PS300 - MVOLT Installation Instructions

PS300 - MVOLT Installation Instructions

INSTALLATION INSTRUCTIONS
EMERGENCY FLUORESCENT BATTERY PACK
QD MODELS
PS 300 MVOLT, PSQ500 MVOLT, PS600 MVOLT, PS1400 MVOLT
Universal Voltage 120 to 277VAC Input
READ AND FOLLOW THESE INSTRUCTIONS BEFORE INSTALLATION TO INSURE PROPER AND SAFE
OPERATION
SAVE THESE INSTRUCTIONS
FIELD INSTALLABLE FLUORESCENT BATTERY PACK IS UNIVERSALLY COMPATIBLE WITH THE BALLASTS
AND LAMP(S) AS SHOWN IN LAMP COMPATIBILITY TABLE (PAGE 5)
READ AND FOLLOW ALL
SAFETY INSTRUCTIONS
WARNING
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IMPORTANT SAFEGUARDS


Dual Power Supply - Risk of Shock Hazard Even
if AC Power is OFF
Disconnect polarized Test Switch / Pilot Light
connector before servicing fixture
DO NOT remove the wire harness connector
when AC Power is ON
DO NOT mount near a gas or electric heater
Battery Pack Output Voltage is 1600VDC
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CAUTION
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
Before wiring to power supply, turn off
Electricity at fuse panel or circuit
breaker
All servicing shall be performed by
qualified personnel
DO NOT attempt to service the battery.
It is not field replaceable
DO NOT use in hazardous locations
DO NOT use this product outdoors
DO NOT use this product in air handler
heated outlets
DO NOT use accessory equipment not
recommended by the manufacture
DO NOT use this equipment for other
than its intended use
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Consult your local building code for approved
wiring or installation
The emergency battery pack must be connected
to an un-switched AC power source of 120 to 277
Vac
This product is for use with indoor fixtures sealed
or unsealed
Equipment should be mounted in a location and
at heights where it will not be readily be subject to
tampering by unauthorized personnel
Make sure that the branch circuits are derived
from a common phase for both normal lighting
ballast and Battery Pack prior to installation
The Battery Pack can be switched or un-switched
(night) circuit. When used with a switched fixture,
it is important that the power to the Battery Pack
must be provided by an un-switched circuit.
Damage to the battery will occur if the Test
Switch / Pilot Light connection is made for a
prolonged period of time without AC power being
provided.
Battery packs are not field serviceable
Allow Battery Packs to charge 24 hrs before initial
and full discharge testing
Do not locate the Test Switch / Pilot Light or route
cable within 1” of fixture lamps
Emergency lighting system should be tested per
all of the required tests and as often as local
codes require or at least quarterly to insure all
components are operational.
CONTAINS NICKEL-CADMIUM
RECHARGEABLE BATTERY.
MUST BE RECYCLED OR DISPOSED
OF PROPERLY.
Page 1
Installation Instructions for Power Sentry Emergency Battery Packs –QD MVOLT Series
Battery Pack System Components
Figure 1
Figure 2
Components Description

Battery Pack
Housing


Mounting Slots


Test Switch / Pilot
Light (TS/PL)




