VARIABLE FREQUENCY DRIVE MODEL D700 QUICK START MANUAL MitsubishiElectric Automation, Inc. D700 QUICK START MANUAL 1. INTRODUCTION..................................................................3 1.1 SAFETY................................................................................3 1.2 AVAILABLE MODELS...........................................................4 1.3 CAPACITY AND RATING PLATE..........................................4 2. INSTALLATION OF THE INVERTER...........................4 2.1 PRODUCT CHECKING AND PARTS IDENTIFICATION....5 3. OUTLINE DIMENSION DRAWINGS............................5 4. WIRING...................................................................................6 5. PRECAUTIONS FOR USE OF THE INVERTER......6 6. FAILSAFE OF THE SYSTEM WHICH USES THE INVERTER......................................................7 7. PARAMETER LIST..............................................................7 8. OPERATION PANEL.......................................................10 2 MitsubishiElectric Automation, Inc. D700 QUICK START MANUAL 1. INTRODUCTION This Quick Start Manual provides instructions for advanced use of the FR-D700 series inverters. Incorrect handling might cause an unexpected fault. Before using the inverter, always read this Manual carefully to use the equipment to its optimum performance. Please forward this Manual to the end user. NOTE: Many of the diagrams and drawings in this Manual show the inverter without a cover, or partially open. Never operate the inverter in this manner. Always replace the cover and follow this Manual when operating the inverter. 1.1 SAFETY Do not attempt to install, operate, maintain or inspect the inverter until you have read through the Quick Start Manual carefully and can use the equipment correctly. Do not use this product until you have a full knowledge of the equipment, safety information and instructions. In this Installation Guideline, the safety instruction levels are classified into “DANGER” and “CAUTION”. DANGER Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury. CAUTION Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage. Depending on the circumstances, procedures indicated by CAUTION may also cause severe injury. It is important to follow all precautions for personal safety. DANGER ELECTRIC SHOCK PREVENTION • While power is on or when the inverter is running, do not open the front cover. Otherwise you may get an electric shock. • Do not run the inverter with the front cover or wiring cover removed. Otherwise, you may access the exposed highvoltage terminals or the charging part of the circuitry and get an electric shock. • Even if power is off, do not remove the front cover except for wiring or periodic inspection. You may access the charged inverter circuits and get an electric shock. • Before starting wiring or inspection, switch off power, check to make sure that the operation panel indicator is off, wait for at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power off and it is dangerous. • This inverter must be earthed (grounded). Earthing (grounding) must conform to the requirements of national and local safety regulations and electrical code. (NEC section 250, IEC 536 class 1 and other applicable standards) • Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work. • Always install the inverter before wiring. Otherwise, you may get an electric shock or be injured. • Perform setting dial and key operations with dry hands to prevent an electric shock. Otherwise you may get an electric shock. • Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise, you may get an electric shock. • Do not change the cooling fan while power is on. It is dangerous to change the cooling fan while power is on. • Do not touch the printed circuit board with wet hands. Otherwise, you may get an electric shock. • When measuring the main circuit capacitor capacity, the DC voltage is applied to the motor for 1s at powering off. Never touch the motor terminal, etc. right after powering off to prevent an electric shock. CAUTION FIRE PREVENTION • Install the inverter on a nonflammable wall without holes (so that nobody can touch the inverter heatsink on the rear side, etc.). Mounting it to or near combustible material can cause a fire. • If the inverter has become faulty, switch off the inverter power. A continuous flow of large current could cause a fire. • When using a brake resistor, make up a sequence that will turn off power when an alarm signal is output. Otherwise, the brake resistor may excessively overheat due to damage of the brake transistor and such, causing a fire. • Do not connect a resistor directly to the DC terminals P/+ and N/-. This could cause a fire. CAUTION INJURY PREVENTION • Apply only the voltage specified in the instruction manual to each terminal. Otherwise, burst, damage, etc. may occur. • Ensure that the cables are connected to the correct terminals. Otherwise, burst, damage, etc. may occur. • Always make sure that polarity is correct to prevent damage, etc. Otherwise, burst, damage, etc. may occur. • While power is on or for some time after power-off, do not touch the inverter as they will be extremely hot. Doing so can cause burns. CAUTION INJURY PREVENTION • Also note the following points to prevent an accidental failure, injury, electric shock, etc. • Transport the product using the correct method that corresponds to the weight. Failure to observe this could lead to injuries. • Do not stack the inverter boxes higher