M753K Parts Catalog - Diesel Parts Direct

M753K Parts Catalog - Diesel Parts Direct
HOW TO USE THIS PARTS CATALOG
For your convenience, Diesel Specialists is providing access to this
Northern Lights Parts Catalog to assist you with purchasing the correct
parts for your generator or engine.
Any of the parts listed in this catalog are available for purchase from
the Northern Lights Generator Parts website.
Use the PDF search function to search the catalog: press CTRL + F
and the search box will appear.
Once you have located the part number in the catalog, return to the
Northern Lights Generator Parts website and type the part number in
the Store Search Box. Then, add the item to your shopping cart to
complete your purchase.
P753K
For Models: M753K, NL753K,
M753W, and NL753W
PARTS MANUAL
Marine Generators | Marine Diesel Engines | Land-Based Generators
— CALIFORNIA —
Proposition 65 Warning:
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
www.northern-lights.com
4420 14th Ave. NW., Seattle WA 98107
Tel: (206) 789-3880 • 1-800-762-0165
• Fax: (206) 782-5455
Northern Lights and Lugger are registered
trademarks of Northern Lights, Inc.
© 2011 All rights reserved. Litho USA.
PARTS CATALOG
for Models
M753k, NL753k, M₇₅₃w, and NL₇₅₃w
Please read thoroughly before attempting to use this manual:
Table of Contents ............................................................................................................................................ I
Model Designation & Serial Numbers .............................................................................................................. II
Reading a Parts Page ..................................................................................................................................... III
Table of Contents
GROUP 1 - ENGINE
Cylinder Block ........................................ 0 - 1
Camshaft and Pistons ............................... 2 - 3
Oil Pump and Strainer ................................... 4
Camshaft ...................................................... 5
Timing Gear Case ..................................... 6 - 7
Cylinder Head ........................................ 8 - 10
GROUP 5 - ELECTRICAL SYSTEM
Engine Electrical:
12 Volt ..................................................... 0
24 Volt .................................................... 1
Alternator and Mounting ................................ 2
Starting Motor ............................................... 3
Alternator ..................................................... 4
Control Panels ........................................ 5 - 10
Belt Guard .................................................. 11
GROUP 2 - INTAKE & EXHAUST SYSTEM
Intake Air Filter ........................................ 1 - 2
Intake and Air Filter, Marine ........................... 3
Muffler Assembly .......................................... 4
GROUP 6 - GASKET SETS
Gasket Sets..........................................................0
GROUP 3 - COOLING SYSTEM
Exhaust Manifold and Heat Exchanger
with Raw Water Pump .......................... 0 - 1
Cooling Pump ............................................... 2
Raw Water Pump Assembly ............................ 3
Radiator and Guard ................................... 4 - 5
GROUP 8 - FRAME & MOUNTING
Marine Base Frame Assembly......................... 1
Industrial Base Frame Assembly ..................... 2
GROUP 9 - ACCESSORIES
GROUP 9 - & OPTIONAL EQUIPMENT
Oil Drain ...................................................... 1
Dry Exhaust Adapter - Keel Cooled................. 2
Remote Expansion Tank ............................ 3 - 4
Coolant Recovery Tank .................................. 5
GROUP 4 - FUEL SYSTEM
Fuel Injection Pump and Lines .................. 0 - 1
Fuel Filter and Piping................................ 2 - 3
Fuel Line Connections ............................. 4 - 5
Injector ......................................................... 6
Fuel Feed Pump ............................................ 7
Proprietary Information
This publication is the property of Northern Lights, Inc.
It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc.
© Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number P753K 02/11
P753K 02/11
I
INTRODUCTION
Model Designation
MODELS INCLUDED
This manual covers the operating instructions for:
M753K and NL753K, which both use the 753 engine and the PX308K1
generator end, and M753W and NL753w, which use the 753 engine and
the PX308K2 generator end.
Model Numbers
Model numbers give the unit's application, block model, aspiration, and RPM:
M - NL
753
K
M - Northern Lights marine
generator set
NL - Northern Lights industrial
generator set
Model number of engine block
Bore
Cylinders
75 mm
3
Additional letters
designate a series
within model number.
W
Designates a new
winding in the
generator.
M753K
Northern Lights marine diesel generator set
with a 753 engine and a PX-308K1 generator.
M753W
Northern Lights marine diesel generator set
with a 753 engine and a PX-308K2 generator.
NL753K
Northern Lights industrial diesel generator set
with a 753 engine and a PX-308K1 generator.
NL753W
Northern Lights industrial diesel generator set
with a 753 engine and a PX-308K2 generator.
Serial Numbers
NORTHERN LIGHTS
Your set has three serial numbers: 1 an engine number stamped on the block, 2 a generator
plate, and 3 a generator set plate. Use the serial number on the generator set plate when ordering
parts or in correspondence. The generator set plate is found on the service side of the generator and
resembles the drawing below.
Generator Set Serial Number
for units with PXK generators
P753K 02/11
II
INTRODUCTION
Reading a Parts Page
IMPORTANT:
Before selecting parts, be sure that you are choosing parts from the correct page.
Check the model designation at the page top.
Do not use this illustration for parts purchasing.
1
ELECTRICAL SYSTEM
ALTERNATOR ASSEMBLY: M - NL753
4
6
5
KEY
0
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
185046210
185446219
185446217
185716200
185446218
040126210
020210010
027100010
026100010
185446220
015140408
015140425
199236510
3
7
8
QTY.
1
1
1
1
1
2
1
1
1
1
1
2
1
9
DESCRIPTION
Alternator Assembly
Flywheel, complete
Plate, complete
Plate
Stator, complete
Bearing
Nut
Spring washer
Washer
Clamp
Screw
Screw
Collar
13
P753 06/96
11
5-2
REFERENCES:
1. Grouping section title.
2. Model designation of equipment that uses parts
listed on this page.
3. Title and description of assembly.
4. Drawing numbers that correspond to key
column numbers for parts identification.
5. Key column for locating parts shown on drawing.
6. Part number.
NOTE:  Arrows always point toward the front of the engine.
P753K 02/11
SERIALNUMBER
10
-
14
12
7.
8.
9.
10.
11.
12.
13.
14.
III
2
Quantity of parts used.
Description of each component part.
Serial number of unit the part fits.
Assembly or kit designated by Key 0 or ••/•.
Grouping index number.
Page number within the grouping index.
Manual title.
Page publication date.