TS/PL Mounting
Clip
TS/PL Connector
Charge Indicator
Sticker

Lamp Selector Switch
(PS 1400 only)
Quick Disconnect
Wire Harness Plug
Quick Disconnect
Battery Pack Power
Connector
TS/PL Label
Figure 3
Installation
Step 1 – Install Battery Pack
1.
2.
3.
4.
5.
6.
7.
8.
Step 2 – Install Test Switch / Pilot Light
(TS/PL)
Turn off all external power to the luminaire
Inspect Battery Pack and make sure the TSPL
connector  is not connected. If so, disconnect it
before installation of the Battery Pack.
Position the unit in the fixture wireway and fasten
securely through the Mounting Slots. If
necessary, drill holes and mount with sheet metal
cutting screws (not provided)
Attach a flat wire tie holder as shown in Figure 2
Refer to the appropriate wiring diagram, Connect
unit to the ballast, lamp(s) and AC input power as
indicated in the wiring diagram.
Attach and fully engage the Quick Disconnect Wire
Harness Plug  into the Battery Pack Power
Connector  Inspect that the Wire Harness Plug
is squarely seated against the Battery Pack Power
Connector.
Insert a wire tie into the flat wire tie holder and pull
the wire tie tight as shown in Figure 3
Inspect that the Wire Harness Plug is still squarely
seated against the Battery Pack Power Connector.
CAUTION
Fixture contains live wires during portions of the
installation. Use insulated tools and gloves.
1. Locate a suitable location for the TS/PL and cable
that is at least 1” from the fixture lamps and is
visible outside the fixture lens
2. Drill or punch a ½” diameter hole in the fixture wall
or wireway cover
3. Insert one side of TS/PL  into the hole from the
inside of the fixture housing until it snaps in place.
4 Slide TS/PL Mounting Clip  firmly to lock and
secure the TS/PL assembly
5, Mark the TS/PL location on the fixture with the
TS/PL Label .
6 Apply continuous AC power to the battery pack
7. Connect and fully engage the TS/PL Connector 
to the battery pack. Insure the TS/PL Connector
latch is properly seated in the recess slot on the
battery pack housing
8. Verify the TS/PL light is on.
9. Close fixture housing and insure no possibility of
pinching any wire between housing channel and
cover.
Page 2
Installation Instructions for Power Sentry Emergency Battery Packs –QD MVOLT Series
Step 3 Installation Inspection
Troubleshooting
Prior to operation of the Battery Pack in normal service
perform the following installation inspections. Charge
battery pack at least 1 hour before doing a
functional test. Allow 24 Hrs for full rated
performance of the Emergency Battery Pack.
1. Check the equipment rating to be sure the fixture
ballast will receive the proper line voltage
2. Be sure the TS/PL pilot lamp is on. If not see
Troubleshooting Section
3 Press TS/PL test button. The pilot will turn off,
within 5 seconds, One (all models) or two (PS 600
and PS1400 only) fluorescent lamps should be
operating at a reduced light output.
4 Upon release of the TS/PL test button, after a short
period, the fixture should return to normal operation
5 If all lamps in the fixture return to normal operation,
the fixture is ready for normal and emergency
service. If not, see Troubleshooting Section
Problem
Emergency Lamp
does not operate when
TS/PL Button is
pressed
TS/PL Charging LED
not on
Fixture does not
operate in the Normal
mode
Normal Operation
During normal operation AC power is applied, the
charging indicator light is illuminated indicating the
battery is charging. When the power fails the Battery
Pack automatically switches to emergency power from
the internal NiCd battery that will operate one or two
lamps for a minimum of 90 minutes. When the AC
power is restored, the Battery Pack switches the fixture
back to the normal mode in 3-5 seconds.
Battery Pack does not
operate lamps in the
emergency mode for
at least 90 minutes
Periodic Maintenance
Emergency lighting system should be tested per all of
the required tests and as often as local codes require or
at least quarterly to insure all components are
operational
1
2.
3.
4
5
Periodically manually test the emergency lighting
system by pressing the TS/PL test button
Insure the Red LED charging light is on when the
AC power is on
Check the system lamps to insure they operate in
both the with the normal AC and emergency modes