than the number recommended. • Ensure that installation position and material can withstand the weight of the inverter. Install according to the information in the instruction manual. • Do not install or operate the inverter if it is damaged or has parts missing. • When carrying the inverter, do not hold it by the front cover or setting dial; it may fall off or fail. • Do not stand or rest heavy objects on the product. • Check the inverter mounting orientation is correct. • Prevent other conductive bodies such as screws and metal fragments or other flammable substance such as oil from entering the inverter. • As the inverter is a precision instrument, do not drop or subject it to impact. • Use the inverter under the following environmental conditions: Otherwise, the inverter may be damaged. Surrounding Air Temperature Ambient humidity Storage Temperature -10°C to +50°C (14°F to 122°F) (non-freezing) 90%RH maximum (non-condensing) -20°C to +65°C *1 (-4°F to 149°F) Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt) Maximum 1000m (3280.80 feet) above sea level for standard Altitude/Vibration operation. After that derate by 3% for every extra 500m (1640.40 feet) up to 2500m (8202 feet) (91%). 5.9m/s² or less *1 Temperature applicable for a short time, e.g. in transit. Atmosphere MitsubishiElectric Automation, Inc. 3 D700 QUICK START MANUAL CAUTION WIRING • Do not install a power factor correction capacitor or surge suppressor/capacitor type filter on the inverter output side. These devices on the inverter output side may be overheated or burn out. • The connection orientation of the output cables U, V, W to the motor will affect the direction of rotation of the motor. CAUTION TRIAL RUN • Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to make unexpected motions. DANGER USAGE • When you have chosen the retry function, stay away from the equipment as it will restart suddenly after trip. • Since pressing STOP/RESET key may not stop output depending on the function setting status, provide a circuit and switch separately to make an emergency stop (power off, mechanical brake operation for emergency stop, etc). • Make sure that the start signal is off before resetting the inverter alarm. A failure to do so may restart the motor suddenly. • The load used should be a three-phase induction motor only. Connection of any other electrical equipment to the inverter output may damage the equipment. • Do not modify the equipment. • Do not perform parts removal which is not instructed in this manual. Doing so may lead to fault or damage of the product. 4 CAUTION USAGE • The electronic thermal relay function does not guarantee protection of the motor from overheating. It is recommended to install both an external thermal and PTC thermistor for overheat protection. • Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter. Otherwise, the life of the inverter decreases. • Use a noise filter to reduce the effect of electromagnetic interference. Otherwise nearby electronic equipment may be affected. • Take measures to suppress harmonics. Otherwise power supply harmonics from the inverter may heat/damage the power factor correction capacitor and generator. • When a 400V class motor is inverter-driven, please use an insulation-enhanced motor or measures taken to suppress surge voltages. Surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor. • When parameter clear or all parameter clear is performed, reset the required parameters before starting operations. Each parameter returns to the initial value. • The inverter can be easily set for high-speed operation. Before changing its setting, fully examine the performances of the motor and machine. • In addition to the inverter’s holding function, install a holding device to ensure safety. • Before running an inverter which had been stored for a long period, always perform inspection and test operation. • For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate static electricity from your body. CAUTION EMERGENCY STOP • Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails. • When the breaker on the inverter input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc. Identify the cause of the trip, then remove the cause and power on the breaker. • When any protective function is activated, take the appropriate corrective action, then reset the inverter, and resume operation. CAUTION MAINTENANCE, INSPECTION AND PARTS REPLACEMENT • Do not carry out a megger (insulation resistance) test on the control circuit of the inverter. It will cause a failure. CAUTION DISPOSAL • Treat as industrial waste. 1.2 AVAILABLE MODELS The main unit incorporates a CPU, memory, input and output terminals and power supply. FR- hh-NA Displays the rated current Symbol D710W D720 D740 D720S Voltage Class Single-phase 110V class Three-phase 200V class Three-phase 400V class Single-phase 200V class 1.3 CAPACITY AND RATING PLATE Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact. Capacity plate FR-D740-036-NA Inverter type Rating plate Serial number FR-D740-036-NA Inverter type Input rating Output rating Serial number 2. INSTALLATION OF THE INVERTER Enclosure surface mounting. Remove the front cover and wiring cover to fix the inverter to the surface. FR-D710W-008 to 025 FR-D720-008 to 042 FR-D720S-008 to 042 Front cover Wiring cover MitsubishiElectric Automation, Inc. D700 QUICK START MANUAL FR-D710W-042 FR-D720-070 or more FR-D740-012 or more FR-D720S-070, 100 NOTE • Install the inverter on a strong surface securely and vertically with bolts. • Leave enough clearances and take cooling measures. • Avoid places where the inverter is subjected to direct sunlight, high temperature and high humidity. • Install the inverter on a non-combustible wall surface. Front cover Wiring cover NOTE • When encasing multiple inverters, install them in parallel as a cooling measure. • When using the inverters at the surrounding air temperature of 40°C (104°F) or less, the inverters can be installed without any clearance between them (0cm (0 inches) clearance). When surrounding air temperature exceeds 40°C (104°F), clearances between the inverters should be 1cm (0.39 inches) or more (5cm (1.96 inches) or more for the FR-D720-238 and FR-D740-120, or more). • Install the inverter vertically. 