pOWER wAVE c300 - S350 - S500

pOWER wAVE c300 - S350 - S500
Power Wave® C300, S350 & S500
Lincoln Electric EMEA
Advantage
►Multi process
Unlimited set of Standard, Pulse
and advanced Arc processes,
with optional the addition of STT®
and Rapid X, more than 100 weld
modes inside.
►Ethernet as standard
Free software, like Power Wave
Manager and Check Point or
Production Monitoring for a single
machine or multiple in a network
►Free product updates
Free software updates, to upgrade
each Power Wave® with the latest
arc programs at any time. NO
difference between the upgraded
machine and a new one.
3
AN
Modular Configuration
The Power Wave® C300, S350 and S500 are part of a modular concept offering many
different configurations allowing you to adjust the machine to your welding application.
The new platforms all communicate with Arclink allowing you to work with all our digital
feeders from the LF45 to PF10M.
►Ultim Arc allows you fine tune the
All Power Waves® come complete with an Ethernet connection. You can get access to
the machine by using this connection and our free available software. Software
updates are free, our Web site powerwavesoftware.com contains the latest version of
software including weldmodes. By updating the machine you can be sure that your
machine is “up to date” and has a welding performance equal to a new one with the
last improvements and additions included.
Arc Cone to suit your application.
►Run In, Hot and Soft Start, Pre
and Post Flow Crater and many
more features in addition as
standard.
►Remote Options, all machines and
feeders are prepared for remote
control on the gun, separated
remotes and Push Pull guns also
with remote.
www.lincolnelectric.eu
O
IO
T
Outstanding Operation
►Easy recall, visible Procedure
Selection content on the display
and easy to recall on the feeder
or on the gun joy stick or the gun
trigger.
CT
Parts &
Labour
R
CE PLUS P
E
M
N
IC
TR
your specific weld settings stored
in different memory locations.
R
O
►Procedure Selection (JOB), all
RF
features
N ELEC
OL
Year warranty
PE
Built according to the Lincoln
Electric Industrial standard for
in and outside use and difficult
environmental conditions.
Overrated components and potted
PC boards. Three Year Warranty
LIN
C
►Robustness
On one side advanced technology but on the other side robustness, the Power Wave
has it all. The machines are built according to our Industrial standard and prepared to
work day in day out as well as shift operations. The components inside the machine
are all protected and all PC boards are encapsulated. The Three Year warranty is
standard and confirms the quality of the product.
Publication E0066 | 10/12
Lincoln Electric EMEA
modular build
RUN IN
RUN IN
RUN IN
MAX
MAX
MAX
HOT
RUN IN
Power WaveHOT
C300
HOT
SOFT
AIRCOOLEDSOFT
Power
MAX
Wave C300
+ Cool arc 50
Power Wave S350/S500
aircooled + LF 45
Power Wave S350/S500
+ LF 45 + COOL ARC 50
HOT
SOFT
Power Wave S350/S500
+ LF 45 + STT module +
COOL ARC 50
SOFT
features / benefits
RUN IN
Feature
Run-In
Hot/Soft Start
MAX
HOT
RUN IN
RUN IN
Function
SOFT
MAX
MAX
Customer benefit
HOT IN
RUN
HOT
MAX
Adjustable Wire Feed Speed prior to the start supporting
smooth starting.
SOFTIN
RUN
WELD
RUN IN
SOFT
WELD
SETTING
HOT
WELD
SETTING
SETTING
HOT
SOFT
HOT
WELD
SETTING
SOFT
SOFT
CRATER
MAX
MAX
CRATER
CRATER
CRATER
Crater
Job/Memory
Memory lock
WELD
SETTING
CRATER
WELD
WELD
SETTING
SETTING
CRATER
CRATER
AA
A
A
WELD
SETTING
WELD
WELD
SETTING
SETTING
CRATER
BB
CRATER
CRATERB
B
True Energy™
Adjust the Arc characteristics in advanced mode and change
the Arc cone to meet individual preferences.
