PB-600-12 Data Sheet

PB-600-12 Data Sheet
PB-600
600W Single Output Battery Charger
series
Features :
2/3/8 stage charging (Note 4)
Universal AC input / Full range
Built-in active PFC function PF>0.95
Protection: Reverse polarity / Short circuit / Over voltage / Over temperature
Charger for lead-acid batteries
3 color LED loading indicator
Built-in remote ON-OFF control
Built-in temperature compensation function
Built-in fan speed control (depends on charging current)
3 years warranty
..
( except for 48V )
SPECIFICATION
MODEL
OUTPUT
INPUT
PROTECTION
FUNCTION
PB-600-12
PB-600-24
PB-600-48
BOOST CHARGE VOLTAGE
14.4V
28.8V
57.6V
FLOAT CHARGE VOLTAGE
13.8V
27.6V
55.2V
135 ~ 400AH
70 ~ 210AH
35 ~ 105AH
21A
10.5A
87%
89%
RECOMMENDED BATTERY
CAPACITY(AMP HOURS)(Note 3)
BATTERY TYPE
Open & Sealed Lead Acid
OUTPUT CURRENT
40A
VOLTAGE RANGE
90 ~ 264VAC
FREQUENCY RANGE
47 ~ 63Hz
EFFICIENCY (Typ.)
86%
POWER FACTOR (Typ.)
0.95/230VAC
0.98/115VAC at full load
AC CURRENT (Typ.)
INRUSH CURRENT (Typ.)
6.8A/115VAC
25A/115VAC
3.4A/230VAC
50A/230VAC
LEAKAGE CURRENT
<3.5mA / 240VAC
OVER VOLTAGE
16 ~ 18V
32 ~ 35V
Protection type : Shut down o/p voltage, re-power on to recover
127 ~ 370VDC
64.5 ~ 69.5V
OVER TEMPERATURE
Protection type : Shut down o/p voltage, recovers automatically after temperature goes down
REMOTE CONTROL
Open: Normal work
Short: Stop Charging
LEAKAGE CURRENT FROM BATTERY (Typ.) 1mA
2 / 3 / 8 stage selectable
FAST CHARGE
CHARGING OK
Relay contact (RY15)
OUTPUT OK
Relay contact (RY13)
TEMPERATURE SENSE
By NTC
WORKING TEMP.
-20 ~ +60
(refer to output load derating curve)
20 ~ 90% RH non-condensing
WORKING HUMIDITY
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85 , 10 ~ 95% RH
TEMP. COEFFICIENT
0.05%/ (0 ~ 50 )
VIBRATION
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
UL1012, TUV EN60335-1, EN60335-2-29 (except for 48V) approved
SAFETY STANDARDS
SAFETY &
EMC
(Note 2)
WITHSTAND VOLTAGE
MTBF
DIMENSION
PACKING
NOTE
I/P-FG:1.8KVAC
O/P-FG:0.5KVAC
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25
EMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22)
HARMONIC CURRENT
EMS IMMUNITY
OTHERS
I/P-O/P:3KVAC
ISOLATION RESISTANCE
/ 70% RH
Compliance to EN61000-3-2,-3
Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024; light industry level, criteria A
135.6Khrs min.
MIL-HDBK-217F (25
)
230*158*67mm(L*W*H)
2.2Kg; 6pcs/14.2Kg/1.76CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
2. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets
EMC directives.
3. This is Mean Well's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.
4. Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time.
File Name:PB-600-SPEC 2011-01-18
PB-600
600W Single Output Battery Charger
Mechanical Specification
Case No.805C
series
Unit:mm
230
145
42.5
7
ON
33
AC INPUT
ON/OFF
SWITCH
INLET
Air flow
direction
48
67
158
Stage 8/3/2
Power
1 2
3 4
5 6
7 8
9 10
OFF
9
67
24.1
Control Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent
Pin No.
1,2
3,4
5,6
7
Assignment
RY13
NC
RY15
GND
RY13 : Battery bank OK
RY15 : Charging OK
Pin No.
