SINAMICS G130 Drive Converter Chassis Units SINAMICS G150

SINAMICS G130 Drive Converter Chassis Units SINAMICS G150
Catalog D 11 • 2004
sinamics
SINAMICS G130
Drive Converter Chassis Units
SINAMICS G150
Drive Converter Cabinet Units
The SINAMICS MICROMASTER
SIZER configuration tool
Related catalogs
SINAMICS G110
D 11.1
Inverter chassis units
0.12 kW to 3 kW
Order No.:
German: E86060-K5511-A111-A1
English: E86060-K5511-A111-A1-7600
SINAMICS S120
Servo control drive system
D 21.2
Order No.:
German: E86060-K5521-A121-A1
English: E86060-K5521-A121-A1-7600
SINAMICS S150
D 21.3
Drive converter cabinet units
75 kW to 1200 kW
Order No.:
German: E86060-K5521-A131-A1
English: E86060-K5521-A131-A1-7600
The SIZER tool speeds up and simplifies the configuration
of
SINAMICS G110, SINAMICS G130, SINAMICS G150,
SINAMICS S120, SINAMICS S150 and
MICROMASTER 4 drives.
The tool will support you during the technical configuration of all components required to complete a drive task.
The SIZER will guide you through all stages of the configuration process, from the line supply through the drive
components and motors.
Motors are configured by means of standardized load
characteristics, pulse drives or free duty cycles. The drive
components required (e.g., power modules, power supplies) are identified by means of calculation. The configuration completes the drive system by adding the
supplementary components (e.g., sensor modules, terminal expansion, cables, reactors, filters).
SIMOVERT MV
DA 63
Medium-voltage drives
660 kVA to 9100 kVA
Order No.:
German: E86060-K5363-A101-A2
English: E86060-K5363-A101-A2-7600
SIMOVERT
DA 65.10
MASTERDRIVES VC
0.55 kW to 2300 kW
Order No.:
German: E86060-K5165-A101-A3
English: E86060-K5165-A101-A3-7600
Low-voltage motors
M 11
Order No.:
German: E86060-K1711-A101-A3
English: E86060-K1711-A101-A3-7600
Components for
Automation
CA 01
Order No.:
German: E86060-D4001-A100-C1
English: E86060-D4001-A100-C1-7600
A&D Mall
Internet:
http://www.siemens.com/automation/mall
Trademarks
All designations marked in this catalog with ® are
registered trademarks of Siemens AG.
Other designations used in this document may be
trademarks; the owner's rights may be violated if they
are used by third parties for their own purposes.
Prompted configuration makes it easier for beginners to
use the tool. Status information keeps you continually
informed of the progress of the configuration process. The
online help provides support during configuration. In
addition to the data calculated, characteristics are also
displayed to assist optimization and highlight reserves.
The Export function can be used to forward the parts list
to the SAP-VSR ordering system.
Minimum hardware and software requirements
PG or PC with PentiumTM II 400 MHz (NT, 2000),
PentiumTM III 500 MHz (XP) 256 MB RAM
At least 600 MB of free hard disk space
An additional 100 MB of free hard disk space on Windows
system drive
Monitor resolution 1024x768 pixels
WindowsTM NT 4.0 SP5, 2000 SP2, XP SP1
Microsoft Internet Explorer 5.5 SP2
Use
The SINAMICS MICROMASTER SIZER can be used for
free. A token fee is charged for processing orders.
The user interface is available in German and English.
The SINAMICS MICROMASTER SIZER configuration tool
can be ordered from your Siemens representative under
Order No. 6SL3070-0AA00-0AG0.
SINAMICS G130
Drive Converter Chassis
Units
SINAMICS G150
Drive Converter Cabinet
Units
Catalog D 11 · 2004
Replaces:
Catalog D 11 · November 2002
Introduction
SINAMICS G130
Drive converter
chassis units
© Siemens AG 2004
SINAMICS G150
Drive converter
cabinet units
Engineering
information
The products and
systems described in
this catalog are manufactured under application of a certified quality
management system in
accordance with
DIN EN ISO 9001.
The certificate is
recognized in all IQ Net
countries.
Services and
documentation
Appendix
s
Welcome to A&D
Totally Integrated
Automation
SINAMICS
system overview
Overview
SINAMICS G110
SINAMICS G130
SINAMICS G150
1
Overview
Benefits
Application
Design
Function
Technical Data
Selection and ordering
data
Components
Signal cables
2
Overview
Benefits
Application
Design
Function
Technical Data
Selection and ordering
data
Accessories
Options
3
Selection guides
Configuring the SINAMICS
G130 drive converter
chassis units
Configuring the SINAMICS
G150 drive converter
cabinet units
Dimensioning drives
Motors
Training
Training cases
Service & Support
Documentation
Siemens contacts
worldwide
A&D online services
Subject and order number
index
Terms and conditions of
sale and delivery
Export regulations
4
5
6
Welcome to
Automation and Drives
We would like to welcome you to Automation and
Drives and our comprehensive range of products,
systems, solutions and services for production and
process automation and building technology
worldwide.
With Totally Integrated Automation and Totally
Integrated Power, we deliver solution platforms based
on standards that offer you a considerable savings
potential.
Discover the world of our technology now. If you need
more detailed information, please contact one of your
regional Siemens partners.
They will be glad to assist you.
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Siemens D 11 · 2004
Siemens D 11 · 2004
1/3
Totally Integrated Automation –
innovations for more productivity
With the launch of Totally Integrated Automation, we were
the first ones on the market to consistently implement the
trend from equipment to an integrated automation solution,
and have continuously improved the system ever since.
Whether your industry is process- and production-oriented or
a hybrid, Totally Integrated Automation is a unique "common
solution" platform that covers all the sectors.
Totally Integrated Automation is an integrated platform for the
entire production line - from receiving to technical processing
ERP
Enterprise
Resource
Planning
MES
Manufacturing
Execution
Systems
Control
SIMATIC NET
Industrial
Communication
Ethernet
Ethernet
Production
Order
Management
Material
Management
Production
Operations
Recording
Equipment
Management
SINAUT Telecontrol
System
SIMATIC
Software
Industrial
Ethernet
SIMATIC
Machine Vision
Industrial
Ethernet
Industrial Wireless
Communication/
MOBIC
Safety Integrated
PROCESS FIELD
PROFIBUS
PC-based Automation
AS-Interface
GAMMA instabus
1/4
Siemens D 11 · 2004
Building
Technology
Micro-Automation
and
Actuator-Sensor
Interface Level
ECOFAST IP65
Decentral
Automation System
and production areas to shipping. Thanks to the system-oriented
engineering environment, integrated, open communications
as well as intelligent diagnostics options, your plant now
benefits in every phase of the life cycle.
In fact, to this day we are the only company worldwide that
can offer a control system based on an integrated platform
for both the production and process industry.
Plant
Information
Management
Product Specification
Management System
Detailed
Production
Scheduling
Laboratory Information
Management System
SIMATIC IT Framework
Production Modeler
SIMATIC
Controller/
Automation
System
SENTRON
Circuit
Breakers
SINUMERIK
Numeric
Control
SIMOTION
Motion Control
System
SIMODRIVE
SINAMICS
SIMATIC HMI
Human Machine
Interface
SIMATIC PCS 7
Process Control
System
SIMATIC
Distributed
I/O
Field Instrumentation/
Analytics
HART
Sensor
Technology
IQ-Sense
SIMOCODE-DP
Motor
Protection
and Control
PROFIBUS PA
Drive Systems/
SINAMICS
Siemens D 11 · 2004
1/5
Introduction
The SINAMICS drive family
SINAMICS G
Extrusion
SINAMICS S
Forming/Shaping
Packaging
Pumps/Fans
Printing Machines
Textiles
Conveyor Systems
Rolling Mills
Machine Tools
G_D212_EN_00053
1
SINAMICS applications
Applications
Platform Concept and Totally Integrated Automation
SINAMICS is the new family of Siemens converters designed for
machine and plant engineering applications. SINAMICS offers
solutions for all drive tasks:
7 Simple pump and fan applications in the process industry.
7 Complex individual drives in centrifuges, presses, extruders,
elevators, as well as conveyor and transport systems.
7 Drive line-ups in textile, plastic film, and paper machines, as
well as in rolling mill plants.
7 Highly dynamic servo drives for machine tools, as well as
packaging and printing machines.
All SINAMICS versions are based on a platform concept. Joint
hardware and software components, as well as standardized
tools for design, configuration, and commissioning tasks ensure
high-level integration across all components. SINAMICS handles a wide variety of drive tasks with no system gaps. The different SINAMICS versions can be easily combined with each
other.
Versions
Depending on the application, the SINAMICS range offers the
ideal version for any drive task.
7 SINAMICS G is designed for standard applications with asynchronous motors. These applications have less stringent requirements regarding the dynamics and accuracy of the motor speed.
7 SINAMICS S handles complex drive tasks with synchronous/asynchronous motors and fulfills stringent requirements
regarding:
- Dynamics and accuracy
- Integration of extensive technological functions in the drive
control system
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Siemens D 11 · 2004
SINAMICS is a part of the Siemens "Totally Integrated Automation" concept. Integrated SINAMICS systems covering
configuration, data storage and communication at automation
level, ensure low-maintenance solutions with SIMATIC ® and
SIMOTION ®.
Introduction
The SINAMICS drive family
SINAMICS as part of the Siemens modular automation system
Quality to DIN EN ISO 9001
SINAMICS conforms with the most exacting quality requirements. Comprehensive quality assurance measures at the product design stage, as well as in all development and production
processes, ensure a consistently high level of quality.
Of course, our quality assurance system is certified by an independent authority to DIN EN ISO 9001.
Siemens D 11 · 2004
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1
Introduction
The SINAMICS drive family
The SINAMICS family comprises members tailored to the respective application fields:
7 SINAMICS G110 – the versatile drive in the lower power range
7 SINAMICS G130 and SINAMICS G150 – the universal drive
solution for single drives with high output ratings
7 SINAMICS S120 – the flexible, modular drive system for
demanding drive tasks
7 SINAMICS S150 – the sophisticated drive solution for single
drives with high output ratings.
SINAMICS is characterized by the following system features:
• Uniform functionality based on a common platform strategy
• Uniform engineering
• High degree of flexibility and combination
• Wide output power range
• Designed for worldwide use
• SINAMICS Safety Integrated
• Increased economy and effectiveness
• Flexible interfacing facilities to host controllers
• Totally Integrated Automation.
SINAMICS ...
SINAMICS
...for every output rating
S120
G110
G130
G150 / S150
1 MW
0.12 kW
100 MW
G110
G130
SINAMICS
SINAMICS
...for every functionality
G150
S120
S150
S120
Motion control functionality
Basic functionality
G130
General
performance drives
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Siemens D 11 · 2004
G150
S150
High-performance single drives
S120
Coordinated drives/
Servo drives
G_D011_EN_00057
G110
SINAMICS
...for every application
SINAMICS
1
Introduction
The members of the SINAMICS family
SINAMICS G110
SINAMICS G130/G150
SINAMICS S120
SINAMICS S150
The versatile drive in the
lower power range
The universal drive solution The flexible, modular drive The sophisticated drive
for single drives with high system for demanding drive solution for single drives
output ratings
tasks
with high output ratings
Main applications
• Machines and plants
for industrial and
commercial applications
• Machines and plants
for process and production
applications, water/waste,
power plants, oil and gas,
petrochemicals, basic
chemical industry, paper,
cement, stone, steel
• Machines and plants for pro• Machines and plants
cess and production applifor industrial applications
cations, food and beverage
(packaging, plastics, texindustry, automotive and
tiles, printing, wood, glass,
steel industry, deep/openceramics, presses, paper,
cast mining, shipbuilding,
hoisting gear, semiconduchoisting gear/conveyor techtors, automatic assembly
nology
and testing units, handling)
• Pumps and fans
• Compressors
• Extruders and mixers
• Mills
• Motion control applications
(e.g. positioning, synchronous speed)
• Technological applications
• Test bay drives
• Centrifuges
• Elevators and cranes
• Cross cutters and shears
• Conveyor belts
• Presses
• Cable winches
• Space-saving
• Low noise
• Simple, fast start-up
• SINAMICS G130:
modular components
• SINAMICS G150:
cabinet unit ready to
connect
• Optimum interaction
with SIMATIC
• For universal use
• Flexible, modular
• Scalable power, function,
number of axes and performance
• Simple, fast start-up,
auto-configuration
• Innovative system
architecture
• Wide range of motors
• Optimum interaction with
SIMOTION and SIMATIC
• SINAMICS Safety Integrated
• Standard four-quadrant
operation
• High control accuracy and
dynamic response
• Almost line harmonic
reaction-free
• Tolerant towards variations in
mains voltage
• Possibility for compensation
of reactive power
• Simple, fast start-up
• Cabinet unit ready to
connect
• Optimum interaction with
SIMATIC
Application examples
• Pumps and fans
• Auxiliary drives
• Conveyor belts
• Billboards
• Gate/door openers
• Centrifuges
Highlights
• Compact
• Flexible adaptation to
different applications
• Simple, fast start-up
• Ready-to-use
• Clearly arranged terminals
• Optimum interaction with
SIMATIC and LOGO!
Siemens D 11 · 2004
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1
SINAMICS G110 system overview
1
The versatile drive in the lower power range
■ Overview
■ Application
The SINAMICS G110 is particularly suitable
• for use as a drive in industrial and commercial applications
• in many different sectors, e.g. food, textile, packaging
• in conveyor system applications
• for applications using pumps and fans
• for factory gate, garage door operating mechanisms and
barrier openers
• as a drive for changing advertisement panels.
■ Design
SINAMICS G110 inverters are compact units that are ready to
connect. All units contain state-of-the-art IGBT technology in the
power section as well as digital microprocessor technology.
SINAMICS G110 inverters are quick to install and easy to connect.
SINAMICS G110 inverter chassis units are frequency inverters
for the whole range of industrial variable-speed drive applications. The particularly compact SINAMICS G110 inverter works
with voltage/frequency control (V/f) and is the ideal frequency inverter solution in the lower output and performance ranges of the
SINAMICS product family.
The inverter is available in three housing sizes, and covers a
range of outputs from 0.12 kW to 3.0 kW for connection to singlephase supplies of 200 V to 240 V.
For further information see Catalog D 11.1
■ Benefits
• Flexible use due to comprehensive parameterization facilities
and various interfaces (analog and USS versions)
• Simple installation, parameterization and commissioning
• Powerful diagnostic facilities with optional operator panel
• Fast standard commissioning by copying parameters using
the optional operator panel
• Low-noise motor operation resulting from high pulse frequency
• Low mechanical wear through
- skipped frequency band in case of resonance
- programmable ramp-up/ramp-down times
- ramp smoothing and
- connection of the converter to the rotating motor
(flying restart)
• Increase in plant availability as a result of automatic restarting
following a power failure or stoppage
• Fast current limitation for fault-free operation in the event of
sudden load surges
• Versions with integral EMC filters for industrial and public supplies
• DIP switches for quickly adapting to 50 Hz or 60 Hz applications
• DIP switches for simple bus termination for the USS
version (RS485)
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Siemens D 11 · 2004
SINAMICS G110 is available with an analog input or an RS485
communications interface (USS). The digital inputs can be programmed as required, and thus can be adapted flexibly to a
wide range of applications. A version with a rib-free heat sink is
particularly suitable for installation in flat control cabinets.
The SINAMICS G110 is programmed either from a PC using the
STARTER commissioning tool or using an optional basic operator panel. For a standard commissioning of several converters
with the same parameters, the entered settings can be saved in
the operator panel and can be easily transferred to each further
converter.