GROUP 1 – ENGINE
Cylinder Block
P753K 02/11
1-0
Updated 6-18-09
GROUP 1 – ENGINE
Cylinder Block
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
27
28
29
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
55
56
57
PART NUMBER
110107451
110107461
064200015
064200025
064200035
064200040
198466050
198466030
198466010
165296141
198466060
198517080
198517084
198517087
040106203
064100045
042303015
030500410
030500616
030501025
030309005
012110620
012100635
012100660
110996491
110707820
110707480
010109235
010401212
198636130
198636080
110446363
110446421
010111020
198486770
198736051
198736120
140546020
24-02001
110756070
052100100
011150612
198416270
120116100
120456201
140036220
052100150
010101045
398460091
064115200
195816100
027100010
020110010
398430560
052100280
198756200
140606710
036509005
026100010
025100012
QTY
1
1
1
1
2
2
1
4
4
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
20
2
1
1
1
1
8
1
1
1
1
1
1
1
2
1
1
6
6
1
1
2
1
1
1
2
2
1
1
1
1
1
2
2
DESCRIPTION
SERIAL NUMBER
Cylinder Block Assembly (Blue - Industrial) includes keys
Cylinder Block Assembly (White - Marine)
#1, #2, #4 - #21 & #55
Core Plug 15 mm
Core Plug 25 mm
Core Plug 35 mm
Core Plug 40 mm
Plug
Plug
Plug
Idler Gear Shaft Assembly
Blank Plug
Standard Bushing
Bushing, Undersize 0.25 mm
Bushing, Undersize 0.50 mm
Bearing
Expansion Plug
Bearing
Pin
Pin
Dowel Pin
Spring Pin
Stud Bolt
Stud Bolt
Stud Bolt
Gasket
Oil Pan (Blue - Industrial)
Oil Pan (White - Marine)
Bolt with Washer, M6 x 1.0 x 14 mm
Plug, Hex Head M12 x 1.25
Oil Seal Assembly (Oil Seal plus Sleeve)
Oil Seal (Sleeveless)
Flywheel Housing (Blue - Industrial)
Flywheel Housing (White - Marine)
SAE #5
Bolt
Starting Motor (see Electrical Section)
Bushing (Marine)
Drain Cock (Marine)
Drain Cock (Industrial, no longer available - use Marine type and #32)
Adapter
Oil Filter
Dipstick Tube
O-Ring
Bolt
Dipstick
Tappet
Pushrod
Relief Valve Assembly (formerly #140036120)
O-Ring
Bolt
Plug
Tube
Lifting Eye (Industrial)
Spring Washer
Nut
Cap
O-Ring (formerly # 054109013)
Hose Clamp
Oil Drain Hose
Snap Ring
Washer
Sealing Washer
}
}
P753K 02/11
1-1
-
GROUP 1 – ENGINE
Camshaft and Pistons
P753K 02/11
1-2
Updated 2/22/11
GROUP 1 – ENGINE
Camshaft and Pistons
KEY
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
20
21
22
23
24
25
27
29
30
32
33
PART NUMBER
115256600
115276180
034100508
030509020
030300816
110156111
010810840
030500612
110156121
110156131
110156330
198517101
198517105
198517108
198517110
198517114
198517117
011310850
010700845
115107201
115107204
115107206
115017140
115017150
115017160
115326231
036500021
115026191
198517125
115176150
020109075
198517130
198517134
198517137
115356720
115376130
010109340
115396552
115396650
40-08201
115396541
020800018
QTY
1
1
1
1
1
1
6
6
1
1
1
3
3
3
3
3
3
2
1
3
3
3
3
3
3
3
6
3
3
6
6
6
6
6
1
1
6
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Crankshaft (includes keys #2 - #4)
Gear
Key (for Pulley #29 or #32 only)
Dowel Pin (for Gear #2 only)
Spring Pin
Bearing Holder Assembly
Bolt
Dowel
Bearing Holder Assembly
Bearing Holder Assembly
Bearing Holder with Integral Thrust Washers
Bearing, Standard
Bearing, Undersize 0.25 mm
Bearing, Undersize 0.50 mm
Bearing, Standard
Bearing, Undersize 0.25 mm
Bearing, Undersize 0.50 mm
Bolt
Bolt
Standard Ring Set
Ring Set, Oversize 0.50 mm
Ring Set, Oversize 1.0 mm
Piston Assembly, Standard
Piston Assembly, Oversize 0.50 mm (includes key #15)
Piston Assembly, Oversize 1.0 mm
Piston Pin
Snap Ring
Rod Assembly
Bushing
Bolt
Nut
Rod Bearing, Std.
Rod Bearing, Undersize 0.25 mm
Rod Bearing, Undersize 0.50 mm
Flywheel Assembly SAE #6 1/2 (includes key #25)
Ring Gear (96 Teeth)
Bolt
Pulley (Blue)
Pulley (White)
V-Belt
Pulley (4 Groove, White)
Nut
}
P753K 02/11
1-3
-
GROUP 1 – ENGINE
Oil Pump and Strainer
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NUMBER
140196061
199266180
165026100
140166130
140116140
199286150
199286160
199286170
199286180
198216720
199236540
036800010
020100008
026100008
027100008
052109076
140986480
140406270
011310612
165166191
165166240
165996300
011140612
198216821
QTY
1
1
1
1
1
**
**
**
**
1
1
1
1
1
1
1
1
1
2
1
1
1
3
1
DESCRIPTION
SERIAL NUMBER
Shaft
Thrust Washer
Gear Assembly
Rotor
Cover
Shim, t = 0.10 mm
Shim, t = 0.15 mm
Shim, t = 1.20 mm
Shim, t = 0.50 mm
Spring
Collar
Snap Ring
Nut
Washer
Spring Washer
O-Ring
Oil Pipe
Filter Assembly
Bolt
Plate (Blue - Industrial)
Plate (White - Marine)