Lamps that have excessively black ends should be
replaced
Lamps used for emergency lighting fixtures
generally do not last as long as normally operated
lamps. They will need to be replaced more
frequently.
Page 3
Possible Cause
1. Wiring of the Battery
pack to lamp(s)
2. Lamps not inserted
correctly
3. Lamp is at end of life
4. Battery not charged
at least 1 hour
5. TS/PL not inserted
properly to Battery
Pack
1. AC Power is Off
2. TS/PL not inserted
properly to Battery
Pack
3. Wrong TS/PL
1. Wiring of the Battery
pack to lamp(s) and
normal ballast
2. Lamps not inserted
correctly
3. Lamp is at end of life
4. AC power off to the
normal ballast (Uses
remote fixture switch
1. Battery not fully
charged
2. Wrong type or
number of lamps
connected
3. Battery at end of life
Installation Instructions for Power Sentry Emergency Battery Packs –QD MVOLT Series
Lamp Selector Table
(PS1400 Only)
The PS1400 has a lamp selector switch that can be used to optimize the performance when placed in the “UP” position.
However, based on your lamp configuration, the PS 1400 can only be placed in the “UP” position if designated in the
lamp selector table. Battery Packs are shipped from the factory in the “DOWN” position.
Lamp Type
Base Type
Lamp Wattage /
Length
SINGLE or BIPIN
14-24W (2’-4’)
T5,T8,T12
(5/8”,1”,1 1/2”)
SINGLE or BIPIN
Number of
Emergency Lamps
Lamp Selector
Switch Position
1
UP
2
DOWN
40-215W (5’-8’)
1
2
1
UP
DOWN
DOWN
24-54W (2’-4’)
1
DOWN
1
2
1
1
2
1
2
1
2
UP
DOWN
DOWN
UP
DOWN
UP
UP
UP
DOWN
28-40W (2’-4’)
T5HO
BIPIN (G5)
Long Compact
PL
4 PIN (2G11)
Compact
PL
4 PIN (G24, GX24)
13-26W
(Quad Tube)
4 PIN (G24,GX24)
18-26W
(Triple Tube)
4 PIN (G24,GX24
32W
(Triple Tube)
18-39W
40-55W
42W
1
DOWN
(Triple Tube)
If the sum of the Emergency Lamp rated watts exceed 40 W the Selector Switch must be in the DOWN position
4 PIN (GX24)
Lamp Selector Switch Location
(PS1400 Only)
Lamp Selector Switch is
located under perforated
panel on product label
White button locking pin
must be removed before
“UP” position can be
selected
Lamp Selector Switch in
UP Position
Lamp Selector Switch in
DOWN Position
Page 4
Installation Instructions for Power Sentry Emergency Battery Packs –QD MVOLT Series
Lamp Compatibility Table
Lamp
Type
T5
T8
T9
T12
PL
2’- 4’
U LAMP
2’ – 4’
5’ – 8’
HO – 8’
CIRCLINE
U LAMP
2’ – 4’
5’ – 8’
HO 2’ – 4’
HO 5’ – 8’
VHO 2’ – 4’
VHO 5’ – 8’
Twin Tube
(4 PIN)
Quad Tube
(4 PIN)
Triple Tube
(4 PIN)
Lamp
Wattage
14 – 28W
24 – 54W
16 – 31W
17 – 32W
40 – 59W
86W
20 – 40W
34 – 40W
20 – 40W
50 – 75W
35 – 60W
70 – 110W
74 – 115W
135 – 215W
PS300
PSQ500
PS600
PS1400
(300 Lumens)
(500 Lumens)
(600 Lumens)
(1400 Lumens)
1
1
1
1
-
1
1
1
1
-
1
1
1,2
1,2
1
1
1
1,2
1,2
1
1
1
1
1
1
1
1,2
1,2
1
1
1,2
1,2
1,2
1
1
1
1
1
9 – 13W
-
-
-
1
13 – 26W
-
-
-
1,2
1
-
1
-
1,2
1
-
18 – 32W
42W
18 – 40W
1
Long Compact
(2G11)
50 – 55W
1 = One lamp operation in emergency mode can be used
2 = Two lamp operation in emergency mode can be used
Page 5
Installation Instructions for Power Sentry Emergency Battery Packs –QD MVOLT Series
Wiring Diagrams
READ ALL SAFETY INSTRUCTIONS AND IMPORTANT SAFEGUARDS PRIOR TO WIRING
AND INSTALLATION
ONE LAMP RAPID START BALLAST
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
RED
RED
MVOLT
BATTERY PACK
BLUE
BLUE
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
RED
RED
TEST SWITCH/PILOT LIGHT
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Figure A
TWO LAMP RAPID START BALLAST
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
RED
2 LAMP
RAPID START
BALLAST
RED
MVOLT
BATTERY PACK
BLUE
BLUE
TWO EMERG. LAMP CONNECTION
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
“B”
“A”
SINGLE
EMERG. LAMP
CONNECTION
120 TO 277 VAC
UNSWITCHED LINE
RED
RED
CONNECT RED WIRE TO POINT “A”
FOR ONE LAMP OR TO POINT “B”
FOR TWO LAMP EMERGENCY
OPERATION
TEST SWITCH/PILOT LIGHT
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
FIGURE B
Page 6
Installation Instructions for Power Sentry Emergency Battery Packs –QD MVOLT Series
THREE LAMP RAPID START BALLAST
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
MVOLT
BATTERY PACK
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
“A”
SINGLE
EMERG. LAMP
CONNECTION
TWO EMERG. LAMP CONNECTION
“B”
TEST SWITCH/PILOT LIGHT
