ACS-13A Digital Indicating Controller

ACS-13A Digital Indicating Controller
Temperature Controllers:
ACS-13A Digital Indicating Controller
ACS-13A
A Superior, Smaller Controller!
Top performance with the shortest depth
... only 56mm
Temperature Controllers:
ACS-13A Digital Indicating Controller
Point
1 Controller with the Shortest Depth (56mm)
Higher functions and performance have been achieved with the shortest depth of the 56mm ACS-13A.
This provides cost and space reduction.
O1
PV
SV
ACS
S hinko
Please use a gasket to reinforce Dust-proof/Drip-proof function.
Depth of control panel interior when gasket is used: 54.5mm
Point
PV display color
 Regular Status: Green
 Regular Status: Red
 Regular Status: Orange
 Alarm OFF: Green, Alarm ON: Red
 Alarm OFF: Orange, Alarm ON: Red
 PV Color changes continuously:
Orange
Green
Red
 PV Color changes continuously
+ Alarm ON (Red)
The PV display color can also change
continuously depending on deviation
between PV and SV, which allows easy
and distinct status checking.
3 Versatile Controls, Specifications and Enhancements
4-point SV, using external selection
SV memory function, which can switch 4 points of SV
using external contact signal, is equipped.
After registering the SV’s (SV1 to SV4), they can be
easily switched by external operation.
Point
56mm
2 An Easier Viewing Display with Status Color Indication
The PV display color can be seletcted
from red, green and orange.
Point
The shortest depth
3-phase Heater burnout alarm
Any trouble in 3-phase heaters such as burnout or
deterioration can be detected by connecting 2 CT’s
(current transformers). Alarm types 20A and 50A are
available for both single phase and 3-phase.
4 User-friendly Communication: Remote Monitoring, Data Transmission
Standard Console communication function enables 1 to 1
communication between a PC with USB port and the ACS-13A.
Various settings and monitoring can be performed using the
Console software SWS-ACS01M.
PV
SV
O1
O2
EV1
EV2
AT
T/R
LOCK
ACS
Shinko
Temperature Controllers:
ACS-13A Digital Indicating Controller
Optional Serial communication (RS-485)
Serial communication (RS-485) between a PC/Touch panel unit and the ACS-13A enables various settings and
remote monitoring. A maximum of 31 units in a centralized control system can be established.
Shinko protocol and Open Network Modbus protocol are usable.
When monitoring multiple ACS-13A units
with a PC or Touch panel unit.
When communicating with a PLC and
up to 32 units of the ACS-13A.
By connecting to the Touch panel unit, up to 31 points
of temperature control can easily be monitored.
For a PC with RS-232C, a communication converter
is required.
Touch panel units corresponding to the ACS-13A are
shown below.
Digital Electronics Corp.: GLC Series, GP Series
Hakko Electronics CO., Ltd.: V7 Series, V6 Series
By connecting to a PLC via PLC interface unit
SIF-400 up to 32 units of the ACS-13A can be
connected.
PLC
PLCs to SIF-400 and its manufacturer
Mitsubishi Electric Corp.:
MELSEC A (A, AnA)
Q series, QnA series
MELSEC FX2N series
Omron Corp.
: SYSMAC C200H series
Fuji Electric Co., Ltd.
: MICREX-F series
Touch Panel Unit
PC
SIF-400
(PLC interface unit)
RS-232C
Communication
converter
IF-400
RS-485
RS-485
PV
PV
ACS-13A
SV
ACS
PV
O1
O2
EV1
EV2
AT
T/R
LOCK
SV
Shinko
ACS
O1
O2
EV1
EV2
AT
T/R
LOCK
Shinko
PV
SV
ACS
O1
O2
EV1
EV2
AT
T/R
LOCK
ACS-13A
ACS
Shinko
Point 5 Dust-proof/Drip-proof Function (IP66)
• Can be used in a dust or water splashed environment.
• UL/cUL, CE marking pending.
