Case IH Puma and New Holland T7 MFWD SmarTrax

Case IH Puma and New Holland T7 MFWD SmarTrax
Case IH Puma and New Holland T7
MFWD SmarTrax™ Installation Manual
P/N 016-5032-005 Rev. C
Copyright 2011, 2015
12/15
E26159
Table of Contents
Chapter 1
Important Safety Information................................................. 1
Hydraulic Safety
Electrical Safety
Chapter 2
........................................................................................................................ 2
........................................................................................................................ 2
Introduction............................................................................. 3
Updates ..................................................................................................................................... 3
Preparing for Installation ........................................................................................................... 4
Recommendations .............................................................................................................. 4
Point of Reference ............................................................................................................... 5
Hydraulic Fittings ....................................................................................................................... 5
Kit Contents ............................................................................................................................... 6
Chapter 3
Hydraulic System Installation.............................................. 11
Remove the Cartridge from the SmarTrax Valve ..................................................................... 12
Install Fittings on the SmarTrax Valve ..................................................................................... 12
Install Fittings in the Dual POCI Valve ..................................................................................... 13
Relocate the Implement ISO Connector (If Applicable) ........................................................... 14
Mount the SmarTrax Valve ...................................................................................................... 16
Mount the Dual POCI Hydraulic Valve .................................................................................... 18
Install the Left and Right Steering Hoses ................................................................................ 19
Install the Pressure Hose ........................................................................................................ 24
Install the Tank Hose ............................................................................................................... 26
Install the Load Sense Hose ................................................................................................... 28
Load Sense Hose Located on SCV - Option 1 .................................................................. 28
Load Sense Hose Located on Priority Valve - Option 2 .................................................... 30
Hydraulic System Diagram ...................................................................................................... 33
Chapter 4
Cab Component Installation ................................................ 35
Install the SmarTrax Node ....................................................................................................... 35
Mount the SmarTrax Node ................................................................................................ 35
Node Mounting Locations .................................................................................................. 36
Install the Foot Switch ............................................................................................................. 37
Install the Valve Harness ......................................................................................................... 37
Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........................................ 41
Connect SmarTrax to an Existing Chassis Cable (If Applicable) ............................................ 41
Chapter 5
Startup Procedures .............................................................. 47
Verify the SmarTrax System Installation ................................................................................. 47
Calibrate the SmarTrax System .............................................................................................. 48
P/N 016-5032-005 Rev. C
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Table of Contents
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Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
CHAPTER
1
Important Safety
Information
Chapter1
NOTICE
Read this manual and the operation and safety instructions included with your implement and/or controller
carefully before installing the SmarTrax™ system.
• Follow all safety information presented within this manual.
• If you require assistance with any portion of the installation or service of your Raven equipment, contact
your local Raven dealer for support.
• Follow all safety labels affixed to the SmarTrax system components. Be sure to keep safety labels in good
condition and replace any missing or damaged labels. To obtain replacements for missing or damaged
safety labels, contact your local Raven dealer.
When operating the machine after installing SmarTrax, observe the following safety measures:
• Be alert and aware of surroundings.
• Do not operate SmarTrax or any agricultural equipment while under the influence of alcohol or an illegal
substance.
•
•
•
•
Remain in the operator’s position in the machine at all times when SmarTrax is engaged.
Disable SmarTrax when exiting the operator’s seat and machine.
Do not drive the machine with SmarTrax enabled on any public road.
Determine and remain a safe working distance from other individuals. The operator is responsible for
disabling SmarTrax when the safe working distance has diminished.
• Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine.
WARNING
• Do not use hands to check for leaks. Hydraulic fluid under pressure can penetrate the skin and cause
serious injury or death.
• When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in
case a hose has not been properly tightened.
• The machine must remain stationary and switched off during SmarTrax installation or maintenance.
P/N 016-5032-005 Rev. C
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Chapter 1
CAUTION
Hydraulic Safety
• Raven Industries recommends that appropriate protective equipment be worn at all times when working on
the hydraulic system.
• Never attempt to open or work on a hydraulic system with the equipment running. Care should always be
taken when opening a system that has been previously pressurized.
• When disconnecting the hydraulic hoses or purging is required, be aware that the hydraulic fluid may be
extremely hot and under high pressure. Caution must be exercised.
• Any work performed on the hydraulic system must be done in accordance with the machine manufacturer’s
approved maintenance instructions.
• When installing SmarTrax hydraulics or performing diagnostics, maintenance, or routine service, ensure
that precautions are taken to prevent any foreign material or contaminants from being introduced into the
machine’s hydraulic system. Objects or materials that are able to bypass the machine’s hydraulic filtration
system will reduce performance and possibly damage the SmarTrax valve.
Electrical Safety
• Always verify that the power leads are connected to the correct polarity as marked. Reversing the power
leads could cause severe damage to the equipment.