8
9
10
Terminal
Assignment Mating Housing
NTC(5K )
RCHRS DF11-10DS HRS DF11-**SC
or equivalent or equivalent
RC+
NTC / GND : Temperature sense
RC+ / RC-: Remote ON/OFF
Charging Curve
2 Stage
3 Stage
Start
Start
V boost
V boost
V float
Charge Voltage
Charge Voltage
100%
Charge Current
stage 1
Color of LED
10%
Constant Current Constant Voltage
100%
Charge Current
stage 2
Orange
Constant Current Constant Voltage
stage 1
Green
Color of LED
stage 2
Orange
Float
10%
stage 3
Green
File Name:PB-600-SPEC 2011-01-18
PB-600
600W Single Output Battery Charger
series
8 Stage
Pulse
Soft Start
Constant Current
Constant Voltage
Analysis
Recond
Float
Maintain
stage 1
stage 2
stage 3
stage 4
stage 5
stage 6
stage 7
stage 8
Charge Voltage
Charge Current
Orange
Color of LED
Green
Block Diagram
PFC : 95KHz
PWM fosc : 60KHz
ACTIVE
INRUSH
CURRENT
LIMITING
EMI
FILTER
I/P
RECTIFIER
&
PFC
RECTIFIER
&
FILTER
POWER
SWITCHING
+V
PFC
CONTROL
PWM
CONTROL
AUX
POWER
CURRENT
DETECTION
REVERSE
DETECTION
MCU
2/8
STAGE
SELECT
FAN
REMOTE
CONTROL
OTP
Derating Curve
RC
Bank OK
RY13
Charging OK
RY15
Static Characteristics
Ta=25
100
100
90
80
80
70
LOAD (%)
LOAD (%)
60
40
20
-20
60
50
40
0
10
20
30
40
50
AMBIENT TEMPERATURE ( )
60
70 (HORIZONTAL)
90
95
100
115
264
INPUT VOLTAGE (VAC) 60Hz
File Name:PB-600-SPEC 2011-01-18
PB-600
600W Single Output Battery Charger
Function Description of CN100
series
The Function of LEDs
Pin No. Function Description
Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery is full,
1,2
RY13
"Open" when the battery is still charging
5,6
RY15
Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the unit is working properly,
"Open" when the unit stop charging
7,8
GND / RTH
Temperature sensor comes along with the charger can be connected to the unit to allow
temperature compensation of the charging voltage
9,10
RC- / RC+
Turn the output on and off by electrical or dry contact between pin 10 (RC+) and pin 9(RC-)
Open : Normal work , Short : Stop charging
Battery
Fail
Charging
Battery Full
Color of LED
Red
Orange
Green
Function Manual
1.Remote Control
The charger can be turned ON/OFF by using the
"Remote Control" function.
Between RC+(pin10) and RC-(pin9)
1 RY13 RY13 2
Charging
ON
SW Open
CN100
NC
Power
Stage 8/3/2
RY15 RY15
OFF
SW Short
1
3
5
7
9
NC
GND RTH
2
4
6
8
10
9
RC- RC+
10
SW
+
Battery
CN100
2. 2,3, or 8 stage charging select
(1)The charger features user selectable 2,3, or 8 stage charging.
The charging profile is selected by moving the slide switch
on the back panel.
Switch
Charging mode
Right
2 stage charging
Middle
3 stage charging
Left
8 stage charging
1 RY13 RY13 2
NC
Power
RY15 RY15
1
3
5
7
9
GND RTH
2
4
6
8
10
9
+
(2)Please choose the "3 stage" selection when the charger
is used to charge the batteries and power the loads in the
same time.
RC- RC+ 10
Battery
3.Charger OK Relay(RY15)
Charger
NC
Stage 8/3/2
CN100
Between pin5 and pin6(RY15)
Normal work
ON (Short)
Failure or the protection
function is activating
OFF (Open)
1 RY13 RY13 2
Power
NC
Stage 8/3/2
NC
RY15 RY15
1
3
5
7
9
2
4
6
8
10
GND RTH
9
+
-
RC- RC+ 10
RY15
Battery
File Name:PB-600-SPEC 2011-01-18
PB-600
600W Single Output Battery Charger
series
4.Output OK (RY13)
CN100
1.Bank OK (RY13)
Bank
Between pin1 and pin2(RY13)
Color of LED
Battery Full
ON (Short)
Green
Charging
OFF (Open)
Orange
1
Power
RY13 RY13
NC
Stage 8/3/2
2
NC
RY15 RY15
1
3
5
7
9
2
4
6
8
10
GND RTH
9
+
RC- RC+ 10
RY13
Battery
5.Temperature compensation
Temperature sensor comes along with the charger can
be connected to the unit to allow temperature compensation
of the charging voltage.
If the sensor is not used, the charger still works normally.
CN100
1 RY13 RY13 2
Power
Stage 8/3/2
1
3
5
7
9
NC
NC
RY15 RY15
2
4
6
8
10
GND RTH
9
+
RC- RC+ 10
Battery
NTC
The temperature sensor can either be attached to
the battery or placed in its surrounding environment.
File Name:PB-600-SPEC 2011-01-18
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