SD060 Industrial Diesel Generator Set
Industrial Diesel Generator Set
EPA Certified Stationary Emergency
4.5L
1 of 6
Standby Power Rating
60 kW 75 kVA 60 Hz
Prime Power Rating*
54 kW 68 kVA 60 Hz
Image used for illustration purposes only
*EPA Certified Prime ratings are not available in the U.S. or its Territories
Codes and Standards
Generac products are designed to the following standards:
Powering Ahead
For over 50 years, Generac has led the industry with
innovative design and superior manufacturing.
UL2200, UL508, UL142, UL498
NFPA70, 99, 110, 37
NEC700, 701, 702, 708
ISO9001, 8528, 3046, 7637, Pluses #2b, 4
NEMA ICS10, MG1, 250, ICS6, AB1
ANSI C62.41
IBC 2009, CBC 2010, IBC 2012, ASCE 7-05,
ASCE 7-10, ICC-ES AC-156 (2012)
SD060 60 kW
SD060
Generac ensures superior quality by designing and
manufacturing most of its generator components,
including alternators, enclosures and base tanks,
control systems and communications software.
Generac’s gensets utilize a wide variety of options,
configurations and arrangements, allowing us to
meet the standby power needs of practically every
application.
Generac searched globally to ensure the most reliable
engines power our generators. We choose only engines
that have already been proven in heavy-duty industrial
application under adverse conditions.
Generac is committed to ensuring our customers’
service support continues after their generator
purchase.
SD060 60 kW
2 of 6
SD060
Standard Features
ENGINE SYSTEM
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General
Oil Drain Extension
Air Cleaner
Fan Guard
Stainless Steel flexible exhaust connection
Critical Exhaust Silencer (enclosed only)
Factory Filled Oil
Radiator Duct Adapter (open set only)
Fuel System
˜ Fuel lockoff solenoid
˜ Primary fuel filter
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Cooling System
Closed Coolant Recovery System
UV/Ozone resistant hoses
Factory-Installed Radiator
Radiator Drain Extension
50/50 Ethylene glycol antifreeze
120 VAC Coolant Heater
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Engine Electrical System
Battery charging alternator
Battery cables
Battery tray
Solenoid activated starter motor
Rubber-booted engine electrical connections
ALTERNATOR SYSTEM
UL2200 GENprotect™
12 leads (3-phase, non 600 V)
Class H insulation material
Vented rotor
2/3 pitch
Skewed stator
Auxiliary voltage regulator power winding
Amortisseur winding
Brushless Excitation
Sealed Bearings
Automated manufacturing (winding, insertion,
lacing, varnishing)
˜ Rotor dynamically spin balanced (get tolerance)
˜ Full load capacity alternator
˜ Protective thermal switch
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GENERATOR SET
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Internal Genset Vibration Isolation
Separation of circuits - high/low voltage
Separation of circuits - multiple breakers
Silencer Heat Shield
Wrapped Exhaust Piping
Silencer housed in discharge hood (enclosed only)
Standard Factory Testing
2 Year Limited Warranty (Standby rated Units)
1 Year Limited Warranty (Prime rated units)
Silencer mounted in the discharge hood (enclosed only)
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Real/Reactive/Apparent Power
All Phase AC Voltage
All Phase Currents
Oil Pressure
Coolant Temperature
Coolant Level
Engine Speed
Battery Voltage
Frequency
Date/Time Fault History (Event Log)
Isochronous Governor Control
Waterproof/sealed Connectors
Audible Alarms and Shutdowns
Not in Auto (Flashing Light)
Auto/Off/Manual Switch
E-Stop (Red Mushroom-Type)
NFPA110 Level I and II (Programmable)
Customizable Alarms, Warnings, and Events
Modbus protocol
Predictive Maintenance algorithm
Sealed Boards
Password parameter adjustment protection
Single point ground
ENCLOSURE (if selected)
˜ Rust-proof fasteners with nylon washers to protect
finish
˜ High performance sound-absorbing material
˜ Gasketed doors
˜ Stamped air-intake louvers
˜ Air discharge hoods for radiator-upward pointing
˜ Stainless steel lift off door hinges
˜ Stainless steel lockable handles
˜ Rhino Coat™ - Textured polyester powder coat
TANKS (if selected)
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UL 142
Double wall
Vents
Sloped top
Sloped bottom
Factory pressure tested (2 psi)
Rupture basin alarm
Fuel level
Check valve in supply and return lines
Rhino Coat™ - Textured polyester powder coat
Stainless hardware
CONTROL SYSTEM
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Control Panel
Digital H Control Panel - Dual 4x20 Display
Programmable Crank Limiter
7-Day Programmable Exerciser
Special Applications Programmable PLC
RS-232/485
All-Phase Sensing DVR
Full System Status
Utility Monitoring
Low Fuel Pressure Indication
2-Wire Start Compatible
Power Output (kW)
Power Factor
kW Hours, Total & Last Run
˜ 15 channel data logging
˜ 0.2 msec high speed data logging
˜ Alarm information automatically comes up on the
display
Alarms
˜ Oil Pressure (Pre-programmable Low Pressure
Shutdown)
˜ Coolant Temperature (Pre-programmed High Temp
Shutdown)
˜ Coolant Level (Pre-programmed Low Level
Shutdown)
˜ Low Fuel Pressure Alarm
˜ Engine Speed (Pre-programmed Over speed
Shutdown)
˜ Battery Voltage Warning
˜ Alarms & warnings time and date stamped
˜ Alarms & warnings for transient and steady state
conditions
˜ Snap shots of key operation parameters during
alarms & warnings
˜ Alarms and warnings spelled out (no alarm codes)
Configurable Options
ENGINE SYSTEM
General
™ Oil Make-Up System
™ Oil Heater
™ Industrial Exhaust Silencer
Fuel System
™ Flexible fuel lines
™ Primary fuel filter
Engine Electrical System
™ 10A UL battery charger
™ 2.5A UL battery charger
™ Battery Warmer
ALTERNATOR SYSTEM
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Alternator Upsizing
Anti-Condensation Heater
Tropical coating
Permanent Magnet Excitation
CIRCUIT BREAKER OPTIONS
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Main Line Circuit Breaker
2nd Main Line Circuit Breaker
Shunt Trip and Auxiliary Contact
Electronic Trip Breakers
ENCLOSURE
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Weather Protected
Level 1 Sound Attenuation
Level 2 Sound Attenuation
Steel Enclosure
Aluminum Enclosure
150 MPH Wind Kit
12 VDC Enclosure Lighting Kit
120 VAC Enclosure Lighting Kit
AC/DC Enclosure Lighting Kit
Door Alarm Switch
TANKS (Size on last page)
GENERATOR SET
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Gen-Link Communications Software (English Only)
IBC Seismic Certification
8 Load Position Load Center
2 Year Extended Warranty
5 Year Warranty
5 Year Extended Warranty
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Electrical Fuel Level
Mechanical Fuel Level
8" Vent Extension
13" Vent Extension
19" Vent Extension
CONTROL SYSTEM
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21-Light Remote Annunciator
Remote Relay Panel (8 or 16)
Oil Temperature Sender with Indication Alarm
Remote E-Stop (Break Glass-Type, Surface
Mount)
™ Remote E-Stop (Red Mushroom-Type, Surface
Mount)
™ Remote E-Stop (Red Mushroom-Type, Flush
Mount)
™ Remote Communication - Modem
™ Remote Communication - Ethernet
™ 10A Run Relay
™ Ground fault indication and protection functions
Engineered Options
ENGINE SYSTEM
™ Coolant heater ball valves
™ Block Heaters
™ Fluid containment pans
CONTROL SYSTEM
™ Spare inputs (x4) / outputs (x4) - H Panel Only
™ Battery Disconnect Switch
ALTERNATOR SYSTEM
™ 3rd Breaker System
GENERATOR SET
ENCLOSURE
™ Motorized Dampers
™ Door switched for intrusion alert
™ Enclosure ambient heaters
TANKS
™ Special Testing
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Overfill protection valve
UL2085 Tank
ULC S-601 Tank
Stainless Steel Tank
Special Fuel Tanks (MIDEQ and FL DEP/DERM, etc.)
Vent Extensions
Rating Definitions
Standby – Applicable for a varying emergency load for the duration of a utility power outage with no overload capability.
Prime – Applicable for supplying power to a varying load in lieu of utility for an unlimited amount of running time. A 10% overload capacity is available for 1 out of every 12 hours. The
Prime Power option is only available on International applications.
Power ratings in accordance with ISO 8528-1, Second Edition dated 2005-06-01, definitions for Prime Power (PRP) and Emergency Standby Power (ESP).