Gasket
Bolt
Spring
-
**As required.
P753K 02/11
1-4
GROUP 1 – ENGINE
Camshaft
KEY
1
2
3
4
5
6
7
8
9
10
PART NUMBER
120026081
120016021
034100508
120736081
199216230
040109059
125256120
199566651
011310612
010700610
QTY
1
1
1
1
3
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Camshaft Assembly (includes keys #3 - #6 & #19)
Cam Gear & Flyweight Assembly
Key
Gear
Spacer
Bearing
Slider Assembly
Plate
Bolt
Bolt
P753K 02/11
1-5
-
GROUP 1 – ENGINE
Timing Gear Case
P753K 02/11
1-6
GROUP 1 – ENGINE
Timing Gear Case
KEY
1
2
3
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
37
38
39
40
41
42
46
47
48
51
52
53
54
55
PART NUMBER
165106071
165106111
165996310
198636140
198636090
125046260
125406071
125416081
036800008
026200010
199616170
125366040
031110004
198217350
125156170
052100070
036800008
125416020
010100630
026100006
027100006
020100006
125116131
052100030
036800005
125976120
011140614
010109264
125156180
036800006
052100050
198216760
026100008
020700008
125176180
025100006
011300640
011300660
011300680
398210070
198216731
030300414
165206150
165206320
11-12005
020100008
027100008
052300700
010100865
012800640
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
**
1
1
2
1
1
1
1
1
1
2
1
1
5
4
2
1
1
1
2
1
1
4
4
1
4
1
DESCRIPTION
SERIAL NUMBER
Timing Gear Case (Blue - Industrial, includes key #46)
Timing Gear Case (White - Marine, includes key #46)
Gasket
Oil Seal Assembly (Oil Seal and Sleeve)
Oil Seal (Sleeveless)
Lever Assembly (includes keys #7 - #9, #11, #12)
Lever
Lever
Snap Ring
Washer
Pin
Link
Pin
Spring
Arm
O-ring
Snap Ring
Lever
Bolt
Washer
Spring Washer
Nut
Shaft (formerly #125116130, single O-ring)
O-ring
Snap Ring
Bracket
Bolt
Bolt
Arm Assembly
Snap Ring
O-ring
Spring
Washer
Nut
Lever (formerly #s 125176071 & 125176080)
Sealing Washer
Bolt
Bolt
Bolt
Spring
Spring
Pin
Cover (Blue - Industrial)
Cover (White - Marine)
Gasket
Nut
Spring Washer
O-ring
Bolt
Setting Bolt
**As required
P753K 02/11
1-7
-
GROUP 1 – ENGINE
Cylinder Head
P753K 02/11
1-8
GROUP 1 – ENGINE
Cylinder Head
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
39
40
41
42
43
44
45
48
PART NUMBER
111017070
111016622
064200018
064200025
185706320
111316201
120166240
120176250
120406050
120406070
198216700
120186080
120226070
120216040
111146882
111146892
111146901
111136440
111136450
012109177
120036690
120356200
120356210
199486220
020109076
120346170
120316120
198216780
064609006
030300325
026100008
027100008
020500008
111996290
199280280
110666050
110666090
011150612
140996260
024500008
198436010
052100400
110986500
068122560
198346090
111026131
111206250
064200030
064200020
190196630
QTY
1
1
6
1
1
3
3
3
3
3
6
6
12
6
1
1
1
11
3
3
1
3
3
6
6
3
1
2
2
1
3
3
3
1
4
1
1
2
7
3
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Cylinder Head Assembly, White (Marine)
Cylinder Head Assembly, Blue (Industrial)
Plug
Plug
Holder
Seat
Intake Valve
Exhaust Valve
Valve Guide Seal - Exhaust
Valve Guide Seal - Intake
Spring
Retainer
Retainer
Cap
Head Gasket t = 1.1 mm
Head Gasket t = 1.2 mm
Head Gasket t = 1.3 mm
Head Bolt (12 mm Hex)
Head Bolt (12 mm Hex)
Stud
Rocker Shaft Assembly
Intake Rocker Arm
Exhaust Rocker Arm
Screw
Nut
Bracket
Shaft
Spring
Plug
Pin
Washer
Spring Washer
Nut
Gasket (Marine)
Shim
Cover
Filter
Bolt
Sealing Washer
Nut
Cap
O-Ring
Pipe
Tube
Clip
Rocker Arm Cover (Industrial)
Rocker Arm Cover/Intake Manifold (Marine)
Plug (Marine Only)
Plug (Marine Only)
Caution Plate
(Continued Next Page)
P753K 02/11
1-9
-
GROUP 1 – ENGINE
Cylinder Head
(Continued from previous page)
KEY
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
PART NUMBER
195816030
195816340
011310816
140606670
198486780
185246011
385720030
385720110
198487590
064500010
011300814
052300300
165366110
064200030
064200015
012109206
026100006
024109002
111996271
052109061
QTY
2
2
2
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Hanger (Blue)
Hanger (White)
Bolt
Tube Assembly
Bolt
Oil Pressure Switch
Temperature Switch 110°C (Industrial)
Temperature Switch 95°C (Marine)
Banjo Bolt with 1/8 NPT Female Thread
Plug
Bolt
O-Ring
Cover
Plug
Plug
Stud, 1/4-20 x 1/4-20 x 6-1/2 (6-7/8" LOA)
Flat Washer 1/4
Wing Nut 1/4-20 Nylock
Gasket - Industrial
O-Ring - Industrial
P753K 02/11
1 - 10
-
GROUP 2 – INTAKE AND EXHAUST
Intake Air Filter: Industrial Application
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NUMBER
399480070
399610100
399610110
314630030
398113190
314500361
198756130
135597240
398113270
135976470
199236730
011310825
026109066
314531051
314531052
024100008
314531124
314531055
314531056
314531067
314531053
314531123
QTY
1
1
1
1
2
1
2
1
4
1
1
2
2
1
1
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Screw
Pin
Pin
Hose Clamp
Rubber
Air Cleaner Assembly (includes keys #14 - #19)
Hose Clamp
Hose
Rubber
Holder
Collar
Bolt
Washer
End Cover
Gasket
Wing Nut
Element Assembly
Cyclone
Gasket
Case Sub-assembly
Case
Element Kit (includes keys #15, #17, #18, & #19)
P753K 02/11
2-1
-
GROUP 2 – INTAKE AND EXHAUST
Intake Air Filter: Industrial Application
Late Production
753airfilter
KEY
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
135016310
198756130
135597690
135976610
199236730
011510825
011510820
131976050
135326200
24-27301
135326201
135326196
QTY
1
2
1
1
1
2
2
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Air Cleaner Assembly (Includes keys 9 ~ 12)
Hose Band
Hose
Stay
Collar
Bolt
Bolt
Filter Stay
Housing
Element
Cover Assembly
Valve
P753K 02/11
2-2
-
GROUP 2 – INTAKE AND EXHAUST
Intake and Air Filter
Marine Application
A-1461/ B-2297B
KEY
••
1
2
3
4
5
6
PART NUMBER
24-22005
24-22002
24-22003
24-22001
165366110
012109206
14-22000
15-00111
QTY
1
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Air Filter Assembly (includes keys #1 - #2)
Screen (L-M Marine Application)
Air Filter Element (Foam Type)
Air Filter Element (Paper Type - Alternate)
Intake Cover
Stud 1/4 - 20 x 6-1/2 (6-7/8" LOA)
Wing Nut, Nylock 1/4 - 20
Flat Washer 1/4" USS
P753K 02/11
2-3
-
GROUP 2 – INTAKE AND EXHAUST
Muffler Assembly
Industrial Application
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NUMBER
135046212
135996541
135616831
010109381
012109215
027100006
023100006
12-01125
135996530
135406170
011300612
020100008
027100008
026100008
010110860
408330011
135606150
27-38200
QTY
1
1
1
3
2
4
2
1
1
1
10
1
1
2
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Muffler Assembly (includes keys #3, #9, #10 & #11, formerly #135046211)
Exhaust Gasket, Stainless Steel
Exhaust Manifold
Bolt
Stud M6 x 1.0 x 70 mm (78 mm LOA)
Spring Washer
Nut
Capscrew, Hex Head M6 x 1.0 x 65 mm
Gasket
Muffler Element
Bolt
Nut
Spring Washer
Washer
Bolt
Clamp
Exhaust Elbow
Exhaust Elbow 1-1/4 NPT
P753K 02/11
2-4
-
GROUP 2 – INTAKE AND EXHAUST
Notes
P753K 02/11
2-5
GROUP 3 – COOLING SYSTEM
Exhaust Manifold & Heat Exchanger with Raw Water Pump
Marine Application
KEY
1
2
3
5
PART NUMBER
135606130
198480100
145546220
052400300
QTY
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Exhaust Manifold/ Expansion Tank
Connector
Filter Neck
O-ring
P753K 02/11
3-0
-
GROUP 3 – COOLING SYSTEM
Exhaust Manifold & Heat Exchanger with Raw Water Pump
Marine Application
KEY
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
28
29
30
31
32
33
34
35
36
37
38
39
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
PART NUMBER
310110040
19-00048
19-00040
145536370
198756150
145986150
198436140
012100825
027100008
020100008
011300825
135616234
011310816
195816340
314990030
135996541
198436200
068115500
064200030
198343130
145536400
145536340
198436170
012110690
027100006
020100006
010110690
20-12002
145986160
145536361
010100870
25-12057
340460141
027100010
020100010
11-12005
165206150
052300700
198486912
198736050
145536411
199616190
145536390
11-12005
110766200
198436010
052100400
190196630
010100865
198756230
145536350
22-42014
22-42070
22-40482
QTY
1
2
2
2
6
1
1
2
9
6
2
1
1
1
1
1
1
1
2
1
1
1
1
3
3
3
3
1
1
1
3
1
1
1
1
1
2
1
1
1
1
**
1
1
1
1
1
1
1
4
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Filler Cap (Standard with Coolant Recovery)
Hose Clamp #48
Hose Clamp #40
Joint
Hose Clamp
Connector
Plug
Stud Bolt
Spring Washer
Nut
Bolt
Wet Exhaust Elbow (can use #27-32004)
Bolt
Hanger (White - Marine)
Gasket (can use #11-31902)
Gasket, Stainless Steel
Plug
Tube
Plug
Clip
Hose
Hose
Plug
Stud Bolt
Spring Washer
Nut
Bolt
Heat Exchanger
Pipe
Hose
Bolt
Raw Water Pump (see parts detail)
Gear
Washer
Nut
Gasket (can use #165996110)
Cover (Industrial)
O-Ring
Connector
Drain Cock
Hose
Zinc (**As required)
Joint
Gasket (can use #165996110)
Holder
Cap
O-Ring
Caution Label
Bolt
Hose Clamp
Hose
Switch, High Exhaust Temperature
Switch, High Exhaust Temperature
Harness, Exhaust Temperature Switch
up to xxxx-31895C
from xxxx-31896C
from xxxx-31896C
P753K 02/11
3-1
GROUP 3 – COOLING SYSTEM
Coolant Pump
KEY
1
2
3
4
5
6
7
8
9
10
PART NUMBER
QTY
DESCRIPTION
SERIAL NUMBER
145996270
011140616
145146480
145996280
198217400
145206022
145996590
145116100
145126010
145017300
1
1
1
1
1
1
1
1
1
1
Gasket
Bolt
Backing Plate
Gasket
Spring
Thermostat 82°C
Gasket
Impeller
Seal
Coolant Pump Assembly (Blue - Industrial, includes keys #8, #9,
145017320
1
Coolant Pump Assembly (White - Marine, includes keys #8, #9,
-
#11 - #13)
-
#11 - #13)
11
12
13
14
15
16
17
18
19
20
21
22
23
064500030
198566010
145386230
011300660
011300630
027100006
020100006
011300635
145336490
145386390
011310614
145306460
145306380
011300650
2
1
1
1
2
1
1
4
1
1
4
1
1
2
Plug
Shaft
Hub
Bolt
Bolt
Spring Washer
Nut
Bolt
Pulley, Circulating Pump Drive
Plate, Circulating Pump Drive Pulley (Marine only)
Bolt
Fan (Suction)
Fan (Blower)
Bolt (not shown - See Alternator & Mounting Detail)
P753K 02/11
3-2
-
GROUP 3 – COOLING SYSTEM
Raw Water Pump Assembly
Marine Application
A-3706/ C-2204
KEY
••
•
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NUMBER
25-12057
25-12004
25-12058
25-12059
25-12060
25-12061
25-12062
25-12063
25-12064
25-12065
25-12066
25-12017
25-12067
25-12068
25-12069
25-12070
25-12071
25-12072
25-12073
QTY
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Raw Water Pump Assembly (includes keys #1 - #17)
Repair Kit (includes keys #3, #5, #6, #7, #8, #9, #11)
Housing
Shaft
Impeller
Cam
Wear Plate
End Cover
Bearing
Lip Seal
Mechanical Seal
Spline Seal
O-Ring
Retaining Ring
Retaining Ring
Washer
Machine Screw, Pan Head #10-32 x 3/8 S/S
Machine Screw, Hex Head #10-32 x 3/8 S/S
Lock Washer #10 S/S
from S/N xxxx-5824
-
P753K 02/11
3-3
GROUP 3 – COOLING SYSTEM
Radiator and Guard
Industrial Application
A-6504A, A-6202 / D-3494
P753K 02/11
3-4
GROUP 3 – COOLING SYSTEM
Radiator and Guard
Industrial Application
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NUMBER
145506531
39-18204
39-18205
39-18206
21-41103
21-74502
145536310
145536300
19-00024
19-00020
12-00751
12-00711
12-00712
12-00713
15-00702
15-00701
12-00062
15-01132
15-00008
39-18208
00-70075
39-18209
1455446060
310130030
310120100
QTY
1
2
1
1
1
1
1
1
2
2
8
2
1
1
12
12
12
8
8
1
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Radiator (Used with Blower Fan, formerly #145506530)
Side Panel, Radiator Guard
Top Panel, Radiator Guard
Radiator Support
Spacer
Spacer
Hose, Outlet
Hose, Inlet
Hose Clamp #24
Hose Clamp #20
Capscrew, Hex Head M8 x 1.25 x 16 mm
Capscrew, Hex Head M8 x 1.25 x 20 mm
Capscrew, Hex Head M8 x 1.25 x 25 mm
Capscrew, Hex Head M8 x 1.25 x 35 mm
Lock Washer
Flat Washer
Capscrew, Hex Head M6 x 1.0 x 10 mm
Lock Washer
Flat Washer
Fan Guard
Label, "Northern Lights Generators"
Grille, Radiator Guard
Cap Assembly
Drain Cock
Overflow Pipe
P753K 02/11
3-5
-
GROUP 4 – FUEL SYSTEM
Injection Pump and Lines
P753K 02/11
4-0
GROUP 4 – FUEL SYSTEM
Injection Pump and Lines
KEY
1
2
3
4
5
6
7
8
9
11
14
15
16
17
18
19
20
21
22
23
24
25
26
28
29
30
31
32
33
34
35
PART NUMBER
131017640
131426300
020100006
027109010
011300620
198996050
111316230
111346020
131406330
131606160
131506650
131506660
131506670
199106020
010100625
020100006
027100006
185366060
185366100
185376110
130996070
130506140
011150616
131466060
025100010
023109002
010109271
185206082
185206200
025100016
131606250
131426010
QTY
1
1
2
2
2
3
3
3
3
1
1
1
1
4
2
2
2
3
3
1
1
1
2
1
2
2
1
1
1
1
1
1
3
DESCRIPTION
SERIAL NUMBER
Injection Pump
Shim Kit
Nut
Spring Washer
Bolt
Gasket
Insert
Cap
Nozzle & Holder - see detail
Return Line (Industrial)
Pipe #1
Pipe #2
Pipe #3
Clamp
Bolt
Nut
Spring Washer
12 Volt Glow Plug
24 Volt Glow Plug
Connector
Gasket
Feed Pump - see detail
Bolt
Smoke Set
Sealing Washer
Nut
Speed Set Bolt
Wire (not available separately)
12 Volt Solenoid
24 Volt Solenoid
Sealing Washer
Return Line (Marine)
Sealing Washer
P753K 02/11
4-1
-
GROUP 4 – FUEL SYSTEM
Fuel Filter and Piping
P753K 02/11
4-2
GROUP 4 – FUEL SYSTEM
Fuel Filter and Piping
KEY
1
3
4
5
6
` 7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
PART NUMBER
130306190
24-52020
130326051
130396030
130436011
011301025
131976060
011300816
131606250
131236200
131426190
131236190
198996071
140036140
198487001
048100010
198116230
130516092
198996060
130556500
130556510
130556490
130556681
130556480
011300825
399110160
198116320
198116310
020700008
027100008
130226050
130226040
130976280
140976040
199436350
027100010
011300812
020100012
027100012
QTY
1
1
5
1
2
2
1
2
1
1
1
1
4
1
1
1
1
2
4
1
1
1
**
1
1
2
1
1
2
1
1
1
1
1
2
2
1
2
2
DESCRIPTION
SERIAL NUMBER
Fuel Flter Assembly (includes keys #3-6)
Fuel Filter
Gasket
Plug
Joint Bolt
Bolt
Mounting Bracket
Bolt
Return Pipe
Screw
Washer
Bolt
Gasket
Valve Assembly
Connector
Steel Ball
Rubber
Joint Bolt
Gasket
Pipe
Pipe
Pipe
Banjo Fitting 5/16-37T (Fuel Pump Inlet)
Pipe
Bolt
Clamp
Rubber
Rubber
Nut
Spring Washer
Connector
Connector
Bracket
Clamp
Bolt 3/8-16 x 3/4"
Spring Washer 3/8
Bolt 3/8-16 x 3/4"
Nut 3/8
Spring Washer
*Note:
Fuel lines #22 & #23 & items #25 - #39 not used on marine
units with U.S. Coast Guard fuel lines.