SINAMICS G110 system overview
The versatile drive in the lower power range
■ Integration
■ Technical data
Electrical data
STARTER
Start-up
SIMATIC TD 200
SIMATIC S7-200
RS232
1AC
SINAMICS G110
Supply voltages;
output ranges
200 V to 240 V 1 AC, ±10%;
0.12 kW to 3.0 kW
Supply systems
IT, TN, TT
Line frequency
50/60 Hz
Output frequency
0 Hz to 650 Hz
Control methods
V/f control, linear (M~n)
V/f control, quadratic (M~n²)
V/f control, programmable
Fixed frequencies
3, programmable
Skipped frequency ranges
1, programmable
Digital inputs
3 programmable 24 V DC digital
inputs
Analog input
(for analog version)
1 analog input for setpoints from
0 V to 10 V, scaleable or for use as
4th digital input
Digital output
1 DC 24 V digital output
Communication interface
(for USS version)
RS485 serial interface for use with
USS protocol
Functions
Software functions
• Automatic restart following interruptions in operation due to a
power failure
• Smooth connection of the converter to the rotating motor
• Programmable ramp-up/rampdown times
• Ramp smoothing
Protective functions
• Undervoltage
• Overvoltage
• Earth fault
• Short-circuit
• Stall prevention
• Thermal motor protection I²t
• Converter overtemperature
• Motor overtemperature
Suitable motors
Asynchronous motors
Asynchronous motor
G_D011_EN_00058
3AC
SINAMICS G110 configuration example
(USS version together with SIMATIC S7-200, connection between PC and
inverter using optional PC connection kit)
Mechanical data
Degree of protection
IP20
Type of cooling
• Converters ≤ 0.75 kW
Convection cooling,
version with flat heat sink
• Converters > 0.75 kW
Internal air cooling
(integral fan)
Standards
Compliance with standards
CE, UL, cUL, c-tick
Siemens D 11 · 2004
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1
SINAMICS G130/G150 system overview
1
The universal drive solution for single drives
with high output ratings
■ Overview
■ Application
Variable-speed drives are advantageous for all applications that
involve moving, conveying, pumping or compressing solids,
liquids or gases.
This means the following applications, in particular:
• Pumps and fans
• Compressors
• Extruders and mixers
• Mills
■ Design
SINAMICS G130
The SINAMICS G130 provides machine builders and plant constructors with a modular drive system that can be tailored to specific applications.
SINAMICS G130 converter chassis units and SINAMICS G150
converter cabinet units are designed for variable-speed drives
in machine building and plant construction.
They have been specially tuned to the requirements of drives
with quadratic and constant load characteristics, with medium
performance requirements and without regenerative feedback.
The control accuracy of the sensorless vector control is suitable
for most applications, and additional actual speed value encoders are therefore superfluous.
SINAMICS G130 consists of two modular, stand-alone components:
• Power module and
• Control unit
They may be located separately from one another or combined
in a single unit. The power module contains a slot for the control
unit.
The user-friendly AOP30 operator panel can be used for commissioning and local operation.
However, the SINAMICS G130/G150 converters are optionally
available with an encoder evaluator in order to handle applications that require an encoder for plant-specific reasons.
Predefined interfaces, via terminal block or PROFIBUS, make
commissioning and control of the drive much easier. The control
unit interfaces can be supplemented with add-on modules.
The SINAMICS G130 and SINAMICS G150 offer an economic
drive solution that can be matched to customers' specific requirements by adding from the wide range of available components and options.
SINAMICS G150
They can be matched to individual requirements by selecting
from an extensive range of options.
■ Benefits
• Particularly quiet and compact converters due to the use of
state-of-the-art IGBT power semiconductors and an innovative cooling concept.
• All unit modules are easily accessible, making them extremely
service-friendly
• Can be easily integrated into automation solutions due to
PROFIBUS interface supplied as standard and various analog
and digital interfaces
• Increase in plant availability since individual modules and
power components can be replaced quickly and easily
• Easy commissioning and parameterization using interactive
menus on the user-friendly AOP30 operator panel with graphical LCD and plain-text display.
1/12
SINAMICS G150 are ready-to-connect AC/AC converters in the
standard control cabinet.
Siemens D 11 · 2004
Available with cabinet widths from 400 mm upwards in intervals
of 200 mm, with various degrees of protection up to IP54 and two
design versions.
7 Version A
offers sufficient space for all the options available.
The different variants allow the power and motor connections
to be arranged at the top or bottom, as required, which in turn
offers excellent flexibility in terms of location in the plant.
7 Version C
is a particularly space-saving version envisaged for applications where the power supply components are accommodated in a central low-voltage distribution unit and need not be
provided again in the control cabinet.
The user-friendly AOP30 operator panel is fitted as standard in
the cabinet door for both versions.
SINAMICS G130/G150 system overview
The universal drive solution
for single drives with high output ratings
■ Integration
STARTER
Start-up
SIMATIC HMI
SIMATIC S7
s
POWER
TEMP
SIMATIC PANEL
SIMATIC
PANELPC
PC
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
A
7
4
8
5
1
2
.
0
9
6
3
+/-
INS
DEL
ESC
TAB
ACK
HELP
SHIFT
SHIFT
FN
CTRL ALT
ENTER
ENTER
SINAMICS
G130
3 AC
3 AC
Asynchronous
motor
Asynchronous
motor
SIMATIC ET 200
Digital/analog
I/O
G_D011_EN_00059
SINAMICS
SINAMICS
G150
Configuration example for SINAMICS G130 and SINAMICS G150 with SIMATIC S7
Siemens D 11 · 2004
1/13
1
SINAMICS G130/G150 system overview
1
The universal drive solution
for single drives with high output ratings
■ Technical data
SINAMICS G130
SINAMICS G150
• 380 V to 480 V 3 AC, ±10% (-15% < 1 min)
315 kW to 560 kW
110 kW to 560 kW
• 660 V to 690 V 3 AC, ±10% (-15% < 1 min)
315 kW to 800 kW
75 kW to 800 kW
Supply systems
IT, TN, TT
Line frequency
47 Hz to 63 Hz
Output frequency
0 Hz to 300 Hz
Control method
Vector control with and without sensor or V/f control
Fixed speeds
15 fixed speeds
plus 1 basic speed, programmable
Skipped speed ranges
4, programmable
Customer's terminal block
Digital inputs/outputs
Analog inputs/outputs
Inputs for motor temperature evaluation
Communication interface
PROFIBUS DP as standard
Braking operation
Braking module as system component
Electrical data
Supply voltages; output ranges
Braking module optional
Functions
Software functions
• Automatic restart following interruptions in operation due to a power failure
• Smooth connection of the converter to the rotating motor
• Kinetic buffering
• Automatic motor identification for control optimization
• Programmable ramp-up/ramp-down times
• Ramp smoothing
Protective functions
• Undervoltage
• Overvoltage
• Earth fault
• Short-circuit
• Stall prevention
• Thermal motor protection I²t
• Thermal converter protection
Suitable motors
Asynchronous motors
Mechanical data
Degree of protection
IP00
for 315 kW/690 V: IP20
IP20
optionally IP21, IP23, IP54
Type of cooling
Internal fan (forced air ventilation)
Noise level LpA (1 m) at 50 Hz
≤ 73 dB
≤ 72 dB
Cabinet system
-
Rittal TS 8
CE, cULus ( available soon)
CE
Standards
Compliance with standards
1/14
Siemens D 11 · 2004
SINAMICS G130
Drive converter chassis
units
2/2
Overview
2/2
Benefits
2/2
Application
2/2
Design
2/4
2/4
2/4
Function
Communication with higher-level
control and customer's terminal
block
Open-loop and closed-loop control
functions
Software and protection functions
2/5
2/6
2/7
2/7
Technical data
Derating data
Overload capability
EMC information
2/4
Selection and ordering data
2/8
2/8
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2/11
Line-side
power components
Line filters
Line reactors
Assignment overview
2/12
Power modules
2/16
2/16
2/18
DC link components
Braking modules
Braking resistors
2/19
Control unit kit
2/21
2/26
Supplementary
system components
TB30 terminal board
TM31 terminal module
SMC30 sensor module
cabinet-mounted
AOP30 advanced operator panel
2/27
Signal cables
2/21
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Siemens D 11 · 2004
SINAMICS G130
Drive converter chassis units
315 kW to 800 kW
■ Overview
Communication between the control unit, the power module and
other active SINAMICS components takes place via DRIVECLiQ - the drive's internal interface. The DRIVE-CLiQ connections, which are available as preassembled cables of different
lengths, allow a complete converter system to be quickly put together.
A PROFIBUS interface is provided as standard to communicate
with the control system. The units also have a customer terminal
block with digital and analog inputs and outputs.
■ Benefits
2
• Particularly quiet and compact converters due to the use of
state-of-the-art IGBT power semiconductors and an innovative cooling concept.
• All unit modules are easily accessible, making them extremely
service-friendly
• Can be easily integrated into automation solutions due to
PROFIBUS interface supplied as standard and various analog
and digital interfaces
• Increase in plant availability since individual modules and
power components can be replaced quickly and easily
• Easy commissioning and parameterization using interactive
menus on the user-friendly AOP30 operator panel with graphical LCD and plain-text display.
■ Application
Variable-speed drives are advantageous for all applications that
involve moving, conveying, pumping or compressing solids,
liquids or gases.
SINAMICS G130 drive converter chassis units
The SINAMICS G130 is an AC/AC converter that can be combined very flexibly with the associated system components and
integrated into customer-specific control cabinets or directly into
machines.
The SINAMICS G130 drive converter chassis units are available
for the following voltages and outputs:
Supply voltage
Output
380 V to 480 V
315 kW to 560 kW
660 V to 690 V
315 kW to 800 kW
A wide range of add-on electrical components allow the drive
system to be optimized for specific requirements. Configuration
and commissioning are greatly simplified by predefined interfaces.
The control accuracy of the sensorless vector control is suitable
for most applications, and additional actual speed value encoders are therefore superfluous.
However, the SINAMICS G130 converters are optionally available with an encoder evaluator in order to handle applications
that require an encoder for plant-specific reasons.
2/2
Siemens D 11 · 2004
This means the following applications, in particular:
• Pumps and fans
• Compressors
• Extruders and mixers
• Mills
■ Design
The SINAMICS G130 provides machine builders and plant constructors with a modular drive system that can be tailored to specific applications.
SINAMICS G130 consists of two modular, stand-alone components:
• Power module and
• Control unit
They may be located separately from one another or combined
in a single unit. The power module contains a slot for the control
unit.
The user-friendly AOP30 operator panel can be used for commissioning and local operation.
Predefined interfaces, via terminal block or PROFIBUS, make
commissioning and control of the drive much easier. The control
unit interfaces can be supplemented with add-on modules.
SINAMICS G130
Drive converter chassis units
315 kW to 800 kW
■ Design (continued)
3-phase AC supply
Connection system
Line-side power components
Signal cables
2
Switch disconnector
Line contactors
Line filters
Line reactors
SINAMICS G130 components
Power Modules
Control Unit Kit
Control Unit CU320
with CompactFlash Card
Supplementary system components
Terminal Board
Terminal Module
Advanced
Operator Panel
DC link components
Braking Modules
with Braking resistors
Motors
G_D011_EN_00060
Asynchronous motors
Siemens D 11 · 2004
2/3
SINAMICS G130
Drive converter chassis units
315 kW to 800 kW
■ Function
Communication with higher-level control and customer's
terminal block
A PROFIBUS interface is provided on the CU320 control unit as
standard for use as the customer interface. An optional TM31
terminal module is also available.
2
You can use this customer terminal block to connect the system
to the higher-level controller using analog and digital signals, or
to connect additional units.
Open-loop and closed-loop control functions
The converter closed-loop control contains a high-quality sensorless vector control with speed and current controls as well as
motor and converter protection.
Software and protection functions
The software functions available as standard are described
below:
To simplify configuration and commissioning of the drive, the
TM31 terminal module is supplied with factory default settings
(→ Engineering information).
Software and protection functions
Description
Setpoint input
The setpoint can be defined internally or externally, internally as a fixed, motorized potentiometer or jog
setpoint, externally via the PROFIBUS interface or an analog input of the customer terminal block. The
internal fixed setpoint and the motorized potentiometer setpoint can be switched over or adjusted using
control commands via all interfaces.
Motor identification
Automatic motor identification permits fast and simple commissioning and optimization of the drive control.
Ramp-function generator
A user-friendly ramp-function generator with separately adjustable ramp-up and ramp-down times,
together with variable smoothing times in the lower and upper speed ranges, improve the control
response and therefore prevent mechanical overloading of the drive train. The ramp-down ramps can be
parameterized separately for emergency stop.
Vdc max controller
The Vdc max controller automatically prevents overvoltages in the DC link if the set ramp-down ramp is too
short, for example. This can also extend the set ramp-down time.
Kinetic buffering (KIP)
Power supply failures are bridged to the extent permitted by the kinetic energy of the drive train. The
speed drops depending on the moment of inertia and the load torque. The current speed setpoint is
resumed when the power supply returns.
Automatic restart 1)
The automatic restart switches the drive on again when the power is restored after a power failure, and
ramps up to the current speed setpoint.
Flying restart 1)
The flying restart permits connection of the converter to a rotating motor.
I²t detection for motor protection
The motor temperature is calculated in a motor model stored in the converter software, taking into
account the current speed and load. More exact detection of the temperature, also taking into account
the influence of the ambient temperature, is possible by means of direct temperature detection using
KTY84 sensors in the motor winding.
Evaluation of motor temperature
Motor protection by evaluating a KTY84 or PTC temperature sensor. When a KTY84 sensor is connected,
the limit values can be set for alarm or shutdown. When connecting a PTC thermistor, the reaction following triggering of it (alarm or shutdown) can be defined.
Motor blocking protection
A blocked motor is recognized and protected against thermal overloading by shutting down.
Power section protection
Earth fault monitoring on the output
side
An earth fault on the output side is recognized by a total current monitor, and results in shutdown in
earthed-neutral systems.
Electronic short-circuit protection
on the output side
A short-circuit between motor and converter (on the converter output terminals, in the motor cable, in the
terminal box) is detected and switched off.
Thermal overload protection
A warning message is issued first when the overtemperature threshold responds. If the temperature rises
further, either a shutdown is carried out or automatic influencing of the pulse frequency or output current
so that a reduction in the thermal load is achieved. Following elimination of the cause of the fault
(e.g. improvement in the ventilation), the original operating values are automatically resumed.
1) Factory setting: not activated (can be programmed)
2/4
Siemens D 11 · 2004
SINAMICS G130
Drive converter chassis units
315 kW to 800 kW
■ Technical data
Electrical data
Supply voltages and output ranges
380 V to 480 V 3 AC, ±10% (-15% < 1 min) 315 kW to 560 kW
660 V to 690 V 3 AC, ±10% (-15% < 1 min) 315 kW to 800 kW
Supply systems
TN/TT supplies or isolated supplies (IT supplies)
Line frequency
47 Hz to 63 Hz
Output frequency
0 Hz to 300 Hz
Power factor
- Fundamental mode
> 0.98
- Total
0.93 to 0.96
2
Converter efficiency
> 98%
Control method
Vector control with and without sensor or V/f control
Fixed speeds
15 fixed speeds plus 1 minimum speed, programmable
(in the default setting 3 fixed setpoints plus 1 minimum speed can be selected via the terminal block /
PROFIBUS)
Skipped speed ranges
4, programmable
Setpoint resolution
0.001 rpm digital
12 bit analog
Braking operation
By means of additional braking modules and braking resistors
Mechanical data
Degree of protection
IP00
at 315 kW/690 V: IP20
Protection class
Acc. to EN 50 178 Part 1
Type of cooling
Forced air ventilation
Noise level LpA (1 m)
≤ 73 dB at 50 Hz line frequency
Shock protection
BGV A2
Compliance with standards
Standards
EN 60 146-1, EN 61 800-2, EN 61 800-3, EN 50 178, EN 60 204-1, EN 60 529
CE marking
According to EMC directive No. 89/336/EC and low voltage directive No. 73/23/EC
RI suppression
According to EMC product standard for variable-speed drives EN 61 800-3, "second environment".