• Ensure that the power cable is the last cable to be connected.
2
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
CHAPTER
2
Introduction
Chapter2
Congratulations on your purchase of the Raven SmarTrax system! This system is designed to provide cuttingedge, hands-free steering of agricultural equipment via GPS (Global Positioning System) coordinates.
This manual applies to the following machines. For future reference, write your serial number in the space
below.
MAKE: Case IH
MODEL: Puma 165, 180, 195, 210, and 225
YEAR: 2007-2010
MAKE: Case IH
MODEL: Puma 130, 145, 160, 170, 185, 200, 215, and 230
YEAR: 2011 - 2013
MAKE: Case IH
MODEL: Puma 150, 165, 185, 200, 220, and 240
YEAR: 2014 & Newer
MAKE: New Holland
MODEL: T7030, T7040, T7050, T7060, and T7070
YEAR: 2007-2010
MAKE: New Holland
MODEL: T7.170, T7.185, T7.200, T7.210, T7.235, T7.250, T7.260, and T7.270
YEAR: 2011-2013
MAKE: New Holland
MODEL: T7.175, T7.190, T7.210, T7.230, T7.245, T7.260, and T7.270
YEAR: 2014 & Newer
Updates
Software and manual updates are available on the Raven Applied Technology website.
http://www.ravenhelp.com
P/N 016-5032-005 Rev. C
3
Chapter 2
At Raven Industries, we strive to make your experience with our products as rewarding as
possible. One way to improve this experience is to provide us with feedback on this manual.
Your feedback will help shape the future of our product documentation and the overall service
we provide. We appreciate the opportunity to see ourselves as our customers see us and are
eager to gather ideas on how we have been helping or how we can do better.
To serve you best, please send an email with the following information to
techwriting@ravenind.com
-Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
-P/N 016-5032-005 Rev. C
-Any comments or feedback (include chapter or page numbers if applicable).
-Let us know how long have you been using this or other Raven products.
We will not share your email or any information you provide with anyone else. Your feedback
is valued and extremely important to us.
Thank you for your time.
Preparing for Installation
Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Bleed
pressure from the hydraulic system and leave the machine turned off for the duration of the installation
process.
During the installation process, follow good safety practices. Be sure to carefully read the instructions in this
manual as you complete the installation process.
Recommendations
Raven Industries recommends the following best practices when installing or operating the SmarTrax system
for the first time, at the start of the season, or when moving the SmarTrax system to another machine:
• Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific
antenna mounting location.
Note:
If your machine is not listed, install the antenna on the front-center of the cab.
Antenna X Position
(left to right)
Antenna Y Position
(from the rear wheel
axle to the antenna
position on the cab)
Antenna Z Position
(ground to top of
antenna)
CNH Puma/T60x0/T70x0
Centered
4 ft. 6 in/1.371 m
10 ft. 4 in./3.15
CNH Puma/T7.xxx 2011+
Centered
4 ft. 6 in/1.371 m
10 ft. 4 in./3.15
Machine Preset
4
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
Introduction
• Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the
machine’s hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic
hoses, etc.).
• Ensure the machine’s hydraulic system is using fresh oil and debris is flushed from the hydraulic hoses,
valves, and filters.
Raven Industries recommends the following best practices when installing the SmarTrax system:
2
• Use part numbers to identify the parts.
• Do not remove the plastic wrap from a part until it is necessary for installation.
• Do not remove plastic caps from a part until it is necessary for installation.
Point of Reference
The instructions in this manual assume that you are standing behind the machine, looking toward the cab.
Hydraulic Fittings
This manual may reference the following types of hydraulic fittings:
• SAE O-ring fittings
• ORFS fittings
• JIC fittings
SAE O-ring fitting
P/N 016-5032-005 Rev. C
ORFS fitting
JIC fitting (M)
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Chapter 2
Kit Contents
This section contains a list of the components that are included in the SmarTrax kit. Before beginning the
SmarTrax installation, compare the items in the SmarTrax kit with the components on this list. If you have
questions about the kit, contact your Raven dealer.
TABLE 1. SmarTrax
Picture
Not Pictured
6
Installation Kit (P/N 117-5032-005)
Item Description
Part Number
Qty.
Manual - CaseIH Puma NH70x0 Series
SmarTrax Installation
016-5032-005
1
Valve - Shuttle Hydraulic
334-0003-016
1
Valve - Dual POCI with ORFS Fittings
Hydraulic
334-0003-099
1
Valve - DLS PVG 32 SmarTrax Hydraulic
334-0003-088
1
Bracket - SmarTrax Hydraulic Valve
Mounting
107-0172-057
1
Bracket - Puma Node Mounting
107-0172-137
1
Bracket - ISO Implemented Connector
Relocation
107-0172-386
1
Bracket - Puma POCI Hydraulic Valve
Mounting
107-0172-450
1
Transducer - 0-3000 PSI Pressure
422-0000-086
1
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
Introduction
TABLE 1. SmarTrax
Installation Kit (P/N 117-5032-005)
Item Description
Part Number
Qty.