SV
Point
O1
O2
EV1
EV2
AT
T/R
LOCK
Shinko
PV
SV
ACS
O1
O2
EV1
EV2
AT
T/R
LOCK
Shinko
PV
SV
ACS
O1
O2
EV1
EV2
AT
T/R
LOCK
Shinko
6 Output Rate of Change Limit
This function is suitable for heaters which are not
designed for sudden changes in output (OUT1).
This is suited for controlling heaters such as the Kanthal
Super. This also stabilizes control by suppressing output
fluctuation.
Name and functions of the sections
11
1
2
3
PV
4
SV
5
O1
O2
EV1
EV2
AT
T/R
LOCK
6
7
8
12
ACS
Shinko
10
9
1) PV indicator: Lights when PV is indicated in the PV/SV display mode
2) PV Display: Indictates the PV (process variable)
3) SV Indicator: Lights when the SV is indicated in the PV/SV display mode
4) MEMO Indicator: Lights when Set value memory external selection (SM option) is added
5) MEMO Display: Indicates the Set value memory number
6) SV Display: Indicates the SV (set value)
7) Increase Key: Increases the numeric value
8) Decrease Key: Decreases the numeric value
9) Mode Key: Selects the setting mode, or registers the set value. Press to register the set
(selected) value
10) OUT/OFF Key: Switches control ON/OFF or Auto/Manual control function
11) Action Indicators: O1 (OUT1): Lights when control output is ON or when heating output
(D option) is ON O2 (OUT2): Lights when cooling output (D option) is ON
EV1: Lights when Alarm 1 output is ON EV2: Lights when alarm 2 output
(A2 option) is ON or when Heater burnout alarm (W, W3 option) is ON
AT:
Flashes while AT (auto-tuning) or auto-reset is performing
T/R:
Lights when Serial comm. (C5 option) is performing (TX output)
LOCK:
Lights when Lock 1, Lock 2 or Lock 3 is selected
12) Console Connector: The following operations can be conducted by connecting to the USB
communication cable (Model: CMA, sold separately).
(1) Reading and setting of SV, PID and various set values
(2) Reading of PV and action status, and (3) Function change
Temperature Controllers:
ACS-13A Digital Indicating Controller
Model Name
ACS
13A
Rated Range (Full Multi-range)
 /  , 
Control R
output S
(OUT1) A
Input
M
Supply Voltage
Option
1
Input
ACS-13A (W48xH48xD62mm)
Relay contact 1a
Non-contact voltage (for SSR drive)
DC Current
Multi-input
100 to 240V AC*
24V AC/DC
A2
Alarm 2
C5
Serial communication (EIA RS-485)
DR
Heating/Cooling control (relay output)
OUT2
DS
Heating/Cooling control (SSR output)
SM
Set value memory external selection
TC
Terminal cover
W (20A) Rated current: Single phase 20A
W (50A) Rated current: Single phase 50A
Heater
Burnout
W3 (20A) Rated current: 3-phase 20A
Alarm
W3 (50A) Rated current: 3-phase 50A
Designate the specification from the columns.
*For the power supply voltage, 100 to 240V AC is standard, however, when
ordering 24V AC/DC, enter “1” after the input code.
When adding options, punctuate them with a comma.
• If A2 option is specified, Heating/Cooling control output cannot be added.
• If C5 option is specified, Set value memory external selection cannot be added.
• If D option is specified, A2 and Heater Burnout Alarm cannot be added.
• If W or W3 option is specified, Heating/Cooling control output cannot be added.
• For DC current output type, W or W3 option cannot be added.
Type
K
J
R
S
Thermocouple B
E
T
N
PL-II
C (W/Re 5-26)
Pt100
RTD
JPt100
DC Current
Input Range
-200 to 1370°C
-200.0 to 400.0°C
-200 to 1000°C
0 to 1760°C
0 to 1760°C
0 to 1820°C
-200 to 800°C
-200.0 to 400.0°C
-200 to 1300°C
0 to 1390°C
0 to 2315°C
-200 to 850°C
-200.0 to 850°C
-200 to 500°C
-200.0 to 500.0°C
4 to 20mA DC
0 to 20mA DC
0 to 1V DC
DC Voltage
-320 to 2500°F
-320.0 to 750.0°F
-320 to 1800°F
0 to 3200°F
0 to 3200°F
0 to 3300°F
-320 to 1500°F
-200.0 to 750.0°F
-320 to 2300°F
0 to 2500°F
0 to 4200°F
-320 to 1500°F
-320.0 to 1500.0°F
-320 to 900°F
-320.0 to 900.0°F
0 to 10V DC
-2000 to 10000
1 to 5V DC
0 to 5V DC
*For DC current and DC voltage input, scaling and decimal point change are
possible.