Ramping the output down for a defined time to prevent crater cracks.
Store up to 8 customised weld procedures for multiple
operators processes and settings.
The procedures stored in the memory can be secured with
a password
Will limit the changes you can make on a procedure stored
in the memory
Limits
Dual procedure
High or Low weld procedures at the start, a high setting may “pre-heat”
the material at the beginning of the weld. (ALU)
Adjustable inductance with Short Arc for a more
“soft” or “harsh” Arc.
Inductance
Ultim Arc™
Tribrid™ Power Module
A
A
A
A
A
A
kJ
kJ
kJ
kJ
B
B
B
Switch from one procedure to another while welding
Shows the precise amount of power delivered to the weld in kJ.
Customers can use this value to calculate the Heat Input.
Includes Lincoln’s PowerConnect™ technology,
Planar Transformer™ technology providing
Exceptional welding performance allowing high input
variations at Industry leading (max output):
• 0.95 Power factor
• 85% efficiency
Our iARC™ High Speed Digital Controls are
Lincolns next generation of digital welding controls. It
is 90 times faster than previous generations.
Ethernet on board as standard.
All PC board’s are “potted” for maximum protection
and a long life time.
B
B
B
Power Wave® SOFTWARE solutions
kJ
Each Power Wave has a full duplex 100Mhz Ethernet on
board allowing you to connect the machine with a PC and run
kJ
kJ
our free available software.
kJ
The Lincoln Electric website powerwavesoftware.com will allow
kJ
you to download a software kJ
package to upgrade your
machine. Our ready to go software bundle contains an
upgrade kit of the complete machine including weld modes.
Welding is the purpose of the machine therefore we constantly
improve our weld set with more files or Arc improvements of
existing modes. After running the package upgrades your
machine is brand new!
Power Wave manager is for servicing and adjustments on the
standard machine. You may change network settings,
customize the feeder, or use one of the diagnostic tools.
Power Waves can run in a network with a unique IP address
to identify each machine. After installing Production
MonitoringTM 2.2, you will be able to see each machine in the
network and extract data about the production with each
machine in particular. Not only welding data is recorder also
details about the consumables telling you how much wire is
left.
With Check PointTM Production Monitoring, all welding
process data are available anywhere, anytime at any Device
thanks to iClouds technology.
Free available at www.powerwavesoftware.com
Power Wave®
Software Free update
Power Wave® Manager
Production Monitoringtm 2.2
Power Wave® Processes
Standard processes
Special processes
CV MIG
Power Mode®
Pulse MIG Stainless
Rapid Arc®
Pulse MIG Aluminium
Pulse on Pulse® (ALU)
Pulse MIG Steel
Precision Pulse
Stick Soft / Crisp
STT®
TIG (Pulse)
Rapid XTM
*
Processes
* available with STT module
*
Wire Feed Speed
POWER MODE®
RAPID ARC®
PULSE ON PULSE®
stt®
RAPID XTM
What is Power Mode®?
A new GMAW process that
combines the benefits of the
Wave Form Control Techno-logy
with the output characteristics of
traditional constant current
equipment.
What is Rapid Arc®?
A pulsed GMAW process
solution designed to increase
productivity by reducing cycle
time. Rapid Arc® improves low
voltage welding at high speeds,
as it stabilizes the process for
shorter arc length. With
traditional Waveforms, the arc
length is longer to avoid spatter,
limiting the travel speed. With
Rapid Arc®, the arc length is kept
short and tight, and spatter is
avoided with precise control of
the short circuit cycle. Rapid Arc®
stabilizes the shortened arc
length with controlled short
circuit cycles.
What is Pulse on Pulse®?
Pulse-on-Pulse® is a patented
solution from Lincoln Electric that
uses a sequence of pulse wave
shapes to tightly control the arc
length and the heat input while
welding aluminum. The pulse
sequences also result in a
GTAW-like bead appearance.
The high energy pulses provide
a hotter arc (longer arc duration),
which improves cleaning action
at the base material. The low
energy pulses allow the weld
puddle to cool, which controls
the heat input for good
penetration.
What is STT®?
STT® is a controlled short-circuit
transfer GMAW process which
produces a low hydrogen weld
deposit and makes it easier to
achieve a high quality root weld
in all positions.
What is Rapid XTM?
Like with Rapid Arc® the Arc
length is very short, however with
Rapid XTM the spatter level is
reduced significant and the Arc
length shorter another time.
ApplicationS
• Thin material Steel and Stainless
(even below 1.0 mm)
• Root Pass welding
• ALU Spray Arc
• Metal case corner welds
ApplicationS
• Fillet, lap and but welds
• Narrow joints
• Different weld positions
• Wheels , Tanks
ApplicationS
• Thin Aluminium applications
• Alu applications were a nice
bead appearance is needed.
• Boats, semitrailers, caravans,
ladders
ApplicationS
• Mild & Stainless Steel
• Open root welding
ApplicationS
• Mild Steel
• PA Lap, PB Lap, PG Lap
KEY FEATURES
• Excellent starting
characteristics
• A stable Arc despite stick-out
fluctuations even at very low
current levels
• Consistency of weld
penetration in axial spray
transfer
• Low spatter
KEY FEATURES
• High Travel Speed compared
to CV spray and Pulse
• High penetration
• Low heat input, less distortion
• Position welding possible
KEY FEATURES
• Easy control of the Arc at low
Amperage levels
• Nice bead appearance (ripple
effect)
• Possible replacement of TIG
on certain applications
• Increased cleaning action
KEY FEATURES
Premium alternative to GMAW
Short Arc
• Extremely very low spatter
levels
• Superior Arc behaviour
• Vertical down without cold lap
KEY FEATURES
• Increases Travel Speed
• Reduces Spatter
• Increases Penetration
• Reduces Heat Input
• Reduces Distortion
The benefit of this type of control
is best demonstrated in
applications where energy and
penetration must be closely
monitored and consistent. The
controlled response of the Power
Mode® enables the power source
to maintain a stable arc despite
stick-out fluctuation, even at very
low current levels.
The STT® process eliminates
the lack of penetration and poor
sidewall fusion problems
encountered when using the
traditional short-arc GMAW
process.
As a result Rapid XTM provides
fast travel speeds, deep penetration and delivers increased productivity
Power Wave® C300, S350 & S500
technical specifications POWER sources
Item
number
Product
Power Wave® C300 CE
(compact)
Power Wave® S350 CE
(source)
Power Wave® S500 CE
(source)
Voltage / Power Factor
K2865-1
K2823-2
Input Power @
Rated Output
Fuse size
(slow)
11.1 kVA@40%
230/400V3Ph 50/60Hz
(208-575V)*/0,95
K3168-1
40/25A
14 kVA@40%
22,5 kVA@60%
90/60A
technical specifications wire feeders
Product
Item number
Power Wave® C300
MAXTRACTM DRIVE
Drive
rolls
built-in
MAXTRAC 2 rolls
Ø 44,5 mm
LF45S
K14083-1
LF45
K14072-1
4 rolls
Ø 37 mm
Cooling Input power
A/W
40 V DC
Weight
(kg)
Dimensions
HxWxD (mm)
50.4
478 x 356 x 610
46.6
518 x 356 x 630
68
570 x 356 x 630
Wire size
(mm)
0.8-1.6
WFS
(m/min)
1.0-20.0
Protection
Conformance
Class
EN 60974-1
EN 60974-10
ROHS
CE
IP23
Weight
(kg)
Dimensions
HxWxD (mm)
-
-
12
370 x 195 x 535
17
440 x 270 x 636
welding output
Product
Process
GMAW, GMAW-Pulse, FCAW
SMAW
GTAW-DC
GMAW, GMAW-Pulse, FCAW
SMAW
GTAW-DC
GMAW, GMAW-Pulse, FCAW
SMAW
GTAW-DC
Power Wave® C300
Power Wave® S350
Power Wave® S500
Output range (A)
Max. O.C.V.
5-300
70V
Rated Output (40°C)
300A/29V@40% 250A/26,5V@100%
280A/31,2V@40% 225A/29V@100%
300A/22V@40% 250A/22V@100%
350A/31,5V@40% 300A/29V@100%
325A/33V@40% 250A/31V@100%
350A/24V@40% 300A/22V@100%
500A/39V@60% 450A/36.5V@100%
500A/40V@60% 450A/40V@100%
500A/30V@60% 450A/28V@100%
70V
60V
24V
60V
60V
24V
5-350
40-550A
15-550A
5-550A
ACCESSOriES
Item number
K14087-1
K14085-1
K14050-1
K14072-1
K14083-1
K2461-2
K2921-1
K10349-PGW-XM
K10349-PG-3M
K10420-1
K14091-1
K10095-1-15M
K870
K2909-1
KP10519-8
K10413-360GC-4M
K10413-420GC-3M
K10413-420GC-4M
K10413-420GC-6M
K10413-505WC-4M
K3004-1
K3171-1
K2827-1
Description
CART PW C CE
CART PW S CE
Coolarc-50
LF-45
LF-45S
PF 10M Dual
STT module CE
Cable IC Water Cooled 3,5,10,15m
Cable IC Air Cooled 3,5,10,15m
Coolant Acorox (2X5L)
Remote control -7M
Remote control 6-pins, 15m
Foot Amptrol
Adapter 6/12-Pins for Remote Applications - 0,5m
Adapter TIG Euro
LG360GC with cross switch, 4m
LG420GC with cross switch, 3m
LG420GC with cross switch, 4m
LG420GC with cross switch, 6m
LG505WC with cross switch, 4m
Autodrive 19
Autodrive 19 Tandem
DeviceNet KIT
PW C300
PW S350/S500
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√
√
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√
√
√
√
√
√
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√
√
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Belgium:
Lincoln Smitweld Belgium
Tel: +32 54 33 42 12
e.mail: infobe@lincolnelectric.eu
France:
Lincoln Electric France
Tel:+33 2 32 11 40 40
e.mail: infofr@lincolnelectric.eu
The Netherlands:
Lincoln Smitweld
Tel: + 31 24 3522 911
e.mail: infonl@lincolnelectric.eu
Denmark:
Lincoln Electric Nordic
Tel:+ 45 86 26 51 00
e.mail: jtimmer@lincolnelectric.eu
Germany:
Lincoln Electric Deutschland
Tel:+49 2102 713960
e.mail: infode@lincolnelectric.eu
Norway:
Sveiseeksperten AS
Tel: +47 22 08 00 94
e.mail: infono@lincolnelectric.eu
Finland:
Lincoln Electric Nordic
Tel: +35 8 10 52235 00
e.mail: jtimmer@lincolnelectric.eu
Italy:
Lincoln Electric Italia
Tel: +39 010 754 111
e.mail: infoit@lincolnelectric.eu
Poland:
Lincoln Electric Bester
Tel: +48 74 64 61 100
e.mail: infopl@lincolnelectric.eu
www.lincolnelectric.eu
K10413-505WC
K14091-1
Portugal:
Electro Arco
Tel: +351 21 238 7300
Russia:
Lincoln Electric Russia
Tel: +7 (495) 6609404
e.mail: russia@lincolnelectric.eu
Spain:
Lincoln Electric Spain
Tel: +34 93 685 96 00
e.mail: infoes@lincolnelectric.eu
Sweden:
Svetskompaniet AB
Tel: +46 (0) 320 211710
e.mail: infose@lincolnelectric.eu
UK/ Ireland:
Lincoln Electric UK
Tel: +44 114 287 2401
e.mail: infouk@lincolnelectric.eu
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