**As required.
P753K 02/11
4-3
-
GROUP 4 – FUEL SYSTEM
Fuel Line Connection
Marine Applications
A-6136/ P753fuelpiping
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
QTY
10-51099
21-00046
21-71030
18-71029
130226050
130226040
12-01102
15-00610
020100012
027100012
199436350
027100010
130976280
19-00004
1
2
2
2
1
1
2
2
2
2
2
2
1
4
DESCRIPTION
SERIAL NUMBER
Manifold
Plug 1/4 NPT (for shipping)
Male Connector, Brass 1/4 NPT x 3/8 HB
Hose 3/8" ID x 12"
Bulkhead Fitting, Brass 1/4-45T x 3/8 HB
Bulkhead Fitting, Brass 3/8-45T x 3/8 HB
Capscrew, Hex Head M6 x 1.0 x 16mm S/S
Lock Washer M6 S/S
Hex Nut M12 x 1.75
Lock Washer M12
Bolt
Lock Washer M10
Bracket
Hose Clamp (not shown)
-
Fuel Line Connection
Industrial Applications
A-6705/ C-2920
KEY
1
2
3
4
5
6
7
8
9
10
PART NUMBER
10-51099
12-01131
15-00008
14-04803
21-71044
18-51002
18-51902
21-71045
21-71048
21-00046
QTY
1
2
2
2
2
1
1
3
1
2
DESCRIPTION
SERIAL NUMBER
Manifold
Capscrew, Hex Head M6 x 1.0 x 20mm
Flat Washer M6
Nylock Nut M6 x 1.0
Male Elbow, 90o Brass 1/4 NPT x 1/4-45T
Hose 1/4" x 17"
Hose 1/4" ID x 15"
Female Swivel, Brass 1/4 HB x 1/4-45T
Female Swivel, Brass 1/4 HB x 5/16-45T
Plug, 1/4 NPT (for shipping)
P753K 02/11
4-4
-
GROUP 4 – FUEL SYSTEM
U.S. Coast Guard Fuel Line Connection
A-6705/ C-2936
KEY
1
2
3
4
5
6
7
8
PART NUMBER
10-51099
12-01131
15-01132
21-00046
21-71049
21-74411
18-58204
18-58203
QTY
1
2
2
2
1
1
1
1
DESCRIPTION
SERIAL NUMBER
A-6487
Manifold
Capscrew, Hex Head M6 x 1.0 x 20 mm
Lock Washer M6
Plug, 1/4 NPT (for shipping)
Male Elbow 90°, Steel 1/4 NPT x 1/4-37T
Male Elbow 90°, Steel 1/4 NPT x 5/16-37T
Hose Assembly 1/4" ID x 19"
Hose Assembly 1/4" ID x 23"
P753K 02/11
4-5
-
GROUP 4 – FUEL SYSTEM
Injector
KEY
••
1
2
3
4
5
6
7
8
9
10
PART NUMBER
131406330
131446008
131426120
131446054
131436540
131436550
131436560
131436570
131436580
131436590
131436600
131436610
131436620
131436630
131436640
131436650
131436660
131436670
131436680
131436690
131436700
131436710
131436720
131436730
131446011
131446012
131446058
131416140
131446064
131426010
QTY
1
1
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
1
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Injector Assembly
Nut
Washer
Body Assembly
Washer; t = 1.00 mm
Washer; t = 1.05 mm
Washer; t = 1.10 mm
Washer; t = 1.15 mm
Washer; t = 1.20 mm
Washer; t = 1.25 mm
Washer; t = 1.30 mm
Washer; t = 1.35 mm
Washer; t = 1.40 mm
Washer; t = 1.45 mm
Washer; t = 1.50 mm
Washer; t = 1.55 mm
Washer; t = 1.60 mm
Washer; t = 1.65 mm
Washer; t = 1.70 mm
Washer; t = 1.75 mm
Washer; t = 1.80 mm
Washer; t = 1.85 mm
Washer: t = 1.90 mm
Washer; t = 1.95 mm
Spring
Pin
Distance Piece
Nozzle Assembly
Nut
Gasket (former #131426130)
from S/N xxxx-8553
-
P753K 02/11
4-6
**As required.
GROUP 4 – FUEL SYSTEM
Fuel Feed Pump
KEY
••
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NUMBER
130506140
130516081
130516082
130516083
130516084
130516085
130516086
131226180
130516087
130516088
130516089
130516090
130516091
130516069
130516092
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
6
4
2
DESCRIPTION
SERIAL NUMBER
Fuel Feed Pump Assembly (includes keys #2 - #16)
Housing (not available separately)
Spring
Piston
Spring
Diaphragm
Pin
Lever
O-Ring
Spring
Guide
Gasket
Cap
Screw
Gasket
Joint Bolt
P753K 02/11
4-7
-
GROUP 5 – ELECTRICAL SYSTEM
Engine Electrical - 12 Volt Standard Ground
A-6135/ C-1777
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NUMBER
22-48204
22-42055
22-71026
21-51099
285640030
185246011
385720110
385720030
22-42043
22-40391
22-42047
22-41060
185086321
185046220
185366060
185206082
21-04801
22-41016
22-71016
QTY
1
1
1
1
1
1
1
1
1
4
4
4
2
1
1
3
1
**
1
1
DESCRIPTION
SERIAL NUMBER
Wire Harness
Water Temperature Sender
Water Temperature Sender (Dual Station)
Bushing, 3/8 NPT x 1/4 NPT (used with #22-71026 - not shown)
Plug Assembly with 3 Connectors
Oil Pressure Switch
Water Temperature Switch 95°C (Marine)
Water Temperature Switch 110°C (Industrial)
Circuit Breaker 15 Amp
Relay Base (Retainer required)*
Terminal Retainer
12 Volt DC Relay
Diode
Starter
Alternator with Integral Regulator
Glow Plug
Stop Solenoid
Male Elbow 90° 1/8 NPT
Oil Pressure Sender
Oil Pressure Sender (Dual Station)
*Former base #22-41032 is replaced by kit #22-40395.