*For DC current input, 50Ω shunt register (sold separately)
between input terminals.
Standard Specifications
Display
PV display-------------------------------- 11-segment Backlight LCD Red/Green/Orange, Character size, 12.0 x 5.4mm (H x W)
SV display -------------------------------- 11-segment Backlight LCD Green, Character size, 6.0 x 3.5mm (H x W)
MEMO display ------------------------- 11-segment Backlight LCD Green, Character size, 4.8 x 2.8mm (H x W)
Indicators --------------------------------- Backlight Orange
Input
Thermocouple -------------------------- K, J, R, S, B, E, T, N, PL-II, C (W/Re5-26) External resistance: 100Ω or less
(However, for B input: 40Ω or less)
RTD --------------------------------------- Pt100, JPt100 3-wire system
(Allowable input lead wire resistance per wire: 10Ω or less per wire)
DC current ------------------------------ 0 to 20mA DC, 4 to 20mA DC
Input impedance: 50Ω
(Connect shunt resistor 50Ω between input terminals)
Allowable input current: 50mA DC or less
(When shunt resistor 50Ω is used)
DC voltage ------------------------------ 0 to 1V DC
Input impedance: 1MΩ or greater
Allowable input voltage: 5V DC or less
Allowable signal source resistance: 2kΩ or less
0 to 5V DC, 1 to 5V DC, 0 to 10V DC
Input impedance: 100kΩ or greater
Allowable input voltage: 15V DC or less
Allowable signal source resistance: 100Ω or less
Accuracy
(Setting - Indicating)
Thermocouple -------------------------- Within +/-0.2% of each input span +/-1 digit or +/-2°C (4°F,) whichever is greater
However, R or S input 0 to 200°C (0 to 400°F): Within +/-6°C (12°F)
B input 0 to 300°C (0 to 600°F): Accuracy is not guaranteed
K, J, E, T and N input less than 0°C (32°F): Within +/-0.4% of input span +/-1 digit
RTD ---------------------------------------- Within +/-0.1% of each input span +/-1 digit or +/-1°C (2°F), whichever is greater
DC current and DC voltage ---------- Within +/-0.2% of each input span +/-1 digit
Input Sampling
Period
0.25 seconds
Temperature Controllers:
ACS-13A Digital Indicating Controller
Control Output
(OUT 1)
Relay contact -------------------------- 1a, control capacity: 3A 250V AC (Resistive load), 1A 250V AC (Inductive load cos =0.4),
Electric life: 100,000 times
Non-contact voltage ------------------ 12V DC +/-15% Max. 40 mA (short-circuit protected)
DC current ------------------------------- 4 to 20mA DC Load resistance: Max. 550Ω
Control Action
Actions mentioned below can be selected by keypad (Factory default set as PID)
PID (with auto-tuning function), PI, PD (with auto-reset function), P (with auto-reset function), ON/OFF
OUT1 proportional band (P) ------- 0 to 1000°C (0 to 2000°F), 0.0 to 1000.0°C (°F), or 0.0 to100.0%
(ON/OFF action when set to 0 or 0.0)
Integral time (I) -------------------------- 0 to 1000 seconds (OFF when set to 0)
Derivative time (D) --------------------- 0 to 300 seconds (OFF when set to 0)
OUT1 ON/OFF action ---------------- When set the proportional band to 0 or 0.0
OUT1 Proportional cycle ------------ 1 to 120 seconds (DC current output type is not available)
ARW -------------------------------------- 0 to 100%
OUT1 ON/OFF action hysteresis -- 0.1 to 100.0°C (°F) or 1 to 1000
OUT1 high limit setting --------------- 0 to 100% (DC current: -5 to 105%)
OUT1 low limit setting ---------------- 0 to 100% (DC current: -5 to 105%)
Alarm 1 Output
Alarm types can be selected by keypad (Default: No alarm action)