10cm(3.94inches) or more Refer to the clea rances on the le ft. 2.1 PRODUCT CHECKING AND PARTS IDENTIFICATION n GENERAL PRECAUTION The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for residual voltage between terminal P/+ and N/- with a meter etc., to avoid a hazard of electrical shock. n ENVIRONMENT Before installation, check that the environment meets following specifications. Measurement position Surrounding Air Temperature -10°C to +50°C (14°F to 122°F) (non-freezing) W1 W D (Unit:mm (inches)) Single-phase 110V class Inverter Type W FR-D710W-008 FR-D710W-014 68 (2.68) FR-D710W-025 FR-D710W-042 108 (4.25) W1 56 (2.20) H H1 128 (5.04) 118 (4.65) H H1 96 (3.78) D 80.5 (3.17) 110.5 (4.35) 142.5( 5.61) 149.5 (5.89) Three-phase 200V class Vertical 10cm(3.94inches) or more H H1 3. OUTLINE DIMENSION DRAWINGS 5cm (1.97 inches) Measurement position Inverter 5cm (1.97 inches) 5cm (1.97 inches) Ambient Humidity 90% RH maximum Storage -20°C to +65°C (-4°F to 149°F) (Temperature applicable for a Temperature short time, e.g. in transit.) Indoors (free from corrosive gas, flammable gas, oil mist, dust Ambience and dirt) Maximum 1000m (3280.80 feet) above sea level for standard operation. After that derate by 3% for every extra 500m (1640.40 Altitude, Vibration feet) up to 2500m (8202 feet) (91%). 5.9m/s² or less Inverter Type FR-D720-008 FR-D720-014 FR-D720-025 FR-D720-042 FR-D720-070 FR-D720-100 FR-D720-165 FR-D720-238 FR-D720-318 W W1 68 (2.68) 56 (2.20) D 80.5 (3.17) 128 (5.04) 118 (4.65) 112.5 (4.43) 132.5 (5.22) 108 (4.25) 96 (3.78) 135.5 (5.34) 170 (6.69) 158 (6.22) 142.5( 5.61) 220 (8.66) 208 (8.19) 150 (5.91) 138 (5.43) W1 H H1 155 (6.10) Three-phase 400V class Inverter Type FR-D740-012 FR-D740-022 FR-D740-036 FR-D740-050 FR-D740-080 FR-D740-120 FR-D740-160 W D 129.5 (5.10) 108 (4.25) 96 (3.78) 128 (5.04) 118 (4.65) 135.5 (5.34) 155.5 (6.12) 165.5 (6.52) 220 (8.66) 208 (8.19) 150 (5.91) 138 (5.43) 155 (6.10) W1 H H1 Three-phase 200V class Inverter Type FR-D720S-008 FR-D720S-014 FR-D720S-025 FR-D720S-042 FR-D720S-070 FR-D720S-100 W D 80.5 (3.17) 68 (2.68) 56 (2.20) 108 (4.25) 140 (5.51) 96 (3.78) 128 (5.04) 128 (5.04) 118 (4.65) 150 (5.91) 138 (5.43) MitsubishiElectric Automation, Inc. 142.5 (5.61) 162.5 (6.40) 155.5 (6.12) 145 (5.71) 5 D700 QUICK START MANUAL 4. WIRING Terminal connection diagram Sink logic Main circuit terminal Control circuit terminal *1. DC reactor (FR-HEL) When connecting a DC reactor, remove the jumper across P1-P/+ Single-phase power input MCCB Brake unit (Option) MC Single-phase AC power supply R/L1 S/L2 *1 Earth (Ground) *7 PR N/*6 P/+ Jumper MCCB R P1 MC *7 Brake resistor (FR-ABR, MRS type, MYS type) Install a thermal relay to prevent an overheat and burnout of the brake resistor. (The brake resistor can not be connected to the FR-D720-008 and 014, FR-D720S008 and 014.) Motor U V W R/L1 S/L2 T/L3 Three-phase AC power supply *6 A brake transistor is not built-in to the FR-D720-008 and 014, FR-D720S-008 and 014. Earth (Ground) IM Main circuit Earth (Ground) Control circuit supply, take care not to short across terminals PC-SD. Contact input common 24VDC power supply Relay output C STF B STR Relay output (Fault output) A RH RM SD RUN Running *3 Terminal input specifications can be changed by analog input specifications switchover (Pr. 73). Terminal 10 and terminal 2 are used as PTC input terminal (Pr. 561). *4 Terminal input specifications can be changed by analog input specifications switchover (Pr. 267). Set the voltage/current input switch in the "V" position to select voltage input (0 to 5V/0 to10V) and "I" (initial value) to select current input (4 to 20mA). 3 Frequency setting potentiometer 1/2W1kΩ *5 1 Terminal functions vary by Pr. 190 RUN terminal function selection Open collector output common Sink/source common SE PC *2 (Common for external power supply transistor) Frequency setting signals (Analog) Terminal functions vary by Pr. 192 A,B,C terminal function selection Open collector output SINK RL SOURCE Control input signals (No voltage input allowed) Forward Terminal functions vary rotation start with the input terminal Reverse assignment (Pr. 178 to rotation start Pr. 182) High speed Multi-speed selection Middle speed *2 When using terminals PCLow SD as a 24VDC power speed 10(+5V) 2 0 to 5VDC *3 (0 to 10VDC) 2 AM (+) 5 (-) 5(Analog common) Terminal 4 (+) input (Current (-) input) 4 4 to 20mADC 0 to 5VDC 0 to 10VDC *4 V Analog signal output (0 to 10VDC) PU connector I Voltage/current input switch *4 *5 It is recommended to use 2W1kΩ when the frequency setting signal is changed frequently. Safety stop signal Output shutoff (Line 1) Output shutoff (Line 2) Common terminal Shorting wire S1 SO For manufacturer setting S2 SC NOTE • To prevent a malfunction caused by noise, separate the signal cables more than 10cm (3.93 inch) from the power cables. Also separate the main circuit wire of the input side and the output side. • After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter. • The output of the single-phase power input specification is threephase 200V. 5. PRECAUTIONS FOR USE OF THE INVERTER The FR-D700 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product. Before starting operation, always recheck the following items. 6 1.Use crimping terminals with insulation sleeve to wire the power supply and motor. 2.Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform such wiring. 3.After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter. 4.Use cables of the size to make a voltage drop 2% maximum. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency. Refer to page 6 for the recommended wire sizes. 5.The overall wiring length should be 500m (1640.42 feet) maximum. Especially for long distance wiring, the fast-response current limit function may decrease or the equipment connected to the secondary side may malfunction or become faulty under the influence of a charging current due to the stray capacity of the wiring. Therefore, note the overall wiring length. 6.Electromagnetic wave interference. The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, install the FR-BIF optional capacitor type filter (for use in the input side only) or FR-BSF01 common mode filter to minimize interference. 7.Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the inverter output side. This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices are connected, immediately remove them. When using capacitor type filter (FR-BIF) for singlephase power supply specification, make sure of secure insulation of T-phase, and connect to the input side of the inverter. 8.Before starting wiring or other work after the inverter is operated, wait for at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power off and it is dangerous. 9.A short circuit or earth (ground) fault on the inverter output side may damage the inverter modules. Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by peripheral circuit inadequacy or an earth (ground) fault caused by wiring inadequacy or reduced motor insulation resistance may damage the inverter modules. Fully check the to-earth (ground) insulation and phase to phase insulation of the inverter output side before power-on. Especially for an old motor or use in hostile atmosphere, securely check the motor insulation resistance etc. 10.Do not use the inverter input side magnetic contactor to start/stop the inverter. Always use the start signal (turn ON/OFF STF, STR signal) to start/stop the inverter. 11.Across P/+ and PR terminals, connect only an external regenerative brake discharging resistor. The brake resistor can not be connected to the FR-D720-008 and 014, FR-D720S-008 and 014. Do not connect a mechanical brake. Leave terminals P/+ and PR open. Also, never short between P/+ and PR. 12.Do not apply a voltage higher than the permissible voltage to the inverter I/O signal circuits. Application of a voltage higher than the permissible voltage to the inverter I/O signal circuits or opposite polarity may damage the I/O devices. Especially check the wiring to prevent the speed setting potentiometer from being connected incorrectly to short terminals 10-5. 13.Provide electrical and mechanical interlocks for MC1 and MC2 which are used for bypass operation. When the wiring is incorrect and if there is a bypass operation circuit as shown right, the inverter will be damaged when the power supply is connected to the inverter U, V, W terminals, due to arcs generated at the time of switch-over or chattering caused by a sequence error. MitsubishiElectric Automation, Inc. D700 QUICK START MANUAL MC1 Power supply R/L1 U S/L2 V T/L3 W Inverter MC2 Interloc IM Undesirable current 14.If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor in the inverter’s input side and also make up a sequence which will not switch on the start signal. If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the power is restored. 15.Instructions for overload operation When performing operation of frequent start/stop of the inverter, rise/fall in the temperature of the transistor element of the inverter will repeat due to a repeated flow of large current, shortening the life from thermal fatigue. Since thermal fatigue is related to the amount of current, the life can be increased by reducing current at locked condition, starting current, etc. Decreasing current may increase the life. However, decreasing current will result in insufficient torque and the inverter may not start. Therefore, choose the inverter which has enough allowance for current (up to 2 rank larger in capacity). 16.Make sure that the specifications and rating match the system requirements. (17) When the motor speed is unstable, due to change in the frequency setting signal caused by electromagnetic noises from the inverter, take the following measures while applying the motor speed by the analog signal. • Do not run the signal cables and power cables (inverter I/O cables) in parallel with each other and do not bundle them. • Run signal cables as far away as possible from power cables (inverter I/O cables). • Use shield cables as signal cables. • Install a ferrite core on the signal cable (Example: ZCAT3035-1330 TDK). 