"First environment" available upon request
Operation
Storage
Transport
Ambient temperature
0 °C to +40 °C
Up to +50 °C: see derating data
-25 °C to +55 °C
-25 °C to +70 °C
above -40 °C for 24 hours
Relative humidity
(non-condensing)
5% to 95%
corresponds to 3K3 to
IEC 60 721-3-3
5% to 95%
corresponds to 1K4 to
IEC 60 721-3-1
5% to 95% at 40 °C
corresponds to 2K3 to
IEC 60 721-3-2
Installation altitude
Up to 2000 m above sea level without reduction in performance, > 2000 m: see derating data
Ambient conditions
Mechanical stability
Vibratory load
- Deflection
0.075 mm at 10 Hz to 58 Hz
1.5 mm at 5 Hz to 9 Hz
3.1 mm at 5 Hz to 9 Hz
- Acceleration
9.8 m/s2 at > 58 Hz to 200 Hz
5 m/s² at > 9 Hz to 200 Hz
10 m/s² at > 9 Hz to 200 Hz
-
corresponds to 1M2 to
IEC 60 721-3-1
corresponds to 2M2 to
IEC 60 721-3-2
100 m/s2 at 11 ms
40 m/s² at 22 ms
100 m/s² at 11 ms
corresponds to 3M4 to
IEC 60 721-3-3
corresponds to 1M2 to
IEC 60 721-3-1
corresponds to 2M2 to
IEC 60 721-3-2
Shock load
- Acceleration
Deviations from the defined classes are identified by
underlining.
Siemens D 11 · 2004
2/5
SINAMICS G130
Drive converter chassis units
315 kW to 800 kW
■ Technical data (continued)
Derating data
Compensation of current derating as a function of installation
altitude / ambient temperature
2
If the converters are operated at an installation altitude
> 2000 m above sea level, the maximum permissible output
current can be calculated using the following tables. The air
throughput specified in the technical data for the chassis units
must be guaranteed. The specified values already include a
permitted correction between installation altitude and ambient
temperature (incoming air temperature at the inlet to the power
module).
Installation
altitude above
sea level
Current derating
at an ambient temperature of
m
20 °C
25 °C
30 °C
35 °C
40 °C
95.0%
87.0%
91.4%
83.7%
96.2%
92.5%
87.9%
80.5%
96.7%
92.3%
88.8%
84.3%
77.3%
92.7%
88.4%
85.0%
80.8%
74.0%
100%
3001-3500
97.8%
3501-4000
50 °C
96.3%
0-2000
2001-2500
2501-3000
45 °C
Current derating as a function of the ambient temperature (inlet air temperature) and installation altitude
Voltage derating as a function of the installation altitude
In addition to the current derating, the voltage derating must be
considered according to the following table with installation
altitudes > 2000 m above sea level.
Installation altitude
above sea level
Voltage derating
for a rated input voltage of
m
380 V
400 V
Voltage derating
for a rated input voltage of
420 V
440 V
460 V
480 V
660 V
2001-2250
96%
2251-2500
94%
98%
94%
98%
94%
90%
95%
90%
95%
91%
88%
92%
88%
97%
93%
89%
85%
89%
85%
98%
93%
89%
85%
82%
85%
82%
95%
91%
87%
83%
79%
–
–
92%
87%
83%
80%
76%
–
–
2751-3000
3001-3250
3251-3500
3501-3750
96%
Voltage derating as a function of the installation altitude
2/6
Siemens D 11 · 2004
96%
98%
100%
2501-2750
3751-4000
690 V
100%
0-2000
SINAMICS G130
Drive converter chassis units
315 kW to 800 kW
■ Technical data (continued)
Overload capability
The SINAMICS G130 drive converter chassis units are equipped
with an overload reserve to deal with breakaway torques, for example. If larger surge loads occur, this must be taken into account when configuring. In drives with overload requirements,
the appropriate base load current must therefore be used as a
basis for the required load.
The criterion for overload is that the drive is operated with its
base load current before and after the overload occurs, and a
load duration of 300 s is assumed.
The base load current IL for a small overload is based on a duty
cycle of 110% for 60 s or 150% for 10 s.
The base load current IH for a high overload is based on a duty
cycle of 150% for 60 s or 160% for 10 s.
Converter current
The first environment comprises living accommodation or locations where the drive system is directly connected to the public
low-voltage network without an intermediate transformer.
The second environment is understood to be all locations outside living areas. These are basically industrial areas which are
powered from the medium-voltage network via their own transformers.
Four different categories are defined in EN 61 800-3 Ed.2 depending on the location and the power of the drive:
Category C1: Drive systems for rated voltages < 1000 V for unlimited use in the first environment.
Category C2: Stationary drive systems for rated voltages
< 1000 V for use in the second environment. Use in the first environment is possible if the drive system is installed and used by
qualified personnel. The warning and installation information
supplied by the manufacturer must be observed.
Category C3: Drive systems for rated voltages < 1000 V for exclusive use in the second environment.
Short-time current
1.1
Rated current (permanent)
Base load current L for small overload
L
L
Category C4: Drive systems for rated voltages ≥ 1000 V or for
rated currents ≥ 400 A for use in complex systems in the second
environment.
The following graphic shows the assignment of the four categories to the first and second environments.
60 sec
300 sec
C1
G_D213_EN_00007
Small overload
First
environment
Converter current
C2
C3
Second
environment
Short-time current
1.5
H
Rated current (permanent)
Base load current
H
H
C4
for high overload
G_D213_EN_00009
SINAMICS G130 drive converter chassis units are almost exclusively used in the second environment (categories C3 and C4).
60 sec
300 sec
G_D213_EN_00008
High overload
EMC information
The electromagnetic compatibility describes - according to the
definition of the EMC directive - the "capability of a device to
work satisfactorily in the electromagnetic environment without itself causing electromagnetic interferences which are unacceptable for other devices present in this environment". To guarantee
that the appropriate EMC directives are observed, the devices
must demonstrate a sufficiently high noise immunity, and also
the emitted interference must be limited to acceptable values.
To limit the emitted interference, SINAMICS G130 drive converter chassis units are equipped as standard with a radio interference suppression filter that conforms to the limits defined in
Category C3. Optional filters are available on request for use in
the first environment (Category C2).
SINAMICS G130 drive converter chassis units conform to the
noise immunity requirements defined in EN 61 800-3 for the
second environment, and thus also with the lower noise immunity requirements in the first environment.
The warning and installation information (part of the device documentation) must be observed.
The EMC requirements for "Variable-speed drive systems" are
described in the product standard EN 61 800-3. A variablespeed drive system (or power drive system PDS) consists of the
drive converter and the electric motor including cables. The
driven machine is not part of the drive system. EN 61 800-3 defines different limits depending on the location of the drive system, referred to as the first and second environments.
Siemens D 11 · 2004
2/7
2
SINAMICS G130
Drive converter chassis units
Line-side power components
Line filters
■ Overview
■ Selection and ordering data
Line-side power components are used to protect the connected
components against transient or continuous overvoltages and
ensure that prescribed limit values are adhered to.
Suitable for
power module
Rated output
of the power
module
Order No.
Line filter
Supply voltage 380 V to 480 V
6SL3310-1GE36-1AA0
6SL3310-1GE37-5AA0
6SL3310-1GE38-4AA0
6SL3310-1GE41-0AA0
2
315 kW
400 kW
450 kW
560 kW
6SL3000-0BE41-2AA0
Supply voltage 660 V to 690 V
6SL3310-1GH33-3AA0
6SL3310-1GH34-1AA0
The power modules are equipped as standard with a line filter
that conforms to the limits defined in category C3 (second environment) in order to limit emitted interference. The additional line
filters described here are available for use in the first environment (Category C2).
When combined with line reactors, the line filters limit the conducted interference emitted by the power modules to the limit
values defined in the product standard EN 61800-3. When combined with a plant design rigorously based on the EMC design
directives, the limit values at the installation site will conform to
the requirements for the first environment. Line filters are only
suitable for direct connection to TN systems.
2/8
Siemens D 11 · 2004
315 kW
400 kW
6SL3000-0BG34-4AA0
6SL3310-1GH34-7AA0
450 kW
6SL3000-0BG36-0AA0
6SL3310-1GH35-8AA0
6SL3310-1GH37-4AA0
6SL3310-1GH38-1AA0
560 kW
710 kW
800 kW
6SL3000-0BG41-2AA0
SINAMICS G130
Drive converter chassis units
Line-side power components
Line filters
■ Technical data
Supply voltage
380 V to 480 V
Line filters
6SL3000-0BE41-2AA0
Suitable for
power module
6SL3310-1GE361AA0
6SL3310-1GE375AA0
6SL3310-1GE384AA0
6SL3310-1GE41-0AA0
315
400
450
560
Rated output
of the power
module
kW
Rated current
A
1200
Power loss
kW
0.137
Line/power
connection
2
M12 connecting lugs
PE connection
on housing with M10 bolts
Width
mm
425
Height
mm
265
Depth
mm
145
Weight, approx. kg
25.2
Supply voltage
660 V to 690 V
Line filters
6SL3000-0BG34-4AA0
Line filters
6SL3000-0BG360AA0
Line filters
6SL3000-0BG41-2AA0
Suitable for
power module
6SL3000-1GH333AA0
6SL3000-1GH341AA0
6SL3000-1GH347AA0
6SL3000-1GH358AA0
6SL3000-1GH374AA0
6SL3000-1GH381AA0
315
400
450
560
710
800
Rated output
of the power
module
kW
Rated current
A
440
600
1200
Power loss
kW
0.049
0.055
0.137
Line/power
connection
L1, L2, L3 /
U, V, W
M10 connecting
lugs
M10 connecting
lugs
M12 connecting
lugs
PE connection
on housing with
M8 bolts
on housing with
M10 bolts
on housing with
M10 bolts
Width
mm
360
400
425
Height
mm
240
265
265
Depth
mm
116
140
145
12.3
19
25.2
Weight, approx. kg
Siemens D 11 · 2004
2/9
SINAMICS G130
Drive converter chassis units
Line-side power components
Line reactors
■ Overview
and thus against overload, and partly to limit the system perturbation to the permitted values (see also Engineering information)
■ Selection and ordering data
Suitable for
power module
Rated output
of the power
module
Order No.
Line reactor
Supply voltage 380 V to 480 V
2
6SL3310-1GE36-1AA0
315 kW
6SL3000-0CE36-3AA0
6SL3310-1GE37-5AA0
400 kW
6SL3000-0CE37-7AA0
6SL3310-1GE38-4AA0
450 kW
6SL3000-0CE38-7AA0
6SL3310-1GE41-0AA0
560 kW
6SL3000-0CE41-0AA0
Supply voltage 660 V to 690 V
6SL3310-1GH33-3AA0
315 kW
6SL3000-0CH33-4AA0
6SL3310-1GH34-1AA0
6SL3310-1GH34-7AA0
400 kW
450 kW
6SL3000-0CH34-8AA0
6SL3310-1GH35-8AA0
560 kW
6SL3000-0CH36-0AA0
6SL3310-1GH37-4AA0
6SL3310-1GH38-1AA0
710 kW
800 kW
6SL3000-0CH38-4AA0
A line reactor is needed for high system fault levels, partly to protect the actual converter against excessive harmonic currents,
■ Technical data
Supply voltage
380 V to 480 V
Line reactor
6SL3000-0CE363AA0
6SL3000-0CE377AA0
6SL3000-0CE387AA0
6SL3000-0CE410AA0
Suitable for
power module
6SL3310-1GE361AA0
6SL3310-1GE375AA0
6SL3310-1GE384AA0
6SL3310-1GE410AA0
Rated output of
power module
kW
315
400
450
560
I thmax
A
628
773
871
1022
Nominal
inductance LN
µH
27
22
19
16
Power loss at
50 Hz/60 Hz
kW
0.287/0.324
0.273/0.311
0.356/0.400
0.386/0.434
Line/power
connection
M12 connecting
lugs
M12 connecting
lugs
M12 connecting
lugs
M12 connecting
lugs
Degree of
protection
IP00
IP00
IP00
IP00
Weight, approx. kg
41.4
51.3
63.2
69.6
Supply voltage
660 V to 690 V
Line reactor
6SL3000-0CH334AA0
Line reactor
6SL3000-0CH34-8AA0
Line reactor
6SL3000-0CH360AA0
Line reactor
6SL3000-0CH38-4AA0
Suitable for
power module
6SL3310-1GH333AA0
6SL3310-1GH341AA0
6SL3310-1GH347AA0
6SL3310-1GH358AA0
6SL3310-1GH374AA0
6SL3310-1GH381AA0
315
400
450
560
710
800
Rated output of
power module
kW
I thmax
A
342
482
482
597
840
840
Nominal
inductance LN
µH
81
65
46
46
40
40
Power loss at
50 Hz/60 Hz
kW
0.210/0.238
0.279/0.313
0.371/0.418
0.376/0.423
0.390/0.416
0.480/0.541
Line/power
connection
M10 connecting
lugs
M12 connecting
lugs
M12 connecting
lugs
M12 connecting
lugs
M12 connecting
lugs
M12 connecting
lugs
Degree of
protection
IP00
IP00
IP00
IP00
IP00
IP00
Weight, approx. kg
38.9
55.6
55.6
63.8
98
98
2/10
Siemens D 11 · 2004
SINAMICS G130
Drive converter chassis units
Line-side power components
Assignment overview
■ Overview
The following table contains recommendations only.
Catalog LV10 contains further details of the listed main contactors, switch-disconnectors, fuses and circuit-breakers.
Output
(at 400 V
or 690 V)
Rated
input
current
Suitable for
power module
Line reactor
Line filter
Main contactor
Non-withdrawable
circuit-breaker
kW
A
Type
6SL3310-...
Order No.
Order No.
Order No.
Order No.
2
Supply voltage 380 V to 480 V
315
629
1GE36-1AA0
6SL3000-0CE36-3AA0
6SL3000-0BE41-2AA0
3RT1476-6AP36
-
400
775
1GE37-5AA0
6SL3000-0CE37-7AA0
6SL3000-0BE41-2AA0
3RT1466-6AP36 (3 x)
-
450
873
1GE38-4AA0
6SL3000-0CE38-7AA0
6SL3000-0BE41-2AA0
-
3WL1110-2BB34-4AN2
560
1024
1GE41-0AA0
6SL3000-0CE41-0AA0
6SL3000-0BE41-2AA0
-
3WL1112-2BB34-4AN2
Supply voltage 660 V to 690 V
315
343
1GH33-3AA0
6SL3000-0CH33-4AA0
6SL3000-0BG34-4AA0
3RT1466-6AP36
-
400
426
1GH34-1AA0
6SL3000-0CH34-8AA0
6SL3000-0BG34-4AA0
3RT1476-6AP36
-
450
483
1GH34-7AA0
6SL3000-0CH34-8AA0
6SL3000-0BG36-0AA0
3RT1476-6AP36
-
560
598
1GH35-8AA0
6SL3000-0CH36-0AA0
6SL3000-0BG41-2AA0
3RT1476-6AP36
-
710
764
1GH37-4AA0
6SL3000-0CH38-4AA0
6SL3000-0BG41-2AA0
3RT1466-6AP36 (3 x)
-
800
842
1GH38-1AA0
6SL3000-0CH38-4AA0
6SL3000-0BG41-2AA0
-
3WL1210-4BB34-4AN2
Output
(at 400 V
or 690 V)
Rated
input
current
Suitable for
power module
Switch-disconnector
without handle and
shaft
Switch-disconnector
with handle and shaft
Cable protection fuse
Cable protection fuse
with semiconductor
protection
kW
A
Type
6SL3310-...
Order No.
Order No.
Order No.
Rated
current
Order No.
Rated
current
Supply voltage 380 V to 480 V
315
629
1GE36-1AA0
3KL6230-1AB02
3KL6230-1EB02
3NA3475
800 A
3NE1438-2 800 A
400
775
1GE37-5AA0
3KL6230-1AB02
3KL6230-1EB02
3NA3475
800 A
3NE1448-2 850 A
450
873
1GE38-4AA0
-
-
-
-
-
-
560
1024
1GE41-0AA0
-
-
-
-
-
-
Supply voltage 660 V to 690 V
315
343
1GH33-3AA0
3KL5730-1AB01
3KL5730-1EB01
3NA3365-6 500 A
3NE1334-2 500 A
400
426
1GH34-1AA0
3KL6130-1AB02
3KL6130-1EB02
3NA3365-6 500 A
3NE1334-2 500 A
450
483
1GH34-7AA0
3KL6130-1AB02
3KL6130-1EB02
3NA3252-6 2 x 315 A
3NE1435-2 560 A
560
598
1GH35-8AA0
3KL6230-1AB02
3KL6230-1EB02
3NA3354-6 2 x 355 A
3NE1447-2 670 A
710
764
1GH37-4AA0
3KL6230-1AB02
3KL6230-1EB02
3NA3365-6 2 x 500 A
3NE1448-2 850 A
800
842
1GH38-1AA0
-
-
-
-
-
Siemens D 11 · 2004
-
2/11
SINAMICS G130
Drive converter chassis units
Power modules
■ Overview
■ Design
The power module features the following interfaces as standard:
• Connecting lugs for the line supply
• Connecting lugs for the motor circuit
• Connection for external 24 V supply
• 3 x DRIVE-CLiQ sockets
• 24 V voltage tapping points to supply the
- CU320 control unit and the
- AOP30 operator panel
• 1 x temperature sensor input (KTY84-130)
• PE (protective earth) connection
2
■ Selection and ordering data
Order No.
Power modules
Rated output
at
460 V/60 Hz
kW
hp
Rated output
current
A
Supply voltage 380 V to 480 V
315
500
605
6SL3310-1GE36-1AA0
400
600
745
6SL3310-1GE37-5AA0
450
700
840
6SL3310-1GE38-4AA0
560
800
985
6SL3310-1GE41-0AA0
Supply voltage 660 V to 690 V
The power module contains
• the line-side 6-pulse rectifier
• the capacitors for the voltage source DC link
• the IGBT-based inverter
• the associated gating and monitoring electronics
• the precharging for the DC link
• the control and power supply for the fans in the power module
2/12
Siemens D 11 · 2004
315
330
6SL3310-1GH33-3AA0
400
410
6SL3310-1GH34-1AA0
450
465
6SL3310-1GH34-7AA0
560
575
6SL3310-1GH35-8AA0
710
735
6SL3310-1GH37-4AA0
800
810
6SL3310-1GH38-1AA0
SINAMICS G130
Drive converter chassis units
Power modules
■ Integration
The power module communicates with the CU320 control unit
via DRIVE-CLiQ (a fast serial interface) and receives its control
information via this route.
The DRIVE-CLiQ cable required to connect to the next DRIVECLiQ device can be ordered, made up to the right length
(→ Signal cables).
[1] External 24 V supply
Power Module
[2] Control of the precharging
contactor (not assigned)
PE1
PE2
2
[3] Control of the main
contactor
[4] Safe standstill
(not assigned)
[5] Facility for connecting
a PTC thermistor
U1
U2/T1
V1
V2/T2
W1
W2/T3
[6] Outgoing feeder for
connecting the CU320 and
max. one TM31
[7] 24 V outgoing feeder for
voltage supply to the AOP30
[8] Synchronizing voltage
input –X42; 1 to 4
(not assigned)
C
D
M
~
CU320
-X400
DRIVE-CLiQ socket 1
PE
-X401
DRIVE-CLiQ socket 2
-X402
1
[1]
[2]
PH W
P3V3
1
PH U
U0 V
PH V
2
3
4
5
M
U24 V
6
7
8
P24 V
KTY_H
KTY_L
TM31
-X42
-X9
-X41
4
Safety_P
5
3
Safety_N
4
1
HS1
3
HS2
VL1
2
VL2
M_1
P24_1
P24 M
2
G_D011_EN_00042
DRIVE-CLiQ socket 3
6
[3]
[4]
[5]
[6]
[7]
[8]
Connection diagram for power module
Siemens D 11 · 2004
2/13
SINAMICS G130
Drive converter chassis units
Power modules
■ Technical data
Supply voltage
380 V to 480 V
2
Power modules
6SL3310-1GE361AA0
6SL3310-1GE375AA0
6SL3310-1GE384AA0
6SL3310-1GE410AA0
Rated output
current Irated
A
605
745
840
985
Base load
current IL1)
A
590
725
820
960
Base load
current IH2)
A
460
570
700
860
Rated output
for IL
kW
315
400
450
560
Rated output
for IH
kW
250
315
400
450
Rated output for hp
IL 460 V/60 Hz
500
600
700
800
Rated output for hp
IH 460 V/60 Hz
400
500
600
700
Max. current
demand 3)
(for DC 24 V)
A
1
1
1
1,25
Rated input
current 4)
A
629
775
873
1024
Power loss
kW
7.8
9.1
9.6
13.8
Cooling air
requirement
m3/s
0.78
0.78
0.78
1.48
IP00
IP00
IP00
IP00
70/73
70/73
70/73
72/75
Line connection
U1, V1, W1
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Motor
connection
U2/T1, V2/T2,
W2/T3
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Max. conductor
cross-section for
the following
cables
4 x 240 mm2 per
conductor
4 x 240 mm2 per
conductor
4 x 240 mm2 per
conductor
6 x 240 mm2 per
conductor
PE1/GND or
PE2/GND conductor
M12 mounting
screw
M12 mounting
screw
M12 mounting
screw
M12 mounting
screw
Max. conductor
cross-section for
PE1/GND
2 x 240 mm2
2 x 240 mm2
2 x 240 mm2
4 x 240 mm2
Max. conductor
cross-section for
PE2/GND
4 x 240 mm2
4 x 240 mm2
4 x 240 mm2
6 x 240 mm2
Degree of
protection
Noise level LpA
(1 m) at
50 Hz/60 Hz
dB
Width
mm
503
503
503
908
Height
mm
1506
1506
1506
1510
Depth
mm
540
540
540
540
Weight, approx.
kg
294
294
294
530
1) The base load current IL is based on a duty cycle of 110% for 60 s
or 150% for 10 s with a duration of 300 s.
2) The base load current IH is based on a duty cycle of 150% for 60 s or
160% for 10 s with a duration of 300 s.
3) If the auxiliary supply is to be fed in separately from the load supply,
e.g. if the closed-loop control should be able to continue communication if the line voltage fails.
4) The line currents listed here apply to operation with rated output current.
2/14
Siemens D 11 · 2004
SINAMICS G130
Drive converter chassis units
Power modules
■ Technical data (continued)
Supply voltage
660 V to 690 V
Power modules
6SL3310-1GH333AA0
6SL3310-1GH341AA0
6SL3310-1GH347AA0
6SL3310-1GH358AA0
6SL3310-1GH374AA0
6SL3310-1GH381AA0
Rated output
current Irated
A
330
410
465
575
735
810
Base load
current IL1)
A
320
400
452
560
710
790
Base load
current IH2)
A
280
367
416
514
657
724
Rated output
for IL
kW
315
400
450
560
710
800
Rated output
for IH
kW
250
315
400
450
630
710
Max. current
demand 3)
(for DC 24 V)
A
0.9
1
1
1
1.25
1.25
Rated input
current 4)
A
343
426
483
598
764
852
Power loss
kW
5.8
7.5
8.5
10.3
12.8
13.9
Cooling air
requirement
m3/s
0.36
0.78
0.78
0.78
1.48
1.48
IP20
IP00
IP00
IP00
IP00
IP00
69/73
70/73
70/73
70/73
73/75
73/75
Line connection
U1, V1, W1
Flanged
connection with
M10 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Motor
connection
U2/T1, V2/T2,
W2/T3
Flanged
connection with
M10 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Flanged
connection with
M12 screws
Max. conductor
cross-section for
the following
cables
2 x 240 mm2 per
conductor
4 x 240 mm2 per
conductor
4 x 240 mm2 per
conductor
4 x 240 mm2 per
conductor
6 x 240 mm2 per
conductor
6 x 240 mm2 per
conductor
PE1/GND or
PE2/GND
conductor
M10 mounting
screw
M12 mounting
screw
M12 mounting
screw
M12 mounting
screw
M12 mounting
screw
M12 mounting
screw
Max. conductor
cross-section for
PE1/GND
2 x 240 mm2
2 x 240 mm2
2 x 240 mm2
2 x 240 mm2
4 x 240 mm2
4 x 240 mm2
Max. conductor
cross-section for
PE2/GND
2 x 240 mm2
4 x 240 mm2
4 x 240 mm2
4 x 240 mm2
6 x 240 mm2
6 x 240 mm2
Degree of
protection
Noise level LpA
(1 m) at
50 Hz/60 Hz
dB
Width
mm
326
503
503
503
908
908
Height
mm
1533
1506
1506
1506
1510
1510
Depth
mm
Weight, approx. kg
545
540
540
540
540
540
162
294
294
294
530
530
2
1) The base load current IL is based on a duty cycle of 110% for 60 s
or 150% for 10 s with a duration of 300 s.
2) The base load current IH is based on a duty cycle of 150% for 60 s or
160% for 10 s with a duration of 300 s.
3) If the auxiliary supply is to be fed in separately from the load supply,
e.g. if the closed-loop control should be able to continue communication if the line voltage fails.
4) The line currents listed here apply to operation with rated output current.
Siemens D 11 · 2004
2/15
SINAMICS G130
Drive converter chassis units
DC link components
Braking modules
■ Overview
■ Design
The braking module is installed in a slot inside the power module, and receives forced ventilation via the power module's fan.
The braking module is connected to the DC link using the busbars or flexible cables supplied with the module.
The braking module features the following interfaces as standard:
• DC link connection
• Braking resistor connection terminal
• 1 x digital input (disable braking module/acknowledge faults)
• 1 x digital output (fault in braking module)
• PE (protective earth) connection
2
■ Selection and ordering data
Suitable for power module Rated output
of the power
module
Order No.
Braking module
Supply voltage 380 V to 480 V
A braking module is required if the drive will occasionally require
braking or to be stopped (e.g. for EMERGENCY STOP category
1). The braking module houses the power electronics and the
associated control circuit. The supply voltage for the electronics
is taken from the DC link.
6SL3310-1GE36-1AA0
6SL3310-1GE37-5AA0
6SL3310-1GE38-4AA0
6SL3310-1GE41-0AA0
During operation, the DC link power is converted into heat loss
in an external braking resistor.
315 kW
400 kW
450 kW
560 kW
6SL3300-1AE32-5BA0
Supply voltage 660 V to 690 V
The braking module works autonomously from the converter
control. Several braking modules may be operated in parallel in
order to increase the output. In this case, each braking module
must have its own braking resistor.
6SL3310-1GH33-3AA0
315 kW
6SL3300-1AH32-5AA0
6SL3310-1GH34-1AA0
6SL3310-1GH34-7AA0
6SL3310-1GH35-8AA0
6SL3310-1GH37-4AA0
6SL3310-1GH38-1AA0
400 kW
450 kW
560 kW
710 kW
800 kW
6SL3300-1AH32-5BA0
■ Integration
Braking Module
+ 24 V
21.6
Fault output
Fault
21.5
0V
21.4
Inhibit input
21.3
Inhibit
0V
21.2
Shield
21.1
Braking resistor
X21
DCPA
R1
Connection of
braking resistor
Connection to
DC link
DCNA
G_D011_EN_00046
Connection diagram for braking module
2/16
Siemens D 11 · 2004
R2
SINAMICS G130
Drive converter chassis units
DC link components
Braking modules
■ Technical data
Braking module
Line voltage of the power module
P DB output
kW
6SL3300-1AE32-5BA0
6SL3300-1AH32-5AA0
6SL3300-1AH32-5BA0
380 V to 480 V
660 V to 690 V
660 V to 690 V
50
P 40 output
kW
100
P 20 output (rated output)
kW
200
P 15 output
kW
250
• Voltage
V
-3 to +30
• Low level (an open digital input is
interpreted as "low")
V
-3 to +5
• High level
V
15 to 30
• Current consumption (typical for 24 V DC)
mA
10
• Max. connectable cross-section
mm2
1.5
• Max. load current of the digital output
mA
500
• Max. connectable cross-section
mm2
1.5
DC link busbar current capacity
A
Digital input
2
Digital output (continuously short-circuit-proof)
• Voltage
24 V DC
378
255
Design conforms to
UL and IEC
IEC
255
IEC
Terminal/R1/R2
M8 mounting screw
M8 mounting screw
M8 mounting screw
Max. conductor cross-section R1/R2
mm2
50
50
50
Width
mm
152
120
152
Height
mm
140
130
140
Depth
mm
472
500
472
Weight, approx.
kg
7.5
7.3
7.5
Output
P DB
Continuous braking power
P 40 = 2 x PDB
40 s output related to a braking interval of 90 s
P 20 = 4 x PDB
20 s output related to a braking interval of 90 s
P 15 = 5 x PDB
15 s output related to a braking interval of 90 s
Siemens D 11 · 2004
2/17
SINAMICS G130
Drive converter chassis units
DC link components
Braking resistors
■ Overview
Excess power in the DC link is dissipated via the braking resistor.
The braking resistor is connected to a braking module. The maximum distance between the braking module and the braking resistor must not exceed 50 mm. This means that the resulting
heat loss can be dissipated outside of the switchgear room.
A 200 kW resistor is available for braking.
Greater outputs can be implemented by connecting braking
modules and braking resistors in parallel. The braking resistors
can be used on converters with a wide voltage range, so the
voltage can be adjusted by setting the response threshold on
the braking module.
2
A thermostat monitors the braking resistor for overheating, and if
the limit value is exceeded, it is signaled via a floating contact.
■ Technical data
Braking resistor
6SL3000-1BE32-5AA0
6SL3000-1BH32-5AA0
Line voltage of the power module
380 V to 480 V
660 V to 690 V
P DB output
kW
50
P 40 output
kW
100
P 20 output (rated output)
kW
200
P 15 output
kW
250
Resistor
W
2.2 ±7.5%
4.9 ±7.5%
Max. current
A
378
255
Max. connectable cable cross-section
mm2
70
Cable gland
via M50 cable gland
Line connection
via M10 bolt-type terminal
2
mm
50
Width
mm
810
Height
mm
1325
Depth
mm
485
Weight, approx.
kg
120
Max. conductor cross-section R1/R2
Degree of protection
IP20
■ Selection and ordering data
Braking resistor 200 kW
Order No.
for supply voltage 380 V to 480 V
6SL3000-1BE32-5AA0
for supply voltage 660 V to 690 V
6SL3000-1BH32-5AA0
2/18
Siemens D 11 · 2004
SINAMICS G130
Drive converter chassis units
CU320 Control unit kit
■ Overview
■ Technical data
CU320 control unit kit
Max. current requirement
0.8 A
(at 24 V DC)
without taking account of digital outputs, option slot expansion
Max. connectable cross-section
The control unit kit, which consists of the CU320 control unit and
the drive software installed on the CompactFlash card, provides
predefined interfaces that simplify configuration and commissioning. The CompactFlash card is plugged into the CU320, and
can be quickly replaced in order to upgrade or install software.
The communication, open-loop and closed-loop control functions for the chassis units run in the CU320 control unit.
■ Design
The CU320 control unit kit features the following interfaces as
standard:
• 4 x DRIVE-CLiQ sockets for communication with other DRIVECLiQ devices, e.g., chassis units or terminal modules
• 1 x PROFIBUS interface
• 8 x parameterizable digital inputs (floating)
• 8 x parameterizable bidirectional digital inputs/digital outputs
(non-floating), of which 6 are high-speed digital inputs
• 1 x serial RS232 interface
• 1 x option slot
• 3 x test sockets and one reference ground for commissioning
support
• 1 x PE (protective earth) connection
• 1 x ground connection
A shield connection for the signal cable shield on the option
module is located on the CU320 control unit.
The available option slot is used to expand the interfaces, for example, to include additional terminals.
The status of the CU320 control unit is indicated via multi-color
LEDs.
2.5 mm2
Max. fuse protection
20 A
Digital inputs
8 x floating digital inputs
8 x bidirectional non-floating digital inputs/digital outputs
• Voltage
-3 V to +30 V
• Low level
(an open digital input is
interpreted as "low")
-3 V to +5 V
• High level
15 V to 30 V
• Current consumption
(typ. at 24 V DC)
10 mA
• Signal propagation delays for
digital inputs
L → H: approx. 50 µs
H → L: approx. 100 µs
• Signal propagation delays for
high-speed digital inputs
(high-speed digital inputs can
be used for position detection)
L → H: approx. 5 µs
H → L: approx. 50 µs
• Max. connectable cross-section
0.5 mm2
Digital outputs
(continuously short-circuit-proof)
8 x bidirectional non-floating
digital outputs/digital inputs
• Voltage
24 V DC
• Max. load current per digital
output
500 mA
• Max. connectable cross-section
0.5 mm2
Power loss
20 W
PE connection
On housing with M5 screw
Earth connection
On housing with M5 screw
Width
50 mm
Height
270 mm
Depth
226 mm
Weight, approx.
1.5 kg
■ Selection and ordering data
Description
Order No.