• No alarm action
• High limit alarm
(Deviation setting)
Setting Range: -(Input span) to Input span
• Low limit alarm
(Deviation setting)
Setting Range: -(Input span) to Input span
• High/Low limits alarm
(Deviation setting)
Setting Range: 0 to Input span
• High/Low limit range alarm
(Deviation setting)
Setting Range: 0 to Input span
• Process high alarm
Setting Range: Input range low limit value to Input range high limit value
• Process low alarm
Setting Range: Input range low limit value to Input range high limit value
• High limit alarm with standby
(Deviation setting)
Setting Range: -(Input span) to Input span
• Low limit alarm with standby
(Deviation setting)
Setting Range: -(Input span) to Input span
• High/Low limits alarm with standby
(Deviation setting)
Setting Range: 0 to Input span
When input is DC current or DC voltage, the input span is the same as the scaling span
When input is DC current or DC voltage, the input range low (or high) limit value is the same as the scaling low (or high) limit value
• Setting accuracy ---------------------- The same as the indicating accuracy
• Action ------------------------------------ ON/OFF action
• Hysteresis ------------------------------ 0.1 to 100.0°C (°F) or 1 to 1000
• Output ----------------------------------- Relay contact 1a, Control capacity: 3A 250V AC (Resistive load), 1A 250V AC (Inductive
load cos =0.4), Electric life: 100,000 times
Mounting Method
Mounting frame (Mountable control panel thickness: Within 1 to 5mm)
Setting Method
Sheet key input
Insulation Resistance
10MΩ or more, at 500V DV
Dielectric Strength
Between Input terminal-Power terminal, Between Output terminal-Power terminal ---- 1.5kV AC for 1 minute
Material - Color
Material: Flame resistant resin
Supply Voltage
100 to 240V AC 50/60Hz, 24V AC/DC 50/60Hz
Color: Black
Allowable voltage fluctuation: 85 to 264V AC, 20 to 28 AC/DC, Power consumption: Approximately 8VA
Environment
Ambient temperature: 0 to 50°C
External Dimension
W48 x H48 x D62mm (Depth of control panel interior when gasket is used: 54.5mm)
Weight
Approximately 200g
Attached Functions
Power failure countermeasure, Self-diagnosis, Automatic cold junction temperature compensation (only for thermocouple),
Ambient humidity: 35 to 85% RH (No condensation)
Burnout, Input abnormality indication, Indication range, Control range, Warm-up indication, Auto/Manual control switching,
Console communication
Accessories
Included
Accessories Sold
Separately
Mounting frame 1 piece, Gasket (Front mounted to the ACS-13A) 1 piece, Instruction Manual (A3 unfolded, Eng/Jap) 1 copy
CT (Current transformer):
CTL-6S: 1 piece [W (20A) option]
CTL-12-S36-10L1: 1 piece [W (50A) option]
CTL-6S: 2 pieces [W (20A) option]
CTL-12-S36-10L1: 2 pieces [W (50A) option]
Terminal cover, 50Ω Shunt resistor (DC current input), USB communication cable CMA to which the console software
SWS-ACS01M is attached
Temperature Controllers:
ACS-13A Digital Indicating Controller
Options
Alarm 2 Output
[A2]
Heater Burnout Alarm
[W, W3]
(CT Included)
Heating/Cooling
Control [D]
Serial Communication
[C5]
* Please specify options according to user’s needs. When ordering, specify an option code to be applied.
Alarm type, Setting range and output type, etc. are the same as those of Alarm 1. See Alarm 1 output section
If this option is applied, Heating/Cooling control (D option) cannot be added.