**As required.
P753K 02/11
5-0
-
GROUP 5 – ELECTRICAL SYSTEM
Engine Electrical - 24 Volt Standard Ground
A-4949/ C-2534
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NUMBER
22-48221
22-95430
22-71052
22-40085
34-41017
185206200
185366100
40-41900
23-48202
12-00552
12-00515
15-00504
14-00512
12-00711
15-00702
21-48201
22-41060
QTY
1
1
1
4
1
1
3
1
1
**
**
1
1
4
4
**
1
1
DESCRIPTION
SERIAL NUMBER
24V Starting Motor (Nippondenso)
S-1B 24 Volt Control Panel (see detail)
24V/35A Alternator
24V DC Relay SPDT
Single Groove Pulley
24V Stop Solenoid
24V Glow Plug
Drive Belt
Alternator Mounting Bracket
Capscrew, Hex Head 1/2-13 x 3-1/2"
Capscrew, Hex Head 1/2-13 x 1-3/4"
Flat Washer 1/2 SAE
Nylock Nut 1/2-13
Capscrew, Hex Head M8 x 1.25 x 20 mm
Helical Lock Washer M8
Spacer, BP 1/2" Schedule 40 x 1.25'
Alternator Gound Wire (Required with #22-71052)
Diode, 1 Amp 50 PIV
**As required.
P753K 02/11
5-1
-
GROUP 5 – ELECTRICAL SYSTEM
12 Volt Alternator Mounting
Standard and Isolated Ground
KEY
1
2
3
4
5
6
7
8
11
12
13
14
PART NUMBER
185726971
185046220
22-48206
011300650
185976220
010100830
011300816
020100010
027100010
010101045
026100008
199236680
011300840
QTY
1
1
1
1
1
1
2
1
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Tensioner
12V Alternator (Standard Ground)
12V Alternator (Isolated Ground)
Bolt
Bracket, Alternator
Bolt
Bolt
Nut
Washer
Bolt
Washer
Spacer
Bolt, Alternator
P753K 02/11
5-2
-
GROUP 5 – ELECTRICAL SLYSTEM
12 Volt Starting Motor
Standard Ground
KEY
••
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NUMBER
185086321
185846159
185846126
185846127
185846160
185846161
185416130
185846449
185846131
185416150
185416141
185846119
185866050
185846454
185846134
185846165
185816180
185846166
185846136
185846300
027100006
015140412
285640030
QTY
1
1
1
1
1
4
2
1
1
1
2
3
1
1
1
1
1
2
1
2
2
2
1
DESCRIPTION
SERIAL NUMBER
Starting Motor Complete (includes all keys)
Armature Assembly
Thrust Washer Kit
Pinion Stopper Set
Field Coil Assembly (includes keys #5 & #6)
Set Screw
Brush
Rear Cover Assembly (includes key #8)
Rear Cover
Brush Holder Assembly (includes keys #10 & #11)
Brush
Spring
Pinion Assembly
Gear Case Assembly (includes key #14)
Bushing
Lever Kit
Switch Assembly
Bolt
Cover
Bolt
Washer
Screw Assembly
Plug Assembly with 3 Connectors
P753K 02/11
5-3
-
GROUP 5 – ELECTRICAL SYSTEM
12 Volt Alternator - Built-in Regulator
Standard Ground
KEY
••
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NUMBER
185046220
185446221
185446223
185446224
185446227
185446228
185446229
185446230
185446231
185446232
185446234
185446235
185446236
185446237
185446238
185446239
185446240
185446241
185446242
185446243
185446244
185446245
185446258
185446259
185446260
185446261
185446262
QTY
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
3
4
2
6
1
2
DESCRIPTION
SERIAL NUMBER
Alternator with Regulator
Frame (includes keys #3, #4, #6 & #25)
Drive End Frame (not available separately)
Retainer Plate
Ball Bearing
Stator (not available separately)
Stud Bolt
Rear End Frame
Rectifier Holder
Brush Holder (includes keys #10 through #12)
Brush
Spring
Seal (not available separately)
Regulator Assembly
Rear End Cover
Nut
Insulation Brush
Bolt
Nut
Rotor Assembly (includes keys #20 & #21)
Ball Bearing
Bearing Cover
Pulley
Collar
Bolt
Bolt
Nut
Bolt
Bolt
Bolt
P753K 02/11
5-4
-
GROUP 5 – ELECTRICAL SYSTEM
Series 1 Control Panel - 12 & 24 Volt
Marine Generator Application
A-2863 + A-4793 / B-2873
KEY
••
••
1
2
3
4
5
PART NUMBER
00-40013
22-90009
22-40012
QTY
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Series 1 Control Panel - 12 Volt (includes all keys) *
Series 1 Control Panel - 24 Volt (includes all keys) *
Plate
Preheat/Shutdown-Bypass Switch **
Engine Control Switch **
Wire Harness
Resistor, 200 Ohm 2 Watt - 24 Volt Only (not shown)
* Replaced by 22-90610 (12 Volt) or 22-90615 (24 Volt) as required.
** Replaced by switch retrofit kit 22-90195.
P753K 02/11
5-5
-
GROUP 5 – ELECTRICAL SYSTEM
S-1 Control Panel 12 & 24 Volt
A-8551, A-8552 / B-5970
KEY
••
••
1
2
3
4
5
6
PART NUMBER
22-92110
22-92115
00-40013
22-90167
22-90168
22-42066
22-42067
00-00013
00-00014
22-40012
QTY
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
S-1 Start/Stop Control Panel Assembly, 12 Volt (includes all keys)
S-1 Start/Stop Control Panel Assembly, 24 Volt (includes all keys)
Plate, S-1 Control Panel
Rocker Switch
Rocker Switch
Wire Harness, 12 Volt
Wire Harness, 24 Volt
Label "12 Volt" *
Label "24 Volt" *
Resistor, 200 Ohm, 3 Watt (24 Volt Panel only) *
* Not shown
P753K 02/11
5-6
-
GROUP 5 – ELECTRICAL SYSTEM
Series 1-B Control Panel - 12 & 24 Volt
Marine Generator Application
A-4791 + A-3171 / C-1911
KEY
••
••
1
2
3
4
5
6
PART NUMBER
28-90003
22-90009
22-40019
22-40012
QTY
1
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Series 1-B Control Panel - 12 Volt (includes all keys) *
Series 1-B Control Panel - 24 Volt (includes all keys) *
Preheat/Shutdown-Bypass Switch **
Engine Control Switch **
Plate
Hour Meter
Wire Harness
Resistor, 200 Ohm 2 Watt - 24 Volt Only (not shown)
* Replaced by 22-92120 (12 Volt) or 22-92125 (24 Volt)
** Replaced by switch retrofit kit 22-90195
P753K 02/11
5-7
-
GROUP 5 – ELECTRICAL SYSTEM
S-1B Control Panel 12 & 24 Volt
A-8553-4 / B-5971
KEY
••
••
1
2
3
4
5
6
7
8
9
10
PART NUMBER
22-92120
22-92125
28-90003
22-90167
28-90168
22-90009
12-00093
15-00030
14-00015
22-42063
22-42064
00-00013
00-00014
22-40012
QTY
1
1
1
1
1
1
2
2
2
1
1
1
1
1
DESCRIPTION
SERIAL NUMBER
S-1B Control Panel Assembly, 12 Volt (includes all keys)
S-1B Control Panel Assembly, 24 Volt (includes all keys)
