Technical Data PowerFlex® 40P Adjustable Frequency AC Drives Product Description As part of the industry leading PowerFlex® family of AC drives, the PowerFlex 40P addresses your needs for closed loop control and category 3 Safe-off in a compact and cost effective design. The PowerFlex 40P AC drive is based on the popular PowerFlex® 40 AC drive platform and shares common options and accessories. Available in power ratings from 0.4 to 11 kW (0.5 to 15 HP) and in voltage classes of 240, 480 and 600 volts, PowerFlex 40P AC drives are designed to meet global OEM and end-user demands for flexibility, space savings and ease of use. PowerFlex 40P AC drives are cost-effective solutions for speed control of applications such as diverters, smart conveyors, packaging machines, palletizers, drafting machines, ring spinning machines and synthetic fiber spinning machines. Table of Contents Description Page PowerFlex 40P AC Drive Features Flexible Packaging and Mounting Options . . . . . . . . . . . . . . . . . 3 Start Up, Programming and Operation . . . . . . . . . . . . . . . . . . . . 3 PowerFlex 40P PC Programming Software. . . . . . . . . . . . . . . . . 4 Optimized Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Sensorless Vector Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Performance (Open Loop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Control Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Communication Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Closed Loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Basic Position Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Feedback Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Improved Ride Through. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Optimized for Common DC Bus Installations . . . . . . . . . . . . . . . 9 Safety Inside using DriveGuard® Safe-off Option. . . . . . . . . . . 9 Beverage and Brewing Industry . . . . . . . . . . . . . . . . . . . . . . . . 10 Fibers and Textiles Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Automotive Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Material Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Application-Specific Features Beverage and Brewing Industry . . . . . . . . . . . . . . . . . . . . . . . . 10 Fibers and Textiles Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Automotive Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Material Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Product Selection Guide Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . 12 PowerFlex 40P Standard Drives . . . . . . . . . . . . . . . . . . . . . . . . 13 User Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Installation Considerations Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Power Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Specifications Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Parameter List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives PowerFlex 40P AC Drive Features Flexible Packaging and Mounting Options • Versatile packaging options allow for panel mount NEMA 1/IP30 as well as NEMA 4/IP66 (with like enclosure) using the plate/flange drives. • Plate drives also allow for a reduction in overall enclosure size based on a 75% reduction in enclosed Watts. • Installation can be a virtual snap using the DIN rail mounting feature on B frame drives. Panel mounting is also available, providing added flexibility. • An optional IP30 (NEMA 1) conduit box is easily adapted to the standard IP20 (NEMA Type Open) product, providing increased environmental ratings. • Zero Stacking™ is allowable for ambient temperatures up to 40°C, saving valuable panel space. 50°C ambient temperatures are permitted with minimal spacing between drives. • External filters are available for all PowerFlex 40P drive ratings to meet EN55011, Class A and B EMC requirements. Start Up, Programming and Operation • PowerFlex 40P drive programming is achieved by the use of an external HIM or via the resident DSI connection and the PC programming tool. – DriveTools™ SP – DriveExplorer™ – Pocket DriveExplorer™ • StepLogic™ wizards available for DriveTools SP and DriveExplorer (Lite or Full) assist in setup of position or velocity StepLogic programming • An integral display and reset button allows user to change display parameters and reset the drive if a fault occurs. • 4 digit display with 10 additional LED indicators provides an intuitive display of drive status and information. StepLogic wizards available for ease of position or velocity StepLogic programming using drive software tools. • Integral RS485 communications can be used for programming from a PC. It can also be used in a multi-drop network configuration. A serial converter module provides connectivity to any controller with a DF1 port. • The 10 most common application parameters are contained in the Basic Program Group. Common parameters shared with PowerFlex 40 are in the Advanced Program Group, and additional position control and fibers parameters located in Enhanced Program Group. • A NEMA Type 4X remote and NEMA Type 1 hand-held LCD keypad provide additional programming and control flexibility, both featuring the popular CopyCat function. 3 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives PowerFlex 40P AC Drive Features PowerFlex 40P PC Programming Software Through the use of a Serial Converter Module and DriveExplorer™ or DriveTools™ SP software, programming can be greatly simplified. DriveExplorer Software • View and modify drive and adapter parameters in a method similar to the file management capability of Microsoft Windows Explorer. • Operate the drive via an on-screen Control Bar, which is a tool that allows you to start, stop, and change the speed reference of the drive. • Save, restore and print parameter information. • Compare current parameters with factory defaults or previously saved parameter values. • Edit, upload and download parameters. • StepLogic setup wizards available for ease of programming. DriveTools SP Software • Online and offline programming capability. • In-grid and dialog-based parameter editing. • Immediate visual indication of drive and communication status when viewing online drive. • Integrated HTML Help architecture. • StepLogic setup wizards available for ease of programming. Optimized Performance • Removable MOV to ground provides trouble-free operation when used on ungrounded distribution systems. • A relay pre-charge limits inrush current. • Integral brake transistor, available on all ratings, provides dynamic braking capability with simple low cost brake resistors. • DIP switch settable 24V DC sink or source control for control wiring flexibility. • 150% overload for 60 seconds or 200% overload for 3 seconds provides robust overload protection. • Adjustable PWM frequency up to 16 kHz ensures quiet operation. 