CU320 Control unit kit
consisting of :
• CU320 control unit kit
• CompactFlash card with the
latest firmware
• Device documentation on
CD-ROM
6SL3040-0GA00-1AA0
■ Accessories
Description
Order No.
PROFIBUS connector
without PG/PC connection
6ES7972-0BA41-0XA0
PROFIBUS connector
with PG/PC connection
6ES7972-0BB41-0XA0
Siemens D 11 · 2004
2/19
2
SINAMICS G130
Drive converter chassis units
CU320 Control unit kit
■ Integration
Communication between a CU320 control unit and the
connected components takes place via DRIVE-CLiQ.
+
ext.
M
socket
socket
socket
M
DRIVE-CLiQ
DRIVE-CLiQ
DRIVE-CLiQ
3
X103
socket
M
X102
+ 24 V
+
M
X101
DRIVE-CLiQ
+
X100
2
X124
M
1
2
+
0
24 V
M
X122
1
DI 0
X126
2
Control Unit
CU320
DI 1
3
4
DI 2
DI 3
PROFIBUS
5
M1
2)
6
7
8
9
10
11
12
M
DI/DO 8
DI/DO 9 1)
M
DI/DO 10 1)
DI/DO 11 1)
M
3)
X132
1
2
3
4
DI 4
DI 5
DI 6
DI 7
5
M2
2)
6
7
8
M
DI/DO 12
DI/DO 13 1)
9
M
11
12
DI/DO 14 1)
DI/DO 15 1)
M
Connection diagram for CU320 control unit kit
2/20
Siemens D 11 · 2004
TxD
M
5
X140
3
1) Fast inputs (must be shielded)
2) Jumper open, isolation for digital inputs (DI)
3) Can be parameterized individually as input/output
2
R xD
3)
Serial interface
G_D212_EN_00027c
10
SINAMICS G130
Drive converter chassis units
Supplementary system components
TB30 terminal board
■ Overview
■ Technical data
TB30 terminal board
Max. current requirement (at
24 V DC) via CU320 control unit
without taking account of digital
outputs
0.05 A
Max. connectable cross-section
2.5 mm2
Max. fuse protection
20 A
Digital inputs
The TB30 terminal board expands the number of digital inputs/digital outputs and analog inputs/analog outputs of the
CU320 control unit.
■ Design
The following are located on the TB30 terminal board:
• Power supply for digital inputs/digital outputs
• 4 x digital inputs
• 4 x digital outputs
• 2 x analog inputs
• 2 x analog outputs
The TB30 terminal board plugs into the option slot on the CU320
control unit.
A shield connection for the signal cable shield is located on the
CU320 control unit.
• Voltage
-3 V to +30 V
• Low level
(an open digital input is
interpreted as "low")
-3 V to +5 V
• High level
15 V to 30 V
• Current consumption
(at 24 V DC)
typ. 10 mA
• Signal propagation delays for
digital inputs
L → H: approx. 50 µs
H → L: approx. 100 µs
• Max. connectable cross-section
0.5 mm2
2
Digital outputs (continuously short-circuit-proof)
• Voltage
24 V DC
• Max. load current per digital output
500 mA
• Max. connectable cross-section
0.5 mm2
Analog inputs (differential)
• Voltage range
(an open analog input is
interpreted as 0 V)
-10 V to +10 V
• Internal resistance Ri
65 kΩ
• Resolution
13 bit + sign
• Max. connectable cross-section
0.5 mm2
Analog outputs (continuously short-circuit-proof)
• Voltage range
-10 V to +10 V
• Max. load current
-3 mA to +3 mA
• Resolution
11 bit + sign
• Max. connectable cross-section
0.5 mm2
Power loss
<3W
Weight, approx.
0.1 kg
■ Selection and ordering data
Description
Order No.
TB30 terminal board
6SL3055-0AA00-2TA0
Siemens D 11 · 2004
2/21
SINAMICS G130
Drive converter chassis units
Supplementary system components
TB30 terminal board
■ Integration
+
ext.
M
24 V
+
M
2
X424
+
+ 24 V
+
M
Terminal Board
TB30
M
M
M
X481
1
1
2
DI 1
3
DI 2
4
DI 3
5
DO 0
6
DO 1
7
8
DI 0
DO 2
8
DO 3
X482
1
± 10 V
1
AI 0+
2
AI 03
AI 1+
4
AI 1 -
5
AO 0+
V
6
AO 1+
V
8
Connection diagram for TB30 terminal board
2/22
Siemens D 11 · 2004
8
AO 1-
G_D212_XX_00028b
AO 0-
7
SINAMICS G130
Drive converter chassis units
Supplementary system components
TM31 terminal module
■ Overview
■ Technical data
TM31 terminal module
Max. current requirement (at 24 V DC)
without taking account of digital outputs
0.5 A
Max. connectable cross-section
2.5 mm2
Max. fuse protection
20 A
Digital inputs
• Voltage
-3 V to +30 V
• Low level (an open digital input is
interpreted as "low")
-3 V to +5 V
• High level
15 V to 30 V
• Current consumption (at 24 V DC)
typ. 10 mA
• Signal propagation delays for digital
inputs
L → H: approx. 50 µs
H → L: approx. 100 µs
• Max. connectable cross-section
1.5 mm2
2
Digital outputs (continuously short-circuit-proof)
With the TM31 terminal module, the number of available digital
inputs and outputs and the number of analog inputs and outputs
within a drive can be expanded.
■ Design
The following interfaces are located on the TM31 terminal module:
• 8 x digital inputs
• 4 x bidirectional digital inputs/digital outputs
• 2 x relay outputs with changeover contact
• 2 x analog inputs
• 2 x analog outputs
• 1 x temperature sensor input (KTY84-130 or PTC)
• 2 x DRIVE-CLiQ sockets
• 1 x connection for the electronics power supply via the 24 V
DC power supply connector
• 1 x PE (protective earth) connection
• Voltage
24 V DC
• Max. load current per digital output
100 mA
• Max total current of digital outputs
400 mA
• Max. connectable cross-section
1.5 mm2
Analog inputs (a switch is used to toggle between voltage and current
input)
• As voltage input
- Voltage range
-10 V to +10 V
- Internal resistance Ri
100 kΩ
• As current input
- Current range
4 mA to 20 mA/-20 mA to
+20 mA/ 0 mA to 20 mA
- Internal resistance Ri
250 Ω
- Resolution
11 bit + sign
1.5 mm2
• Max. connectable cross-section
Analog outputs (continuously short-circuit-proof)
• Voltage range
-10 V to +10 V
• Max. load current
-3 mA to +3 mA
• Current range
4 mA to 20 mA, -20 mA to
+20 mA, 0 mA to 20 mA
• Max. load resistance
500 Ω for outputs in the
range -20 mA to +20 mA
• Resolution
11 bit + sign
The signal line shield can be connected to the TM31 terminal
module via a shield connection terminal, e.g., Phoenix Contact
Type SK8 or Weidmüller type KLBÜ CO 1. The shield connection
terminal must not be used for strain relief.
• Max. connectable cross-section
1.5 mm2
• Max. load current
8A
The status of the TM31 terminal module is indicated via a multicolor LED.
• Max. switching voltage
250 V AC, 30 V DC
• Max. switching power (at 250 V AC )
2000 VA (cos ϕ = 1)
750 VA (cos ϕ = 0.4)
• Max. switching power (at 30 V DC )
240 W (ohmic load)
100 mA
The TM31 terminal module can be snapped onto a 35×15/7.5
DIN rail to EN 50 022.
■ Selection and ordering data
Relay outputs (change-over contacts)
Description
Order No.
• Required minimum current
TM31 terminal module
(without DRIVE-CLiQ cable)
6SL3055-0AA00-3AA0
• Max. connectable cross-section
2.5 mm2
Power loss
< 10 W
PE connection
On housing with M4 screw
Width
50 mm
Height
150 mm
Depth
111 mm
Weight, approx.
0.87 kg
Siemens D 11 · 2004
2/23
SINAMICS G130
Drive converter chassis units
Supplementary system components
TM31 terminal module
■ Integration
The TM31 terminal module communicates with the CU320
control unit via DRIVE-CLiQ.
+
+
M
+ 24 V
+
M
M
M
M
1
X521
1
DRIVE-CLiQ socket
2
X501
DRIVE-CLiQ socket
X524
+
X500
0
M
AI 0+
2
AI 03
AI 1+
4
AI 15
P10
6
M
Terminal Module
TM31
7
N10
8
M
X520
1
X522
DI 0
1
2
DI 1
AO 0V+
DI 2
AO 0-
DI 3
AO 0C+
M1
AO 1V+
M
AO 1-
3
4
A
2)
4
5
1)
V
2
3
V
5
6
6
AO 1C+
A
7
+ Temp
X540
8
1
- Temp
+ 24 V
2
+ 24 V
X541
3
1
+ 24 V
+
4
3)
2
+ 24 V
DI/DO 8
5
3
+ 24 V
DI/DO 9
6
4
+ 24 V
DI/DO 10
7
5
+ 24 V
DI/DO 11
8
6
+ 24 V
M
X530
X542
1
1
DI 4
2
2
DI 5
DO 0
3
3
DI 6
4
4
DI 7
5
5
M2
1)
6
6
M
1) In this example, the jumpers
must be inserted
2) Can be parameterized individually
as current source
3) Can be parameterized individually as output
Connection diagram for TM31 terminal module
2/24
Siemens D 11 · 2004
DO 1
G_D212_EN_00029b
SINAMICS G130
Drive converter chassis units
Supplementary system components
SMC30 sensor module cabinet-mounted
■ Overview
■ Integration
The SMC30 sensor module cabinet-mounted communicates
with the CU320 control unit via DRIVE-CLiQ.
■ Technical data
SMC30 sensor module cabinet-mounted
Max. current requirements
(at 24 V DC)
without taking account of encoder
0.6 A
Max. connectable cross-section
2.5 mm2
Max. fuse protection
20 A
Power loss
< 10 W
PE connection
On housing with M4 screw
Width
50 mm
Height
150 mm
Depth
111 mm
Weight, approx.
0.8 kg
2
■ Selection and ordering data
The SMC30 sensor module cabinet-mounted is required when a
motor with a DRIVE-CLiQ interface is not available or when external encoders are required in addition to the motor encoder.
Description
Order No.
SMC30 sensor module cabinet-mounted
(without DRIVE-CLiQ cable)
6SL3055-0AA00-5CA0
TTL/HTL incremental encoders with and without cable-break
detection are supported.
The motor temperature can also be detected using KTY84-130
PTC sensors.
■ Design
The SMC30 sensor module cabinet-mounted features the following interfaces as standard:
• 1 x DRIVE CLiQ interface
• 1 x encoder connection including motor temperature detection
(KTY84-130) via SUB-D connector or terminals
• 1 x connection for the electronics power supply via the 24 V DC
power supply connector
• 1 x PE (protective earth) connection
The status of the SMC30 sensor module cabinet-mounted is indicated via a multi-color LED.
SMC30 sensor modules cabinet-mounted can be snapped onto
a 35×15/7.5 DIN rail to EN 50 022.
The maximum encoder cable length between SMC30 modules
and encoders is 100 m. For HTL encoders, this length can be increased to 300 m if signals A+/A- and B+/B- are evaluated and
the power supply cable has a minimum cross-section of
0.75 mm2.
The signal cable shield can be connected to the SMC30 sensor
module cabinet-mounted via a shield connection terminal, e.g.,
Phoenix Contact type SK8 or Weidmüller type KLBÜ CO 1. The
shield connection terminal must not be used for strain relief.
Siemens D 11 · 2004
2/25
SINAMICS G130
Drive converter chassis units
Supplementary system components
AOP30 advanced operator panel
■ Overview
■ Design
The AOP30 is an operator panel with graphical display and
membrane keyboard. An RS 232 port is used as the interface to
the drive unit. The unit is suitable for installation in control cabinet doors that are 2 mm to 4 mm thick.
Features:
• Green backlit display, 240 x 64 pixels resolution
• Membrane keyboard with 26 keys
• Connection for an external 24 V supply
• RS 232 interface
• Time and date stored by an internal buffer battery
• 3 LEDs to signal the operating state of the drive:
- RUN (green)
- ALARM (yellow)
- FAULT (red)
2
■ Function
The current operating states, setpoints and actual values, parameters, indices, faults and alarms are displayed in the display
panel.
The basic operator panel language is English. Further languages may be optionally selected as the second language.
The AOP30 advanced operator panel is an optional input/output
device for converters from the SINAMICS G130 series. On the
SINAMICS G150 drive converter cabinet units, it is fitted in the
cabinet doors as standard.
It has the following features and characteristics:
• Graphical LCD display with backlighting for plain-text display
and a bar display of process variables
• LEDs for displaying the operational status
• Help function describing causes of and remedies for faults
and alarms
• Keypad for operational control of a drive
• Local/remote switchover for selecting the input point (priority
assigned to operator panel or customer's terminal block /
PROFIBUS)
• Numeric keypad for input of setpoint or parameter values
• Function keys for prompted navigation in the menu
• Two-stage safety strategy to protect against accidental or unauthorized changes to settings.
Operation of the drive from the operator panel can be disabled by a password, ensuring that only parameter values
and process variables can be displayed in the panel. A password can be used to prevent the unauthorized modification of
converter parameters.
• IP54 degree of protection (when installed).
The AOP30 and SINAMICS drive communicate via an RS 232
serial interface with PPI protocol. A null modem cable can be
used to connect them.
The AOP30 may be omitted if the drive is only operated via
PROFIBUS, for example, and no local display is required on the
cabinet. The AOP30 can then be used simply for commissioning
purposes and to obtain diagnostic information, in which case it
will be plugged into the RS 232 interface on the CU320 control
unit.
An external 24 V power supply (max. power consumption
200 mA) is needed to run the AOP30. This can be tapped off
from the power supply of the power module (see also Engineering information).
2/26
Siemens D 11 · 2004
■ Selection and ordering data
AOP30 advanced operator panel Order No.
with display languages
English/German
6SL3055-0AA00-4CA0
with display languages
English/Italian
6SL3055-0AA00-4CC0
with display languages
English/French
6SL3055-0AA00-4CD0
with display languages
English/Spanish
6SL3055-0AA00-4CE0
■ Accessories
RS 232 plug-in cable
Order No.
Length 1 m
6FX8002-1AA01-1AB0
Length 2 m
6FX8002-1AA01-1AC0
Length 3 m
6FX8002-1AA01-1AD0
Length 4 m
6FX8002-1AA01-1AE0
Length 5 m
6FX8002-1AA01-1AF0
Length 6 m
6FX8002-1AA01-1AG0
Length 7 m
6FX8002-1AA01-1AH0
Length 8 m
6FX8002-1AA01-1AJ0
Length 9 m
6FX8002-1AA01-1AK0
Length 10 m
6FX8002-1AA01-1BA0
SINAMICS G130
Drive converter chassis units
Signal cables
■ Overview
Serial plug-in cable for connecting the AOP30 to the CU320
The AOP30 operator panel is connected to the CU320 control
unit via a serial plug-in cable (RS 232 cable).
The maximum cable length is 10 m. To guarantee uninterrupted
communication, a shielded cable is recommended, and the cable shield should be connected to both connector housings.
■ Selection and ordering data
Signal cable
Length
m
Order No.
Preassembled DRIVE-CLiQ
cable
Degree of protection of
connector IP20/IP20
0.11
6SL3060-4AB00-0AA0
0.16
6SL3060-4AD00-0AA0
0.21
6SL3060-4AF00-0AA0
0.26
6SL3060-4AH00-0AA0
0.36
6SL3060-4AM00-0AA0
0.60
6SL3060-4AU00-0AA0
0.95
6SL3060-4AA10-0AA0
1.20
6SL3060-4AW00-0AA0
1.45
6SL3060-4AF10-0AA0
2.80
6SL3060-4AJ20-0AA0
5.00
6SL3060-4AA50-0AA0
1
6FX8002-1AA01-1AB0
2
6FX8002-1AA01-1AC0
3
6FX8002-1AA01-1AD0
4
6FX8002-1AA01-1AE0
5
6FX8002-1AA01-1AF0
6
6FX8002-1AA01-1AG0
7
6FX8002-1AA01-1AH0
8
6FX8002-1AA01-1AJ0
9
6FX8002-1AA01-1AK0
10
6FX8002-1AA01-1BA0
Communication between the CU320 control unit, the power
module and other active SINAMICS components takes place via
DRIVE-CLiQ - the drive's internal serial interface. Preassembled
cables are available for this purpose.