This option and Heater burnout alarm (W, W3 option) utilize common output terminals
Rating --------------------------------- Single Phase 20A [W(20A)], Single phase 50A [W(50A)], 3-phase 20A [W3(20A)],
3-phase 50A [W3(50A)] - Must be specified
Setting Range ------------------------ Rated current 20A [W(20A), W3(20A)]: 0.0 to 20.0A
Rated current 50A [W(50A), W3(50A)]: 0.0 to 50.0A
Setting Accuracy --------------------- Within +/-5% of the rated value
Action --------------------------------- ON/OFF action
Output --------------------------------- Relay contact 1a, Control capacity: 3A 250V AC (Resistive load), 1A 250V AC (Inductive
loading cos =0.4), Electric life: 100,000 times
If this option is added, Heating/Cooling control (D option) cannot be added
Heating control action: The same as the control output (OUT1)
Cooling control action
OUT2 proportional band (P) ------- 0.0 to 10.0 times the control output (OUT1) proportional band (ON/OFF action when set to 0.0)
OUT2 integral time (I) -------------- The same as that of the control output (OUT1)
OUT2 derivative time (D) ---------- The same as that of the control output (OUT1)
OUT2 proportional cycle ----------- 1 to 120 seconds
Overlap/Dead band ------------------ Thermocouple and RTD: -100.0 to 100.0°C (°F)
DC current and DC voltage: -1000 to 1000 (Decimal point follows this selection)
OUT2 hysteresis --------------------- Thermocouple and RTD: 0.1 to 100.0°C (°F)
OUT2 action mode ------------------ One cooling action can be selected from Air cooling (linear characteristic), Oil cooling
(1.5th power of the linear characteristic) and Water cooling (2nd power of the linear
characteristic) by keypad
Output --------------------------------- Relay contact 1a, Control capacity: 3A 250V AC (Resistive load), 1A 250V AC (Inductive
load cos =0.4), Electric life: 100,000 times
Non-contact voltage 12V DC +/-15% Max. 40mA DC (short circuit protected)
If this option added, Alarm 2 (A2 option) and Heater burnout alarm (W, W3 option) cannot be added
Various operations such as reading and setting of various sets of values, reading of PV and action status and function
change can be performed from the external PC.
Communication interface ----------- EIA RS-485
Communication system ------------- Half-duplex communication start-stop synchronous
Communication speed -------------- 2400/4800/9600/19200bps Selectable by key operation
Data bit/Parity -------------------------- Data bit: 7 or 8, Parity: Even/Odd/No parity (Can be selected by keypad)
Stop bit ---------------------------------- 1 or 2 (Can be selected by keypad)
Communication protocol ----------- Shinko/Modbus RTU/Modbus ASCII (Can be selected by keypad)
Number of connectable units ------ Max 31 units per host computer
Communication error detection ---- Parity, checksum, LRC (Modbus ASCII), CRC-16 (Modbus RTU)
Data format
Communication Protocol
Start bit
Data bit
Parity
Stop bit
Set Value Memory
External Selection
[SM]
Terminal Cover
[TC]
Shinko Protocol
1
7
Yes (Even)
1
Modbus ASCII
1
7 or 8
Yes (Even, Odd)
No Parity
1 or 2
Modbus RTU
1
8
Yes (Even, Odd)
No Parity
1 or 2
If this option is added, Set value memory number external selection (SM Option) cannot be added
SV1, SV2, SV3 or SV4 can be selected by the external contact.
The MEMO display indicates the selected memory number.
Contact input terminals DI2 can be used for “Set value memory external selection” or for ‘OUT/OFF external selection” during
the “Contact input function selection” of the Setup mode.
If Auto/Manual control function is selected during “OUT/OFF key function selection” in the Setup mode, externally
Auto/Manual control can be switched.
Circuit current when closed: Approximately 6mA
If this option is added, Serial communication (C5 option) cannot be added.
Electric shock protection terminal cover
Be sure to use this terminal cover by adding this option if operator may touch the back of the controller while running the
controller.
