9.9 - 15 2

9.9 - 15 2
ABOUT THIS CATALOG
BRP US Inc. reserves the right to make changes at any time, without notice, to features, specifications,
and model availability. The right is also reserved to change any specification or part, at any time, without
incurring any obligation to update older models. The information in this catalog is based on the latest
specifications available at the time of publication.
For the latest service part number information visit
EPC (Electronic Parts Catalogs) on the DealerPort™ website.
www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.
The continuing accuracy of this catalog cannot be guaranteed.
PARTS LIST REFERENCE
d
Following Example for Reference Only
a
b
c
a
b
c
d
e
f
g
1
2
3
584348
351839
586774
4
5
6
N/A
586103
341512
A
BATTERY CABLE, 10ft. (3.M) (DR Models Only)
SCREW, Starter to C/C
STARTER SOLENOID Assy
(Solenoid Assy. included on DR, DE & DP models)
*DRIVE KIT
**GROMMET, Starter solenoid mount
BOLT, Double ended-Harness ground
New
NS
Opt.
A
1
2
1
1
2
1
e
f
g
c
Only used on WR, WPR Models
“N/A” Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.
“*” Indicates parts are included in the preceding assembly.
EXAMPLE SHOWN: (Ref #3) – P/N 586774 includes (Ref #4) – P/N 586101 and (Ref #5) – “GROMMET.” Also, (Ref
#4) P/N 586101 includes (Ref #5) – “GROMMET.”
“A” Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
Additional part information.
“New” Indicates part and/or part number has been added or changed from previous model year.
“NS” Indicates part is Not Shown in illustration.
“Opt.” Indicates part is an OPTIONAL or ACCESSORY part.
WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
TABLE OF CONTENTS
9.9 - 15 2-STROKE
2007 LITERATURE - ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MODEL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PARTS SHIPPED WITH ENGINE “IN BOX” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PROFILE DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LOWER ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
MANUAL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
IGNITION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INTAKE MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CRANKSHAFT & PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CYLINDER & CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
EXHAUST HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TILLER HANDLE & SHIFT HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
STERN & SWIVEL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1
2007 LITERATURE - ALL MODELS
Description
English
Operator’s
Guide
40 HP E-TEC Rope
40-60 HP E-TEC Remote
75/90 HP E-TEC
115 HP 60° E-TEC
150 - 200 HP 60° E-TEC
200 - 250 HP 90° E-TEC
215762
215764
215766
215770
215770
215772
French
Parts
Operator’s
Catalog
Guide
Evinrude Models
215763
215765
215767
215771
215771
215773
English
Service
Manual
French
Service
Manual
5007194
5007194
5007195
5007196
5007197
5007198
5007209
5007209
5007211
5007213
5007213
5007215
5007210
5007210
5007212
5007214
5007214
5007216
5007193
5007201
5007201
5007203
5007203
5007207
5007221
5007221
5007223
5007223
5007208
5007222
5007222
5007224
5007224
Johnson Models
9.9/15 HP 2-Stroke
9.9/15 HP RL & TEL 4-Stroke
9.9/15 EL 4-Stroke
25 HP 4-RL & TEL 4-Stroke
25 HP 4-EL 4-Stroke
215758
5036769
5036771
5036773
5036775
215759
5036770
5036772
5036774
5036776
Literature Sets
2007 Parts Catalog Set – Paper
2007 Parts Catalog Microfiche Set
2007 English Service Manual Set – Evinrude E-TEC
2007 French Service Manual Set – Evinrude E-TEC
2007 English Service Manual Set – Johnson (all)
2007 French Service Manual Set – Johnson (all)
Shop Catalogs
5007206
5007204
5007229
5007230
5007227
5007228
Special Tools Catalog
1913 – 2005 Model Number Reference
Warranty Flat Rate Guide – English
Warranty Flat Rate Guide – French
Predelivery & Installation – All Models – English
Predelivery & Installation – All Models – French
2007 Illustrated Parts & Accessory Catalog
PAINT
Color
Spray Can
Application
PRIMER
BLACK (Powerhead)
BLACK (Military)
WHITE
CLEARCOAT
GRAPHITE
BLUE (D.I., Johnson)
BLUE (Evinrude E-TEC)
777172
777179
351066
777171
772414
777177
777175
351907
Midsection & Gearcase
Engine cylinder/crankcase
Base coat
Use with base coat on upper & lower engine covers.