Cable - Puma SmarTrax Harness
115-4001-115
1
U-Bolt - 2-1/8” W x 2” L x 3/8” Thread
107-0171-610
2
U-Bolt - 1-5/16” x 2” L x 3/8” Thread
107-0171-612
2
Bolt - 5/16”-18 x 7/8” Hex Head
311-0052-104
4
Bolt - 3/8”-16 x 1.25” Hex
311-0054-106
2
Bolt - M8 x 1.25 mm x 40 mm Grade 8.8 Hex
Head
311-0070-035
2
Nut - M8 x 1.25 mm Nylon Insert Lock
312-4000-210
2
Nut - 3/8”-16 Nylon Insert Lock
312-4001-109
9
Washer - 5/16” Lock
313-1000-019
4
Washer - 3/8” Flat
313-2300-014
8
2
Picture
P/N 016-5032-005 Rev. C
7
Chapter 2
TABLE 2. Hydraulic
Picture
8
Kit (P/N JDP-FA10-688)
Item Description
Part Number
Qty.
Fitting - -4 ORFS M/F 90° Elbow
333-0012-023
4
Fitting - -12 ORFS (F) to -8 ORFS (M)
Straight Adapter
333-0012-030
1
Fitting - -4 ORB Internal Hex Plug
333-0012-051
Fitting - -6 ORFS M/F 90° Elbow
333-0012-065
4
Fitting - -8 ORFS M/F 45° Elbow
333-0012-102
2
Fitting - -6 ORB Internal Hex Plug
333-0012-104
1
Fitting - -8 ORB (M) to -6 ORFS (M) 90°
Elbow
333-0012-165
4
Fitting - 6 ORB (M) to -4 ORFS (M) Straight
Adapter
333-0012-195
4
Fitting - -8 ORB (M) to -6 ORFS (M) Straight
Adapter
333-0012-199
4
Fitting - -8 ORB Internal Hex Plug
333-0012-211
1
Fitting - -10 ORB (M) to -6 ORFS (M) Straight
Adapter
333-0012-233
2
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
Introduction
TABLE 2. Hydraulic
Kit (P/N JDP-FA10-688)
Item Description
Part Number
Qty.
Fitting - 22 mm O-Ring (M) to -8 ORFS (M)
Straight Adapter
333-0012-344
1
Fitting - 12 mm O-Ring (M) to -8 ORFS (M)
Straight Adapter
333-0012-345
1
Fitting - -4 ORFS M/F 45° Elbow
333-0012-359
1
Fitting - M27 ORB (M) to -8 ORFS (M)
Straight Adapter
333-0012-368
1
Fitting - 3/4” BSPP (M) to -12 ORFS (M)
Straight Adapter
333-0012-405
1
Fitting - -4 ORFS (F) to -4 ORFS (F) Straight
Adapter
333-0012-407
1
Hydraulic Hose - -4 ORFS (F) to -4 ORFS (F)
90° - 24”
214-1001-073
1
Hydraulic Hose - -6 ORFS (F) to -6 ORFS (F)
90° - 105”
214-1001-074
2
Hydraulic Hose - -6 ORFS (F) to -6 ORFS (F)
- 24”
214-1001-076
2
Hydraulic Hose - -6 ORFS (F) to -8 ORFS (F)
90° - 32”
214-1001-077
2
2
Picture
P/N 016-5032-005 Rev. C
9
Chapter 2
TABLE 3. Node
Kit (P/N 117-5030-005)
Picture
Not Pictured
Note:
10
Item Description
Part Number
Qty.
Manual - SmarTrax and SmartSteer
Calibration & Operation
016-0171-277
1
Node - SmarTrax 3D CAN Control
063-0173-228
1
Harness - SmarTrax Node
115-4001-109
1
Assembly - SmarTrax Enable Switch
063-0172-470
1
The node installation kit is sold separately.
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
CHAPTER
3
Hydraulic System
Installation
Chapter3
WARNING
Hydraulics are under pressure. Care should
always be taken with a system that has been
pressurized.
Before beginning the SmarTrax hydraulic
installation, turn off the machine and relieve
pressure by turning the steering wheel left and
right.
Never work on a hot machine. Always allow it to
cool before performing diagnostics,
maintenance, or routine service.
When disconnecting or purging hydraulic
hoses, be aware that the hydraulic fluid within
the machine’s system may be extremely hot
and under high pressure.
Tampering with hydraulic valves may cause
serious injury or death, and will void the
warranty.
CAUTION
When installing SmarTrax hydraulics or
performing diagnostics, maintenance, or routine
service, ensure precautions are taken to
prevent any foreign material from being
introduced into the machine’s hydraulic system.
Objects or materials that are able to bypass the
machine’s hydraulic filtration system will reduce
performance and possibly damage the
SmarTrax hydraulic valve.
P/N 016-5032-005 Rev. C
11
Chapter 3
Remove the Cartridge from the SmarTrax
Valve
FIGURE 1.
Fittings Installed in the SmarTrax Valve
Remove Cartridge
In EP1 Port and
Replace with Port
Plug
Before installing the hydraulic fittings in the SmarTrax valve, remove the cartridge in Port EP1 from the valve.
Note:
This cartridge is not used in the SmarTrax system for the machines listed in this manual. Keep the
cartridge for future use in case the SmarTrax system is moved to another machine.
Install Fittings on the SmarTrax Valve
Before mounting the SmarTrax valve (P/N 334-0003-088) on the machine, install the proper fittings in the
valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.
Refer to the table and figure below to install the fittings in the appropriate ports of the SmarTrax valve.
FIGURE 2.
12
Fittings Installed in the SmarTrax Valve
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
Fitting
Part Number
Port
Fitting - -4 ORFS (M) to -6 SAE O-Ring (M) Straight Adapter
333-0012-195
LSPV
Fitting - -6 ORFS (M) to -8 SAE O-Ring (M) 90° Elbow
333-0012-165
P, T
Fitting - -6 ORFS (M) to -10 SAE O-Ring (M) Straight Adapter
333-0012-233
A, B
Fitting - -4 SAE O-Ring Plug
333-0012-051
PS
Fitting - -6 SAE O-Ring Plug
333-0012-104
LS STEER
Fitting - -8 SAE O-Ring Plug
333-0012-211
EP1
3
Hydraulic System Installation
Install Fittings in the Dual POCI Valve
Before mounting the dual POCI valve on the machine, install the proper fittings in the valve. This prepares the
valve for installation and simplifies the hose connection process later in the procedure. Refer to Figure 2 and
the table below to install the fittings in the appropriate ports of the steering valve.
P/N 016-5032-005 Rev. C
13
Chapter 3
FIGURE 3.
Fittings Installed in Dual POCI Valve
Fitting
Part Number
Port
Fitting - -8 SAE O-Ring (M) to -6 ORFS (M) Straight Adapter
333-0012-199
A, A1
A2, B1
Fitting - -6 ORFS M/F 90° Elbow
333-0012-065
A, A2
Fitting - -8 SAE O-Ring (M) to -6 ORFS (M) 90° Elbow
333-0012-165
B, B2
Fitting - -4 SAE O-Ring Plug
333-0012-051
PS2, T1, T2
Transducer - 0-3000 PSI Pressure
422-0000-086
PS
Relocate the Implement ISO Connector (If
Applicable)
Note:
14
If the machine contains an optional implement ISO connector, it will be necessary to relocate the
connector to provide clearance for steering valve mounting later in the procedure.
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
Hydraulic System Installation
FIGURE 4.
ISO Connector Location
ISO Connector
1.
3
Bolts to be Removed
Remove the bolts used to secure the ISO connector mounting bracket.
FIGURE 5.
ISO Relocation Mounting Bracket Installed
ISO Relocation
Mounting Bracket
Installed
2.
Install the ISO relocation mounting bracket (P/N 107-0172-386) in the previous mounting location using the
bolts that were removed in step 1.
P/N 016-5032-005 Rev. C
15
Chapter 3
FIGURE 6.
3.
ISO Connector Installed
Secure the ISO connector to the relocation bracket using the supplied M8 bolts, nuts, and washers.
Note:
The ISO connector can also be reinstalled after the steering valve and hoses are installed.
Mount the SmarTrax Valve
FIGURE 7.
1.
16
SmarTrax Valve Mounting Location
Identify the valve mounting location in the right-rear corner of the machine, behind the operator’s seat.
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
Hydraulic System Installation
FIGURE 8.
2.
Access Panel Located Inside Cab Behind Operator’s Seat
Remove the panel located inside the cab behind the right side of the operator’s seat by removing the bolts
used to secure the panel.
Mounting Bolts Locate Inside Machine’s Cab
3
FIGURE 9.
3.
Remove the factory-installed bolts used to mount the machine’s existing mounting plate.
4.
Install two M8 x 1.25 x 40 mm grade 8.8 hex bolts (P/N 311-0070-035) in the machine’s existing mounting
plate.
P/N 016-5032-005 Rev. C
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Chapter 3
FIGURE 10.
Valve Mounted to the Machine
5.
Secure the SmarTrax valve (P/N 334-0003-088) to the hydraulic valve mounting plate (P/N 107-0172-057)
using four 5/16”-18 x 7/8” hex head bolts (P/N 311-0052-104) and 5/16” lock washers
(P/N 313-1000-019).
6.