4 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives PowerFlex 40P AC Drive Features Sensorless Vector Control • Sensorless Vector Control provides exceptional speed regulation and very high levels of torque across the entire speed range of the drive. • The Autotune feature allows the PowerFlex 40P AC drive to adapt to individual motor characteristics. • Closed loop with encoder feedback replaces slip compensation with trim for improved speed range and regulation. Performance (Open Loop) • This graph depicts the ability of a PowerFlex 40P drive to accelerate into at least 150% load. • At 100% motor load, the drive will run the motor at synchronous speed. • Excellent current regulation. • Linear acceleration. • Best in class digital input response time and repeatability. Control Performance • V/Hz Motor Control • Sensorless Vector Control with Autotune feature develops high torque over a wide speed range and adapts to individual motor characteristics. – Slip compensation or encoder trim • Integral PID functionality enhances application flexibility. • Position control regulator mode. • Timer, Counter, Basic Logic and StepLogic™ functions can reduce hardware design costs and simplify control schemes. – Timer function: Relay or opto outputs controlled by drive performing timer function. Timer is initiated by activating a digital input programmed as “Timer Start.” – Counter function: Relay or opto outputs controlled by drive performing counter function. Counter function is activated by a digital input programmed as “Counter Input.” – Basic Logic: Relay or opto outputs controlled by status of digital inputs programmed as “Logic Inputs.” Performs basic Boolean logic. – Velocity and Position StepLogic™ function available providing repeatable speed or position changes based on StepLogic application profile. 5 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives PowerFlex 40P AC Drive Features I/O • Two (2) semi-programmable digital inputs. 01 – Dedicated for start and stop 02 03 – Simplifies wiring and troubleshooting SNK SRC 04 05 • Five (5) fully programmable digital inputs provide application versatility. 06 07 08 – Standard 27 different settings, same as PowerFlex 40 AC drive providing application versatility 09 +24V 11 +10V – Additional 9 settings for Fibers and basic positioning enhancements 12 13 14 Relay N.O. – Reverse DI is now fully programmable via E202 [Digital Term 3] Typical SRC Wiring Enable Jumper Relay Common Relay N.C. • One (1) programmable form C relay output and two (2) opto output can be used to indicate various drive or motor conditions. • One (1) analog output is DIP Switch selectable for either voltage (010V) or current (0-20 mA). This scalable, 10-bit output is suitable for metering or as a speed reference for another drive. • One (1) analog input is DIP switch selectable for either voltage or current. Input is isolated from the rest of the drive I/O. Bipolar mode offers improved zero-cross performance. R1 0-10V R2 0/4-20mA 15 16 17 R3 30V DC 50mA Non-inductive 0-10V 0-20mA R1 R2 R3 Analog Output Select 18 19 Stop Typical SNK Wiring Start/Run FWD Direction/Run REV Digital Common Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Opto Common +24V DC +10V DC 0-10V (or ±10V) Input Analog Common Pot must be 1-10k ohm 2 Watt Min. 4-20mA Input Analog Output Common Opto Output 1 24V Opto Output 2 RS485 Shield ENBL 01 02 03 04 05 06 07 08 09 SNK 11 12 13 14 15 16 17 18 19 Enable Jumper RS485 (DSI) SRC (1) Communications • Integral communication cards such as DeviceNet™, EtherNet/IP™, PROFIBUS™ DP, LonWorks® and ControlNet™ can improve machine performance. • The DSI Wireless Interface Module (WIM) provides a wireless communication interface between a Pocket PC, laptop computer or desktop computer equipped with Bluetooth® wireless technology, and any AllenBradley® product supporting the DSI™ protocol. • Field installed option allows for future addition of stand-alone drives to a network. • Online EDS file creation with RSNetWorx™ providing ease of set-up on a network. 6 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives 1 PowerFlex 40P AC Drive Features Communication Options • PowerFlex 40P AC drives are compatible with any device that acts as a RTU Master and supports standard 03, 06 and 16 RTU commands. • A network can be configured using PowerFlex 40P AC drives with optional communication cards for high performance and flexible configuration capabilities. – DeviceNet – EtherNet/IP – PROFIBUS DP – LonWorks – ControlNet • A multi-drive solution can be reached using a single PowerFlex 40P AC drive DeviceNet option, with the ability for up to five (5) drives to reside on one (1) node. • Integral RS485 communications enable the drives to be used in a multi-drop network configuration. A serial converter module (SCM) provides connectivity to any controller with a DF1 port. The SCM can be eliminated if the controller acts as a RTU Master. 7 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives PowerFlex 40P AC Drive Advanced Features Closed Loop Encoder/Pulse Train Input Standard The PowerFlex 40P AC drive allows for configurable closed loop control for either speed or position feedback for improved speed regulation, basic position control, or other pulse inputs for motor control. +V Cm B- B A- A 12V 5V • Improved speed regulation • Basic position control Basic Position Control Local Position Control • Position regulator with Step Logics – 8 positions (local logic) – Infinite if write to single step over multiple field bus networks (external logic) Outer Position Control Loop • Analog input bipolar mode offers improved zero-cross performance. • Simple motion control applications with more complex position profiles. • Speed reference supplied to Drive via Analog Input or over multiple field bus network options. • Speed ratio available for simple draw applications. Feedback Details – 5/12V DC supply, 10mA min per channel – Single Ended or Differential (A,B Channel) – Duty Cycle of 50%, +10% • Pulse Train Input. – Configurable Input Voltage 5V/12V/ 24V DC autodetect I/O Connection Example Encoder +12V DC (250 mA) +V Power – Cm Internal Drive Common BPower B to SHLD Internal (drive) AA 12V DC, 250mA Encoder to Power Supply Common Signal – +V Single-Ended, Cm B NOT Dual Channel BB AA B A NOT A I/O Encoder Power – External Power Source Encoder Signal – Differential, Dual Channel to SHLD – Frequency controlled PWM • Allowable Pulse Frequency DC to 250 kHz. 8 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Connection Example + Common • Line Driver Type Incremental Encoder Quadrature (dual channel) or Single Channel. to SHLD External Power Supply +V Cm BB AA to SHLD B NOT B A NOT A PowerFlex 40P AC Drive Advanced Features Improved Ride Through Operation Down to 1/2 Line Voltage The PowerFlex 40P AC drive allows for the selection of 1/2 DC Bus operation, for use in critical applications where continued drive output is desired even in the event of brown out or low voltage conditions. The PowerFlex 40P AC drive also supports enhanced inertia ride through for additional low voltage mitigation. • Selectable 1/2 line voltage operation. • Increased power loss ride through. Optimized for Common DC Bus Installations Enhanced Control of Internal Pre-charge Common DC Bus offers additional inherent breaking capabilities by utilizing all the drives/loads on the bus for energy absorption offering higher efficiency and cost savings. The PowerFlex 40P AC drive has been optimized for use in Common DC Bus or Shared DC bus installations. • Configurable pre-charge control using digital inputs. • Direct DC Bus connection to power terminal blocks. Safety Inside using DriveGuard® Safe-off Option With the DriveGuard option, category 3 Safe-off combines safety and productivity with zone control and cost savings through the reduction of components. The PowerFlex 40P AC drive with the Allen-Bradley DriveGuard relay board option is a certified safety solution for AC drive control per EN954-1. Series B, 20-DG01 9 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Application-Specific Features Beverage and Brewing Industry • Embedded Encoder in a compact and cost effective design – Reduction in dedicated sensors to track product position during production cycle – More process reliability and control, allowing for different process control “recipes” to be changed on the fly – Local logic capability with position/speed based on StepLogic • Safety inside (Category 3 Safe-off functionality). – Zone control – Reduction in components/cost using