SD060 60 kW
SD060
3 of 6
SD060 60 kW
SD060
application and engineering data
ENGINE SPECIFICATIONS
General
Make
4 of 6
EPA Emissions Compliance
EPA Emissions Reference
Cylinder #
Type
Displacement - L (cu in)
Cooling System
Generac
Stationary Emergency
See Emissions Data Sheet
4
1500
17.5:1
Intake Air Method
Turbocharged
2 Valve
Aluminum
Forged Steel
Engine Governing
Coolant Heater Standard Voltage
120 V /240 V
Fuel System
Fuel Type
Fuel Specifications
Fuel Filtering (microns)
Ultra Low Sulfur Diesel Fuel
ASTM
5
Fuel Inject Pump
Stanadyne
Fuel Pump Type
Engine Driven Gear
Injector Type
Mechanical
Electronic Isochronous
Fuel Supply Line - mm (in)
12.7 (0.5) NPT
± 0.25%
Fuel Return Line - mm (in)
12.7 (0.5) NPT
Lubrication System
Engine Electrical System
Oil Pump Type
Gear
Oil Filter Type
Full Flow
Crankcase Capacity - L (qts)
2538
660.4 (26)
Compression Ratio
Frequency Regulation (Steady State)
Fan Speed (rpm)
Coolant Heater Wattage
132 (5.2)
Governor
Pusher
Fan Diameter mm (in)
105 (4.1)
Crankshaft Type
Belt Driven Centrifugal
Fan Type
In-Line
Stroke - mm (in)
Piston Type
Water Pump Flow
Closed
4.5 (274.6)
Bore - mm (in)
Cylinder Head Type
Cooling System Type
13.6 (14.4)
System Voltage
Battery Charging Alternator
Battery Size
12 VDC
20 A
See Battery Index 0161970SBY
Battery Voltage
12 VDC
Ground Polarity
Negative
Voltage Regulator Type
Number of Sensed Phases
Regulation Accuracy (Steady State)
Digital
3
± 0.25%
ALTERNATOR SPECIFICATIONS
Standard Model
Poles
Field Type
390
4
Revolving
Insulation Class - Rotor
H
Insulation Class - Stator
H
Total Harmonic Distortion
< 3%
Telephone Interference Factor (TIF)
< 50
Standard Excitation
Synchronous Brushless
Bearings
One-Pre Lubed & Sealed
Coupling
Direct, Flexible Disc
Load Capacity - Standby
Prototype Short Circuit Test
100%
Yes
operating data
POWER RATINGS
Standby
Single-Phase 120/240 VAC @1.0pf
60 kW
Amps: 250
Three-Phase 120/208 VAC @0.8pf
60 kW
Amps: 208
Three-Phase 120/240 VAC @0.8pf
60 kW
Amps: 180
Three-Phase 277/480 VAC @0.8pf
60 kW
Amps: 90
Three-Phase 346/600 VAC @0.8pf
60 kW
Amps: 72
5 of 6
STARTING CAPABILITIES (sKVA)
sKVA vs. Voltage Dip
480 VAC
208/240 VAC
Alternator
kW
10%
15%
20%
25%
30%
35%
10%
15%
20%
25%
30%
35%
Standard
60
42
63
83
104
125
146
32
47
62
78
94
110
Upsize 1
80
59
88
117
147
176
205
44
66
88
110
132
154
Upsize 2
100
79
118
157
197
236
200
59
89
118
148
177
206
FUEL CONSUMPTION RATES*
Diesel - gph (lph)
Fuel Pump Lift - ft (m)
Percent Load
3 (1)
25%
1.4 (5.3)
50%
2.7 (10.2)
Total Fuel Pump Flow (Combustion + Return)
75%
3.8 (14.4)
13.6 gph
100%
gph (lph)
4.8 (18.2)
* Fuel supply installation must accommodate fuel consumption rates at 100% load.
COOLING
Standby
Coolant Flow per Minute
gpm (lpm)
32.7 (123.8)
Coolant System Capacity
gal (L)
4.5 (17.44)
Heat Rejection to Coolant
BTU/hr
Inlet Air
cfm (m3/hr)
123,000
6360 (180)
Max. Operating Radiator Air Temp
Fº (Cº)
122 (50)
Max. Ambient Temperature (before derate)
Fº (Cº)
104 (40)
Maximum Radiator Backpressure
in H2O
0.5
COMBUSTION AIR REQUIREMENTS
Standby
Flow at Rated Power
ENGINE
cfm (m3/min)
247 (7.0)
EXHAUST
Standby
Rated Engine Speed
Horsepower at Rated kW**
Piston Speed
BMEP
rpm
1800
hp
93
ft/min (m/min)
psi
Standby
Exhaust Flow (Rated Output)
Max. Backpressure (Post Silencer)
SD060 60 kW
SD060
cfm (m /min)
3
inHg (Kpa)
534 (15.1)
1.5 (5.1)
1559 (475)
Exhaust Temp (Rated Output)
ºF (ºC)
930 (498.8)
154
Exhaust Outlet Size (Open Set)
mm (in)
76.2 (3.0)
** Refer to “Emissions Data Sheet” for maximum bHP for EPA and SCAQMD permitting purposes.
Deration – Operational characteristics consider maximum ambient conditions. Derate factors may apply under atypical site conditions. Please consult a Generac Power Systems Industrial
Dealer for additional details. All performance ratings in accordance with ISO3046, BS5514, ISO8528 and DIN6271 standards.