Base coat
Base coat
Base coat
2
5007082
5006145
5007274
5007275
5007085
5007086
5007205
MODEL FEATURES
All Models
Engine
2 Cyl, In-line
System
Carbureted
Steering
Tiller
Starting
Rope
15.6 cu. in.
Model Specific
Model
Shaft
Color
Description
J10RSUR
J10RLSUR
J15RSUA
J15RLSUA
J15RTSUR
15"
20"
15"
20"
15"
White
White
White
White
White
Programmed Tilt Lock, Shallow Water Drive
Programmed Tilt Lock, Shallow Water Drive
Programmed Tilt Lock, Shallow Water Drive
Programmed Tilt Lock, Shallow Water Drive
Programmed Tilt Lock, Shallow Water Drive, California
PARTS SHIPPED WITH ENGINE “IN BOX”
Name of Part
OPERATOR'S GUIDE - ENGLISH
FUEL TANK - 6 GALLON
FUEL TANK - 3.3 GALLON
FUEL HOSE & PRIMER BULB
PROPELLER 9.5X10
PROPELLER 9X11
NUT, PROPELLER
PROPELLER THRUST WASHER
PIN, PROPELLER NUT
PROPELLER THRUST BUSHING
LANYARD & CLIP
Qty Application
1
1
1
1
1
9.9
1
15
1
1
1
1
1
9.9 - 15 2-STROKE
P/N
215758
177001
502365
176998
778772
778773
318971
323942
328522
334590
398602
3
PROFILE DRAWING
27 15/16 in. (708.66mm)
15 in. (381mm) model
9 1/4 in. (233.68mm)
32 15/16 in. (835.66mm)
10 3/8 in. (261.62mm)
28 3/8 in. (718.82mm) - 15 in. (381mm) model
6 1/2 in. (165mm)
20 in. (508mm)
20 in. (508mm) model
CLAMPING RANGE
1 1/8 in. to 2 1/4 in.
(27.94mm) to (55.88mm)
33 3/8 in. (845.82mm) - 20 in. (508mm) model
19 1/8 in. (485.14mm) 12 in. (304.8mm)
67˚
41˚
41˚
All Evinrude® / Johnson® outboards are designed
to function within the minimum clearances outlined
in ABYC transom and motor well Standard S-12-83.
11.00 in. (279.4mm)
8 1/4 in. (208.28mm) 8 1/4 in. (208.28mm)
3 X 7 IN.
(76 X 178 mm)
CLAMPING AREA
INSIDE TRANSOM
ALL MEASURMENTS BASED ON:
TRANSOM ANGLE 14°
GRAPHICAL REPRESENTATION ONLY:
ALL DIMENSIONS ± 1/4 in. (6.35mm)
4
TILR RANGE:
TOTAL RANGE 67°
DECALS
1
2
3
4
8
5
6
9
7
P/N
350293
350295
350294
350298
352506
352517
Name of Part
JOHNSON - Port, Stbd
STRIPE - Port
STRIPE - Stbd
JOHNSON - Rear
BRP LOGO - Top
BRP LOGO - Front
A
A
A
A
A
A
P/N
Name of Part
Qty Ref
2
7 350222 15 - Rear
1
8 350221 9.9 - Rear
1
9 350383 GT - Rear, RH Models Only
1
NS 350382 HP - RH Models Only
1
NS 334435 Owners Attention
1
NS 339216 Emergency restart clip
A Included with "ENGINE COVER Assy"
5
Qty
1
1
1
1
1
1
9.9 - 15 2-STROKE
EPC3445
Ref
1
2
3
4
5
6
ENGINE COVER
7
1
6
5
4
3
2
EPC3446
Ref
1
1
2
3
4
5
P/N
Name of Part
5005152 ENGINE COVER ASSY.
A
Includes all decals, except "HP" Decal
339204 *SEAL
329217 *SCREW, Rear hook
438947 *HOOK, Rear
436301 *HOOK, Front
P/N
Qty Ref
1
6 339068
7 344255
1
NS 303715
2
NS 339068
1
NS 342142
1
6
Name of Part
*RIVET, Front hook
*SOUND BLANKET, Rear
*WASHER, Rear bracket rivet
*RIVET, Rear bracket
*LATCH BRACKET Assy, Rear
Qty
2
1
4
4
1
LOWER ENGINE COVER
P/N
343745
342292
5005224
339997
339999
335570
308532
308824
338213
340071
338242
340071
338246
335200
340071
338202
338286
5005225
339998
Name of Part
BRACKET, Panel
BUMPER, Cover, port
ENGINE COVER, Lower, port
*SOUND BLANKET, Lower, rear, port
*SOUND BLANKET, Upper, front, port
LATCH, Upper to lower cover
BUSHING
NUT, Screw
GROMMET, Choke knob
SCREW, Cover, middle
GROMMET, Shift rod, bottom
SCREW, Cover to bracket, front
GROMMET, Battery cable plug
SCREW, Latch to handle
SCREW, Cover, rear, upper & lower
SEAL, Cover to bracket, port
SEAL, Cover to bracket, stbd
ENGINE COVER, Lower, stbd
*SOUND BLANKET, Lower, rear, stbd.