6. FAILSAFE OF THE SYSTEM WHICH USES THE INVERTER When a fault occurs, the inverter trips to output a fault signal. However, a fault output signal may not be output at an inverter fault occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi assures best quality products, provide an interlock which uses inverter status output signals to prevent accidents such as damage to machine when the inverter fails for some reason and at the same time consider the system configuration where failsafe from outside the inverter, without using the inverter, is enabled even if the inverter fails. 1.Interlock method which uses the inverter status output signals By combining the inverter status output signals to provide an interlock as shown below, an inverter alarm can be detected. No Method Check Interlock Method Used 1 Inverter protective function operation 2 Inverter running status Operation check of an alarm contact Circuit error detection by negative logic Operation ready signal check 3 Inverter running status Logic check of the start signal and running signal 4 Inverter running status Logic check of the start signal and output current Signals Fault output signal (ALM signal) Operation ready signal (RY signal) Start signal (STF signal, STR signal) Running signal (RUN signal) Start signal (STF signal, STR signal) Output current detection signal (Y12 signal) Backup method outside the inverter Even if the interlock is provided by the inverter status signal, enough failsafe is not ensured depending on the failure status of the inverter itself. For example, even if the interlock is provided using the inverter fault output signal, start signal and RUN signal output, there is a case where a fault output signal is not output and RUN signal is kept output even if an inverter fault occurs. Provide a speed detector to detect the motor speed and current detector to detect the motor current and consider the backup system such as checking up as below according to the level of importance of the system. • Start signal and actual operation check Check the motor running and motor current while the start signal is input to the inverter by comparing the start signal to the inverter and detected speed of the speed detector or detected current of the current detector. Note that the motor current runs as the motor is running for the period until the motor stops since the inverter starts decelerating even if the start signal turns OFF. For the logic check, configure a sequence considering the inverter deceleration time. In addition, it is recommended to check the three-phase current when using the current detector. • Command speed and actual operation check Check if there is no gap between the actual speed and commanded speed by comparing the inverter speed command and detected speed of the speed detector. Controller System failure Sensor (speed, temperature, air volume, etc.) Inverter To the alarm detection sensor 7. PARAMETER LIST For simple variable-speed operation of the inverter, the initial setting of the parameters may be used as they are. Set the necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be made from the operation panel. For details of parameters, refer to the instruction manual. NOTES * indicates simple mode parameters. • The parameters surrounded by a black border in the table allow its setting to be changed during operation even if “0” (initial value) is set in Pr. 77 Parameter write selection. Parameter Name *0 *1 *2 *3 *4 *5 *6 *7 *8 Setting Range Initial Value Torque boost Maximum frequency Minimum frequency Base frequency Multi-speed setting (high speed) Multi-speed setting (middle speed) Multi-speed setting (low speed) Acceleration time Deceleration time 0 to 30% 0 to 120Hz 0 to 120Hz 0 to 400Hz 0 to 400Hz 0 to 400Hz 0 to 400Hz 0 to 3600s 0 to 3600s 6/4/3% *1 120Hz 0Hz 60Hz 60Hz 30Hz 10Hz 5/10s *2 5/10s *2 Rated inverter current 3Hz *9 Electronic thermal O/L relay 0 to 500A 10 DC injection brake operation frequency 0 to 120Hz MitsubishiElectric Automation, Inc. 7 D700 QUICK START MANUAL Parameter Name 11 12 13 14 15 16 17 Setting Range Initial Value DC injection brake operation time DC injection brake operation voltage Starting frequency Load pattern selection Jog frequency Jog acceleration/deceleration time MRS input selection 0.5s 6/4% *3 0.5Hz 0 5Hz 0.5s 0 18 High speed maximum frequency 19 Base frequency voltage 0 to 10s 0 to 30% 0 to 60Hz 0 to 3 0 to 400Hz 0 to 3600s 0, 2, 4 120 to 400Hz 0 to 1000V, 8888, 9999 20 22 23 24 Multi-speed setting (speed 4) 25 Multi-speed setting (speed 5) 26 Multi-speed setting (speed 6) 27 Multi-speed setting (speed 7) 30 Acceleration/deceleration pattern selection Regenerative function selection 31 Frequency jump 1A 32 Frequency jump 1B 33 Frequency jump 2A 34 Frequency jump 2B 35 Frequency jump 3A 36 Frequency jump 3B 37 Speed display 40 41 42 44 RUN key rotation direction selection Up-to-frequency sensitivity Output frequency detection Output frequency detection for reverse rotation Second acceleration/deceleration time 45 Second deceleration time 29 43 67 Number of retries at fault occurrence 120Hz 68 69 70 Retry waiting time Retry count display erase Special regenerative brake duty 9999 71 Applied motor 1 to 400Hz 60Hz 0 to 200% 0 to 200%, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 150% 72 73 74 77 78 PWM frequency selection Analog input selection Input filter time constant Reset selection/disconnected PU detection/PU stop selection Parameter write selection Reverse rotation prevention selection *79 Operation mode selection 80 Motor capacity 0 82 Motor excitation current 0 83 84 Rated motor voltage Rated motor frequency 0, 1, 2 0, 1, 2 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0, 0.01 to 9998 0, 1 0 to 100% 0 to 400Hz 0 to 400Hz, 9999 0 to 3600s 0 to 3600s, 9999 52 DU/PU main display data selection 55 Frequency monitoring reference 0 to 30%, 9999 0 to 400Hz, 9999 0 to 200%, 9999 0 to 500A, 9999 0, 5, 8 to 12, 14, 20, 23 to 25, 52 to 55, 61, 62, 64, 100 0 to 400Hz 56 Current monitoring reference 0 to 500A 57 Restart coasting time 58 59 Restart cushion time Remote function selection 46 8 Acceleration/deceleration reference frequency Stall prevention operation level Stall prevention operation level compensation factor at double speed Second torque boost 47 Second V/F (base frequency) 48 Second stall prevention operation current 51 Second electronic thermal O/L relay Parameter Setting Name 60 Energy saving control selection 65 Retry selection Stall prevention operation reduction 66 starting frequency 9999 9999 9999 9999 9999 9999 75 90 Motor constant (R1) 96 Auto tuning setting/status 9999 117 PU communication station number 9999 118 PU communication speed 9999 119 120 PU communication stop bit length PU communication parity check 121 Number of PU communication retries 122 PU communication check time interval 123 PU communication waiting time setting 124 PU communication CR/LF selection 125 Terminal 2 frequency setting gain frequency 9999 9999 0 0 10% 6Hz 9999 5/10s *2 9999 126 Terminal 4 frequency setting gain frequency PID control automatic switchover frequency 9999 127 9999 128 PID action selection 129 PID proportional band 130 PID integral time 131 PID upper limit 132 PID lower limit 133 PID action set point 134 PID differential time 145 PU display language selection 9999 9999 0 60Hz Rated inverter current 0, 0.1 to 5s, 9999 9999 0 to 60s 1s 0, 1, 2, 3 0 Range Initial Value 0, 9 0 0 to 5 0, 9 0 0 0 to 400Hz 60Hz 0 to 10, 101 to 110 0.1 to 600s 0 0 to 30% 0, 1, 3, 13, 23, 40, 43, 50, 53 0 to 15 0, 1, 10, 11 0 to 8 0 to 3, 14 to 17 0, 1, 2 0, 1, 2 0, 1, 2, 3, 4, 6, 7 0.1 to 7.5kW, 9999 0 to 500A, 9999 0 to 1000V 10 to 120Hz 0 to 50Ω, 9999 0, 11, 21 0 to 31 (0 to 247) 48, 96, 192, 384 0, 1, 10, 11 0, 1, 2 0 to 10, 9999 0, 0.1 to 999.8s, 9999 0 to 150ms, 9999 0, 1, 2 0 1s 0 0% 0 1 1 1 14 0 0 0 9999 9999 200V/400V *5 60Hz 9999 0 0 192 1 2 1 0 9999 1 0 to 400Hz 60Hz 0 to 400Hz 60Hz 0 to 400Hz, 9999 0, 20, 21, 40 to 43 0.1 to 1000%, 9999 0.1 to 3600s, 9999 0 to 100%, 9999 0 to 100%, 9999 0 to 100%, 9999 0.01 to 10.00s, 9999 0 to 7 MitsubishiElectric Automation, Inc. 9999 0 100% 1s 9999 9999 9999 9999 1 D700 QUICK START MANUAL Parameter Name 146 150 151 152 153 156 157 158 *160 161 162 165 166 167 168 169 170 171 178 Setting Parameter for manufacturer setting. Do not set. Output current detection level 0 to 200% Output current detection signal 0 to 10s delay time Zero current detection level 0 to 200% Zero current detection time 0 to 1s 0 to 31, 100, Stall prevention operation selection 101 OL signal output timer 0 to 25s, 9999 1 to 3, 5, 8 to AM terminal function selection 12, 14, 21, 24, 52, 53, 61, 62 Extended function display selection 0, 9999 Frequency setting/key lock 0, 1, 10, 11 operation selection Automatic restart after instantaneous power failure 0, 1, 10, 11 selection Stall prevention operation level for 0 to 200% restart Output current detection signal 0 to 10s, 9999 retention time Output current detection operation 0, 1 selection Watt-hour meter clear Operation hour meter clear STF terminal function selection STR terminal function selection 180 181 RL terminal function selection RM terminal function selection 182 RH terminal function selection 192 Initial Value 150% RUN terminal function selection A,B,C terminal function selection 232 Multi-speed setting (speed 8) 233 Multi-speed setting (speed 9) 234 Multi-speed setting (speed 10) 0, 10, 9999 0, 9999 0 to 5, 7, 8, 10, 12, 14, 16, 18, 24, 25, 60, 62, 65 to 67, 9999 0 to 5, 7, 8, 10, 12, 14, 16, 18, 24, 25, 61, 62, 65 to 67, 9999 0 to 5, 7, 8, 10, 12, 14, 16, 18, 24, 25, 62, 65 to 67, 9999 0, 1, 3, 4, 7, 8, 11 to 16, 25, 26, 46, 47, 64, 70, 80, 90, 91, 93, 95, 96, 98, 99, 101, 103, 104, 107, 108, 111 to 116, 125, 126, 146, 147, 164, 170, 180, 190, 191, 193, 195, 196, 198, 199, 9999 0, 1, 3, 4, 7, 8, 11 to 16, 25, 26, 46, 47, 64, 70, 80, 90, 91, 95, 96, 98, 99, 100, 101, 103, 104, 107, 108, 111 to 116, 125, 126, 146, 147, 164, 170, 180, 190, 191, 195, 196, 198, 199, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 0 to 400Hz, 9999 Parameter Name 235 0s 236 5% 0.5s 237 0 0s 1 0 0 1 150% 0.1s 0 Parameter for manufacturer setting. Do not set. 179 190 Range 9999 9999 238 239 240 241 244 245 246 247 249 250 251 255 256 257 258 259 60 260 61 261 267 268 269 0 1 295 2 296 297 298 0 299 338 339 340 342 99 343 450 495 496 502 503 504 9999 9999 9999 549 551 555 556 Setting Range Initial Value 0 to 400Hz, 9999 9999 0 to 400Hz, Multi-speed setting (speed 12) 9999 9999 0 to 400Hz, Multi-speed setting (speed 13) 9999 9999 0 to 400Hz, Multi-speed setting (speed 14) 9999 9999 0 to 400Hz, Multi-speed setting (speed 15) 9999 9999 Soft-PWM operation selection 0, 1 0 Analog input display unit switchover 0, 1 1 Cooling fan operation selection 0, 1 1 Rated slip 0 to 50%, 9999 9999 Slip compensation time constant 0.01 to 10s 0.5s Constant-power range slip 0, 9999 9999 compensation selection Earth (ground) fault detection at 0, 1 0 start 0 to 100s, 1000 Stop selection to 1100s, 8888, 9999 