DriveGuard® Safety Relay Option • Applications: – Smart Conveyors – Simple Indexing (Mixers, etc.) – Palletizers Fibers and Textiles Industry • Fibers Firmware Features – Output frequency up to 500Hz – Synchronized input ramps – Speed ratio over comms – Traverse and P-Jump – 4 acc./decs. • ½ DC bus operation and improved ride through. – Continuous output under brown out conditions – Inherent breaking and ride through with the use of drives/loads in application • Encoder/Pulse train input. • Plate drive – 75% reduction in enclosed Watts. – Mount to external heat sink • Applications: – Drafting Machines – Ring Spinning Machines – Roving Machines – Carding Machines – Draw/Twist Machines – Fiber Winder Control – Synthetic Fiber Spinning Machines 10 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Application-Specific Features Automotive Industry • Embedded Encoder in a compact and cost effective design. – Sensorless Vector with encoder feedback provide increased reliability – Position Regulator: reduction in sensors required to control process – Local logic (StepLogic) for time or digital input based positioning • Safety inside (Category 3 Safe-off functionality). – Zone control – Reduced component count to achieve Cat 3 EN 954-1 Solution • Applications – Smart Conveyors – Simple Indexing Applications – Variable frequency drive applications requiring Category 3 Safe-off per EN 954-1 Material Handling • Embedded Encoder in a compact and cost effective design. – Sensorless Vector with encoder feedback provide increased reliability – Position regulator: reduction in sensors required to control process – Local logic (StepLogic) for time or digital input based positioning • Safety inside (Category 3 Safe-off functionality). – Zone Control – Reduced component count to achieve Cat 3 EN 954-1 solution • Applications: – Palletizers – Packaging Equipment – Smart Conveyors 11 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Product Selection Guide Catalog Number Explanation Position 1-3 4 22D – a 5 6-8 9 10 11 12 13-14 B 2P3 N 1 0 4 AA b c d e f g h a c1 d Drive Rating Enclosure 200-240V Three-Phase Input Code Type 22D PowerFlex 40P b Voltage Rating Code Voltage Ph. B 240V ac 3 D 480V ac 3 E 600V ac 3 Code Amps kW (Hp) 2P3 2.3 0.4 (0.5) 5P0 5.0 0.75 (1.0) 8P0 8.0 1.5 (2.0) 012 12 2.2 (3.0) 017 17.5 3.7 (5.0) 024 24 5.5 (7.5) 033 33 7.5 (10) Code Enclosure N Panel Mount - IP 20 (NEMA Type Open) F Flange Mount - IP 20 (NEMA Type Open) H Plate Drive - IP 20 (NEMA Type Open) e HIM c2 Code HIM Version 1 Display/Fault Reset Only 2 Display/Fault Reset Only (Plate Drive) Rating 380-480V Three-Phase Input Code Amps 1P4 1.4 kW (Hp) 0.4 (0.5) 2P3 2.3 0.75 (1.0) 4P0 4.0 1.5 (2.0) f Emission Class 6P0 6.0 2.2 (3.0) Code EMC Filter 010 10.5 4.0 (5.0) 0 No Filter 012 12 5.5 (7.5) 017 17 7.5 (10) g 024 24 11 (15) Version c3 Code Version 4 Standard Rating h 460-600V Three-Phase Input Code Amps kW (Hp) 1P7 1.7 0.75 (1.0) 3P0 3.0 1.5 (2.0) 4P2 4.2 2.2 (3.0) 6P6 6.6 4.0 (5.0) 9P9 9.9 5.5 (7.5) 012 12 7.5 (10) 019 19 11 (15) Optional Code Purpose AA through ZZ Reserved for custom firmware 12 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Product Selection Guide PowerFlex 40P Standard Drives 240V ac, Three-Phase Drives (50/60 Hz, No Filter) Drive Ratings kW HP 0.4 0.75 1.5 2.2 3.7 5.5 7.5 0.5 1.0 2.0 3.0 5.0 7.5 10 Cat. No. Output Current (A) Frame Size IP20/NEMA Type Open 2.3 B 22D-B2P3N104 5.0 B 22D-B5P0N104 9.0 B 22D-B8P0N104 12 B 22D-B012N104 17.5 B 22D-B017N104 24 C 22D-B024N104 33 C 22D-B033N104 IP20 Plate Drive IP20 Flange Mount ➊ 22D-B2P3H204 22D-B5P0H204 22D-B8P0H204 22D-B012H204 22D-B017H204 22D-B024H204 22D-B033H204 22D-B2P3F104 22D-B5P0F104 22D-B8P0F104 22D-B012F104 22D-B017F104 22D-B024F104 22D-B033F104 480V ac, Three-Phase Drives (50/60 Hz, No Filter) Drive Ratings kW HP 0.4 0.75 1.5 2.2 4.0 5.5 7.5 11 0.5 1.0 2.0 3.0 5.0 7.5 10 15 Cat. No. Output Current (A) Frame Size IP20/NEMA Type Open 1.4 B 22D-D1P4N104 2.3 B 22D-D2P3N104 4.0 B 22D-D4P0N104 6.0 B 22D-D6P0N104 10.5 B 22D-D010N104 12 C 22D-D012N104 17 C 22D-D017N104 24 C 22D-D024N104 IP20 Plate Drive IP20 Flange Mount ➊ 22D-D1P4H204 22D-D2P3H204 22D-D4P0H204 22D-D6P0H204 22D-D010H204 22D-D012H204 22D-D017H204 22D-D024H204 22D-D1P4F104 22D-D2P3F104 22D-D4P0F104 22D-D6P0F104 22D-D010F104 22D-D012F104 22D-D017F104 22D-D024F104 IP20 Plate Drive IP20 Flange Mount ➊ 22D-E1P7H204 22D-E3P0H204 22D-E4P2H204 22D-E6P6H204 22D-E9P9H204 22D-E012H204 22D-E019H204 22D-E1P7F104 22D-E3P0F104 22D-E4P2F104 22D-E6P6F104 22D-E9P9F104 22D-E012F104 22D-E019F104 600V ac, Three-Phase Drives (50/60 Hz, No Filter) Drive Ratings kW HP 0.75 1.5 2.2 4.0 5.5 7.5 11 1.0 2.0 3.0 5.0 7.5 10 15 Cat. No. Output Current (A) Frame Size IP20/NEMA Type Open 1.7 B 22D-E1P7N104 3.0 B 22D-E3P0N104 4.2 B 22D-E4P2N104 6.6 B 22D-E6P6N104 9.9 c 22D-E9P9N104 12 C 22D-E012N104 19 C 22D-E019N104 ➊ Meets IP 40/54/65 (NEMA 1/12/4/4X) when installed in an enclosure of like rating. 13 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Product Selection Guide User Installed Options IP30/NEMA 1/UL Type 1 Conversion Kit Description Drive Frame Catalog Number IP30/NEMA 1/UL Type 1 Kit Description: Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes conduit box with mounting screws and plastic top panel. IP30/NEMA 1/UL Type 1 Kit with Communication Option Description: Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes communication option conduit box with mounting screws and plastic top panel. B C 22-JBAB 22-JBAC B C 22-JBCB 22-JBCC Human Interface Module Option Kits and Accessories Description Catalog Number Remote Human Interface Module (HIM) – Panel Mount Description: LCD Display, Remote Panel Mount, Digital Speed Control, CopyCat capable, IP66 (NEMA Type 4X/12) indoor use only, Includes 2.0 meter cable. Note: The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement. Remote Human Interface Module (HIM) – Handheld Description: LCD Display, Remote Handheld, Digital Speed Control, Full Numeric Keypad, CopyCat capable, IP30 (NEMA Type 1), Includes 1.0 meter cable, Panel Mount with optional Bezel Kit. Remote Human Interface Module (HIM) – Wireless Handheld Description: Remote Handheld, Wireless Interface Module with Bluetooth® technology, IP30 (NEMA Type1), Panel Mount with optional bezel kit. Remote Human Interface Module (HIM) – Wireless Handheld Description: Remote Handheld, Wireless Interface Module with Bluetooth technology, IP66 (NEMA Type 4X/12) indoor use only. Bezel Kit Description: Panel Mount for LCD Display, Remote Handheld unit, IP30 (NEMA Type 1). Includes a 22-RJ45CBL-C20 cable. DSI HIM Cable Description: DSI HIM to RJ45 cable. 1.0 Meter (3.3 Feet) 2.9 Meter (9.51 Feet) 22-HIM-C2S 22-HIM-A3 22-WIM-N1 22-WIM-N4S 22-HIM-B1 22-HIM-H10 22-HIM-H30 PC Programming Software Item Description Catalog Number DriveExecutive DriveTools™ SP Suite - includes DriveExecutive, DriveObserver DriveTools™ SP Suite Upgrade from DriveExecutive - includes DriveExecutive, DriveObserver DriveExplorer™ Software “Windows” based software package that provides an intuitive means for monitoring or configuring AllenBradley drives and communications adapters online and offline. Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP. ➊ 9303-4DTE01ENE 9303-4DTS01ENE Pocket DriveExplorer™ Software 9303-4DTE2S01ENE “Windows” based software package that provides an intuitive means for monitoring or configuring Allen- 9306-4EXP02ENE Bradley drives and communications adapters online and offline. Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP. ➊➋➌ “Windows” based software package for monitoring and configuring Allen-Bradley drive and communication 9306-4PXP01ENE adapters. ➊ Setup Wizards are available for use with DriveTools SP and DriveExplorer (Lite/Full) only. ➋ See www.ab.com/drive/ for support devices. ➌ DriveExplorer Lite available for free, download at: http://www.ab.com/drives/driveexplorer/free_download.html. 14 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Product Selection Guide Spare Parts Description Fan Replacement Kits Cover Replacement Kits Catalog Number Frame B, (1) Fan Frame B, (2) Fans Frame C, (1) Fan Frame C, (1) Fan, 15 Hp Frame B with Power Terminal Guard Frame C with Power Terminal Guard Frame B and C Encoder Terminal Cover SK-U1-FAN1-B1 SK-U1-FAN2-B1 SK-U1-FAN1-C1 SK-U1-FAN1-C2 SK-U1-DCVR3-B1 SK-U1-DCVR3-C1 SK-U1-DCVR4-EN Other Options Description DriveGuard® Safe-Off Option (Series B) Catalog Number 20A-DG01 Description: Field installed kit. Used with suitable safety components to help provide protection against restart. Communication Option Kits Description Catalog No. Serial Converter Module (RS485 to RS232) Description: Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive™ software. Includes: DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD. Serial Cable Description: 2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9-pin sub-miniature D female connector to connect a computer. Null Cable Converter Description: For use when connecting the serial converter to DriveExplorer on a handheld PC. DSI Cable Description: 2.0 meter RJ45 to RJ45 cable, male to male connectors. Splitter Cable Description: RJ45 one to two port splitter cable. Terminating Resistors Description: 120 Ohm resistor embedded in an RJ45 connector (2 pieces) Terminal Block Description: RJ45 two position terminal block (5 pieces) with two 120 Ohm terminating resistors (loose). ControlNet™ Communication Adapter Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately). DeviceNet™ Communication Adapter Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately). EtherNet/IP™ Communication Adapter Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately). LonWorks™ Communication Adapter Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately). PROFIBUS™ DP Communication Adapter Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately). External DSI Communications Kit Description: External mounting kit for 22-COMM Adapters. External Comms Power Supply Description: Optional 100-240V ac Power Supply for External DSI Communications Kit Compact I/O Module (3 Channel) Communication Adapter Cover Description: Houses the Communication Adapter for Frame B and C drives. Note: This cover adds 25 mm (0.98 in.) to the overall depth of the drive. Frame B Frame C 22-SCM-232 1203-SFC 1203-SNM 22-RJ45CBL-C20 AK-U0-RJ45-SC1 AK-U0-RJ45-TR1 AK-U0-RJ45-TB2P 22-COMM-C 22-COMM-D 22-COMM-E 22-COMM-L 22-COMM-P 20-XCOMM-DC-BASE 20-XCOMM-AC-PS1 1769-SM2 22D-CCB ➊ 22D-CCC ➊ ➊ If NEMA 1/IP30 is required, must also order 22-JBCB (Frame B drives) or 22-JBCC (Frame C drives). 15 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Product Selection Guide Dynamic Brake Resistors Drive Ratings Input Voltage 240V 50/60 Hz 3-Phase 480V 50/60 Hz 3-Phase 600V 50/60 Hz 3-Phase kW 0.4 0.75 1.5 2.2 3.7 5.5 7.5 0.4 0.75 1.5 2.2 4.0 5.5 7.5 11 0.75 1.5 2.2 4.0 5.5 7.5 11 Minimum Resistance Ohms 48 48 48 32 19 13 10 97 97 97 97 77 55 39 24 120 120 82 82 51 51 51 Hp 0.5 1.0 2.0 3.0 5.0 7.5 10 0.5 1.0 2.0 3.0 5.0 7.5 10 15 1.0 2.0 3.0 5.0 7.5 10 15 Catalog Number ➊ AK-R2-091P500 AK-R2-091P500 AK-R2-091P500 AK-R2-047P500 AK-R2-047P500 AK-R2-030P1K2 AK-R2-030P1K2 AK-R2-360P500 AK-R2-360P500 AK-R2-360P500 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 ➋ AK-R2-360P500 AK-R2-360P500 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 ➋ ➊ Resistors listed in this table are rated 5% duty cycle. ➋ Requires two resistors wired in parallel. Input Line Reactors 240V, 50/60 Hz, Three-Phase, 3% Impedance kW HP Fundamental Amps 0.4 0.75 1.5 2.2 3.7 5.5 7.5 0.5 1.0 2.0 3.0 5.0 7.5 10 4.0 8.0 8.0 12 18 25 35 Maximum Continuous Amps 6.0 12 12 18 27 37.5 52.5 Inductance (mh) Watts Loss (W) Catalog Number 12 3.0 1.5 1.25 0.8 0.5 0.4 21 29 19.5 26 36 48 49 1321-3R4-B 1321-3R4-B 1321-3R8-B 1321-3R12-A 1321-3R18-A 1321-3R25-A 1321-3R35-A Inductance (mh) Watts Loss (W) Catalog Number 20 9.0 6.5 5.0 2.5 2.5 1.5 1.2 11.3 20 20 25.3 31 31 43 52 1321-3R2-B 1321-3R4-C 1321-3R4-B 1321-3R8-C 1321-3R8-B 1321-3R12-B 1321-3R18-B 1321-3R25-B Inductance (mh) Watts Loss (W) Catalog Number 20 6.5 6.5 5.0 2.5 2.5 1.5 11.3 20 20 25.3 31 31 43 1321-3R2-B 1321-3R4-C 1321-3R4-B 1321-3R8-C 1321-3R12-B 1321-3R12-B 1321-3R18-B 480V, 50/60 Hz, Three-Phase, 3% Impedance kW HP Fundamental Amps 0.4 0.75 1.5 2.2 4.0 5.5 7.5 11 0.5 1.0 2.0 3.0 5.0 7.5 10 15 2.0 4.0 4.0 8.0 12 12 18 25 Maximum Continuous Amps 3.0 6.0 6.0 12 18 18 27 37.5 600V, 50/60 Hz, Three-Phase, 3% Impedance kW HP Fundamental Amps 0.75 1.5 2.2 4.0 5.5 7.5 11 1.0 2.0 3.0 5.0 7.5 10 15 2.0 4.0 4.0 8.0 12 12 18 Maximum Continuous Amps 3.0 6.0 6.0 12 18 18 27 16 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Product Selection Guide EMC Filters Drive Ratings Input Voltage 240V 50/60 Hz 3-Phase 480V 50/60 Hz 3-Phase 600V 50/60 Hz 3-Phase kW 0.4 0.75 1.5 2.2 3.7 5.5 7.5 0.4 0.75 1.5 2.2 4.0 5.5 7.5 11 0.75 1.5 2.2 4.0 5.5 7.5 11 HP 0.5 1.0 2.0 3.0 5.0 7.5 10 0.5 1.0 2.0 3.0 5.0 7.5 10 15 1.0 2.0 3.0 5.0 7.5 10 15 Catalog Number S Type Filter ➊ 22-RF021-BS ➋ 22-RF021-BS ➋ 22-RF021-BS ➋ 22-RF021-BS ➋ 22-RF021-BS ➋ 22-RF034-CS 22-RF034-CS 22-RF012-BS 22-RF012-BS 22-RF012-BS 22-RF012-BS 22-RF012-BS 22-RF018-CS ➋ 22-RF018-CS ➋ 22-RF026-CS ➋ – – – – – – – L Type Filter ➌ 22-RF021-BL ➋ 22-RF021-BL ➋ 22-RF021-BL ➋ 22-RF021-BL ➋ 22-RF021-BL ➋ 22-RF034-CL 22-RF034-CL 22-RF012-BL 22-RF012-BL 22-RF012-BL 22-RF012-BL 22-RF012-BL 22-RF018-CL 22-RF018-CL 22-RF026-CL 22-RF8P0-BL 22-RF8P0-BL 22-RF8P0-BL 22-RF8P0-BL 22-RF015-CL 22-RF015-CL 22-RF024-CL ➊ This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments. ➋ Filter must be Series C or later. ➌ This filter is suitable for use with a cable length of up to 100 meters for Class A and 5 meters for Class B environments. 17 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Installation Considerations Power Wiring PowerFlex 40P drives have the following built in protective features to help simplify installation. • Ground fault protection while starting and running ensures reliable operation • Electronic motor overload protection increases motor life • 6kV transient protection provides increased robustness for 380-480V system voltages There are many other factors that must be considered for optimal performance in any given application. The block diagram below highlights the primary installation considerations. Consult the PowerFlex 40P User Manual, Publication 22D-UM001… available online at http://www.rockwellautomation.com/literature, for detailed recommendations on input power conditioning, CE conformance (EMC filtering), FCC Compliance, reflected wave protection, motor cable types and motor cable distances. Block Diagram Branch Circuit Protective Devices – See Specifications on page 22 Input Power Conditioning – See Input and Output Line Reactors on page 16 Line (EMC) Filter – See page 17 RUN REV FAULT Simple Operator Interface Power Terminal Block – (Inside Cover) Reflected Wave Protection – (Consult the appropriate User Manual) Motor Cable Type and Length Recommendations – (Consult the appropriate User Manual) Class 10 Overload Protection – Provided by the PowerFlex drive Motor – See publication MOTORS-CA001... 18 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Installation Considerations Power Terminal Block Terminal Block Specifications Name Power Terminal Block Frame Description Wire Size Range ➊ Maximum Minimum Recommended Torque B All power terminals 5.3 mm2 (10 AWG) 1.3 mm2 (16 AWG) 1.7-2.2 N-m (16-19 lb.