Qty Ref
P/N
Name of Part
1
22 340000 *SOUND BLANKET, Upper front - stbd
2
23 512731 SCREW, Bumper to cover
1
24 338300 GROMMET, Shift rod, front
1
25 343562 SCREW, Cover, rear, lower
1
26 336165 SCREW, Fuel connector
1
27 338241 CHOKE LEVER
2
28 438793 FUEL CONNECTOR ASSY.
6
29 343736 SEAL, Fuel connector
1
31 339287 GROMMET, Throttle cable
2
32 338290 GROMMET, Switch wire hole
1
33 335687 SCREW, Bracket to exhaust hsg.
2
34 328703 WASHER
1
35 342136 BUMPER, Stbd.
1
36 309485 NUT, Ball joint to cover
2
37 339575 BALL JOINT
1
38 437780 HANDLE & SHAFT ASSY.
1
39 328703 WASHER
1
40 328735 WASHER
1
41 330234 SPRING WASHER
7
Qty
1
8
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
9.9 - 15 2-STROKE
EPC3447
Ref
1
2
3
4
5
6
7
8
9
11
12
13
14
16
17
18
19
20
21
MANUAL STARTER
EPC3448
Ref
1
2
3
4
5
6
7
8
9
10
P/N
5000510
332260
336148
338203
335905
330525
435741
203470
336110
772577
11
12
13
14
333710
336681
338558
339038
Name of Part
HANDLE, Starter assy.
*CAP, Starter handle
GUIDE, Rope
HOUSING, Starter
LINK, Friction spring
PAWL, Starter
PULLEY & PIN, Starter
RING, Retaining, pawl
RING, Retaining, guide
ROPE, Starter, 65 in. (1650mm)
Cut to length from bulk roll
SCREW, Starter housing
SPRING, Starter
SPACER, Starter housing
SPINDLE ASSEMBLY
Qty Ref
P/N
Name of Part
1
15 339043 SCREW, Spindle
1
16 331970 SPRING, Friction
1
17 338231 LINK, Lockout
1
18 338228 PLUNGER, Starter lockout
2
19 338229 SPRING, Plunger
1
20 121674 LOCKNUT, Spindle
1
21 339030 SHIELD, Spring
1
22 338225 CAM, Starter lockout
1
23 333040 ISOLATOR, Mount
1
24 339188 PIN, Cam, lockout
25 338227 TAPPET, Starter lockout
3
26 328703 WASHER, Mount
1
27 338240 SEAL, Housing to cover
3
28 329054 SCREW, Lockout cam
1
8
Qty
1
1
1
1
1
1
1
1
3
1
1
3
1
1
IGNITION SYSTEM
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
P/N
302944
584584
583740
329176
582365
581027
510231
580339
510231
328701
328726
303212
511458
511459
337522
329110
586798
512754
511469
512478
512256
512131
Name of Part
NUT, Flywheel
FLYWHEEL ASSEMBLY
IGNITION COIL ASSEMBLY
WASHER, Fiber, coil mtg. screw
LEAD ASSY., Spark plug
*COVER & TERMINAL ASSY., Spark plug
**TERMINAL, Spring
*COVER & TERMINAL ASSY., Coil
**TERMINAL, Spring
LOCK WASHER, Coil & stop sw. grd.
SCREW, Coil to cylinder head
SCREW, Clamp & cover
CLAMP, Leads to ignition plate
COVER, Leads to ignition plate
SCREW, Charge coil mounting
SCREW, Mounting
POWER PACK
*CONNECTOR, 5-pin
*TERMINAL, Pin
*COVER, Terminal
*TERMINAL
*TERMINAL, Ring
Qty Ref
P/N
Name of Part
1
23 123603 NUT, Ball joint
1
24 512743 RETAINER, Connectors
1
25 584840 CHARGE COIL & LAM ASSY.