Mount the SmarTrax valve and mounting plate to the machine’s existing mounting plate using two M8 x 1.25
nylon insert lock nuts (P/N 312-4000-210).
Note:
It may be easier to route the SmarTrax wiring and the hydraulic hoses outlined in the following
sections and chapter before actually mounting the SmarTrax valve on the machine.
Mount the Dual POCI Hydraulic Valve
FIGURE 11.
1.
18
Dual POCI Valve Installed on Mounting Bracket
Mount the dual POCI hydraulic valve (P/N 334-0003-099) to the POCI mounting bracket (P/N 107-0172450) using two 5/16”-18 x 2.5” hex head bolts and two 5/16”-18 nylon insert lock nuts.
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
Hydraulic System Installation
FIGURE 12.
Steering Orbital Location
Steering Orbital
Motor Location
2.
Locate the steering orbital under the tractor’s hood.
Dual POCI Valve Installed
3
FIGURE 13.
Mounting Bracket
Dual POCI Valve
3.
Install the dual POCI valve and mounting bracket to the right side of the hood framework using two U-bolts
and 3/8” washers and lock nuts.
Install the Left and Right Steering Hoses
Note:
The hydraulic installation kit contains four -6 ORFS M/F 90° swivel elbow fittings. Install these
fittings as necessary to achieve the left and right steering hose connections.
P/N 016-5032-005 Rev. C
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Chapter 3
FIGURE 14.
Left and Right Steering Hoses
Left
Right
Left
Right
1.
Remove the right steering hose from the right steel steering line.
FIGURE 15.
Right Steering Hose Installed on Dual POCI Valve
2.
Connect the right steering hose to Port B of the dual POCI valve.
3.
Remove the left steering hose from the left steel steering line.
FIGURE 16.
20
Left Steering Hose Installed on Dual POCI Valve
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
Hydraulic System Installation
Connect the left steering hose to Port A of the dual POCI valve.
Note:
5.
It may be necessary to install a 45° elbow fitting to achieve the connection.
Install one end of the supplied hydraulic hose (P/N 214-1001-076) on the fitting installed in Port B2 of the
dual POCI valve.
FIGURE 17.
6.
Connect the other end of the installed hydraulic hose to the machine’s right steel steering line.
FIGURE 18.
7.
Hydraulic Hose Installed on Machine’s Right Steel Steering Line
3
4.
Hydraulic Hose Installed on Dual POCI Valve
Install one end of the supplied hydraulic hose (P/N 214-1001-076) on the fitting installed in Port A2 of the
dual POCI valve.
P/N 016-5032-005 Rev. C
21
Chapter 3
FIGURE 19.
8.
Connect the other end of the installed hydraulic hose to the machine’s left steel steering line.
FIGURE 20.
9.
Hydraulic Hose Installed on Machine’s Left Steel Steering Line
Hydraulic Hose Installed on Dual POCI Valve
Install the 90° end of the supplied hydraulic hose (P/N 214-1001-074) on the fitting in Port B1 of the dual
POCI valve.
FIGURE 21.
Hydraulic Hose Installed on SmarTrax Valve
Right Steering Hose
Installed on Port B of
Steering Valve
22
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
Hydraulic System Installation
10.
Route the installed hydraulic hose under the cab and connect it to the fitting installed in Port B of the
SmarTrax valve.
FIGURE 22.
11.
Hydraulic Hose Installed on Dual POCI Valve
Install the 90° end of the supplied hydraulic hose (P/N 214-1001-074) on the fitting installed in Port A1 of
the dual POCI valve.
FIGURE 23.
Hydraulic Hose Installed on SmarTrax Valve
Left Steering Hose
Installed on Port A of
Steering Valve
12.
Route the installed hydraulic hose under the cab and connect it to the fitting installed in Port A of the
SmarTrax valve.
13.
Ensure all left and right steering hoses are routed away from sharp edges, pinch points, and heat sources
and secured with plastic cable ties.
P/N 016-5032-005 Rev. C
23
Chapter 3
Install the Pressure Hose
FIGURE 24.
1.
Pressure Connections
Locate the pressure port on top of the SCV at the rear of the tractor.
Note:
The SCV location may vary, depending on the valve option with which the tractor is equipped.
2.
Remove the pressure port plug from the machine’s SCV.
3.
Install the 22 mm O-ring (M) to -8 ORFS (M) straight adapter fitting (P/N 333-0012-344) in the machine’s
open pressure port.
4.
Install the 90° end of the supplied hydraulic hose (P/N 214-1001-077) on the installed fitting.
24
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
Hydraulic System Installation
FIGURE 25.
Pressure Hose Installed on SmarTrax Valve
Installed Pressure
Hose
5.
Connect the straight end of installed hydraulic hose to Port P of the SmarTrax valve.
Note:
6.
It may be necessary to install a -6 ORFS M/F 90° elbow fitting (P/N 333-0012-065) on the fitting
installed in Port P to achieve the connection.