SD060 60 kW
6 of 6
SD060
dimensions and weights*
OPEN SET
USABLE
CAPACITY
GAL (L)
L x W x H in (mm)
WT lbs (kg) - Tank & Open Set
NO TANK
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93 (2362.2) x 40 (1016) x 49 (1244.6)
2425 (1100)
16
79 (299)
93 (2362.2) x 40 (1016) x 62 (1574.8)
2947 (1201)
39
189 (715.4)
93 (2362.2) x 40 (1016) x 74 (1879.6)
3183 (1444)
63
300 (1135.6)
93 (2362.2) x 40 (1016) x 86 (2184.4)
3407 (1545)
73
350 (1325)
110 (2794) x 40 (1016) x 86 (2184.4)
NA
106
510 (1930.5)
117 (2971.8) x 47 (1193.8) x 86 (2184.4)
3790 (1719)
123
589 (2229.6)
128 (3251.2) x 49 (1244.6) x 86 (2184.4)
4269 (1936)
RUN TIME
HOURS
STANDARD ENCLOSURE
RUN TIME
HOURS
USABLE
CAPACITY
GAL (L)
L x W x H in (mm)
NO TANK
-
112 (2844.8) x 41 (1041.4) x 56 (1422.4)
16
79 (299)
112 (2844.8) x 41 (1041.4) x 69 (1752.6)
39
189 (715.4)
112 (2844.8) x 41 (1041.4)x 81 (2057.4)
63
300 (1135.6)
112 (2844.8) x 41 (1041.4) x 93 (2362.2)
73
350 (1325)
112 (2844.8) x 41 (1041.4) x 93 (2362.2)
106
510 (1930.5)
117 (2971.8) x 47 (1193.8) x 93 (2362.2)
123
589 (2229.6)
128 (3251.2) x 49 (1244.6) x 93 (2362.2)
WT lbs (kg) - Enclosure Only
Steel
Aluminum
425 (193)
155 (70)
LEVEL 1 ACOUSTIC ENCLOSURE
USABLE
CAPACITY
GAL (L)
L x W x H in (mm)
NO TANK
-
130 (3302) x 41 (1041.4) x 56 (1422.4)
16
79 (299)
130 (3302) x 41 (1041.4) x 69 (1752.6)
39
189 (715.4)
130 (3302) x 41 (1041.4) x 81 (2057.4)
63
300 (1135.6)
130 (3302) x 41 (1041.4) x 93 (2362.2)
73
350 (1325)
130 (3302) x 41 (1041.4) x 93 (2362.2)
106
510 (1930.5)
130 (3302) x 47 (1193.8) x 93 (2362.2)
123
589 (2229.6)
130 (3302) x 49 (1244.6) x 93 (2362.2)
RUN TIME
HOURS
WT lbs (kg) - Enclosure Only
Steel
Aluminum
450 (204)
285 (129)
LEVEL 2 ACOUSTIC ENCLOSURE
RUN TIME
HOURS
USABLE
CAPACITY
GAL (L)
L x W x H in (mm)
NO TANK
-
112 (2844.8) x 41 (1041.4) x 69 (1752.6)
16
79 (299)
112 (2844.8) x 41 (1041.4) x 82 (2082.8)
39
189 (715.4)
112 (2844.8) x 41 (1041.4) x 94 (2387.6)
63
300 (1135.6)
112 (2844.8) x 41 (1041.4) x 106 (2692.4)
73
350 (1325)
112 (2844.8) x 41 (1041.4) x 106 (2692.4)
106
510 (1930.5)
117 (2971.8) x 47 (1193.8) x 106 (2692.4)
123
589 (2229.6)
128 (3251.2) x 49 (1244.6) x 106 (2692.4)
WT lbs (kg) - Enclosure Only
Steel
Aluminum
625 (284)
395 (180)
*All measurements are approximate and for estimation purposes only. Sound dBA can be found on the
sound data sheet. Enclosure Only weight is added to Tank & Open Set weight to determine total weight.
Specification characteristics may change without notice. Dimensions and weights are for preliminary purposes only. Please consult a Generac Power Systems Industrial Dealer for detailed installation drawings.
Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2013 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0K5091-A / Printed in U.S.A. 11/05/13
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