-in.) C All power terminals 8.4 mm2 (8 AWG) 1.3 mm2 (16 AWG) 2.9-3.7 N-m (26-33 lb.-in.) ➊ Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Terminal (1) Description R/L1, S/L2 R/L1, S/L2, T/L3 U/T1 V/T2 W/T3 1-Phase Input 3-Phase Input To Motor U/T1 Switch any two motor leads to change forward direction. To Motor V/T2 = To Motor W/T3 DC Bus Inductor Connection (C Frame drives only.) The C Frame drive is shipped with a jumper between Terminals P2 and P1. Remove this jumper only when a DC Bus Inductor will be connected. Drive will not power up without a jumper or inductor connected. P2, P1 DC+, DC– BR+, BR– (1) B Frame R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 DC- DC+ BR+ BR- C Frame R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1 DC Bus Connection (Frame C Drives) Dynamic Brake Resistor Connection Safety Ground - PE Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive. DC- DC+ BR+ BR- 19 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Installation Considerations Control Wiring • The control logic is 24V DC and can be set for either Sink or Source control via a DIP switch setting. Enable Jumper ➎ 01 • Control terminal screws are sized for a conventional blade screw driver. 02 03 SNK • I/O Terminals 1 and 2 are semiprogrammable and dedicated for Stop, Start and SW Enable inputs. These I/O Terminals can be programmed for 2- or 3-Wire operation to meet application requirements. SRC 05 06 07 08 09 • I/O Terminals 5, 6, 7 and 8 are fully programmable and provide added flexibility. Programmable functions include Local Control, Second Accel/Decel, Clear Fault, Preset Frequencies, RS485 Control, Auxiliary Fault, and Purge. • Speed can be controlled via (2) analog inputs. Both inputs can be configured for either voltage or current and can be used for applications such as PID. Voltage input can be programmed for bipolar operation. 04 +24V 11 +10V 12 13 14 Relay N.O. Relay Common Relay N.C. • The drive is shipped with a jumper installed between I/O Terminals 01 and 11. This jumper can be removed when using I/O Terminal 01 as a Stop or Enable input. R1 0-10V R2 0/4-20mA 15 16 17 R3 30V DC 50mA Non-inductive 0-10V 0-20mA R1 R2 R3 18 19 Stop Typical SRC Wiring ➊➎ Start/Run FWD Typical SNK Wiring ➋ Direction/Run REV ➌ Digital Common Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Opto Common +24V DC +10V DC 0-10V (or ±10V) Input Analog Common Pot must be 1-10k ohm 2 Watt Min. 4-20mA Input Analog Output Common Opto Output 1 ➍ 24V Opto Output 2 RS485 Shield Analog Output Select ENBL 01 02 03 04 05 06 07 08 09 SNK 11 12 13 14 15 16 17 18 19 Enable Jumper ➎ RS485 (DSI) SRC 1 ➊ ➊ Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to “3-Wire”, “2-W Lvl Sens” or “Momt FWD/REV” control. In three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode]. All other stop sources are controlled by P037 [Stop Mode]. P036 [Start Source] 3-Wire 2-Wire 2-W Lvl Sens 2-W Hi Speed RS485 Port Momt FWD/REV Stop Per P037 Per P037 Per P037 Per P037 Per P037 Per P037 I/O Terminal 01 Stop Per P037(5) Coast Per P037(5) Coast Coast Per P037(5) Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input. ➋ Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to command a start. Use a maintained input to change direction. ➌ The function of I/O Terminal 03 is fully programmable. Program with E202 [Digital Term 3]. for I/O Terminal 03 ➍ When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output. ➎ When the ENBL enable jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation. 20 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Installation Considerations Control I/O Terminal Designations No. R1 R2 R3 Signal Relay N.O. Relay Common Relay N.C. Analog Output Select DIP Switch Sink/Source DIP Switch Default Fault – Fault Description Normally open contact for output relay. Common for output relay. Normally closed contact for output relay. 0-10V Sets analog output to either voltage or current. Setting must match A065 [Analog Out Sel]. Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting. The factory installed jumper or a normally closed input must be present for the drive to start. I/O Terminal 03 is fully programmable. Program with E202 [Digital Term 3]. To disable reverse operation, see A095 [Reverse Disable]. 01 02 03 04 05 06 07 08 09 11 Stop ➊ Start/Run FWD Digital Term 3 Digital Common Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Opto Common +24V DC Coast Not Active Direction/Run REV – Preset Freq Preset Freq Local Jog Forward – – 12 +10V DC – 13 ±10V In ➋ Not Active 14 Analog Common – 15 16 4-20mA In ➋ Analog Output Not Active OutFreq 0-10 17 18 19 Opto Output 1 Opto Output 2 RS485 (DSI) Shield MotorRunning At Frequency – For digital inputs. Electronically isolated with digital inputs from analog I/O and opto outputs. Program with A051 [Digital In1 Sel]. Program with A052 [Digital In2 Sel]. Program with A053 [Digital In3 Sel]. Program with A054 [Digital In4 Sel]. For opto-coupled outputs. Electronically isolated with opto outputs from analog I/O and digital inputs. Referenced to Digital Common. Drive supplied power for digital inputs. Maximum output current is 100mA. Referenced to Analog Common. Drive supplied power for 0-10V external potentiometer. Maximum output current is 15mA. For external 0-10V (unipolar) or ±10V (bipolar) input supply (input impedance = 100k ohm) or potentiometer wiper. For 0-10V In or 4-20mA In. Electronically isolated with analog inputs and outputs from digital I/O and opto outputs. For external 4-20mA input supply (input impedance = 250 ohm). The default analog output is 0-10V. To covert to a current value, change the Analog Output Select DIP Switch to 0-20mA. Program with A065 [Analog Out Sel]. Max analog value can be scaled with A066 [Analog Out High]. Maximum Load:4-20mA = 525 ohm (10.5V) 0-10V = 1k ohm (10mA) Program with A058 [Opto Out1 Sel] Program with A061 [Opto Out2 Sel] Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port. ➊ See Footnotes ➊ and ➎ on page 20. ➋ 0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously. Inputs may be used independently for speed control or jointly in PID mode. 21 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications Drive Specifications Drive Ratings Catalog Number➊ Output Ratings Input Ratings kW (HP) Voltage Range Amps 200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output 22D-B2P3 0.4 (0.5) 2.3 180-264 22D-B5P0 0.75 (1.0) 5.0 180-264 22D-B8P0 1.5 (2.0) 8.0 180-264 22D-B012 2.2 (3.0) 12.0 180-264 22D-B017 3.7 (5.0) 17.5 180-264 22D-B024 5.5 (7.5) 24.0 180-264 22D-B033 7.5 (10) 33.0 180-264 380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output 22D-D1P4 0.4 (0.5) 1.4 342-528 22D-D2P3 0.75 (1.0) 2.3 342-528 22D-D4P0 1.5 (2.0) 4.0 342-528 22D-D6P0 2.2 (3.0) 6.0 342-528 22D-D010 4.0 (5.0) 10.5 342-528 22D-D012 5.5 (7.5) 12.0 342-528 22D-D017 7.5 (10) 17.0 342-528 22D-D024 11 (15) 24.0 342-528 460 - 600V AC – 3-Phase Input, 0 - 575V 3-Phase Output 22D-E1P7 0.75 (1.0) 1.7 414-660 22D-E3P0 1.5 (2.0) 3.0 414-660 22D-E4P2 2.2 (3.0) 4.2 414-660 22D-E6P6 4.0 (5.0) 6.6 414-660 22D-E9P9 5.5 (7.5) 9.9 414-660 22D-E012 7.5 (10) 12.2 414-660 22D-E019 11 (15) 19.0 414-660 Branch Circuit Protection kVA Amps Fuses 140M Motor Protectors ➋ Contactors Estimated Power Dissipation IP20 Open Watts 1.15 2.45 4.0 5.5 8.6 11.8 16.3 2.5 5.7 9.5 15.5 21.0 26.1 34.6 6 10 15 25 30 40 60 140M-C2E-B40 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-F8E-C25 140M-F8E-C32 140M-G8E-C45 100-C07 100-C09 100-C12 100-C23 100-C23 100-C37 100-C60 40 60 85 125 180 235 305 1.4 2.3 4.0 5.9 10.3 11.8 16.8 23.4 1.8 3.2 5.7 7.5 13.0 14.2 18.4 26.0 3 6 10 15 20 25 30 50 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-D8E-C20 140M-D8E-C20 140M-F8E-C32 100-C07 100-C07 100-C09 100-C09 100-C23 100-C23 100-C23 100-C43 35 50 70 100 160 175 210 300 2.1 3.65 5.2 8.1 12.1 14.9 23.1 2.3 3.8 5.3 8.3 11.2 13.7 24.1 6 6 10 15 20 25 40 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-D8E-C25 100-C09 100-C09 100-C09 100-C09 100-C16 100-C23 100-C30 50 70 100 160 175 210 300 ➊ Ratings apply to all drive types; Panel Mount (N104), Flange Mount (F104), and Plate Drive (H204). ➋ Refer to the Bulletin 140M Motor Protectors Selection Guide, publication 140M-SG001… to determine the frame and breaking capacity required for your application. 