Temperature Controllers:
ACS-13A Digital Indicating Controller
Terminal Arrangement
POWER
SUPPLY
24V
AC/DC
POWER
SUPPLY
1
100 to
240V AC
2
1
13
CT1
2 3A
250V
AC
3
EV1
7
01
14
NO
CT2
15
9
>1V
NO
DI2 YA(-)
16
3A
RS250V DI
485
AC
5
17
A
A
V
DI1 YB(+)
NO
6
POWER SUPPLY
EV1
Alarm 1 output
O2/EV2 Cooling output (Option: D), Alarm 2 output (Option: A2)
or Heater Burnout Alarm output (Option: W, W3)
O1
Control output or Heating output (Option: D)
DC
DC current or DC voltage input (For DC voltage input,
+ side terminal number differs depending on the voltage input)
TC
Thermocouple input
RTD
RTD input
CT1
CT input 1 (Option: W, W3)
CT2 CT input 2 (Option: W3)
DI
Contact input (Option: SM)
RS-485 Serial communication RS-485 (Option: C5)
8
4
02/EV2
3A
250V
AC
!
18
COM SG
B
B
DC TC RTD
10
11
12
External Dimensions (Unit: mm)
Panel Cutout (Unit: mm)
+0.5
0
“n” x 48-3 0
59.2
44.5
+ 0.5
45
75
O1
O2
EV1
EV2
AT
T/R
LOCK
Lateral close mounting
“n” = Number of units mounted
+0.5
0
45
!
Shinko
ACS
48
54.5
7.5
59.5(*)
(*) When TC option is added
Wiring Example
CT External Dimensions (Unit: mm)
Power supply
100 to 240V AC or 24V AC/DC
l 15 k
0.5
l
K
K
L
Ø 12
21
40
10
40
Thermocouple
30
* To prevent harmful effect due to unexpected level
noise, it is recommended that surge absorber be
installed between electromagnetic coils.
30
USB Communication Cable CMA (Unit: mm)
20
Solderless Terminal
Use a solderless terminal with an insulation sleeve in which
the M3 screw fits . Tightening torque is 0.6N-m to 1.0N-m.
3.2mmØ
USB PLUG
200
50
2000
5.8mm or less
35
PLUG PIN
(2) Ø3.5
3.2mm
5.8mm or less
Electric
furnace
k
40
Alarm unit
Heater
30
2.8
CTI-6S
10.5
4
5
6
Ø 5.8
7
8
9
10
11
12
25
Power supply
for alarm unit
13
14
15
16
17
18
3
Electromagnetic
switch
1
2
3
CTL-12-S36-10L1 (For 50A)
CTL-6S (For 20A)
3-phase
7.5
ACS-13A-R/M
Caution
If lateral close mounting is used for the controller,
IP66 specification (Dust-proof/Drip-proof) may
be compromised, and all warranties will be
invalidated.
100
SV
45
Terminal cover (*)
47.5(*)
PV
+ 0.5
0
Mounting frame
Gasket
15
(2) M3
Temperature Controllers:
ACS-13A Digital Indicating Controller
Model Number Configuration
ACS-13A- ____ /M ____ ____ ____
FRONT PANEL SIZE
1/16 DIN (48mm x 48mm)
ALARM FUNCTION
Standard
CODE
S
CODE
A
CONTROL OUTPUT
CODE
PRICE
$159.00
PRICE
N/C
PRICE
Relay Contact
R
N/C
SSR Driver
S
N/C
4-20mA
A
N/C
SUPPLY VOLTAGE
CODE
PRICE
24V AC/DC
1
N/C
100 - 240V AC
-
N/C
CONTROL OUTPUT 2
CODE
PRICE
Relay Contact
DR
$35.00
SSR Driver
DS
$35.00
OPTIONS
CODE
PRICE
Alarm 2
A2
$30.00
RS-485
C5
$50.00
Set Value Memory External Selection
Heater Break
Single Phase 20A
SM
$35.00
W (20A)
$60.00
Single Phase 50A
W (50A)
$60.00
3-Phase 20A
W3 (20A)
$130.00
3-Phase 50A
W3 (50A)
$150.00
*All Prices Subject to change
High Performance
Temperature & Recording
Instrumentation
...At The Lowest Prices Anywhere!
All units feature a full
3-Year warranty and lifetime
technical support!
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement