bus cable and
antenna cable to the floor panel with the two cushion
tapes in the areas shown after cleaning with
isopropyl alcohol on a shop towel.
50. Route the antenna cable along the bus cable, secure
the bus cable and antenna cable to the vehicle
harness with the two wire ties in the areas shown.
ANTENNA CABLE
BUS CABLE
ANTENNA
CABLE
3 WIRE TIES
2 WIRE
TIES
BUS
CABLE
2 CUSHION
TAPES
VEHICLE
HARNESS
VEHICLE
HARNESS
<SIDE VIEW>
3 CUSHION
TAPES
5715040H
Turn over.
ANTENNA CABLE
BUS CABLE
CUSHION TAPE
5322061H
51. Attach the bus cable and antenna cable to the floor
panel with the three cushion tapes in the areas
shown after cleaning with isopropyl alcohol on a
shop towel.
49. Secure the bus cable and antenna cable to the
vehicle harness with the three wire ties in the areas
shown.
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© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
Installing the XM Radio Unit
52. Using four pan screws and four washers, install the
front and rear brackets to the XM radio unit.
55. Plug the bus cable connector and the antenna cable
connector in the XM radio unit.
BUS CABLE
2 PAN SCREWS
ANTENNA CABLE
FRONT
BRACKET
RIGHT TRUNK
INNER PANEL
CUSHION
TAPE
ANTENNA CABLE
1-PIN CONNECTOR
REAR
BRACKET
4 WASHERS
2 PAN
SCREWS
XM RADIO
UNIT
BUS CABLE
14-PIN CONNECTOR
XM RADIO UNIT
6622080H
53. With isopropyl alcohol on a shop towel, clean the
right trunk inner panel in the area shown.
56. Using one cushion tape, secure the antenna cable to
the XM radio unit in the area shown after cleaning
with isopropyl alcohol.
57. Loosely tighten three flange bolts to the front and
rear brackets. On the front bracket, use the
“A”-marked holes.
Clean.
3 ELONGATED
HOLES
RIGHT
TRUNK
INNER
PANEL
EPT
SEALER
XM RADIO
UNIT
FRONT
BRACKET
RIGHT TRUNK
INNER PANEL
REAR
BRACKET
6724020H
54. Attach one EPT sealer to the right trunk inner panel
as shown.
FLANGE
BOLT
FLANGE
BOLT
“A”-MARKED
HOLE
6623041H
58. Place the XM radio assembly to the back of the right
trunk inner panel. Set three flange bolts into the
elongated holes in the body panel.
59. Tighten the three flange bolts to secure.
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
AII 40143 (0808)
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60. Using three wire ties with clip, secure the bus and
antenna cables in the areas shown.
2 WIRE TIES
WITH CLIP in
step 61
3 WIRE TIES
WITH CLIP
in step 60
If the vehicle you’re working on is equipped with a CD
Changer, go on to step 62; otherwise, go to step 64.
62. Plug the 2-port bus cable connectors into the two
bus cables.
2 BUS CABLES
RIGHT
TRUNK
INNER
PANEL
Bundle the
excess
cables.
2-PORT
BUS CABLE
XM RADIO
UNIT
2 EPT SEALERS
6724030H
61. Using two wire ties with clip, bundle the excess of the
bus and antenna cables to the holes on the right
trunk inner panel.
6622050H
63. Wrap the two plugged connectors using two EPT
sealers.
64. Plug the bus cable connector into the audio unit.
AUDIO UNIT
BUS CABLE or
2-PORT BUS CABLE
6724040H
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AII 40143 (0808)
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
65. Plug the vehicle connectors to the center panel, and
reinstall the center panel.
67. Check that all wire harnesses are routed properly
and all connectors are plugged in.
68. Reinstall all removed parts.
VEHICLE CONNECTORS
CENTER PANEL
69. Connect the negative cable to the battery and check
operation of all lights and other electrical
accessories.
70. Enter the anti-theft codes for the audio system and
the navigation system (if equipped), and reset the
radio station presets.
71. Reset the clock on vehicles without navigation.
72. Check the operation of the XM radio system.
73. If the IMA battery level gauge (BAT) displays zero
segments, start the engine, and hold it between
3,500 and 4,000 rpm (in Park or Neutral) until the
gauge displays at least three segments.
74. Initialize the auto up/down feature for the front
windows.
2 BOLTS
(Reuse.)
5420071H
66. Replace the old clip on the right front pillar trim with
a new one.
NEW CLIP
OLD CLIP
(Discard.)
RIGHT FRONT
PILLAR TRIM
5323070H
© 2008 American Honda Motor Co., Inc. – All Rights Reserved.
AII 40143 (0808)
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