CONNECT RED WIRE TO POINT “A”
FOR ONE LAMP OR TO POINT “B”
FOR TWO LAMP EMERGENCY
OPERATION
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Figure C
FOUR LAMP RAPID START BALLAST
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
TWO EMERG. LAMP CONNECTION
“B”
MVOLT
BATTERY PACK
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
TEST SWITCH/PILOT LIGHT
LAMP SELECTOR (PS 1400 ONLY)
“A”
SINGLE
EMERG. LAMP
CONNECTION
CONNECT RED WIRE TO POINT “A”
FOR ONE LAMP OR TO POINT “B”
FOR TWO LAMP EMERGENCY
OPERATION
Figure D
Page 7
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Installation Instructions for Power Sentry Emergency Battery Packs –QD MVOLT Series
ONE FOUR-PIN COMPACT LAMP RAPID START BALLAST (PS1400 ONLY)
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
MVOLT
BATTERY PACK
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
TEST SWITCH/PILOT LIGHT
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Figure E
TWO FOUR-PIN COMPACT LAMP RAPID START BALLAST (PS1400 ONLY)
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
MVOLT
BATTERY PACK
TWO EMERG. LAMP CONNECTION
“B”
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
“A”
SINGLE
EMERG. LAMP
CONNECTION
TEST SWITCH/PILOT LIGHT
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
CONNECT RED WIRE TO POINT “A”
FOR ONE LAMP OR TO POINT “B”
FOR TWO LAMP EMERGENCY
OPERATION
Figure F
Page 8
Installation Instructions for Power Sentry Emergency Battery Packs –QD MVOLT Series
ONE LAMP INSTANT START BALLAST
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
MVOLT
BATTERY PACK
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
TEST SWITCH/PILOT LIGHT
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Figure G
TWO LAMP INSTANT START BALLAST
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
“B” TWO EMERG. LAMP CONNECTION
“A”
SINGLE
EMERG. LAMP
CONNECTION
CONNECT RED WIRE TO POINT “A”
FOR ONE LAMP OR TO POINT “B”
FOR TWO LAMP EMERGENCY
OPERATION
MVOLT
BATTERY PACK
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
TEST SWITCH/PILOT LIGHT
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Figure H
Page 9
Installation Instructions for Power Sentry Emergency Battery Packs –QD MVOLT Series
THREE LAMP INSTANT START BALLAST
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
“B”
TWO EMERG. LAMP CONNECTION
MVOLT
BATTERY PACK
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
“A”
SINGLE
EMERG. LAMP
CONNECTION
TEST SWITCH/PILOT LIGHT
CONNECT RED WIRE TO POINT “A”
FOR ONE LAMP OR TO POINT “B”
FOR TWO LAMP EMERGENCY
OPERATION
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Figure I
FOUR LAMP INSTANT START BALLAST
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
MVOLT
BATTERY PACK
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
“A”
TWO EMERG. LAMP CONNECTION “B”
120 TO 277 VAC
UNSWITCHED LINE
SINGLE
EMERG. LAMP
CONNECTION
CONNECT RED WIRE TO POINT “A”
FOR ONE LAMP OR TO POINT “B”
FOR TWO LAMP EMERGENCY
OPERATION
TEST SWITCH/PILOT LIGHT
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Figure J
Page 10
Installation Instructions for Power Sentry Emergency Battery Packs –QD MVOLT Series
ONE LAMP CIRCLINE BALLAST
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
MVOLT
BATTERY PACK
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
TEST SWITCH/PILOT LIGHT
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Figure K
TWO LAMP CIRCLINE BALLAST
BALLAST POWER CONNECTION
120 TO 277 VAC SWITCHED OR
UNSWITCHED LINE –
NOTE; VERIFY VOLTAGE RATING
ON LAMP BALLAST
MVOLT
BATTERY PACK
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
TEST SWITCH/PILOT LIGHT
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Figure L
Page 11
Installation Instructions for Power Sentry Emergency Battery Packs –QD MVOLT Series
ONE LAMP WITHOUT AC BALLAST
MVOLT
BATTERY PACK
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Figure M
TWO LAMP WITHOUT AC BALLAST
MVOLT
BATTERY PACK
CONNECT BLACK AND ORANGE
LEADS TOGETHER IF ORANGE
WIRE IS PRESENT
120 TO 277 VAC
UNSWITCHED LINE
TEST SWITCH/PILOT LIGHT
LAMP SELECTOR (PS 1400 ONLY)
CAUTION
REFER TO LAMP SELECTOR TABLE
BEFORE CHANGING POSITIONS
Figure N
www.powersentrysafety.com
1-800-300-7017
EMCSA00813 Rev C
Page 12
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