22 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications Category Agency Certification Specification C UL ® Listed to UL508C and CAN/CSA-22.2 US Certified to AS/NZS, 1997 Group 1, Class A W .. TUV Rheinland Product Safety E C Production inspected Marked for all applicable European Directives EMC Directive (89/336) EN 61800-3, EN 50081-1, EN 50082-2 Low Voltage Directive (73/23/EEC) EN 50178, EN 60204 Certified to EN 954-1, Category 3. Meets Functional Safety (FS) when used with the DriveGuard Safe-Off Option (Series B). EN 50178 Bauart geprüft Functional .. TUV Rheinland Protection Environment Electrical Safety Type approved The drive is also designed to meet the appropriate portions of the following specifications: NFPA 70 - US National Electrical Code NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems. IEC 146 - International Electrical Code. Bus Overvoltage Trip 200-240V AC Input: 405V DC bus (equivalent to 290V AC incoming line) 380-460V AC Input: 810V DC bus (equivalent to 575V AC incoming line) 460-600V AC Input: 1005V DC bus (equivalent to 711V AC incoming line) Bus Undervoltage Trip 210V DC bus (equivalent to 150V AC incoming line) 200-240V AC Input: 390V DC bus (equivalent to 275V AC incoming line) 380-480V AC Input: 460-600V AC Input 487V DC bus (equivalent to 344V AC incoming line) P042 = 3 “High Voltage”: 390V DC bus (equivalent to 275V AC incoming line) P042 = 2 “Low Voltage”: Power Ride-Thru: 100 milliseconds Logic Control Ride-Thru: 0.5 seconds minimum, 2 seconds typical Electronic Motor Overload Protection: I2t protection - 150% for 60 seconds, 200% for 3 seconds (Provides Class 10 protection) Overcurrent: 200% hardware limit, 300% instantaneous fault Ground Fault Trip: Phase-to-ground on drive output Short Circuit Trip: Phase-to-phase on drive output Altitude: 1000 m (3300 ft) max. without derating. Above 1000 m (3300 ft) derate 3% for every 305 m (1000 ft). Maximum Surrounding Air Temperature without derating: IP20, Open Type: –10 to 50° C (14 to 122° F) IP30, NEMA Type 1, UL Type 1: –10 to 40° C (14 to 104° F) Flange and Plate Mount: Heatsink: –10 to 40° C (14 to 104° F) Drive: –10 to 50° C (14 to 122° F) Cooling Method Convection: 0.4 kW (0.5 HP) drives and all Flange and Plate drives Fan: All other drive ratings Storage Temperature: –40 to 85 degrees C (–40 to 185 degrees F) Atmosphere: Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. Relative Humidity: 0 to 95% non-condensing Shock (operating): 15G peak for 11ms duration (±1.0 ms) Vibration (operating): 1G peak, 5 to 2000 Hz Voltage Tolerance: 200-240V ±10% 380-480V ±10% 460-600V ±10% Frequency Tolerance: 48-63 Hz Displacement Power Factor: 0.98 across entire speed range Maximum Short Circuit Rating: 100,000 Amps Symmetrical Actual Short Circuit Rating: Determined by AIC Rating of installed fuse/circuit breaker Transistor Type: Isolated Gate Bipolar (IGBT) 23 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications Category Control Specification Method: Carrier Frequency Frequency Accuracy Digital Input: Analog Input: Analog Output: Speed Regulation - Open Loop with Slip Compensation: Output Frequency: Efficiency: Stop Modes: Accel/Decel: Intermittent Overload: Electronic Motor Overload Protection Control Inputs Digital: Analog: Control Outputs Relay: Opto: Analog: Quantity: Current: Type Source Mode (SRC): Sink Mode (SNK): Quantity: Specification Resolution: 0 to 10V DC Analog: 4-20mA Analog: External Pot: Quantity: Specification Resistive Rating: Inductive Rating: Quantity: Specification: Quantity: Specification Resolution: 0 to 10V DC Analog: 4-20mA Analog: Sinusoidal PWM, Volts/Hertz, and Sensorless Vector 2-16 kHz, Drive rating based on 4 kHz. Within ±0.05% of set output frequency Within 0.5% of maximum output frequency, 10-Bit resolution ±2% of full scale, 10-Bit resolution ±1% of base speed across a 60:1 speed range 0-500 Hz (programmable) 97.5% (typical) Multiple programmable stop modes including - Ramp, Coast, DC-Brake, and Ramp-to-Stop Four independently programmable accel and decel times. Each time may be programmed from 0 - 600 seconds in 0.1 second increments. 150% Overload capability for up to 1 minute 200% Overload capability for up to 3 seconds Class 10 protection with selectable speed sensitive response and power-down overload retention function when enabled. (2) Semi-programmable (5) Programmable 6 mA 18-24V = ON, 0-6V = OFF 0-6V = ON, 18-24V = OFF (2) Isolated, –10 to 10V and 4-20mA 10-bit 100k ohm input impedance 250 ohm input impedance 1-10k ohm, 2 Watt minimum (1) Programmable Form C 3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC 0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC (2) Programmable 30V DC, 50mA Non-inductive (1) Non-Isolated 0-10V or 4-20mA 10-bit 1k ohm minimum 525 ohm maximum 24 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications Parameter List Parameter Parameter Name Number Basic Display Group b001 Output Freq b002 Commanded Freq b003 Output Current b004 Output Voltage b005 DC Bus Voltage b006 Drive Status b007 Fault 1 Code b008 Fault 2 Code b009 Fault 3 Code b010 Process Display b012 Control Source b013 Contrl In Status b014 Dig In Status b015 Comm Status b016 Control SW Ver b017 Drive Type b018 Elapsed Run Time b019 Testpoint Data b020 Analog In 0-10V b021 Analog In 4-20mA b022 Output Power b023 Output Powr Fctr b024 Drive Temp b025 Counter Status b026 Timer Status b028 Stp Logic Status b029 Torque Current Basic Program Group P031 Motor NP Volts P032 Motor NP Hertz P033 Motor OL Current P034 Minimum Freq P035 Maximum Freq P036 Start Source P037 Stop Mode P038 Speed Reference P039 Accel Time 1 P040 Decel Time 1 P041 Reset To Defalts P042 Voltage Class P043 Motor OL Ret Advanced Program Group A051 Digital In1 Sel A052 Digital In2 Sel A053 Digital In3 Sel A054 Digital In4 Sel A055 Relay Out Sel A056 A058 Relay Out Level Opto Out1 Sel A059 Opto Out1 Level Description Factory Default Output frequency present at T1, T2 & T3 (U, V & W). Value of the active frequency command. Output current present at T1, T2 & T3 (U, V & W). Output voltage present at T1, T2 & T3 (U, V & W). Present DC bus voltage level. Present operating condition of the drive. A code that represents a drive fault. Read Only Read Only Read Only Read Only Read Only Read Only Read Only Output frequency scaled by A099 [Process Factor]. Displays the active source of the Start Command and Speed Command. Status of the control terminal block control inputs. Status of the control terminal block digital inputs. Status of the communication ports. Main Control Board software version. Used by Rockwell Automation field service personnel. Accumulated time drive is outputting power. Present value of the function selected in A102 [Testpoint Sel]. Present value of the voltage at I/O Terminal 13. Present value of the current at I/O Terminal 15. Output power present at T1, T2 & T3 (U, V & W). The angle in electrical degrees between motor voltage and motor current. Present operating temperature of the drive power section. The current value of the counter when counter is enabled. The current value of the timer when timer is enabled. The current step of the StepLogic profile. The current value of the motor torque current. Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only 20 to Drive Rated Volts 15 to 500 Hz 0.0 to (Drive Rated Amps x 2) 0.00 to 500.0 Hz 0.00 to 500.0 Hz 6 settings; 3-Wire, 2-Wire, 2-W Lvl Sens, 2-W Hi Speed, Comm Port, Momt FWD/REV 10 settings: Ramp, CF; Coast, CF; DC Brake, CF; DCBrkAuto,CF; Ramp; Coast; DC Brake; DC BrakeAuto; Ramp+EM B,CF; Ramp+EM Brk 9 settings; InternalFreq, 0-10V Input, 4-20mA Input, Preset Freq, Comm Port, Stp Logic, Anlg In Mult, Encoder, Positioning 0.0 to 600.0 seconds 0.0 to 600.0 seconds Used to reset drive to factory default settings. Sets the voltage class of 600V drives. Enables/disables the Motor Overload Retention function. Based on Drive Rating 60 Hz Based on Drive Rating 0.00 Hz 60.00 Hz Comm Port Ramp, CF (Clear Fault) 36 settings: Not Used; Acc/Dec Sel1; Jog; Aux Fault; Preset Freq; Comm Port; Clear Fault; RampStop,CF; CoastStop,CF; DCInjStop,CF; Jog Forward; Jog Reverse; 10V In Ctrl; 20mA In Ctrl; PID Disable; MOP Up; MOP Down; Timer Start; Counter In; Reset Timer; Reset Countr; Rset Tim&Cnt; Logic In1; Logic In2; Current Lmt2; Anlg Invert; EM Brk Rlse; Acc/Dec Sel2; Precharge En; Inertia Dcel; Sync Enable; Traverse Dis; Home Limit; Find Home; Hold Step; Pos Redefine 26 settings; Ready/Fault, At Frequency, MotorRunning, Reverse, Motor Overld, Ramp Reg, Above Freq, Above Cur, Above DCVolt, Retries Exst, Above Anlg V, Logic In 1, Logic In 2, Logic 1 & 2, Logic 1 or 2, StpLogic Out, Timer Out, Counter Out, Above PF Ang, Anlg In Loss, ParamControl, NonRec Fault, EM Brk Cntrl, At Position, At Home, Safe-Off 0.0 to 9999 26 settings; Ready/Fault, At Frequency, MotorRunning, Reverse, Motor Overld, Ramp Reg, Above Freq, Above Cur, Above DCVolt, Retries Exst, Above Anlg V, Logic In 1, Logic In 2, Logic 1 & 2, Logic 1 or 2, StpLogic Out, Timer Out, Counter Out, Above PF Ang, Anlg In Loss, ParamControl, NonRec Fault, EM Brk Cntrl, At Position, At Home, Safe-Off 0.0 to 9999 Preset Freq Preset Freq Local Jog Forward Comm Port 10.0 Secs 10.0 Secs Ready/Idle High Voltage Disabled Ready/Fault 0.0 MotorRunning 0.0 25 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications Parameter Number A061 Parameter Name Description Opto Out2 Sel 26 settings; Ready/Fault, At Frequency, MotorRunning, Reverse, Motor Overld, Ramp Reg, Above Freq, Above Cur, Above DCVolt, Retries Exst, Above Anlg V, Logic In 1, Logic In 2, Logic 1 & 2, Logic 1 or 2, StpLogic Out, Timer Out, Counter Out, Above PF Ang, Anlg In Loss, ParamControl, NonRec Fault, EM Brk Cntrl, At Position, At Home, Safe-Off 0.0 to 9999 0 to 3 21 settings; OutFreq 0-10, OutCurr 0-10, OutVolt 0-10, OutPowr 0-10, TstData 0-10, OutFreq 0-20, OutCurr 0-20, OutVolt 0-20, OutPowr 0-20, TstData 0-20, OutFreq 4-20, OutCurr 4-20, OutVolt 4-20, OutPowr 4-20, TstData 4-20, OutTorq 0-10, OutTorq 0-20, OutTorq 4-20, Setpnt 0-10, Setpnt 0-20, Setpnt 4-20 0 to 800% 0.0 to 600.0 Secs 0.0 to 600.0 Secs 0.00 to 600.0 Hz 0.00 to 500.0 Hz A062 A064 A065 Opto Out2 Level Opto Out Logic Analog Out Sel A066 A067 A068 A069 A070 A071 A072 A073 A074 A075 A076 A077 A078 A079 A080 A081 A082 A083 A084 Analog Out High Accel Time 2 Decel Time 2 Internal Freq Preset Freq 0 Preset Freq 1 Preset Freq 2 Preset Freq 3 Preset Freq 4 Preset Freq 5 Preset Freq 6 Preset Freq 7 Jog Frequency Jog Accel/Decel DC Brake Time DC Brake Level DB Resistor Sel S Curve % Boost Select A085 A086 A087 A088 A089 A090 A091 A092 A093 A094 A095 A096 A097 A098 A099 A100 A101 A102 A103 A104 A105 A106 A107 A108 A109 A110 A111 A112 A113 A114 A115 A116 A117 A118 A119 Start Boost Break Voltage Break Frequency Maximum Voltage Current Limit 1 Motor OL Select PWM Frequency Auto Rstrt Tries Auto Rstrt Delay Start At PowerUp Reverse Disable Flying Start En Compensation SW Current Trip Process Factor Fault Clear Program Lock Testpoint Sel Comm Data Rate Comm Node Addr Comm Loss Action Comm Loss Time Comm Format Language Anlg Out Setpt Anlg In 0-10V Lo Anlg In 0-10V Hi Anlg In4-20mA Lo Anlg In4-20mA Hi Slip Hertz @ FLA Process Time Lo Process Time Hi Bus Reg Mode Current Limit 2 Skip Frequency Factory Default At Frequency 0.0 0 OutFreq 0-10 100% 20.0 Secs 20.0 Secs 60.00 Hz 0.00 Hz 5.00 Hz 10.00 Hz 20.00 Hz 30.00 Hz 40.00 Hz 50.00 Hz 60.00 Hz 0.00 to [Maximum Freq] 10.00 Hz 0.1 to 600.0 Secs 10.0 Secs 0.0 to 99.9 Secs 0.0 Secs 0.0 to (Drive Rated Amps x 1.8) Drive Rated Amps x 0.05 0 to 99 0 0 to 100% 0% 15 settings: Custom V/Hz; 30.0, VT (Variable Torque); 35.0, VT; 40.0, VT; 45.0, VT; 0.0 no IR; 5.0, CT 0.0; 2.5, CT (Constant Torque); 5.0, CT; 7.5, CT; 10.0, CT; 12.5, CT; 15.0, CT;17.5, CT; 20.0, CT 2.5, CT: 5, 7.5, 10 & 15 Hp 0.0 to 25.0% 2.5% 0.0 to 100.0% 25.0% 0.0 to 500.0 Hz 15.0 Hz 20 to Drive Rated Volts Drive Rated Volts 0.1 to (Drive Rated Amps x 1.8) Drive Rated Amps x 1.5 3 settings; No Derate, Min Derate, Max Derate No Derate 2.0 to 16.0 kHz 4.0 kHz 0 to 9 0 0.0 to 120.0 Secs 1.0 Secs 2 settings; Disabled, Enabled Disabled 2 settings; Rev Enabled, Rev Disabled Rev Enabled 2 settings; Disabled, Enabled Disabled 4 settings; Disabled, Electrical, Mechanical, Both Electrical 0.0 to (Drive Rated Amps x 2) 0.0 (Disabled) 0.1 to 999.9 30.0 3 settings; Ready/Idle, Reset Fault, Clear Buffer Ready/Idle 2 settings; Unlocked, Locked Unlocked 400 to FFFF Hex 400 6 settings; 1200, 2400, 4800, 9600, 19.2K, 38.4K 9600 1 to 247 100 4 settings; Fault, Coast Stop, Stop, Continu Last Fault 0.1 to 60.0 Secs 5.0 Secs 6 settings; RTU 8-N-1, RTU 8-E-1, RTU 8-O-1, RTU 8-N-2, RTU 8-E-2, RTU 8-O-2 RTU 8-N-1 7 settings; English, Francais, Espanol, Italiano, Deutsch, Portugues, Nederlands English 0.0 to 100.0% 0.0% 0.0 to 100.0% 0.0% 0.0 to 100.0% 100.0% 0.0 to 100.0% 0.0% 0.0 to 100.0% 100.0% 0.0 to 10.0 Hz 2.0 Hz 0.00 to 99.99 0.00 0.00 to 99.99 0.00 2 settings; Disabled, Enabled Enabled 0.1 to (Drive Rated Amps x 1.8) Drive Rated Amps x 1.5 0 to 500 Hz 0 Hz 26 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications Parameter Number A120 A121 A122 A123 A124 A125 A126 A127 A128 A129 A130 A131 A132 Parameter Name Description Skip Freq Band Stall Fault Time Analog In Loss 10V Bipolar Enbl Var PWM Disable Torque Perf Mode Motor NP FLA Autotune IR Voltage Drop Flux Current Ref PID Trim Hi PID Trim Lo PID Ref Sel 0.0 to 30.0 Hz 6 settings; 60 Seconds, 120 Seconds, 240 Seconds, 360 Seconds, 480 Seconds, Flt Disabled 7 settings; Disabled, Fault, Stop, Zero Ref, Min Freq Ref, Max Freq Ref, Int Freq Ref 2 settings; Uni-Polar In, Bi-Polar In 2 settings; Enable, Disable 2 settings; V/Hz, Sensrls Vect 0.1 to (Drive Rated Amps x 2) 3 settings; Ready/Idle, Static Tune, Rotate Tune 0.0 to 230.0 VAC 0.00 to [Motor NP FLA] 0.0 to 500.0 Hz 0.0 to 500.0 Hz 11 settings: PID Disabled; PID Setpoint; 0-10V Input; 4-20mA Input; Comm Port; Encoder; Setpnt, Trim; 0-10V, Trim; 4-20mA, Trim; Comm, Trim; Encoder,Trim 4 settings; 0-10V Input, 4-20mA Input, Comm Port, Encoder 0.00 to 99.99 0.0 to 999.9 Secs 0.00 to 99.99 (1/Secs) 0.0 to 100.0% 0.0 to 10.0% 0.0 to 500.0 Hz 0001 to FAFF 0.0 Hz 60 Seconds Disabled Uni-Polar In Enable Sensrls Vect Drive Rated Amps Ready/Idle Based on Drive Rating Based on Drive Rating 60.0 Hz 0.0 Hz PID Disabled 0.0 to 999.9 Secs 30.0 Secs 0.01 to 10.00 Secs 0.01 to 10.00 Secs 2 settings; Zero MOP Ref, Save MOP Ref 0.0 to 110.0% 2.00 Secs 2.00 Secs Save MOP Ref 100.0% 0 to 3 36 settings: Start Source; Acc/Dec Sel1; Jog; Aux Fault; Preset Freq; Comm Port; Clear Fault; RampStop,CF; CoastStop,CF; DCInjStop,CF; Jog Forward; Jog Reverse; 10V In Ctrl; 20mA In Ctrl; PID Disable; MOP Up; MOP Down; Timer Start; Counter In; Reset Timer; Reset Countr; Rset Tim&Cnt; Logic In1; Logic In2; Current Lmt2; Anlg Invert; EM Brk Rlse; Acc/Dec Sel2; Precharge En; Inertia Dcel; Sync Enable; Traverse Dis; Home Limit; Find Home; Hold Step; Pos Redefine 0.0 to 600.0 Secs 0.0 to 600.0 Secs 0.0 to 600.0 Secs 0.0 to 600.0 Secs 2 settings; EEPROM, RAM only 2 settings; Coast, Decel 2 settings; Disabled, Enabled 0.00 to 300.0 Hz 0.00 to 30.00 Secs 0.00 to 30.00 Secs 0.00 to 300.0 Hz 0.0 to 3200.0 Secs 0.01 to 99.99 6 settings; None, Pulse Train, Single Chan, Single Check, Quadrature, Quad Check 2 to 40 2 Term Block A133 PID Feedback Sel A134 PID Prop Gain A135 PID Integ Time A136 PID Diff Rate A137 PID Setpoint A138 PID Deadband A139 PID Preload A140 Stp Logic 0 A141 Stp Logic 1 A142 Stp Logic 2 A143 Stp Logic 3 A144 Stp Logic 4 A145 Stp Logic 5 A146 Stp Logic 6 A147 Stp Logic 7 A150 Stp Logic Time 0 A151 Stp Logic Time 1 A152 Stp Logic Time 2 A153 Stp Logic Time 3 A154 Stp Logic Time 4 A155 Stp Logic Time 5 A156 Stp Logic Time 6 A157 Stp Logic Time 7 A160 EM Brk Off Delay A161 EM Brk On Delay A162 MOP Reset Sel A163 DB Threshold Enhanced Program Group E201 LED Display Opt E202 Digital Term 3 E203 E204 E205 E206 E207 E208 E209 E210 E211 E212 E213 E214 E215 E216 E217 Accel Time 3 Decel Time 3 Accel Time 4 Decel Time 4 Comm Write Mode Power Loss Mode Half Bus Enable Max Traverse Traverse Inc Traverse Dec P Jump Sync Time Speed Ratio Motor Fdbk Type Motor NP Poles Factory Default 0-10V Input 0.01 2.0 Secs 0.01 (1/Secs) 0.0% 0.0% 0.0 Hz 00F1 5.0 Secs 5.0 Secs 30.0 Secs 30.0 Secs EEPROM Coast Disabled 0.00 Hz (Disabled) 0.00 Secs 0.00 Secs 0.00 Hz 0.0 Secs (Disabled) 1.00 None 4 27 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications Parameter Parameter Name Number E218 Encoder PPR E219 Pulse In Scale E220 Ki Speed Loop E221 Kp Speed Loop E222 Positioning Mode E223 Find Home Freq E224 Find Home Dir E225 Encoder Pos Tol E226 Counts Per Unit E230 Step Units 0 E232 Step Units 1 E234 Step Units 2 E236 Step Units 3 E238 Step Units 4 E240 Step Units 5 E242 Step Units 6 E244 Step Units 7 E231 Step Units F 0 E233 Step Units F 1 E235 Step Units F 2 E237 Step Units F 3 E239 Step Units F 4 E241 Step Units F 5 E243 Step Units F 6 E245 Step Units F 7 E246 Pos Reg Filter E247 Pos Reg Gain E248 Enh Control Word Advanced Display Group d301 Drive Status 2 d302 Fibers Status d303 Slip Hz Meter d304 Speed Feedback d305 Speed Feedback F d306 Encoder Speed d307 Encoder Speed F d308 Units Traveled H d309 Units Traveled L Description Factory Default 1 to 20000 1 to 20000 0.0 to 400.0 0.0 to 200.0 0 to 4 0.1 to 500.0 Hz 2 settings; Forward, Reverse 1 to 50000 1 to 32000 0 to 64000 1024 64 2.0 0.5 0 10.0 Hz Forward 100 4096 0 0.00 to 0.99 0.00 0 to 15 0.0 to 200.0 0 to 1 8 3.0 0 0 to 1 0 to 1 0.0 to 25.0 Hz 0 to 64000 RPM 0.0 to 0.9 0 to 64000 0.0 to 0.9 0 to 64000 0.00 to 0.99 Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only 28 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications Approximate Dimensions Ratings are in kW and (HP). Frame B C 240V AC – 3-Phase 2.2 (3.0) 0.4 (0.5) 3.7 (5.0) 0.75 (1.0) 1.5 (2.0) 11.0 (15.0) 18.5 (25.0) 15.0 (20.0) 22.0 (30.0) 480V AC – 3-Phase 2.2 (3.0) 0.4 (0.5) 4.0 (5.0) 0.75 (1.0) 1.5 (2.0) 5.5 (7.5) 11.0 (15.0) 7.5 (10.0) 600V AC – 3-Phase 0.75 (1.0) 2.2 (3.0) 1.5 (2.0) 4.0 (5.0) 5.5 (7.5) 7.5 (10.0) 11.0 (15.0) IP 30/NEMA 1/ UL Type 1 Option Kit without Communication Option 148.0 (5.83) 100.0 (3.94) 79.1 (3.11) 64.1 (2.52) 40.6 (1.60) 87.0 (3.43) 25.6 (1.01) ∅ 22.2 (0.87) 136.0 (5.35) RUN REV FAULT 87.4 (3.44) 20A-DG01 213 (8.39) 180 (7.09) 109.9 (4.33) 168 (6.61) 74.3 (2.93) Frame B (Shown with IP30/NEMA 1/UL Type 1 conversion kit.) 192.0 (7.56) 130.0 (5.1) 180.0 (7.1) 116.0 (4.57) 107.0 (4.21) 66.0 (2.60) ∅ 28.5 (1.12) 24.0 (0.94) ∅ 22.2 (0.87) RUN REV FAULT 20A-DG01 320 (12.6) 260 (10.2) 246 (9.7) 152.2 (5.99) 111.2 (4.38) Frame C (Shown with IP30/NEMA 1/UL Type 1 conversion kit.) 29 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications IP 30/NEMA 1/UL Type 1 Option Kit with Communication Option 77.5 (3.05) 161.0 (6.34) 100.0 (3.94) 50.0 (1.97) 87.0 (3.43) 22.5 (0.89) 136.0 (5.35) ∅ 22.2 (0.87) 87.4 (3.44) RUN REV FAULT 244 (9.61) 134.3 (5.29) 180 (7.09) 105.3 (4.15) 168 (6.61) 76.3 (3.00) Frame B - 22-JBCB 108.7 (4.28) 92.2 (3.63) 69.2 (2.72) 45.7 (1.80) 22.2 (0.87) 205.0 (8.07) 130.0 (5.1) ∅ 28.5 (1.12) ∅ 22.2 (0.87) 180.0 (7.1) 116.0 (4.57) RUN REV FAULT 320 (12.6) 179.8 (7.08) 144.8 (5.70) 260 (10.2) 246 (9.7) 109.8 (4.32) Frame C - 22-JBCC 30 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications Flange Mount Drive 119.3 (4.70) 145 (5.71) 6.5 (0.26) 244 (9.61) 23.5 (0.93) 197 (7.76) 214 (8.43) 94.3 (3.71) 63.1 (2.48) RUN REV FAULT 210 (8.27) 225 (8.86) 250 (9.84) 98.5 (3.88) 5.3 (0.21) 22D-CCB 31 (1.22) 14 (0.55) 49 (1.93) 98 (3.86) 7.5 (0.30) 160 (6.30) Frame B — Flange Mount 130.3 (5.13) 300 (11.81) 164 (6.46) 8 (0.31) 105.8 (4.17) 138.2 (5.44) 5.3 (0.21) 307.5 (12.11) RUN REV FAULT 230.6 (9.08) 291.5 (11.48) 325 (12.8) 153.8 (6.06) 76.9 (3.03) 90 (3.54) 180 (7.09) 22D-CCC 8 (0.31) Frame C — Flange Mount 31 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications Plate Drive 125 (4.92) 112 (4.41) 113 (4.45) 80 (3.15) 88 (3.46) 9.5 (0.37) 192 (7.56) RUN REV FAULT 204 (8.03) 180 (7.09) 96 (3.78) 22D-CCB 5.3 (0.21) 100 (3.94) Frame B — Plate Drive 142 (5.59) 155 (6.10) 123.5 (4.86) 80 (3.15) RUN REV FAULT 98.5 (3.88) 9.5 (0.37) 272 (10.71) 284 (11.18) 260 (10.24) 136 (5.35) 130 (5.12) 5.3 (0.21) 22D-CCC Frame C — Plate Drive 32 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Notes EMC Line Filters Dimensions are in millimeters and (inches) Catalog Numbers: 22-RF018-CS, 22-RF026-CS, 22-RF034-CS 32 (1.26) 60 (2.36) 130 90 (5.12) (3.54) 297 (11.69) 309 (12.17) 297 (11.69) 17 (0.67) 30 (1.18) 5.5 (0.22) 33 Specifications Catalog Numbers: 22-RFD036, 22-RFD050, 22-RFD070, 22-RFD100, 22-RFD150, 22-RFD180 A C D F B E G Catalog Number 22-RFD036 22-RFD050 22-RFD070 22-RFD100 22-RFD150 22-RFD180 A B C D E F G 74 (2.91) 93 (3.66) 93 (3.66) 93 (3.66) 126 (4.96) 126 (4.96) 272 (10.71) 312 (12.28) 312 (12.28) 312 (12.28) 312 (12.28) 312 (12.28) 161 (6.34) 190 (7.48) 190 (7.48) 190 (7.48) 224 (8.82) 224 (8.82) 60 (2.36) 79 (3.11) 79 (3.11) 79 (3.11) 112 (4.41) 112 (4.41) 258 (10.16) 298 (11.73) 298 (11.73) 298 (11.73) 298 (11.73) 298 (11.73) 7.5 (0.30) 13.5 (0.53) 13.5 (0.53) 13.5 (0.53) 19.5 (0.77) 27 (1.06) 7 (0.28) 7 (0.28) 7 (0.28) 7 (0.28) 7 (0.28) 7 (0.28) Catalog Numbers: 22-RFD330 235.0 (9.25) 65.0 (2.56) 386.0 (15.20) 65.0 (2.56) 40.0 (1.57) 55.0 (2.17) 120.0 (4.72) 15.0 (0.59) 68.0 (2.68) 25.0 (0.98) ∅ 12.0 (2.56) 306.0 (12.05) 120.0 (4.72) ∅ 10.5 (2.56) 34 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives Specifications Human Interface Module (HIM) Dimensions NEMA Type 1 Bezel – Dimensions are in millimeters and (inches) Catalog Number: 22-HIM-B1 93 (3.66) 25.2 (0.99) 11.1 (0.44) NEMA Type 4X/12 Remote (Panel Mount) Small HIM – Dimensions are in millimeters and (inches) Catalog Number: 22-HIM-C2S 25,0 (0.98) 93,0 (3.66) 180,0 (7.08) 180 (7.09) 2.0m 2m 67 (2.64) 67 (2.64) 60 (2.36) 60 (2.36) 154 (6.06) 154 (6.06) 4.8 (0.19) 4.8 (0.19) 77 (3.03) 77 (3.03) 19.1 (0.75) 19.1 (0.75) 23.5 (0.93) 23.5 (0.93) 35 For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives PowerFlex, DriveExplorer, Pocket DriveExplorer, DriveTools SP, Zero Stacking, StepLogic, DriveGuard, and RSNetWorx are trademarks of Rockwell Automation. Trademarks not belonging to Rockwell Automation are property of their respective companies. www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication 22D-TD001B-EN-P — August 2006 Supersedes 22D-TD001A-EN-P – June 2006 Copyright ® 2006 Rockwell Automation. All rights reserved. Printed in USA.
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