2
26 581656 *TERMINAL, Socket
2
27 330346 SCREW, Throttle cam
1
28 582417 PLATE & SLEEVE ASSY.
1
29 511460 SCREW, Ignition plate to ret. assy.
1
30 338215 RETAINER
1
31 338179 CAM, Throttle
3
32 315287 SCREW, Support plate to crankcase
2
33 322102 PLATE, Support
3
34 322435 BEARING, Ignition plate to support
1
35 328703 WASHER
1
36 328735 WASHER, Screw, sensor
2
37 319682 SCREW, Sensor to plate
2
38 512753 CONNECTOR, 5-socket
1
39 584716 SENSOR ASSEMBLY
1
40 581656 *TERMINAL, Socket
5
41 320107 TIE STRAP
2
42 329176 WASHER, Fiber, power pack
2
43 328701 WASHER, Screw, ground
1
44 339083 BALL JOINT
9
Qty
1
1
1
2
1
1
6
1
1
4
1
1
2
2
2
1
1
2
1
4
1
1
9.9 - 15 2-STROKE
EPC3450
FUEL PUMP
1
11
7
2
3
4
9
8
6
5
10
12
12
15
14
13
12
EPC3456
Ref
1
2
3
4
5
6
7
8
9
10
P/N
438562
319528
312675
335335
330061
332678
324660
344040
305739
328717
Name of Part
FUEL PUMP ASSY.
*O-RING, Cap to pump
*SCREEN, Filter
*CAP, Filter
*SCREW, Cap
*DIAPHRAGM
*O-RING
*FITTING, Fuel
*O-RING, Housing
SCREW, Pump mounting
Qty Ref
P/N
Name of Part
1
11 303615 GASKET, Pump mounting
1
12 320107 TIE STRAP, Hose
1
13 338183 HOSE, Fuel pump to carburetor
1
14 343566 HOSE, Connector to pump
1
15 438616 FUEL PUMP REPAIR KIT
1
NS 397715 FILTER, Fuel - 15RT Models
1
NS 322652 CLAMP, Hose to filter - 15RT
1
NS 333380 HOSE, Filter to fuel pump - 15RT
1
NS 328521 HOSE, Connector to filter - 15RT
2
10
Qty
1
4
1
1
1
1
2
1
1
CARBURETOR
1
10 RH Models Only
36
4
34
17
39
35
12 5
2
19
38 37
10
7
13
48
47
14
11
42
16 9
30
31
41
3
23
15
32
24
40
26
25
6
20
45
29
22
18
27
28
44
8
19
46
43
21
EPC3457
P/N
5006163
439129
5006055
330346
314513
323328
323327
303630
334235
338882
327706
5005571
5005572
340616
321117
330055
338282
339192
317477
351154
330057
908045
339321
302661
396522
301996
336842
Name of Part
CARBURETOR Assy, 10 R models
CARBURETOR Assy, 10 RH models
CARBURETOR Assy, 15 HP models
*SCREW, Adjustment
*FITTING, Fuel inlet
*ROLLER
*LEVER
*WASHER, Screw plug
*LINK, Follower
*GASKET, Bowl
*NIPPLE, Primer
*COVER, Carburetor body - 10 R
*COVER, Carburetor body - 15 R
**GASKET, Cover
**O-RING, Cam follower
**SCREW PLUG, Idle passage
**GASKET, Flange
**SEAL, Air silencer to carburetor
**WASHER, Idle passage
**SCREW, Cover security
*SCREW, Plug
*SCREW, Float chamber & cover
*FLOAT CHAMBER
*HINGE PIN, Float
*FLOAT SEAT ASSY.