Panel, S-1B Control Panel
Rocker Switch
Rocker Switch
Hourmeter
Machine Screw, Round Head #6-32 x 1/2" S/S *
Star Washer *
Hex Nut *
Wire Harness without Resistor 12 Volt
Wire Harness with Resistor 24 Volt
Label "12 Volt" *
Label "24 Volt" *
Resistor, 200 OHM **
* Not shown
**Note: Shown for spare parts reference, included in Harness Assembly.
P753K 02/11
5-8
-
GROUP 5 – ELECTRICAL SYSTEM
Standard Line, Flush Mount, Dual Station Control Panel
12 Volt
A-4732, A-4597/ C-2441
KEY
••
••
1
2
3
4
5
6
7
8
9
10
PART NUMBER
22-92015
22-92014
28-90010
37-40010
37-40011
37-40012
37-40014
37-40013
22-40062
12-90007
22-41051
22-40004
22-44852
22-44853
QTY
1
1
1
1
1
1
1
1
1
4
2
2
**
**
DESCRIPTION
SERIAL NUMBER
S-3C Control Panel, 12 Volt Flush Mount (includes all keys)
S-3C Control Panel, 24 Volt Flush Mount (includes all keys)
Series 3 Control Panel Plate
Oil Pressure Gauge 0 - 80 PSI
Engine Temperature Gauge, 250°F
DC Voltmeter, 12 Volt
DC Voltmeter, 24 Volt
Hourmeter
Panel Wire Harness (not shown)
Self Tapping Screw, Oval Head Phillips # 6 x 3/4"
SPDT Momentary Toggle Switch
24 Volt Resistor Kit
12 Volt Bulb (not shown)
24 Volt Bulb (not shown)
**As required.
P753K 02/11
5-9
-
GROUP 5 – ELECTRICAL SYSTEM
Standard Line, Surface Mount, Dual Station Control Panel
12 and 24 Volt
A-4721, A-4695, A-4722, A-4723/C-2470
KEY
••
••
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
22-92031
22-95420
39-42005
37-40010
37-40011
37-40012
37-40014
37-40013
00-91018
22-41077
22-41051
22-00052
22-40004
22-44852
22-44853
22-40257
00-41015
22-40062
QTY
1
1
1
1
1
1
1
1
1
1
2
1
2
**
**
1
1
1
DESCRIPTION
SERIAL NUMBER
S-3B Control Panel - 12 Volt (Includes all keys)
S-3B Control Panel - 24 Volt (Includes all keys)
Enclosure 10" x 8" x 4" (white)
Oil Pressure Gauge, Standard Line 0 - 80 PSI
Engine Temperature Gauge, Standard Line 0 - 250°
DC Voltmeter, 12 Volt, Standard Line
DC Voltmeter, 24 Volt, Standard Line
Hourmeter, Standard Line
Series 3 Control Panel Decal
Terminal Board
Toggle Switch, Momentary SPDT
Number Strip
Resistor Kit (24 Volt panel only)
Clear Bulb, 12 Volt (not shown)
Clear Bulb, 24 Volt (not shown)
Wire Harness (not shown)
Plastic Bushing
Connection Harness
** As required.
P753K 02/11
5 - 10
-
GROUP 5 – ELECTRICAL SYSTEM
Belt Guard
A-6154
KEY
1
2
3
4
5
PART NUMBER
00-78202
13-70003
14-01131
15-01132
15-00008
QTY
1
3
9
6
6
DESCRIPTION
SERIAL NUMBER
Belt Guard
Stud, All-Thread M6 x 1.0 x 130 mm
Nut, M6 x 1.0
Lock Washer M6
Flat Washer M6
P753K 02/11
5 - 11
-
GROUP 6 – GASKET SETS
Gasket Sets
KEY
PART NUMBER
195906430
165996300
110996491
111146892
111146901
120406050
120406070
198996050
111996290
135996541
314990013
314990030
165996310
165996050
131437150
131437160
130996070
131426130
145996280
145996270
198996060
025100010
025100016
025100006
198636140
198636130
052109076
052100400
052100070
052100050
052100030
052100150
052100100
052300700
052300300
111996271
052109061
QTY
1
1
1
1
1
3
3
3
1
3
1
1
1
2
2
2
1
3
1
1
3
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
DESCRIPTION
SERIAL NUMBER
Gasket Set (includes all items below)
Front Plate Gasket, Cylinder Block
Oil Pan Gasket
Head Gasket, t = 1.2
Head Gasket, t = 1.3
Valve Guide Seal - Intake
Valve Guide Seal Exhaust
Prechamber Gasket
Head Cover Gasket
Exhaust Manifold Gasket
Muffler Gasket (Industrial application)
Exhaust Elbow Gasket (Marine application)
Gear Case Gasket
Water Pump Cover Gasket
Injection Pump Gasket, t = 0.2 mm
Injection Pump Gasket, t = 0.3 mm
Feed Pump Gasket
Injector Gasket
Water Pump Case Gasket
Set Plate Gasket
Head Cover Gasket
Smoke Set Gasket
Solenoid Gasket
Gear Case Gasket
Front Oil Seal
Rear Oil Seal
O-Ring, Suction Filter Holder
O-Ring, Oil Filter Cap
O-Ring, Governor Arm Shaft
O-Ring, Governor Arm Shaft
O-Ring, Governor Arm Shaft
O-Ring, Relief Valve
O-Ring, Gauge Guide
O-Ring Water Pump
O-Ring, Temperature Sender Holder
Rocker Cover Gasket
Rocker Cover Gasket
P753K 02/11
6 -0
-
GROUP 8 – FRAME AND MOUNTING
Base Frame Assembly
Marine Applications - 308 Frame Generators
A-7844
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NUMBER
39-88216
23-88211
33-83104
33-83104
12-00943
12-00776
15-00705
12-09519
15-00020
14-00501
12-00313
12-00212
15-00302
15-00202
15-00912
12-00501
15-00505
QTY
1
2
2
2
4
16
16
2
6
4
8
6
8
6
4
2
4
DESCRIPTION
SERIAL NUMBER
Base Frame, Steel
Bracket
Plateform Mount, 185 lbs.
Plateform Mount, 185 lbs.