Secure any excess hose away from moving parts and heat sources using plastic cable ties.
P/N 016-5032-005 Rev. C
25
Chapter 3
Install the Tank Hose
FIGURE 26.
Machine’s Tank Port Locations
Tank Option 1
Tank Option 2
1.
26
Locate the tank port on the back of the SCV.
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
Hydraulic System Installation
FIGURE 27.
Hydraulic Hose Installed on Machine’s Tank Port
2.
Remove the plug from the tank port.
3.
Install the adapter fitting in the machine’s tank port.
•
•
4.
Tank Option 1
a.
Install the 3/4” BSPP (M) to -12 ORFS (M) adapter fitting in the machine’s tank port.
b.
Install the -8 ORFS (M) to -12 ORFS (F) straight adapter fitting on the fitting installed in the tank
port.
c.
Tighten the hydraulic fittings to ensure they are installed securely and to prevent leaks.
Tank Option 2
a.
Install the 27 mm ORB (M) to 8 ORFS (M) adapter fitting in the machine’s tank port.
b.
Tighten the hydraulic fittings to ensure they are installed securely and to prevent leaks.
Install the 90° end of the supplied hydraulic hose (P/N 214-1001-077) on the installed adapter fitting.
FIGURE 28.
Tank Hose Installed on SmarTrax Valve
5.
Install the other end of the installed hydraulic hose on the fitting installed in Port T of the SmarTrax valve.
6.
Ensure the tank hose is routed away from sharp edges, pinch points, and heat sources and secured with
plastic cable ties.
P/N 016-5032-005 Rev. C
27
Chapter 3
Install the Load Sense Hose
Note:
The load sense hose location varies based on the machine model. Identify the machine’s load
sense hose location and complete the steps in the applicable section below.
Load Sense Hose Located on SCV - Option 1
FIGURE 29.
Load Sense Connections
Load Sense Port on Front of SCV Stack
1.
Locate the load sense port on top of the SCV at the rear of the tractor.
Note:
28
The SCV location may vary, depending on the valve option with which the tractor is equipped.
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
Hydraulic System Installation
FIGURE 30.
Load Sense Hose Installed on Steering Valve
Port LSPV
2.
Remove the load sense plug or cap from the machine’s SCV.
3.
Install a 12 mm O-ring (M) to -4 ORFS (M) straight adapter fitting in the load sense port.
4.
Install the 90° end of the supplied hydraulic hose (P/N 214-1001-073) on the installed fitting.
5.
Connect the straight end of the installed hydraulic hose to the fitting installed in Port LSPV of the steering
valve.
Note:
6.
It may be necessary to install a -4 ORFS M/F 90° elbow fitting on Port LSPV to achieve the
connection.
Ensure the load sense hose is routed away from sharp edges, pinch points, and heat sources and secured
with plastic cable ties.
P/N 016-5032-005 Rev. C
29
Chapter 3
Load Sense Hose Located on Priority Valve - Option 2
FIGURE 31.
Priority Valve Location
Priority Valve Location
Non-CVT/Non-AutoCommand Tractor
1.
Identify the machine’s priority valve location inside the right rear tire.
FIGURE 32.
Machine’s Load Sense Hose
Non-CVT/Non-AutoCommand Tractor
2.
30
CVT/AutoCommand Tractor
CVT/AutoCommand Tractor
Trace the machine’s load sense hose from the priority valve to the SCV and disconnect it.
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
Hydraulic System Installation
FIGURE 33.
Fittings Installed in Shuttle Tee
-4 ORFS M/F 90° Elbow
-6 ORB (M) to -4 ORFS (M)
Straight Adapter Fitting
-6 ORB (M) to -4 ORFS (M)
Straight Adapter Fitting
-4 ORFS F/F Straight
Adapter Fitting
-6 ORB (M) to -4 ORFS (M)
Straight Adapter Fitting
3.
Install the -6 ORB (M) to -4 ORFS (M) straight adapter fittings on the three ports of the supplied shuttle
valve (P/N 334-0003-016).
4.
Install a -4 ORFS F/F straight adapter fitting in one of the side ports of the shuttle valve.
5.
Install a -4 ORFS M/F 90° elbow fitting in the middle port of the shuttle valve.
FIGURE 34.
6.
Shuttle Tee Assembly Installed on SCV
Install the -4 ORFS F/F straight adapter fitting installed on the shuttle valve on the open port of the SCV.
P/N 016-5032-005 Rev. C
31
Chapter 3
FIGURE 35.
Load Sense Hoses Installed on Shuttle Valve Assembly
Hydraulic Hose
(P/N 214-1001-073)
Installed on Straight
Adapter Fitting
Machine’s Load
Sense Hose Installed
on Elbow Fitting
7.
Install the machine’s load sense hose that was removed from the SCV on the 90° elbow installed on the
shuttle tee.