**WASHER
**SPRING Clip
A
A
A
A
A
A
A
A
P/N
Name of Part
Qty Ref
1
25 323703 *HIGH SPEED ORIFICE,No.36
1
10 R Models
1
25 326500 *HIGH SPEED ORIFICE, No.48
1
15 R, 10 RH Models
1
26 396514 *FLOAT ASSY
A
1
27 330284 *SCREW
1
28 330285 *CLIP
1
29 311511 *PIN, Choke lever
1
30 327227 *CAP, Primer nipple
1
31 340810 *CAP, Restrictor
1
32 316991 *PLUG, Nozzle well
1
34 437985 *COVER, Carburetor body - 10 RH
1
35 339218 *VALVE, Needle - 10 RH
1
36 908045 *SCREW, Cover - 10 RH
1
37 330055 *SCREW PLUG, Idle passage - 10 RH
1
38 317477 *WASHER, Idle passage - 10 RH
1
39 337807 *SPRING, Needle valve - 10 RH
1
40 316337 PLUG, Air silencer
A
1
41 328739 WASHER, Screw
1
42 328742 NUT, Carburetor mounting
1
43 436296 AIR SILENCER
12 44 331758 SCREW, Air silencer
1
45 317893 TIE STRAP, Throttle cable
1
46 439073 CARBURETOR REPAIR KIT
1
47 334852 PLATE, Restrictor - 10 RH
1
48 338282 GASKET - 10 RH
1
A Included in Carburetor Repair Kit
11
Qty
1
1
1
1
1
1
1
1
1
1
1
13
1
1
1
1
2
2
1
2
1
1
1
1
9.9 - 15 2-STROKE
Ref
1
1
1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
INTAKE MANIFOLD ASSEMBLY
4
8
10
5
7
6
9
1
2
12
11
3
EPC3458
Ref
1
2
3
4
4
5
6
P/N
435460
336967
314951
436789
Name of Part
MANIFOLD, Intake
*STUD, Carburetor
SCREW, Manifold to crankcase
LEAF PLATE ASSEMBLY
10 R Models
390050 LEAF PLATE ASSEMBLY
15 R & 10 RH Models
305344 *SCREEN
385111 *CHECK VALVE
Qty Ref
P/N
Name of Part
1
7 332612 *SCREW, Leaf to plate
2
8 325038 *SHIM
6
9 320247 *PLATE, Leaf
1
10 341081 *LEAF VALVE
10 R Models
1
10 318922 *LEAF VALVE
15 R & 10 RH Models
1
11 325260 GASKET, Leaf plate
1
12 318924 GASKET, Plate to crankcase
12
Qty
4
2
2
2
2
1
1
CRANKSHAFT & PISTONS
Ref
1
1
2
2
3
4
5
6
7
8
9
10
11
P/N
5006692
5006693
435218
436360
325262
325296
393283
396607
304610
385173
395401
124341
394327
Name of Part
Qty Ref
P/N
Name of Part
PISTON & RING, Standard
2
12 321831 *SEAL, Upper
PISTON & RING, 0.020 in. O.S.
2
13 321788 *SEAL, Lower
*RING SET, Standard
2
14 318641 RETAINING RING, Ball bearing
*RING SET, 0.020 in. O.S.
2
15 321830 SEAL, Crankshaft
*RETAINING RING
2
16 435707 CRANKSHAFT ASSY.
*WRIST PIN
1
17 307480 *KEY, Crankshaft
BEARING, Wrist pin
2
18 308458 O-RING, Crankcase head
CONNECTING ROD ASSEMBLY
2
19 318863 SPLIT SLEEVE, Center bearing
*SCREW, Rod cap
2
20 386008 BEARING ASSEMBLY, Crankshaft
BEARING ASSEMBLY, Crankshaft, lower 1
21 329241 WASHER, Screw, crankcase head
BEARING SET
2
22 393804 BEARING ASSY., Center
SCREW, Crankcase head
3
23 328792 WASHER, Wrist pin
CRANKCASE HEAD & SEAL ASSY.
1
13
Qty
1
1
1
1
1
1
1
1
1
3
1
4
9.9 - 15 2-STROKE
EPC3459
CYLINDER & CRANKCASE
14
CYLINDER & CRANKCASE
EPC3460
P/N
Qty Ref
1
27 339208
28 336947
1
29 330212
30 330913
1
31 437684
1
32 305650
6
33 336179
1
36 306049
40 338250
1
41 437694
1
42 338208
1
43 336178
1
44 339692
1
45 336211
1
46 336185
1
47 435714
5
48 338295
1
49 338237
50 305652
1
52 330838
53 330838
1
56 511421
1
58 339713
1
59 305650
3
60 304380
1
61 335521
1
63 316128
6
65 336597
1
66 328702
1
67 332203
2
68 436358
7
Name of Part
SPACER, Shift shaft
SEAL, Cover
SPRING, Backup, shift detent
SPRING, Shift detent
SPARK PLUG, Champion QL82C
COTTER PIN, Bellcrank
SPRING, Thermostat
SCREW, Cylinder to crankcase
SPACER, Throttle lever
DIAPHRAGM & CUP AY., Thermostat
BELLCRANK, Shift rod
HOUSING, Thermostat
SLEEVE
SPRING, Thermostat
WASHER, Cover to diaphragm
THROTTLE LEVER
LINK, Throttle lever
PIN, Throttle cable to lever
SCREW, Throttle lever
SCREW, Stop, W.O.T.