9999 Output phase loss protection 0, 1 1 selection Life alarm status display (0 to 15) 0 Inrush current limit circuit life display (0 to 100%) 100% Control circuit capacitor life display (0 to 100%) 100% Main circuit capacitor life display (0 to 100%) 100% Main circuit capacitor life measuring 0, 1 (2, 3, 8, 9) 0 PWM frequency automatic 0, 1 0 switchover Power failure stop selection 0, 1, 2 0 Terminal 4 input selection 0, 1, 2 0 Monitor decimal digits selection 0, 1, 9999 9999 Parameter for manufacturer setting. Do not set. Magnitude of frequency change 0, 0.01, 0.10, 0 setting 1.00, 10.00 1 to 6, 101 to Password lock level 9999 106, 9999 1000 to 9998 (0 Password lock/unlock 9999 to 5, 9999) 0 to 32767, Frequency search gain 9999 9999 Rotation direction detection 0, 1, 9999 0 selection at restarting Communication operation 0, 1 0 command source Communication frequency 0, 1, 2 0 command source Communication startup mode 0, 1, 10 0 selection Communication EEPROM write 0, 1 0 selection Communication error count 0 Second applied motor 0, 1, 9999 9999 Remote output selection 0, 1, 10, 11 0 Remote output data 1 0 to 4095 0 Stop mode selection at 0, 1, 2 0 communication error Maintenance timer 0 (1 to 9998) 0 Maintenance timer alarm output 0 to 9998, 9999 9999 set time Protocol selection 0, 1 0 PU mode operation command 2, 4, 9999 9999 source selection 555 Current average time 0.1 to 1s 1s Data output mask time 0 to 20s 1s Multi-speed setting (speed 11) 9 MitsubishiElectric Automation, Inc. D700 QUICK START MANUAL Parameter Name Setting Range Initial Value 557 Current average value monitor signal output reference current 0 to 500A Rated inverter current 561 PTC thermistor protection level 0.5 to 30kΩ, 9999 9999 (0 to 65535) 0 (0 to 65535) 0 to 10s, 9999 0 to 3600s, 9999 0 to 400Hz 900 to 1100% 0 to 3600s, 9999 0 to 200% 0 9999 0 to 200% 100 0, 1 0 0, 1, 2 0 300 to 800V 400VDC/ 780VDC *5 564 571 Energization time carrying over times Operating time carrying-over times Holding time at a start 575 Output interruption detection time 576 577 Output interruption detection level Output interruption cancel level 611 Acceleration time at a restart 563 653 665 872 *6 882 883 885 886 888 889 891 C1 (901) *4 C2 (902) *4 C2 (902) *4 C3 (902) *4 125 (903) *4 C4 (903) *4 C5 (904) *4 C6 (904) *4 126 (905) *4 C7 (905) *4 C22 (922) *4 C23 (922) *4 C24 (923) *4 C25 (923) *4 990 991 Pr.CL ALLC Er.CL Pr.CH 10 Speed smoothing control Regeneration avoidance frequency gain Input phase loss protection selection Regeneration avoidance operation selection Regeneration avoidance operation level Regeneration avoidance compensation frequency limit value Regeneration avoidance voltage gain Free parameter 1 Free parameter 2 Cumulative power monitor digit shifted times AM terminal calibration Terminal 2 frequency setting bias frequency Terminal 2 frequency setting bias Terminal 2 frequency setting gain bias Terminal 2 frequency setting gain frequency Terminal 2 frequency setting gain Terminal 4 frequency setting bias frequency Terminal 4 frequency setting bias Terminal 4 frequency setting gain frequency Terminal 4 frequency setting gain 1s 0Hz 1000% 9999 0 0 to 10Hz, 9999 6Hz 0 to 200% 100% 0 to 9999 0 to 9999 9999 9999 0 to 4, 9999 9999 - - 0 to 400Hz 0Hz 0 to 300% 0% 0 to 400Hz 60Hz 0 to 300% 60Hz 0 to 300% 100% 0 to 400Hz 0Hz 0 to 300% 20% 0 to 400Hz 60Hz 0 to 300% 100% 4. The parameter number in parentheses is the one for use with the operation panel (FR-PA02-02) for the FR-E500 series or parameter unit (FR-PU04/ FRPU07). 5. The initial value differs according to the voltage class. (200V class, 400V class) 6. Available only for the three-phase power input specification model. 8. OPERATION PANEL The operation panel cannot be removed from the inverter. Operation mode indication PU: Lit to indicate PU operation mode. EXT: Lit to indicate External operation mode. (Lit at power-ON at initial setting.) NET: Lit to indicate Network operation mode. PU, EXT: Lit to indicate External/PU combined operation mode 1, 2. These turn OFF when command source is not on operation panel Unit indication Hz: Lit to indicate frequency. (Flickers when the set frequency monitor is displayed.) A: Lit to indicate current. (Both "Hz" and "A" turn off when other than the above is displayed.) Monitor (4-digit LED) Shows the frequency, parameter number, etc. Setting dial (Setting dial: Mitsubishi inverter dial) Used to change the frequency setting and parameter values. Press to display the following. Displays the set frequency in the monitor mode Present set value is displayed during calibration Displays the order in the faults history mode Mode switchover Used to change each setting mode. Operating status indication Lit or flicker during inverter operation. * On:Indicates that forward rotation operation is being performed. Slow flickering (1.4s cycle): Reverse rotation operation Fast flickering (0.2s cycle): When Parameter setting mode indication Lit to indicate parameter setting mode. Monitor indication Lit to indicate monitoring mode. Stop operation Used to stop Run command. Fault can be reset when protective function is activated (fault). Operation mode switchover Used to switch between the PU and External operation mode. When using the External operation mode (operation using a separately connected frequency setting potentiometer and start signal), press this key to light up the EXT indication. (Press 0, 1 0 to 63 0, 1 0, 1 0, 1 - simultaneously (0.5s) the operation mode. Pressing for a while (2s) can lock operation. change Pr. 79 setting to change to combined mode .) PU: PU operation mode EXT: External operation mode Cancels PU stop also. Determination of each setting If pressed during operation, monitor changes as below; Start command The rotation direction can be selected by setting Pr. 40. Pressing simultaneously changes Running frequency Output current Output voltage Parameter for manufacturer setting. Do not set. PU buzzer control PU contrast adjustment Parameter clear All parameter clear Faults history clear Initial value change list was pressed or the start command was given, but the operation can not be made. When the frequency command is less than the starting frequency. When the MRS signal is input. 