8.
Install the 90° end of the supplied hydraulic hose (P/N 214-1001-073) on the remaining port of the shuttle
tee assembly.
FIGURE 36.
Load Sense Hose Installed on Steering Valve
Port LSPV
9.
Connect the straight end of the installed hydraulic hose to the fitting installed in Port LSPV of the SmarTrax
valve.
Note:
10.
32
It may be necessary to install a -4 ORFS M/F 90° elbow fitting on Port LSPV to achieve the
connection.
Ensure the load sense hoses are routed away from sharp edges, pinch points, and heat sources and
secured with plastic cable ties.
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
Hydraulic System Installation
Hydraulic System Diagram
P/N 016-5032-005 Rev. C
33
Chapter 3
34
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manuall
CHAPTER
4
Cab Component
Installation
Chapter4
Install the SmarTrax Node
Mount the SmarTrax Node
FIGURE 1.
Node Mounting Bracket Installed
1.
Mount the SmarTrax node (P/N 063-0173-228) to the node mounting bracket (P/N 107-0172-137) using
three 3/8”-16 lock nuts (P/N 312-4001-109).
2.
Remove the two bolts and washers from the post in the left-rear corner of the cab.
Note:
3.
The bolts are located just above the base of the door’s gas spring.
Align the node mounting bracket with the holes in the post and reinstall the machine’s bolts.
Note:
Forward arrow direction is number 5 in Figure 1.
Note:
The machine’s washers are not used in the SmarTrax system. Keep the washers for future use.
P/N 016-5032-005 Rev. C
35
Chapter 4
FIGURE 2.
4.
Node Cable Connected to the Node
Install the two large, rectangular connectors of the node harness (P/N 115-4001-109) into the correct ports
of the node, tightening the bolts on the harness connectors to secure the connections.
Node Mounting Locations
FIGURE 3.
Node Mounting
Direction Arrows
Any two arrows must be
parallel with level ground
Mounting Tabs
When choosing the location for the SmarTrax node, consider the following points:
• Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and
cable connection.
• One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle
travel, one arrow pointing straight up, and two of the arrows parallel to the ground.
Note:
•
•
•
•
36
Make a note of the number of the arrow that is oriented in the direction of forward vehicle travel.
This number will be needed during the SmarTrax calibration process.
The node mounting location must not create tripping hazards.
Mount the node in a location where it will not be kicked or jarred during normal equipment operation.
The location must allow cable routing to avoid crimping or damaging the cables or the node connections.
Securely fasten the node using bolts or screws through at least two of the three mounting holes. When
mounted properly, the node should not become loose or rotate.
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
Cab Component Installation
Install the Foot Switch
FIGURE 4.
1.
Foot Switch Installed
Select a suitable location for the foot switch (P/N 063-0172-470) to be installed.
Note:
The foot switch should be installed in a location where the operator has easy access to it and is
able to fully press the pedal.
Using the holes in the foot switch as a template, drill holes in the floor of the cab.
3.
Secure the foot switch to the floor by installing the supplied screws in each of the mounting holes.
4.
Locate the ENABLE connector on the node harness (P/N 115-4001-109) and connect it to the foot switch
cable connector.
4
2.
Install the Valve Harness
1.
Connect the 12-pin connector of the valve harness (P/N 115-4001-115) into the mating connector of the
node harness (P/N 115-4001-109).
FIGURE 5.
Pressure Transducer Connection
P/N 016-5032-005 Rev. C
37
Chapter 4
2.
Connect the 3-pin Deutsch connector from the valve cable into the 0-3000 PSI pressure transducer (P/N
422-0000-086) installed near the steering orbital.
FIGURE 6.
3.
Valve Cable Connected to SmarTrax Valve
Connect the 4-pin Deutsch connector of the valve cable to the open cable port on the SmarTrax valve.
FIGURE 7.
Machine’s Access Panel Removed
4.
Remove the machine’s right access panel.
5.
Trace the cable coming out of the axle housing.
Note:
38
This cable is the machine’s wheel angle sensor (WAS) cable connection.
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
Cab Component Installation
FIGURE 8.
6.
Wheel Angle Sensor Connection
Disconnect the machine’s round, 4-pin WAS connection on the front-right side of the tractor.
Machine’s WAS Connection Connected to Valve Cable
4
FIGURE 9.
7.
Install the remaining ends of the valve cable (P/N 115-4001-115) between the machine’s WAS connections.
8.
Route the WAS cables to a location where they will avoid damage and secure with plastic cable ties as
necessary.
P/N 016-5032-005 Rev. C
39
Chapter 4
FIGURE 10.
40
Valve Harness Wiring Diagram
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
Cab Component Installation
Install the Chassis Cable - SmarTrax-Only
Systems (If Applicable)
If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it
is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already
exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to
connect power to the SmarTrax system.