SCREW, Stop, idle
WASHER
HOSE, Overboard indicator
CLIP, Shift link to bellcrank
SPRING WASHER, Bellcrank, link
BUSHING, Shift lever
BUSHING, Starter link
OVERBOARD PUMP INDICATOR
WASHER, Bellcrank to clip
SCREW, Bypass cover
POWERHEAD GASKET SET
Qty
1
1
1
1
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
9.9 - 15 2-STROKE
Ref
P/N
Name of Part
1 438595 CYLINDER & CRANKCASE Assy
10 R Models
1 5005456 CYLINDER & CRANKCASE Assy
15 R & 10 RH Models
2 304178 *DOWEL, Bearing
3 300402 *TAPER PIN
4 318622 *SCREW, Cylinder to crankcase
5 345188 *GROMMET, Water passage
15 R & 10 RH Models
6 307551 PLUG, Flushing
7 311598 *WASHER
8 338234 COVER, Thermostat
9 319537 CLIP, Bellcrank
10 336637 BYPASS COVER
11 302504 PIN, Bellcrank to shift rod
12 319332 GASKET, Bypass cover
13 300646 SCREW, Bypass cover
14 338221 CYLINDER HEAD
10 R Models
14 350949 CYLINDER HEAD
15 R & 10 RH Models
15 308017 SCREW, Bellcrank to shift rod
16 328724 SCREW, Detent spring
17 435226 SHAFT & LEVER, Shift
18 333706 SCREW, Cover
19 436195 THERMOSTAT ASSY.
21 338222 GASKET, Cylinder head
22 319226 SCREW, Cylinder head
23 435266 EXHAUST COVER, Outer
24 328497 EXHAUST COVER, Inner
25 318925 GASKET, Exhaust cover
26 302288 SCREW, Exhaust cover
15
EXHAUST HOUSING
EPC3463
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
P/N
435430
339383
324334
319126
338275
338274
342540
909386
437894
329021
329020
330440
339734
319229
342541
395125
Name of Part
EXHAUST HOUSING ASSY.
*BAFFLE, Exhaust housing
*SCREW, Muffler, lower
*SCREW, Muffler, upper
*MUFFLER, Exhaust
*GASKET, Muffler
SCREW, Upper mounts to strg. brkt.
SCREW, Upper mounts to exh. hsg.
MOUNT ASSY., Upper
MOUNT BRACKET, Lower, port
MOUNT BRACKET, Lower, stbd.
EXHAUST TUBE, Inner
THRUST MOUNT, Upper
GROMMET, Exh. hsg. to shift rod
PLATE, Upper mount
WATER TUBE & GROMMET, Outlet
Qty Ref
P/N
Name of Part
1
17 330426 *GROMMET
1
18 395122 WATER TUBE & GROMMET, Inlet, std.
1
18 395123 WATER TUBE & GROMMET, Inlet, long
1
19 330426 *GROMMET, Upper, water tube
1
20 329046 THRUST MOUNT, Lower
1
21 325721 GASKET, Powerhead to exh. hsg.
2
22 339809 SCREW, Outer exh hsg to phd
4
23 339666 COVER, Upper mount
2
24 324334 SCREW, Exh. hsg. to cyl. & c'case
1
25 319042 SCREW, Mount bracket, lower
1
27 318997 LATERAL MOUNT, Lower
1
28 339676 O-RING, Cover
1
29 333677 SCREW, Cover
1
30 329241 WASHER, Screw
1
31 345141 WASHER, Mount
1
16
Qty
1
1
1
1
1
1
6
2
4
2
2
2
2
6
2
TILLER HANDLE & SHIFT HANDLE
EPC3449
P/N
338206
338207
338689
334238
336417
584302
338254
435230
436216
329879
339722
329880
329881
328733
338244
Name of Part
HANDLE, Shift
LINK, Shift handle to bellcrank
PIN, Shift link
SCREW, Shift handle
RETAINER, Shift link
ADJUSTMENT, Idle
HANDLE, Steering
CABLE ASSY., Throttle
TWIST GRIP
GUIDE, Pin
HELIX, Twist grip
PIN, Helix rollers
ROLLER, Helix
SPRING WASHER, Handle to bracket
CONNECTOR
P/N
Name of Part
Qty Ref
1
16 585106 STOP SWITCH ASSY.