1 58 0 0 0 - 1. Differ according to capacities. 6%: FR-D720-042 or less, FR-D740-022 or less, FR-D720S-042 or less 4%: FR-D720-070 to 165, FR-D740-036 to 080, FR-D720S-070 and 100 3%: FR-D720-238 and 318, FR-D740-120 and 160 2. Differ according to capacities. 5s: FR-D720-165 or less, FR-D740-080 or less, FR-D720S-008 to 100 10s: FR-D720-238 and 318, FR-D740-120 and 160 3. Differ according to capacities. 6%: FR-D720-008 and 014, FR-D720S-008 and 014 4%: FR-D720-025 to 318, FR-D740-012 to 160, FR-D720S-025 to 100 MitsubishiElectric Automation, Inc. D700 QUICK START MANUAL n BASIC OPERATION (FACTORY SETTING) n EASY OPERATION MODE SETTING (EASY SETTING MODE) Setting of Pr. 79 Operation mode selection according to combination of the start command and speed command can be easily made. Operation mode switchover At powering ON (External operation mode) Start command: external (STF/STR), frequency command: operate with Setting Dial. Operation 1. Screen at powering on Monitor/frequency setting PU Jog operation mode (Example) PU operation mode (output frequency monitor) Value change and frequency flicker. Frequency setting has been written and completed!! Output current monitor STOP Output voltage monitor Display The monitor display appears. 2. Press and 3. Turn until Flickering for 0.5s. Flickering appears. (refer to the table below for other settings) Flickering Operation Method Start command Frequency command Operation Panel Indication Parameter setting Flickering Display the present setting Parameter setting mode (Refer to page 55) Flickering Flickering (Example) Analog voltage input Flickering Parameter and a setting value flicker alternately. Parameter write is completed!! Value change External (STF, STR) Flickering External (STF, STR) Parameter clear All parameter clear Flickering Faults history clear Flickering Analog voltage input Flickering Initial value change list Faults history 4. Press to set. [Operation for displaying faults history] Past eight faults can be displayed. Flicker ··· Parameter setting complete!! The monitor display appears after 3s. (The latest fault is ended by ".".) When no fault history exists, is displayed. NOTES is displayed ... Why? write is disabled with “1” set in Pr. 77. Parameter is displayed ... Why? can not be made during operation. Turn the start switch Setting ( • Press , STF or STR) OFF. before pressing to return to the monitor display without setting. In this case, the mode changes to External operation mode when performed in the PU operation mode (PU JOG operation mode) and to PU operation mode when performed in the External operation mode. • Reset can be made with . • The priorities of the frequency commands when Pr. 79 = “3” are “Multi-speed operation (RL/RM/RH/REX) > PID control (X14) > terminal 4 analog input (AU) > digital input from the operation panel”. 11 MitsubishiElectric Automation, Inc. D700 QUICK START MANUAL n CHANGING THE PARAMETER SETTING VALUE Change the Pr. 1 Maximum frequency setting. Operation 1. Screen at powering on Display The monitor display appears. 2. Press to choose the PU operation mode. 3. Press to choose the parameter setting PU indication is lit. PRM indication is lit. mode. 4. Turn 5. Press " 6. Turn " 7. Press (The parameter number read previously appears.) until (Pr. 1) appears. to read the present set value. "(120.0Hz (initial value)) appears. to change the set value to " (60.00Hz). to set. Flicker...Parameter setting complete!! Turn to read another parameter. Press to show the setting again. Press twice to show the next parameter. Press twice to return to frequency monitor. NOTES to is displayed ... Why? Write disable error Write error during operation Calibration error Mode designation error The number of digits displayed on the operation panel is four. Only the upper four digits of values can be displayed and set. If the values to be displayed have five digits or more including decimal places, the fifth or later numerals can not be displayed nor set. (Example) For Pr. 1 When 60Hz is set, 60.00 is displayed. When 120Hz is set, 120.0 is displayed and second decimal place is not displayed nor set. n SETTING DIAL PUSH Push the setting dial to display the set frequency* currently set. * Appears when PU operation mode or external/PU combined operation mode 1 is selected (Pr. 79 = “3”). 12 MitsubishiElectric Automation, Inc. MITSUBISHI ELECTRIC AUTOMATION, INC. 500 Corporate Woods Parkway, Vernon Hills, IL 60061 Ph 847.478.2100 • Fx 847.478.2253 us.MitsubishiElectric.com/fa/en/support January, 2016 • ©2016, Mitsubishi Electric Automation, Inc. • Specifications subject to change without notice. • All rights reserved AZ-IB-0600367ENG-A MitsubishiElectric Automation, Inc.
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