Note:
The chassis cable is sold separately. Contact your local Raven dealer for ordering information.
1.
Locate the SmarTrax chassis cable (P/N 115-4001-085).
2.
Connect the TO SMARTRAX NODE connector from the chassis cable to the round 16-pin connector on the
node harness (P/N 115-4001-109).
3.
Connect the TO CONSOLE CABLE connector to the Raven console.
4.
Install a terminator (P/N 063-0172-369) on the CAN cable connector.
5.
Loop and tie-off the REMOVE SWITCH cable connection, securing it with plastic cable ties as necessary.
Note:
6.
The REMOTE SWITCH connector is not used in the SmarTrax system. Ensure the cable is
secured away from moving parts and heat sources.
Connect the ring terminals to the battery.
Note:
The positive connectors are fused.
Note:
4
Connect SmarTrax to an Existing Chassis
Cable (If Applicable)
The SmarTrax interface tee is sold separately. Contact your local Raven dealer for ordering
information.
1.
Locate and disconnect the connection between the Raven console cable and chassis cable on the
machine’s existing CAN system.
2.
Install the SmarTrax interface tee cable (P/N 115-4001-070 or 115-4001-071) between the chassis and
Raven console harness.
3.
Connect the SmarTrax node cable (P/N 151-4001-109) to the remaining SmarTrax interface tee.
P/N 016-5032-005 Rev. C
41
Chapter 4
FIGURE 11.
42
System Diagrams
Existing Chassis System Wiring Diagram
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
Cab Component Installation
Envizio Pro II with Slingshot
4
FIGURE 12.
P/N 016-5032-005 Rev. C
43
Chapter 4
FIGURE 13.
44
Viper Pro/Envizio Pro with Slingshot
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
Cab Component Installation
FIGURE 14.
Cruizer II with Slingshot
P/N 016-5032-005 Rev. C
45
Chapter 4
46
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
CHAPTER
5
Startup Procedures
Chapter5
WARNING
When starting the machine for the first time
after installing SmarTrax, be sure that all
persons stand clear in case a hose has not
been properly tightened.
WARNING
Do not use hands to check for leaks. Hydraulic
fluid under pressure can penetrate the skin and
cause serious injury or death.
Verify the SmarTrax System Installation
1.
Turn on the machine.
2.
Double-check all fitting and hose connections to ensure that:
•Hoses are not rubbing on or interfering with moving parts.
•Hydraulic fluid is not leaking from the system.
3.
Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system.
Note:
4.
During the SmarTrax system installation, whenever the hydraulic system is purged for
maintenance, or when fittings are loosened to disconnected, air is introduced into the lines of the
hydraulic system. If air pockets are present, the wheels may not move consistently when the
steering wheel is turned.
Continue turning the wheels until they move steadily and smoothly when the steering wheel is turned.
P/N 016-5032-005 Rev. C
47
Chapter 5
5.
Access the System Diagnostic screen by selecting the MACHINE TEST option on the Machine Type screen
and turn the wheels using the Raven console.
Note:
If there are issues with the SmarTrax system, turn off the machine and correct them immediately.
For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual
(P/N 016-0171-277) or contact your local Raven dealer.
Calibrate the SmarTrax System
Refer to the SmarTrax & SmartSteer Calibration and Operation Manual (P/N 016-0171-277) for instructions on
calibrating the SmarTrax system, adjusting system settings, and system operation.
48
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
Index
C
Cab Component Installation
Connecting SmarTrax to an Existing Chassis Cable 41
Installing the Chassis Cable - SmarTrax-Only
Systems 41
Installing the Foot Switch 37
Installing the SmarTrax Node 35
Mounting the SmarTrax Node 35
Installing the Valve Harness 37
Mounting the SmarTrax Node
Node Mounting Locations 36
System Diagrams 42
E
Electrical Safety 2
H
Hydraulic Installation
Removing the Cartridge from the SmarTrax Valve 12
Hydraulic Safety 2
Hydraulic System Installation 11
Hydraulic System Diagram 33
Installing Fittings on the SmarTrax Valve 12
Installing the Load Sense Hose 28
Load Sense Hose Located on Priority Valve 30
Load Sense Hose Located on SCV 28
Installing the Pressure Hose 24
Mounting the Dual POCI Hydraulic Valve 18
Mounting the SmarTrax Valve 16
Relocating the Implement ISO Connector 14
I
Important Safety Information
Electrical Safety 2
Hydraulic Safety 2
Introduction 3
Hydraulics 5
Kit Contents 6
Preparing for Installation 4
Point of Reference 5
Recommendations 4
Updates 3
K
Kit Contents 6
S
Startup Procedures 47
Calibrating the SmarTrax System 48
Verifying the SmarTrax System Installation 47
P/N 016-5032-005 Rev. C
49
Index
50
Case IH Puma and New Holland T7 MFWD SmarTrax™ Installation Manual
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