Capscrew, Hex Head M12 x 1.25 x 30 mm
Capscrew, Hex Head M8 x 1.25 x 20 mm, Stainless Steel
Lock Washer M8, Stainless Steel
Capscrew, Hex Head 1/2-13 x 2-3/4", Stainless Steel
Snubbing Washer
Hex Nut, Nylock 1/2-13, Stainless Steel
Capscrew, Hex Head 3/8-16 x 1-1/4"
Capscrew, Hex Head 5/16-18 x 1"
Lock Washer 3/8
Lock Washer 5/16
Lock Washer M12
Capscrew, Hex Head 1/2-13 x 3", Stainless Steel
Flat Washer 1/2 Stainless
P753K 02/11
8-1
-
GROUP 8 – FRAME AND MOUNTING
Base Frame Assembly
Industrial Applications - 308 Frame Generators
A-7929 / B-7017
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NUMBER
39-88217
23-88208
12-00943
15-00912
12-00817
15-00805
15-00014
33-83100
15-00014
14-00812
12-00048
15-00805
15-00014
33-83100
15-00014
14-00812
12-00312
15-00302
12-00214
15-00202
QTY
1
2
4
4
2
2
2
2
2
2
2
2
2
2
2
2
8
8
6
6
DESCRIPTION
SERIAL NUMBER
Base Frame
Bracket, Front Engine Mount
Capscrew, Hex Head M12 x 1.25 x 30 mm
Lock Washer
Capscrew, Hex Head M10 x 1.5 x 55 mm
Flat Washer
Head/Tail Washer
Centerbonded Mount, 100 lb.
Head/Tail Washer
Hex Nut, Nylock
Capscrew, Hex Head M10 x 1.5 x 60 mm
Flat Washer
Head/Tail Washer
Centerbonded Mount, 100 lb.
Head/Tail Washer
Hex Nut, Nylock
Capscrew, Hex Head 3/8-16 x 1"
Lock Washer
Capscrew, Hex Head 5/16-18 x 1-1/2"
Lock Washer
P753K 02/11
8-2
-
GROUP 9 – ACCESSORIES AND OPTIONAL EQUIPMENT
Oil Drain Kit
Marine Application
A-5024/ B-3990
KEY
••
1
2
3
PART NUMBER
34-70010
36-72002
31-70001
16-70001
QTY
1
1
1
DESCRIPTION
SERIAL NUMBER
Oil Drain Kit Complete (includes all keys)
Hand Pump
Adapter, Oil Drain
O-ring
-
Oil Drain Kit
Industrial Application
A-6480
KEY
1
PART NUMBER
36-72003
QTY
1
DESCRIPTION
SERIAL NUMBER
Drain Valve
P753K 02/11
9-1
GROUP 9 – ACCESSORIES AND OPTIONAL EQUIPMENT
Dry Exhaust Adapter - Keel Cooled
Marine Application
A-2169 / C-2276
KEY
1
2
3
4
5
6
7
8
9
10
11
PART NUMBER
165206320
11-12005
20-11904
314990030
27-31921
00-12000
12-00712
12-00071
12-00718
14-00711
19-00058
QTY
1
1
2
1
1
1
4
3
1
3
2
DESCRIPTION
SERIAL NUMBER
Cover Plate
Gasket, Cover Plate
End Cap (requires key #11)
Gasket, Exhaust Adapter
Dry Exhaust Adapter
Heat Shield
Capscrew, Hex Head M8 x 1.25 x 25 mm
Capscrew, Hex Head M8 x 1.25 x 70 mm
Capscrew, Hex Head M8 x 1.25 x 65 mm
Hex Nut M8 x 1.25
Hose Clamp #48 (used with #20-11904 - not shown)
P753K 02/11
9-2
-
GROUP 9 – ACCESSORIES AND OPTIONAL EQUIPMENT
Remote Expansion Tank
Marine Application, Early Production
A-7463
KEY
PART NUMBER
QTY
DESCRIPTION
SERIAL NUMBER
1
2
3
4
5
10-12002
21-52245
21-51093
21-71093
185706320
21-60010
1
2
1
1
1
1
Tank Assembly (includes keys 11-12)
Male Elbow, Brass 1/4 NPT x 5/16-45T
Male Connector, Brass 1/2 NPT x 1/2 HB
Male Connector, Brass 3/8 NPT x 1/2 HB
Port Adapter (requires #13)
Female Adapter, Steel 3/8 NPT x M16 x 1.5
-
(used with Port Adapter)
6
7
8
9
10
11
12
13
14
15
21-12008
21-01013
19-00004
21-71056
21-71042
23-75404
19-00064
052300300
12-00707
15-00702
1
1
1
3
1
2
2
1
2
2
Filler Cap
Male Elbow, 90° Brass 3/8 NPT x 5/16-45T
Hose Clamp #4
Female Swivel, Brass 5/16 HB x 5/16-45T
Female Swivel, Brass 1/2 HB x 1/2-45T
Bracket, Tank Mtg.
Hose Clamp #64
O-ring
Capscrew, Hex Head M8 x 1.25 x 14mm
Lock Washer M8
-
P753K 02/11
9-3
GROUP 9 – ACCESSORIES AND OPTIONAL EQUIPMENT
Remote Expansion Tank
Marine Application, Late Production
A-5931A/ D-2345
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NUMBER
10-12002
21-52245
21-51093
21-71093
31-12001
21-12008
21-10030
19-00004
21-71056
21-71042
16-90001
21-70007
12-00751
15-00701
15-00702
23-75404
19-00064
QTY
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
DESCRIPTION
SERIAL NUMBER
Tank Assembly (includes keys #2 & #16 - #17)
Male Elbow, Brass 1/4 NPT x 5/16-45T
Male Connector, Brass 1/2 NPT x 1/2 HB
Male Connector, Brass 3/8 NPT x 1/2 HB
Port Adapter (requires key #11)
Filler Cap
Male Elbow, Steel 3/8 Port x 5/16-37T
Hose Clamp
Female Swivel, Brass 5/16 HB x 5/16-45T
Female Swivel, Brass 1/2 HB x 1/2-45T
O-ring (for Port Adapter)
Female Swivel, Brass 5/16 HB x 5/16-37T
Capscrew, Hex Head M8 x 1.25 x 16 mm
Flat Washer M8
Lock Washer M8
Mounting Foot
Hose Clamp #64 (for tank mounting)
P753K 02/11
9-4
-
GROUP 9 – ACCESSORIES AND OPTIONAL EQUIPMENT
Coolant Recovery Tank
A-9147/ B-6397
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NUMBER
310550130
222300090
23-18202
12-00097
15-00008
14-04803
12-00911
15-00912
310110040
41-01010
41-01013
41-01013
19-00002
QTY
1
1
1
2
2
2
2
2
1
.5
18
10
3
DESCRIPTION
SERIAL NUMBER
Coolant Recovery Tank
Bracket, Coolant Recovery Tank Mtg.
Bracket, Coolant Recovery Tank Mtg.
Capscrew, Hex Head M6 x 1.0 x 12 mm
Flat Washer M6
Hex Nut, Nylock M6 x 1.0
Capscrew, Hex Head M12 x 1.75 x 20 mm
Lock Washer
Filler Cap
Hose, Polyvinyl 1/4" ID x 3/8" OD
Hose, Polyvinyl 5/16" ID x 7/16" OD
Hose, Polyvinyl 5/16" ID x 7/16" OD
Hose Clamp #2
P753K 02/11
9-5
-
4420 14th Ave. NW., Seattle WA 98107
Tel: (206) 789-3880 • 1-800-762-0165 • Fax: (206) 782-5455
Northern Lights and Lugger are registered trademarks of Northern Lights, Inc.
www.northern-lights.com
© 2011 All rights reserved. Litho USA.
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