1
17 581656 *TERMINAL, Socket
1
18 510818 *TERMINAL, Ring
1
19 339691 SLEEVE, Throttle
1
20 328649 SCREW, Stop switch
1
21 313838 NUT, Steering handle
1
22 324602 SCREW, Steering handle
1
23 327944 PLATE, Throttle control
1
24 336347 PLUG, Idle adjustment
2
25 334083 ANCHOR, Throttle cable
2
26 329160 SCREW, Anchor
1
27 338872 SLEEVE, Screw, handle
2
28 328739 WASHER, Screw, anchor
1
33 398602 CLIP & LANYARD ASSY.
1
34 333499 *CLIP
Qty
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
9.9 - 15 2-STROKE
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
STERN & SWIVEL BRACKET
18
STERN & SWIVEL BRACKET
EPC3461
P/N
339024
338297
338298
586030
332960
343981
301917
338887
309967
335332
328289
342567
328290
320416
338874
328285
319049
325914
326943
313607
345942
432453
308684
319108
325451
312977
308052
309966
310540
551113
317624
397736
321531
332662
332663
Name of Part
SPACER, Lift handle
SPRING, Lift handle
LIFT HANDLE
LEAD ASSY., Bracket to housing
TILT BOLT, Stern brkt. to sw. brkt
WASHER, Pin to support bracket
O-RING, Lower, pivot tube
SWIVEL BRACKET
BUSHING, Lower, pivot tube
PIVOT SHAFT, Swivel bracket
SUPPORT BRACKET, Tilt lock, port
STEERING BRACKET
PIN, Support bracket to swivel bracket
WIRE, Reverse lock release
CARRYING HANDLE
BUSHING, Tilt lock shaft to sw. brkt.
BELLCRANK, Reverse lock
BUSHING, Stern bracket
PIN, Link to locking lever
FITTING, Lube
PIN, Support bracket
TILT PIN & KNOB ASSY.
SCREW, Plate to stern bracket
SCREW, Bellcrank
NUT, Tilt bolt to swivel brkt.
SPRING WASHER, Tilt lock bushing
WASHER, Tilt lock, shaft bushing
THRUST WASHER, Lower swivel brkt.
WASHER, Tilt lock shaft, outer
SPRING, Friction adjustment
SCREW, Steering bracket
FRICTION BLOCK ASSY.
*SCREW, Friction adjust. swivel brkt.
*BLOCK, Friction, swivel bracket
*LINER
P/N
Name of Part
Qty Ref
1
43 310540 WASHER, Reverse lock pin
1
44 319050 LOCKING LEVER, Reverse lever
1
45 328268 STERN BRACKET, Port
1
46 433675 CLAMP SCREW ASSY., Aluminum
1
46 391421 CLAMP SCREW ASSY., St. steel
1
47 321922 *SCREW, Plate
1
48 337017 *PLATE, Swivel
1
49 328269 STERN BRACKET, Stbd.
1
50 322949 LINK, Reverse lock
1
51 328701 WASHER, Screw, lead to housing
1
52 338657 LINK, Shallow water drive
1
53 333774 CLIP, Link, reverse lock
1
54 398001 REPLACEMENT HANDLE ASSY.
1
55 320427 SPRING, Shallow water drive
1
56 338489 SPRING, Reverse lock
1
57 320428 SPRING, Reverse lock rod
1
58 204293 WASHER, Pin link to lever
2
59 325017 WASHER, Tilt bolt to swivel brkt.
1
60 319227 SCREW, Tilt knob
4
61 319047 PIN, Tilt lock to stern bracket
1
62 328048 KNOB, Tilt & reverse lock lever
1
63 437797 LEVER & SHAFT ASSY., Lock
2
64 338563 TILT LOCK, Stbd.
1
65 314099 WASHER, Tilt bolt to swivel brkt.
1
66 313022 LOCKNUT, Pin
1
67 300364 LINK, Safety chain
3
68 303884 WASHER, Tilt bushing
1
69 319699 WASHER, Stern bracket
1
70 319787 BUSHING, Swivel bracket
1
71 309738 PLATE, Stern bracket
3
72 319055 PIN, Link to swivel bracket
1
73 338440 SHIFT ROD, Upper
1
77 203949 RETAINER, Link
1
78 330062 SPACER, Auxiliary motor brkt.
1
Qty
3
1
1
2
Opt. 2
1
1
1
1
1
1
1
2
1
3
1
2
1
1
2
1
1
1
1
2
1
1
2
2
1
1
1
1
Opt. 2
9.9 - 15 2-STROKE
Ref
6
7
8
9
10
11
12
13
15
16
17
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
19
GEARCASE
20
GEARCASE
EPC3462
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
P/N
Name of Part
438617 GEARCASE Assy
(Less driveshaft and pump)
437774 *BEARING HOUSING, Brg & seal assy.
342247 **SEAL, Brg. hsg. to prop shaft
A
386125 **BEARING, Reverse gear
386231 **BEARING
333706 **SCREW, Brg. hsg. to g'case
394823 *GEAR & BUSHING ASSY., Forward
308627 *O-RING, Brg. hsg. to g'case
A
330201 *GEAR, Reverse
343491 *PROPELLER SHAFT
316505 *SPRING, Detent
316506 *BALL, Detent
325263 *SHIFTER, Clutch dog
388416 *SHIFTER LEVER & YOKE ASSY.
308376 *PIVOT PIN, Shifter lever
332584 **WASHER, Pivot pin
386186 *ROLLER BEARING, Forward gear
338190 *PINION GEAR, Driveshaft
336296 *THRUST WASHER, Lower pinion brg
388000 *THRUST BEARING, Pinion
343251 *THRUST WASHER
435393 *GEARCASE, BRG. & SEAL ASSY.
386014 **BEARING ASSEMBLY, Driveshaft
318874 **SLEEVE, Bearing driveshaft
321480 **SEAL, Gearcase to driveshaft
A
301877 **O-RING, Bushing to shift rod
A
304765 **BUSHING, Shift rod
321738 **WASHER, Seal, shift rod
A
386071 **BEARING ASSY., Pinion to gearcase
338635 **ANODE
338443 **SCREEN, Inlet
304013 **SCREW, Anode
325539 **SCREW, Screen
121470 **NUT, Screw, anode
307551 *PLUG & WASHER
311598 **WASHER
325014 *CRADLE, Clutch dog
Qty Ref
P/N
1
37 327035
37 302497
1
38 435390
1
39 318972
1
41 302325
1
42 318995
2
42 319988
1
43 341590
1
44 328522
1
45 318971
1
46 323942
1
47 318992
2
48 304024
1
49 303794
1
50 324097
1
50 323535
1
54 334590
1
55 341206
1
56 386084
2
58 319085
1
59 301551
2
69 300611
1
NS 434135
1
70 341591
1
71 319298
2
72 304024
1
73 303794
1
74 319340
1
75 319085
2
76 301551
2
77 326922
2
78 341206
1
79 331152
2
80 320025
1
81 202893
2
82 394711
1
1
83 396350
Name of Part
GROMMET, Water tube lower 15 in. B
GROMMET, Water tube lower 20 in. B
IMPELLER HSG. & SEAL ASSY.
B
*SEAL, Impeller hsg. to d'shaft
A,B
*SCREW, Impeller hsg. to g'case
B
PLATE, Impeller housing
B
PLATE, Impeller housing CHROME Opt.
DRIVESHAFT, Standard 15 in.
COTTER PIN, Propeller nut
PROPELLER NUT
SPACER, Propeller nut
SHIFT ROD LOWER, Standard 15 in.
SCREW, Shift rod connector
CONNECTOR, Shift rod
CUP, Impeller housing
B
CUP, Impeller housing CHROME
Opt
THRUST BUSHING, Propeller
SCREW, Gearcase to exhaust hsg.
IMPELLER ASSEMBLY
SEAL, Impeller housing
A,B
WASHER, Connector to shift rod
PIN, Impeller to driveshaft
B
GEARCASE EXTENSION KIT Assy,
*DRIVESHAFT, 20in.
*SHIFT ROD, Lower, 20 in.
*SCREW, Connector
*CONNECTOR, Shift rod
*EXTENSION, Imp hsg to exh hsg
*SEAL, Impeller housing to ext.
B
*LOCK WASHER, Connector
*EXHAUST SEAL, Gearcase ext.
*SCREW, Extension
*EXTENSION, Gearcase
*EXTENSION, Water tube
*O-RING, Water tube extension
WATER PUMP REPAIR KIT
(Includes impeller housing)
GEARCASE SEAL KIT
Qty
1
1
1
1
4
1
1
1
1
1
1
1
2
1
1
1
1
6
1
1
2
1
1
1
1
2
1
1
1
2
1
6
1
1
1
1
1
9.9 - 15 2-STROKE
A Contents of Gearcase Seal Kit
B Contents of Water Pump Repair Kit
21
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