MOTION-CONNECT DRIVE-CLiQ cables
Preassembled MOTION-CONNECT cables for DRIVE-CLiQ are
available precut to length in order to connect the control units to
the power modules and terminals.
Preassembled RS 232
plug-in cable for
connecting the AOP30
to the CU320
The DRIVE-CLiQ cable needed to connect the power module to
the control unit is already supplied, together with the 24 V supply
cable, with the power module.
■ Application
The DRIVE-CLiQ cables are only suitable for wiring DRIVE-CLiQ
components that have an external 24 V DC power supply.
2
■ Integration
CU320
control
unit
Power
module
-X140
-X400
-X401
6SL3060-4A
0-0AA0 *)
6SL3060-4A
0-0AA0
AOP30
-X540 operator
panel
6FX8002- 1AA1-1XX0
-X101
-X500 TM31
terminal
-X501 module
6SL3060-4A
0-0AA0
TM31
terminal
-X501 module
*) This DRIVE-CLiQ cable is supplied with the power module.
G_D011_EN_00043
-X500
Connection example - CU320 control unit
Siemens D 11 · 2004
2/27
SINAMICS G130
Drive converter chassis units
Notes
2
2/28
Siemens D 11 · 2004
SINAMICS G150
Drive converter cabinet
units
3/2
Overview
3/2
Benefits
3/2
Application
3/3
Design
3/4
3/4
3/5
3/5
Function
AOP30 operator panel
Communication with higher-level
control and customer's terminal
block
Open-loop and closed-loop control
functions
Software and protection functions
3/6
3/8
3/9
3/8
Technical data
Derating data
Overload capability
EMC information
3/9
3/10
Selection and ordering data
Weights and dimensions
3/11
Accessories
3/12
3/14
3/15
3/16
Options
Option selection matrix
Ordering examples
Description of options
3/5
Siemens D 11 · 2004
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Overview
There are two versions of the drive converter cabinet units:
7 Version A
All the required line connection components, such as the main
control switch, circuit-breakers, main contactor, line fuses, line
filter, motor components, and additional monitoring devices,
can be installed as required.
7 Version C
With its particularly space-optimized structure without the lineside components. This version can be used where the line
connection components are accommodated in a central lowvoltage distribution panel (MCC) on the plant side.
Global use
SINAMICS G150 drive converter cabinet units are manufactured
in compliance with relevant international standards and directives, and are therefore suitable for global use (→ Technical
data).
■ Benefits
• Particularly quiet and compact converters due to the use of
state-of-the-art IGBT power semiconductors and an innovative cooling concept.
• All unit modules are easily accessible, making them extremely
service-friendly
• Can be easily integrated into automation solutions due to
PROFIBUS interface supplied as standard and various analog
and digital interfaces
• Increase in plant availability since individual modules and
power components can be replaced quickly and easily
• Easy commissioning and parameterization using interactive
menus on the user-friendly AOP30 operator panel with graphical LCD and plain-text display.
3
SINAMICS G150 drive converter cabinet units, version A and C
SINAMICS G150 drive converter cabinet units are designed for
variable-speed drives in machine building and plant construction.
They have been specially tuned to the requirements of drives
with quadratic and constant load characteristics, with medium
performance requirements and without regenerative feedback.
The control accuracy of the sensorless vector control is suitable
for most applications, and additional actual speed value encoders are therefore superfluous.
However, the SINAMICS G150 converters are optionally available with an encoder evaluator in order to handle applications
that require an encoder for plant-specific reasons.
SINAMICS G150 converter cabinet units offer an economic drive
solution that can be matched to customers' specific requirements by adding from the wide range of available components
and options.
The SINAMICS G150 drive converter cabinet units are available
for the following voltages and outputs:
Supply voltage
Output
380 V to 480 V
110 kW to 560 kW
660 V to 690 V
75 kW to 800 kW
Degrees of protection are IP20 (standard), and as an option
IP21, IP23 and IP54.
3/2
Siemens D 11 · 2004
■ Application
Variable-speed drives are advantageous for all applications that
involve moving, conveying, pumping or compressing solids,
liquids or gases.
This means the following applications, in particular:
• Pumps and fans
• Compressors
• Extruders and mixers
• Mills
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Design
SINAMICS G150 drive converter cabinet units are characterized
by their compact, modular, and service-friendly design.
A wide range of options is available depending on the cabinet
version which permit optimum adaptation of the drive system to
the respective requirements (→ Options).
Power supply connection
Main control switch
Fuses
-X1
PE
1)
1)
Main contactor
1)
3
Line reactor uK = 2%
< 500 kW as standard
> 500 kW only as
option L23!
AC
Rectifier
DC
DC link
DC
Converter
Motor connection
-X2
PE
G_D011_EN_00016b
AC
Converter version A
Converter version C
Options
1) With an output current >800 A, the main control switch,
fuses and main contactor are replaced by a circuit-breaker.
Example of design of a SINAMICS G150 drive converter cabinet unit,
version A
Basic design of a SINAMICS G150 drive converter cabinet unit with a
number of version-specific options
Siemens D 11 · 2004
3/3
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
The user is guided through the screens for commissioning the
drive by the menu-driven display. Only 6 motor parameters
(which can be found on the motor rating plate) have to be entered when the AOP30 is started up for the first time. The control
is then optimized automatically to fine-tune the converter to the
motor.
The plain text for the display is saved in two languages, and the
currently desired language can be selected using parameters
(English/German as standard, see options for other languages).
The first commissioning is carried out using the operator
panel.
Commissioning / Service
Drive commissioning
Device commissioning
AOP settings
AOP diagnosis
Back
Select.
Output, speed, current, cos ϕ, voltage and frequency of the motor.
Help
Change
OK
G_D011_en_00048
This information can be found on the motor rating plate, and is
entered into the screens on the display by following a short,
menu-driven procedure. The type of motor cooling must be entered in addition.
400.0 V
405.0 A
235.0 kW
0.870
The next screen contains the parameter values that are used to
automatically optimize the control.
Basic commissioning
Back
p0700 Pre-assignment BI 6:
p1000 Default DI n_set 2:
p1080 Minimum speed
p1082 Maximum speed
S/G150
TM 31
TM 31_AIO
0.000
rpm
1500.000
rpm
Change
Help
OK
During running, current data are indicated on the display as absolute values, such as setpoint and actual values, or it is possible to parameterize up to 3 process variables as a quasi-analog
bar display.
3/4
Siemens D 11 · 2004
1 2
1 4 5
3 8
7 4
N a c t
V o u t
Im o t
0 %
: 2 5 : 3 0
0 .0 r p m
5 .3 V
8
A
5 0
r p m
H z
P a c t
V o u t
1 0 0 %
1 2 : 2 5 : 3 0
k W
4 1 0
3 8 5 .3 V
5 0
1 0 0 %
Any alarms which occur are indicated by flashing of the yellow
"ALARM" LED, while faults are signaled by a lit red "FAULT" LED.
There is also an indication of the cause displayed in plain text on
the display's status line.
Help
Only 6 motor parameters have to be entered:
Motor data
Back
p0304 MOT.U_rated
p0305 MOT. I_rated
p0307 MOT.P_rated
p0308 MOT.CosPhi_ rated
n n in g
1 4 6 5 .5 0
e t
u t
4 8 .5 0
o t
8 A
0 %
c t
6 5 r p m
p m
z
m
W
1234.04:25:30
F 07901 Motor overspeed
G_D011_en_00047
Help
R u
N s
F o
Im
7 4
N a
1 4
0 .0 0 r
8 .5 0 H
0
N
0
k
Current fault in:
G_D011_en_00049
3
The following pictures show examples of plain text displays in
various operating phases.
n n in g
e t
1 4 5
u t
4
2 7 0
4 1
c t
c t :
5 0 .0 r p m
g_D011_en_00012b
The AOP30's two-stage safety concept prevents unintentional or
unauthorized changes to settings. The keyboard lock disables
operation of the drive from the operator panel, so that only parameter values and process variables can be displayed. The
OFF key is factory-set to "active" but can also be "deactivated"
by the customer. A password can be used to prevent the unauthorized modification of converter parameters.
R u
N s
F o
M
P a
N a
1 4
Alt
Motor overspeed
Flt. val = 0000000000 00000000 (hex)
The maximum permissible positive or
negative speed has been exceeded.
The maximum permissible positive speed
is calculated as follows:
Minimum (p1082, CI: p1085) + p2162
Back
Back
Ack.
G D011 EN 00050
An operator panel is located in the cabinet door of the converter
for operation, monitoring and commissioning tasks.
G_D011_en_00051
AOP30 operator panel
g_D011__en_00011b
■ Function
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Function (continued)
Communication with higher-level control and customer's
terminal block
A PROFIBUS interface on the CU320 control unit and the TM31
terminal module is provided as standard for use as the customer
interface.
You can use this customer terminal block to connect the system
to the higher-level controller using analog and digital signals, or
to connect additional units.
Open-loop and closed-loop control functions
The converter closed-loop control contains a high-quality sensorless vector control with speed and current controls as well as
motor and converter protection.
Software and protection functions
The software functions available as standard are described below:
To simplify configuration and commissioning of the drive, the
TM31 terminal module is supplied with factory default settings
(→ Engineering information).
Software and protection functions
Description
Setpoint input
The setpoint can be defined internally or externally, internally as a fixed, motorized potentiometer or jog
setpoint, externally via the PROFIBUS interface or an analog input of the customer terminal block. The
internal fixed setpoints and the motorized potentiometer setpoint can be switched over or adjusted using
control commands via all interfaces.
Motor identification
Automatic motor identification permits fast and simple commissioning and optimization of the drive control.
Ramp-function generator
A user-friendly ramp-function generator with separately adjustable ramp-up and ramp-down times,
together with variable smoothing times in the lower and upper speed ranges, improve the control
response and therefore prevent mechanical overloading of the drive train. The ramp-down ramps can be
parameterized separately for emergency stop.
Vdc max controller
The Vdc max controller automatically prevents overvoltages in the DC link if the set ramp-down ramp is too
short, for example. This can also extend the set ramp-down time.
Kinetic buffering (KIP)
Power supply failures are bridged to the extent permitted by the kinetic energy of the drive train. The
speed drops depending on the moment of inertia and the load torque. The current speed setpoint is
resumed when the power supply returns.
Automatic restart 1)
The automatic restart switches the drive on again when the power is restored after a power failure, and
ramps up to the current speed setpoint.
Flying restart 1)
The flying restart permits connection of the converter to a rotating motor.
I²t detection for motor protection
The motor temperature is calculated in a motor model stored in the converter software, taking into
account the current speed and load. More exact recording of the temperature, also taking into account
the influence of the ambient temperature, is possible by means of direct temperature recording using
KTY84 sensors in the motor winding.
Evaluation of motor temperature
Motor protection by evaluating a KTY84 or PTC temperature sensor. When a KTY84 sensor is connected,
the limit values can be set for alarm or shutdown. When connecting a PTC thermistor, the reaction following triggering of it (alarm or shutdown) can be defined.
Motor blocking protection
A blocked motor is recognized and protected against thermal overloading by shutting down.
Power section protection
Earth fault monitoring on the output
side
An earth fault on the output side is recognized by a total current monitor, and results in shutdown in
earthed-neutral systems.
Electronic short-circuit protection
on the output side
A short-circuit between motor and converter (on the converter output terminals, in the motor cable, in the
terminal box) is detected and switched off.
Thermal overload protection
A warning message is issued first when the overtemperature threshold responds. If the temperature rises
further, either a shutdown is carried out or automatic influencing of the pulse frequency or output current
so that a reduction in the thermal load is achieved. Following elimination of the cause of the fault
(e.g. improvement in the ventilation), the original operating values are automatically resumed.
1) Factory setting: not activated (can be programmed)
Siemens D 11 · 2004
3/5
3
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Technical data
Electrical data
3
Supply voltages and output ranges
380 V to 480 V 3 AC, ±10% (-15% < 1 min) 110 kW to 560 kW
660 V to 690 V 3 AC, ±10% (-15% < 1 min) 75 kW to 800 kW
Supply systems
TN/TT supplies or isolated supplies (IT supplies)
Line frequency
47 Hz to 63 Hz
Output frequency
0 Hz to 300 Hz
Power factor
- Fundamental mode
- Total
> 0.98
0.93 to 0.96
Converter efficiency
> 98%
Control method
Vector control with and without sensor or V/f control
Fixed speeds
15 fixed speeds plus 1 minimum speed, programmable
(in the default setting 3 fixed setpoints plus 1 minimum speed can be selected via the terminal block /
PROFIBUS)
Skipped frequency ranges
4, programmable
Setpoint resolution
0.001 rpm digital
12 bit analog
Braking operation
optional via braking unit
Mechanical data
Degree of protection
IP20 (higher degrees of protection up to IP54 optional)
Protection class
Acc. to EN 50 178 Part 1
Type of cooling
Forced air ventilation
Noise level LpA (1 m)
≤ 72 dB at 50 Hz line frequency
Shock protection
BGV A2
Cabinet system
Rittal TS 8, doors with double-barb lock, three-section base plates for cable entry
Paint
RAL 7035 (indoor requirements)
Compliance with standards
Standards
EN 60 146-1, EN 61 800-2, EN 61 800-3, EN 50 178, EN 60 204-1, EN 60 529
CE marking
According to EMC directive No. 89/336/EC and low voltage directive No. 73/23/EC
RI suppression
According to EMC product standard for variable-speed drives EN 61 800-3, "second environment".
"First environment" available upon request
Operation
Storage
Transport
Ambient temperature
0 °C to +40 °C
Up to +50 °C: see derating data
-25 °C to +55 °C
-25 °C to +70 °C
above -40 °C: for 24 hours
Relative humidity
(non-condensing)
5% to 95%
corresponds to 3K3 to
IEC 60 721-3-3
5% to 95%
corresponds to 1K4 to
IEC 60 721-3-1
5% to 95% at 40 °C
corresponds to 2K3 to
IEC 60 721-3-2
Installation altitude
Up to 2000 m above sea level without reduction in performance, > 2000 m: see derating data
Ambient conditions
Mechanical stability
Vibratory load
- Deflection
- Acceleration
0.075 mm at 10 Hz to 58 Hz
10 m/s2 at > 58 Hz to 200 Hz
-
1.5 mm at 5 Hz to 9 Hz
5 m/s² at > 9 Hz to 200 Hz
corresponds to 1M2 to
IEC 60 721-3-1
3.1 mm at 5 Hz to 9 Hz
10 m/s² at > 9 Hz to 200 Hz
corresponds to 2M2 to
IEC 60 721-3-2
100 m/s2 at 11 ms
corresponds to 3M4 to
IEC 60 721-3-3
40 m/s² at 22 ms
corresponds to 1M2 to
IEC 60 721-3-1
100 m/s² at 11 ms
corresponds to 2M2 to
IEC 60 721-3-2
Shock load
- Acceleration
Deviations from the defined classes are identified by
underlining.
3/6
Siemens D 11 · 2004
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Technical data (continued)
Derating data
Compensation of current derating as a function of installation altitude / ambient temperature
If the converters are operated at an installation altitude
> 2000 m above sea level, the maximum permissible output current can be calculated using the following tables according to
the degree of protection selected for the cabinet unit. The specified values already include a permitted correction between installation altitude and ambient temperature (incoming air temperature at the inlet to the converter cabinet unit).
Installation altitude above sea
level
m
Current derating
at an ambient temperature of
20 °C
25 °C
30 °C
35 °C
40 °C
45 °C
50 °C
95.0%
87.0%
96.3%
91.4%
83.7%
96.2%
92.5%
87.9%
80.5%
96.7%
92.3%
88.8%
84.3%
77.3%
92.7%
88.4%
85.0%
80.8%
74.0%
40 °C
45 °C
50 °C
95.0%
87.5%
80.0%
96.3%
91.4%
84.2%
77.0%
96.2%
92.5%
87.9%
81.0%
74.1%
96.7%
92.3%
88.8%
84.3%
77.7%
71.1%
92.7%
88.4%
85.0%
80.8%
74.7%
68.0%
0-2000
2001-2500
2501-3000
100%
3001-3500
97.8%
3501-4000
3
Current derating depending on ambient temperature (temperature of inlet air) and installation altitude
for cabinet units with degree of protection IP20, IP21 and IP23
Installation altitude above sea
level
m
Current derating
at an ambient temperature of
20 °C
25 °C
30 °C
35 °C
0-2000
2001-2500
100%
2501-3000
3001-3500
3501-4000
97.8%
Current derating depending on ambient temperature (temperature of inlet air) and installation altitude
for cabinet units with degree of protection IP54
Voltage derating as a function of the installation altitude
In addition to the current derating, the voltage derating must be
considered according to the following table with installation
altitudes > 2000 m above sea level.
Installation altitude
above sea level
Voltage derating
for a rated input voltage of
m
380 V
400 V
Voltage derating
for a rated input voltage of
420 V
440 V
460 V
480 V
0-2000
690 V
100%
2001-2250
96%
2251-2500
2501-2750
94%
98%
94%
98%
94%
90%
95%
90%
95%
91%
88%
92%
88%
97%
93%
89%
85%
89%
85%
98%
93%
89%
85%
82%
85%
82%
95%
91%
87%
83%
79%
-
-
92%
87%
83%
80%
76%
-
-
100%
3001-3250
3251-3500
3501-3750
96%
96%
98%
2751-3000
3751-4000
660 V
Voltage derating as a function of the installation altitude
Siemens D 11 · 2004
3/7
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Technical data (continued)
Overload capability
The SINAMICS G150 drive converter cabinet units are equipped
with an overload reserve to deal with breakaway torques, for example. If larger surge loads occur, this must be taken into account when configuring. In drives with overload requirements,
the appropriate base load current must therefore be used as a
basis for the required load.
The criterion for overload is that the drive is operated with its
base load current before and after the overload occurs, and a
load duration of 300 s is assumed.
The base load current IL for a small overload is based on a duty
cycle of 110% for 60 s or 150% for 10 s.
The base load current IH for a high overload is based on a duty
cycle of 150% for 60 s or 160% for 10 s.
Converter current
The first environment comprises living accommodation or locations where the drive system is directly connected to the public
low-voltage network without an intermediate transformer.
The second environment is understood to be all locations outside living areas. These are basically industrial areas which are
powered from the medium-voltage network via their own transformers.
Four different categories are defined in EN 61 800-3 Ed.2 depending on the location and the power of the drive:
Category C1: Drive systems for rated voltages < 1000 V for unlimited use in the first environment.
Category C2: Stationary drive systems for rated voltages
< 1000 V for use in the second environment. Use in the first environment is possible if the drive system is installed and used by
qualified personnel. The warning and installation information
supplied by the manufacturer must be observed.
Category C3: Drive systems for rated voltages < 1000 V for exclusive use in the second environment.
Short-time current
1.1
3
Rated current (permanent)
Base load current L for small overload
L
L
Category C4: Drive systems for rated voltages ≥ 1000 V or for
rated currents ≥ 400 A for use in complex systems in the second
environment.
The following graphic shows the assignment of the four categories to the first and second environments.
60 sec
300 sec
C1
G_D213_EN_00007
Small overload
First
environment
Converter current
C2
C3
Second
environment
Short-time current
1.5
C4
H
Rated current (permanent)
Base load current
H
H
for high overload
SINAMICS G150 drive converter cabinet units are almost exclusively used in the second environment (categories C3 and C4).
60 sec
300 sec
G_D213_EN_00008
High overload
EMC information
The electromagnetic compatibility describes - according to the
definition of the EMC directive - the "capability of a device to
work satisfactorily in the electromagnetic environment without itself causing electromagnetic interferences which are unacceptable for other devices present in this environment". To guarantee
that the appropriate EMC directives are observed, the devices
must demonstrate a sufficiently high noise immunity, and also
the emitted interference must be limited to acceptable values.
The EMC requirements for "Variable-speed drive systems" are
described in the product standard EN 61 800-3. A variablespeed drive system (or power drive system PDS) consists of the
drive converter and the electric motor including cables. The
driven machine is not part of the drive system. EN 61 800-3 defines different limits depending on the location of the drive system, referred to as the first and second environments.
3/8
Siemens D 11 · 2004
G_D213_EN_00009
To limit the emitted interference, SINAMICS G150 drive converter cabinet units are equipped as standard with a radio interference suppression filter that conforms to the limits defined in
Category C3. Optional filters are available on request for use in
the first environment (Category C2).
SINAMICS G150 drive converter cabinet units conform to the
noise immunity requirements defined in EN 61 800-3 for the
second environment, and thus also with the lower noise immunity requirements in the first environment.
The warning and installation information (part of the device documentation) must be observed.
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Selection and ordering data
Small overload
High overload
Rated
input
(at
(at
current 1)
400 V 460 V,
or
60 Hz)
690 V)
Rated
output
current
Base
load
current
IL2)
Output to IH
kW
A
A
kW
Output
hp
A
(at
400 V
or
690 V)
Power
loss
Cooling
air
requirement
Noise level
LpA (1 m)
at 50/60 Hz
Drive converter cabinet
units
SINAMICS G150
kW
m 3 /s
dB
Order No.
Base
load
(at
current
460 V, I 3)
60 Hz) H
hp
A
Supply voltage 380 V to 480 V 3 AC
110
150
239
210
205
90
125
178
2.9
0.17
67/68
6SL3710-1GE32-17 A0
132
200
294
260
250
110
150
233
3.8
0.23
69/73
6SL3710-1GE32-67 A0
160
250
348
310
302
132
200
277
4.4
0.36
69/73
6SL3710-1GE33-17 A0
200
300
405
380
370
160
250
340
5.3
0.36
69/73
6SL3710-1GE33-87 A0
250
400
519
490
477
200
350
438
6.4
0.36
69/73
6SL3710-1GE35-07 A0
315
500
639
605
590
250
400
460
8.2
0.78
70/73
6SL3710-1GE36-17 A0
400
600
785
745
725
315
500
570
9.6
0.78
70/73
6SL3710-1GE37-57 A0
450
700
883
840
820
400
600
700
10.1
0.78
70/73
6SL3710-1GE38-47 A0
560
800
1034
985
960
450
700
860
14.4
1.48
72/75
6SL3710-1GE41-07 A0
Supply voltage 660 V to 690 V 3 AC
75
103
85
80
55
76
1.7
0.17
67/68
6SL3710-1GH28-57 A0
90
119
100
95
75
89
2.1
0.17
67/68
6SL3710-1GH31-07 A0
110
141
120
115
90
107
2.7
0.17
67/68
6SL3710-1GH31-27 A0
132
174
150
142
110
134
2.8
0.17
67/68
6SL3710-1GH31-57 A0
160
201
175
171
132
157
3.8
0.36
69/73
6SL3710-1GH31-87 A0
200
234
215
208
160
192
4.2
0.36
69/73
6SL3710-1GH32-27 A0
250
280
260
250
200
233
5.0
0.36
69/73
6SL3710-1GH32-67 A0
315
353
330
320
250
280
6.1
0.36
69/73
6SL3710-1GH33-37 A0
400
436
410
400
315
367
8.1
0.78
72/75
6SL3710-1GH34-17 A0
450
493
465
452
400
416
9.1
0.78
72/75
6SL3710-1GH34-77 A0
560
608
575
560
450
514
10.8
0.78
72/75
6SL3710-1GH35-87 A0
710
774
735
710
630
657
13.5
1.48
72/75
6SL3710-1GH37-47 A0
800
852
810
790
710
724
14.7
1.48
72/75
6SL3710-1GH38-17 A0
• Version A (with option of installing all available line connection components)
• Version C (particularly space-optimized design)
A
C
1) The currents listed here are based on the rated output current and
include 10 A for the external auxiliaries as required for options L19
and B03, for example.
2) The base load current IL is based on a duty cycle of 110% for 60 s or
150% for 10 s with a duration of 300 s.
See Technical data → Overload capability.
3) The base load current IH is based on a duty cycle of 150% for 60 s or
160% for 10 s with a duration of 300 s.
See Technical data → Overload capability.
Siemens D 11 · 2004
3/9
3
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
Weights and dimensions
Converter
Output
Version A
Version C
Type
(at 400 V or 690 V)
(at 460 V,
60 Hz)
Weight
(standard
version)
Dimensions
for degree of
protection IP20 *)
W×H×D
Weight
(standard
version)
Dimensions
for degree of
protection IP20 **)
W×H×D
6SL3710-...
kW
hp
kg
mm
kg
mm
Supply voltage 380 V to 480 V 3 AC
3
-1GE32-1 . A0
110
150
320
800 × 2000 × 600
225
400 × 2000 × 600
-1GE32-6 . A0
132
200
320
800 × 2000 × 600
225
400 × 2000 × 600
-1GE33-1 . A0
160
250
390
800 × 2000 × 600
300
400 × 2000 × 600
-1GE33-8 . A0
200
300
480
1000 × 2000 × 600
300
400 × 2000 × 600
-1GE35-0 . A0
250
400
480
1000 × 2000 × 600
300
400 × 2000 × 600
-1GE36-1 . A0
315
500
860
1200 × 2000 × 600
670
600 × 2000 × 600
-1GE37-5 . A0
400
600
865
1200 × 2000 × 600
670
600 × 2000 × 600
-1GE38-4 . A0
450
700
1075
1200 × 2000 × 600
670
600 × 2000 × 600
-1GE41-0 . A0
560
800
1360
1600 × 2000 × 600
980
1000 × 2000 × 600
Supply voltage 660 V to 690 V 3 AC
-1GH28-5 . A0
75
320
800 × 2000 × 600
225
400 × 2000 × 600
-1GH31-0 . A0
90
320
800 × 2000 × 600
225
400 × 2000 × 600
-1GH31-2 . A0
110
320
800 × 2000 × 600
225
400 × 2000 × 600
-1GH31-5 . A0
132
320
800 × 2000 × 600
225
400 × 2000 × 600
-1GH31-8 . A0
160
390
800 × 2000 × 600
300
400 × 2000 × 600
-1GH32-2 . A0
200
390
800 × 2000 × 600
300
400 × 2000 × 600
-1GH32-6 . A0
250
390
800 × 2000 × 600
300
400 × 2000 × 600
-1GH33-3 . A0
315
390
800 × 2000 × 600
300
400 × 2000 × 600
-1GH34-1 . A0
400
860
1200 × 2000 × 600
670
600 × 2000 × 600
-1GH34-7 . A0
450
860
1200 × 2000 × 600
670
600 × 2000 × 600
-1GH35-8 . A0
560
860
1200 × 2000 × 600
670
600 × 2000 × 600
-1GH37-4 . A0
710
1320
1600 × 2000 × 600
940
1000 × 2000 × 600
-1GH38-1 . A0
800
1360
1600 × 2000 × 600
980
1000 × 2000 × 600
*) The cabinet height is increased by
250 mm for degree of protection IP21,
400 mm for IP23 and IP54,
405 mm for the M13 and M78 options.
**) The cabinet height is increased by
250 mm for degree of protection IP21,
400 mm for IP23 and IP54.
3/10
Siemens D 11 · 2004
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Accessories
Output
Converter
Fuse
with existing fuse switch-disconnector (option L26)
Fuse
(with semiconductor protection effect)
without fuse switch-disconnector 1)
Order No.
Order No.
(at
400 V
or
690 V)
(at
460 V,
60 Hz)
Type
kW
hp
6SL3710-...
Rated current
Frames as per
DIN 43 620-1
A
Rated current
Frames as per
DIN 43 620-1
A
Supply voltage 380 V to 480 V 3 AC
110
150
-1GE32-1 . A0
3NA3252
315
2
3NE1230-2
315
1
132
200
-1GE32-6 . A0
3NA3254
355
2
3NE1331-2
350
2
160
250
-1GE33-1 . A0
3NA3365
500
3
3NE1334-2
500
2
200
300
-1GE33-8 . A0
3NA3365
500
3
3NE1334-2
500
2
250
400
-1GE35-0 . A0
3NA3372
630
3
3NE1436-2
630
3
315
500
-1GE36-1 . A0
3NA3475
800
4
3NE1438-2
800
3
400
600
-1GE37-5 . A0
3NA3475
800
4
3NE1448-2
850
3
450
700
-1GE38-4 . A0
Circuit-breaker
-
-
Circuit-breaker
-
-
560
800
-1GE41-0 . A0
Circuit-breaker
-
-
Circuit-breaker
-
-
Supply voltage 660 V to 690 V 3 AC
75
-1GH28-5 . A0
3NA3132-6
125
1
3NE1022-2
125
00
90
-1GH31-0 . A0
3NA3132-6
125
1
3NE1022-2
125
00
110
-1GH31-2 . A0
3NA3136-6
160
1
3NE1224-2
160
1
132
-1GH31-5 . A0
3NA3240-6
200
2
3NE1225-2
200
1
160
-1GH31-8 . A0
3NA3244-6
250
2
3NE1227-2
250
1
200
-1GH32-2 . A0
3NA3252-6
315
2
3NE1230-2
315
1
250
-1GH32-6 . A0
3NA3354-6
355
3
3NE1331-2
350
2
315
-1GH33-3 . A0
3NA3365-6
500
3
3NE1334-2
500
2
400
-1GH34-1 . A0
3NA3365-6
500
3
3NE1334-2
500
2
450
-1GH34-7 . A0
3NA3352-6
2x315
3
3NE1435-2
560
3
560
-1GH35-8 . A0
3NA3354-6
2x355
3
3NE1447-2
670
3
710
-1GH37-4 . A0
3NA3365-6
2x500
3
3NE1448-2
850
3
800
-1GH38-1 . A0
Circuit-breaker
-
-
Circuit-breaker
-
-
3
1) If the drive converter cabinet units (I < 800 A) are used without the
option L26, the user must ensure that relevant precautions to protect
the cables and semiconductors are taken on the plant side. The combined fuses 3NE1... are recommended for currents up to 800 A.
Siemens D 11 · 2004
3/11
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Options
When ordering a converter with options, add "-Z" to the order
number of the converter, followed by the order code(s) for the
desired option(s).
Example:
6SL3710-1GE32-1CA0-Z
+M07+D60+...
See also ordering examples.
Available options
Order code
for version A
for version C
Input-side options
Line filter for use in the first environment to EN 61 800-3
category C2 (TN/TT supplies)
L00
✓
–
Main contactor (for currents < 800 A)
L13
✓
–
Without line reactor in output range P < 500 kW (available soon)
L22
✓
✓
2% line reactor may be needed for P > 500 kW
L23
✓
✓
Main control switch (incl. fuses/circuit-breakers)
L26
✓
–
EMC shield bus 1) (cable connection from below)
M70
✓
✓
PE bus 1) (cable connection from below)
M75
✓
✓
Sinusoidal filter (on request, only for converters up to 200 kW, 380 V to
480 V)
L15
✓
–
EMC shield bus 1) (cable connection from below)
M70
✓
✓
PE bus 1) (cable connection from below)
M75
✓
✓
EMERGENCY STOP button in the cabinet door
L45
✓
–
EMERGENCY STOP category 0, 230 V AC or 24 V DC, uncontrolled stop
L57
✓
–
EMERGENCY STOP category 1, 230 V AC, controlled stop 2)
L59
✓
–
Output-side options
3
Motor protection and safety functions
2)
L60
✓
–
Thermistor motor protection unit with PTB approval (alarm)
L83
✓
–
Thermistor motor protection unit with PTB approval (switch-off)
L84
✓
–
PT100 evaluation unit (for six PT100 sensors)
L86
✓
–
Insulation monitoring
L87
✓
–
Additional shock protection
M60
✓
✓
IP21 degree of protection
M21
✓
✓
IP23 degree of protection
M23
✓
✓
IP54 degree of protection
M54
✓
✓
Plinth 100 mm high, RAL 7022
M06
✓
✓
Cable connection area 200 mm high, RAL 7035
M07
✓
✓
Line connection from above
M13
✓
–
Motor connection from above
M78
✓
–
Top-mounted crane transport assembly for cabinets
M90
✓
✓
EMERGENCY STOP category 1, 24 V DC, controlled stop
Increase in degree of protection
Mechanical options
✓
possible
–
not possible
The selection matrix must be observed with respect to the
combination of options
1) This option is listed for the input and output side options, but is only
required once.
2) The stopping requirement should be noted for this option. Additional
braking units may be required.
3/12
Siemens D 11 · 2004
Converter version A
Converter version C
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Options (continued)
Available options
Order code
for version A
for version C
Other options
TM31 customer's terminal block extension
G61
✓
–
SMC 30 sensor module cabinet-mounted
for detecting the actual motor speed (available soon)
K50
✓
–
Connection for external auxiliary equipment (controlled max. 10 A)
L19
✓
–
Cabinet illumination with service socket
L50
✓
–
Anti-condensation heating for cabinet
L55
✓
–
Braking unit 100 kW
L61
✓
–
Braking unit 200 kW
L62
✓
–
Special cabinet paint finish3)
Y09
✓
✓
Documentation in English / French
D58
✓
✓
Documentation in English / Spanish
D60
✓
✓
Documentation in English / Italian
D80
✓
✓
Rating plate and operator panel in English / French
T58
✓
✓
Rating plate and operator panel in English / Spanish
T60
✓
✓
Rating plate and operator panel in English / Italian
T80
✓
✓
NAMUR terminal block
B00
✓
–
Protective separation for 24 V supply (PELV)
B02
✓
–
Separate output for external auxiliaries (uncontrolled)
B03
✓
–
Visual inspection
F03
✓
✓
Function test of the converter without motor connected
F71
✓
✓
Function test of the converter with test bay motor (no load)
F75
✓
✓
Converter insulation test
F77
✓
✓
Customer-specific converter acceptance inspections (on request)
F97
✓
✓
Languages
3
Options specific to chemical industry
Converter acceptance inspections in presence of customer
✓
possible
–
not possible
The selection matrix must be observed with respect to the
combination of options
3) The order code Y.. requires data in plain text.
Converter version A
Converter version C
Siemens D 11 · 2004
3/13
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Options (continued)
Option selection matrix
Certain options are mutually excluding
✓
possible combinations
–
not possible
Electrical options
L00
L00
3
L13
L15
L19
L23
L26
L45
L50
L55
L57
L59
L60
L61
L62
L83
L84
L86
✓
✓
✓
L22
–
1)
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
–
✓
✓
✓
✓
2)
✓
✓
✓
3)
3)
3)
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
–
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
3)
3)
3)
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
–
–
✓
✓
✓
✓
✓
✓
–
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
–
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
L13
✓
L15
✓
✓
L19
✓
✓
✓
L22
–
✓
✓
✓
L23
1)
✓
✓
✓
–
L26
✓
2)
✓
✓
✓
✓
L45
✓
✓
✓
✓
✓
✓
✓
L50
✓
✓
✓
✓
✓
✓
✓
✓
L55
✓
✓
✓
✓
✓
✓
✓
✓
✓
L57
✓
3)
✓
✓
✓
✓
3)
✓
✓
✓
L59
✓
3)
✓
✓
✓
✓
3)
✓
✓
✓
–
L60
✓
3)
✓
✓
✓
✓
3)
✓
✓
✓
–
–
L61
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
L62
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
–
L83
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
L84
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
L86
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
L87
–
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
1) For converters < 500 kW/700 hp, the line reactor (order code L23) is
supplied with the converter.
For converters > 500 kW/700 hp, the L23 option should also be
ordered if
• the converters are to be operated with supplies with a high short-circuit capacity (RSC > 20) (see Engineering information) or
• if a line filter is used (option L00).
2) Combination L13/L26 is only possible for currents < 800 A.
From 800 A upwards, circuit-breakers are used. These perform the
same function as options L13 and L26.
3) Either option L13 is required or, for currents > 800 A, option L26 (circuit-breaker) is required. Braking units may also be needed, depending on the drive stopping time required.
3/14
Siemens D 11 · 2004
L87
✓
✓
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Options (continued)
Mechanical options/electrical options
L00
L00
M06
M07
M13
M21
M23
M54
M60
M75
M78
M90
✓
✓
✓
✓
✓
✓
✓
M70
4)
✓
–
✓
–
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
–
✓
✓
–
5)
5)
✓
✓
–
–
6)
✓
✓
–
✓
–
–
✓
✓
✓
✓
–
✓
✓
✓
✓
✓
✓
–
✓
✓
5)
✓
5)
✓
M06
✓
M07
✓
–
M13
✓
✓
✓
M21
✓
✓
✓
–
M23
✓
✓
✓
✓
–
M54
✓
✓
✓
✓
–
–
M60
✓
✓
✓
–
6)
–
–
M70
4)
✓
✓
5)
✓
✓
✓
✓
M75
✓
✓
✓
5)
✓
✓
✓
✓
✓
M78
–
✓
✓
✓
–
✓
✓
–
5)
5)
M90
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
4) Option L00 includes option M70.
5) If the line connection (option M13) and the motor connection (option
M78) are from above, the EMC shield bus and the PE bus are not
required in the lower cabinet area.
6) Can only be selected for converters in the voltage range 400 V to
250 kW and 690 V to 315 kW. The M60 option is supplied as standard
for larger outputs.
✓
possible combinations
–
not possible
✓
✓
3
Rating plate data
T58
T58
T60
–
T80
–
T60
T80
–
–
–
–
■ Ordering examples
Example 1
Example 2
Task:
A drive converter cabinet unit is needed to control the fan speed
for a 380 kW fan drive for connecting to an existing 400 V MCC
outgoing circuit. The rated speed of the fan is 975 rpm. As a result of the ambient conditions, the converter should be mounted
on a 100 mm cabinet plinth and the degree of protection should
be IP54. The installation altitude is < 1000 m above sea level
and the ambient temperature is 45 °C.
Task:
A 280 kW pump to control the pressure equalization is to be supplied via a converter for a brand new district heating pumping
station. A 690 V supply is available. The installation altitude is
350 m above sea level and the ambient temperature is 40 °C.
The rated speed of the pump is 740 rpm. The pump unit and motor are located in an unmanned substation, so the winding temperature of the motor is to be monitored by PT100 resistance
thermometers and evaluated by the converter. The color of the
drive converter cabinet units is to be RAL 3002.
Solution:
Due to the existing MCC outgoing circuit, the line connection
components, such as main switch, main contactor and line
fuses, can be omitted and the space-saving version C can be
selected. For this constellation, taking into account the derating
factors for IP54 degree of protection and for the increased ambient temperature, select a drive converter cabinet unit 450 kW,
400 V with the options
M06 (100 mm cabinet plinth) and
M54 (IP54 degree of protection).
The Order No. is:
6SL3710-1GE38-4CA0-Z
+M06 +M54
Solution:
Select a drive converter cabinet unit 315 kW, 690 V, version A
with the following options:
L26 (main switch including fuses),
L13 (main contactor),
L86 (PT100 evaluation unit) and
Y09 (special cabinet paint finish).
The Order No. is:
6SL3710-1GH33-3AA0-Z
+L26 +L13 +L86 +Y09
Cabinet color RAL 3002
Siemens D 11 · 2004
3/15
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Options (continued)
Description of options
B00, B02, B03
Options according to NAMUR requirements
Exclusion list to other options:
The following limitations and exclusions resulting together with
the NAMUR terminal block B00 must be observed with regard to
the other available options.
3
Not permissible
with
option
Reason
L45, L57,
L59, L60
An EMERGENCY STOP of category 0 is already included
in the NAMUR version.
Access to the forced power supply disconnection is at the
terminals -A1-X2: 17, 18.
L83, L84
The B00 option already provides a PTC thermistor evaluation unit as standard (shutdown).
L19
Option B03 could be selected as an alternative.
This will provide a reduced scope for external auxiliary
equipment.
L87
The insulation monitor monitors the complete network
which is electrically connected together. An insulation
monitor must therefore be provided on the plant side.
With options such as L50, L55, L86, the connection is as described in the standard. There is no wiring to the NAMUR terminal block.
B00
NAMUR terminal block
The terminal block is designed according to the requirements
and directives of the standards association for measurement
and control in the chemical industry (NAMUR recommendation
NE37), i.e. fixed terminals are assigned to certain functions of
the devices. The inputs and outputs connected to the terminals
comply with the requirements "Protective extra-low voltage
PELV".
The terminal block and the associated functions are reduced to
a required amount. In comparison to the NAMUR recommendation, optional terminals are not listed.
Terminal
-A1-X2:
Meaning
Preassignment
Comment
10
DI
ON (dynamic) /
ON/OFF (static)
The effective mode
can be coded using
a wire jumper on the
terminal -A1-400:9;
10.
11
DI
12
DI
Faster
13
DI
Slower
14
DI
RESET
15
DI
Interlocking
16
DI
Counterclockwise
17, 18
3/16
Siemens D 11 · 2004
Meaning
Preassignment
Comment
30, 31
Ready to run
Relay output (NO
contact)
32, 33
Motor rotates
Relay output (NO
contact)
Fault
Relay output
(changeover
contact)
34
DO (NO)
35
DO (COM)
36
DO (NC)
50, 51
AI
0/4-20 mA
Speed setpoint
60, 61
AO
0/4-20 mA
Motor frequency
62, 63
AO
0/4-20 mA
Motor current
Motor current is
default setting; can
be reparameterized
for other variables
The 24 V supply is made at the customer end via the terminals A1-X2:1-3 (fused inside converter with 1 A). It must be ensured
that the safety requirements "Protective extra-low voltage PELV"
are complied with.
Terminal
-A1-X2:
Meaning
1
M
Reference conductor
2
P24
Incoming supply 24 V DC
3
P24
Outgoing circuit 24 V DC
For temperature monitoring of explosion-proof motors, the B00
option contains a PTC thermistor with PTB approval. A switch-off
is carried out if the limit is exceeded. The associated PTC sensor
is connected to terminal -A1-X3:90, 91.
Terminal
-A1-X3:
Meaning
90, 91
AI
Connection of PTC sensor
B02
Protective separation for 24 V supply (PELV)
If no protective separation for 24 V supply (PELV) is available at
the customer end, this option is used to fit a second power supply to guarantee the PELV. (Terminal assignments as for B00 option, 24 V supply at terminals -A1-X1:1, 2, 3 omitted)
Attention: The B02 option is only possible together with B00.
B03
Separate output for external auxiliaries (uncontrolled)
If a motor fan is to be powered on the plant side, the B03 option
provides an uncontrolled external output fused with 10 A. As
soon as the supply voltage is present at the converter input, a
voltage is also present at these terminals. This corresponds to
the converter input voltage (V = VPS). This should be observed
when planning the external fans.
OFF (dynamic)
PS disconnection
Terminal
-A1-X2:
"0" signal for CW
phase sequence
"1" signal for CCW
phase sequence
EMERGENCY STOP
sequence
Terminal
-A1-X1:
Meaning
1, 2, 3, PE Output for motor of external fan
Attention: The B03 option is only possible together with B00.
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Options (continued)
F03, F71, F75, F77, F97
Converter acceptance inspections in presence of the
customer
Order
code
Description
F03
Visual
inspection
The scope of the acceptance inspection
comprises:
• Checking the degree of protection
• Checking the equipment (components)
• Checking the equipment identifier
• Checking the clearance and creepage distances
• Checking the cables
• Checking the customer documentation
• Submitting the acceptance report
The checks are carried out with the converter
deenergized.
F71
Functional
test of the
converter
without
motor connected
The scope of the acceptance inspection
comprises:
• Visual inspection as described for option
F03
• Check of power supply
• Check of protective and monitoring devices
(simulation)
• Check of fans
• Precharging test
• Functional test without connected motor
• Submitting the acceptance report
After the visual inspection with the converter
switched off, the converter is connected to
rated voltage. No current flows at the converter's output.
F75
Functional
test of the
converter
with testbay motor
(no load)
The scope of the acceptance inspection
comprises:
• Visual inspection as described for option
F03
• Check of power supply
• Check of protective and monitoring devices
(simulation)
• Check of fans
• Precharging test
• Functional test with test-bay motor (no load)
• Submitting the acceptance report
After the visual inspection with the converter
switched off, the converter is connected to
the rated voltage. A low-level current flows at
the converter's output in order to operate the
the test-bay motor (no load).
F77
Insulation
test of
converter
The scope of the acceptance inspection
comprises:
• High-voltage test
• Measurement of insulation resistance
F97
Customerspecific
converter
acceptance
inspections (on
request)
If acceptances are desired which are not
covered by the options F03, F71, F75 or F77,
customer-specific converter acceptance
inspections/supplementary tests can be
ordered using the Order code F97 on
request and following technical clarification.
3
Siemens D 11 · 2004
3/17
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Options (continued)
G61
TM31 Customer’s terminal block extension
L15
Sinusoidal filter
In the standard version, the SINAMICS G150 cabinet units already include an interface module (TM31 terminal module). With
a second module, the number of available digital inputs/outputs
and the number of analog inputs/outputs within the drive system
can be expanded.
Sinusoidal filters are available in the voltage range from 380 V to
480 V for a converter output up to 200 kW.
K50
SMC30 sensor module cabinet-mounted for detecting the
actual motor speed (available soon)
The SMC30 encoder module can be used to record the actual
motor speed. The signals from the rotary pulse encoder are converted here and made available for evaluation via the DRIVECLiQ interface of the controller.
The following encoders are supported by the SMC30:
• TTL encoders
• HTL encoders
3
L00
Line filter for use in the first environment, category C2
(TN/TT supplies)
To limit the emitted interference, the drive converters are
equipped as standard with a radio interference suppression filter that conforms to the limits defined in Category C3. Optional
filters are available for use in the first environment (Category C2).
The drive converters conform to the noise immunity requirements defined in EN 61 800-3 for the second environment, and
thus also with the lower noise immunity requirements in the first
environment.
The sinusoidal filter at the converter output delivers practically
sinusoidal voltages on the motor so that standard motors can be
used without special cables and without any power reduction.
Standard cables can be used. The maximum permitted motor incoming cable length is 300 m.
Note: The pulse frequency of the converter must be increased
when used in conjunction with the L15 option. This reduces the
power available at the converter output (derating factor 0.88).
The control factor for the output voltage drops to around 90%. It
should be noted that the reduced voltage at the motor terminals
compared to the rated motor voltage means that the motor
switches to field weakening mode earlier.
L19
Connection for external auxiliary equipment
An outgoing circuit fused at max. 10 A for external auxiliary
equipment (for example, separately driven motor fan).
The voltage is tapped at the converter input and, therefore, has
the same level as the supply voltage.
The outgoing circuit can be controlled internally by the converter
or externally.
Meaning
Range
1
L1
AC 380 V to 690 V
2
L2
AC 380 V to 690 V
3
L3
AC 380 V to 690 V
To allow the power cable shield to be connected in conformance
with EMC requirements, an additional EMC shield bus (M70 option) is factory fitted at the converter input and output. A separate order is not required in this case.
11
Contactor control
AC 230 V
12
Contactor control
AC 230 V
13
Circuit-breaker checkback
AC 230 V/0.5 A;
DC 24 V/2 A
L13
Main contactor (for currents < 800 A)
14
Circuit-breaker checkback
AC 230 V/0.5 A;
DC 24 V/2 A
The SINAMICS G150 drive converter cabinet units are designed
as standard without a line contactor. Option L13 is needed if a
switching element is required for disconnecting the cabinet from
the supply (needed for EMERGENCY STOP). The contactor is
energized and powered inside the converter.
15
Contactor checkback
AC 230 V/6 A
16
Contactor checkback
AC 230 V/6 A
PE
PE
In conjunction with the line reactor, the line filters reduce the radio interference voltage that occurs at the converter. Option L23
should be ordered in addition for converter outputs > 500 kW.
Terminal
-X50:
Meaning
4
Checkback contact (NO contact) Contactor closed
5
Checkback contact (NC contact) Contactor closed
6
Root
Terminal
-X155:
L22
Without line reactor
If the converter is powered via a separate transformer, or if the
ratio between the line short-circuit power at the point of connection and the converter's rated output is low, the line reactor supplied as standard may be omitted for converters < 500 kW (see
Engineering information). This line reactor will be needed, however, if a line filter is used (L00 option).
L23
Line reactor uK = 2%
Converters up to 500 kW contain the line reactor as standard.
For converter outputs > 500 kW, the line reactor (uK = 2%) is
available as an option since, in this output range, the converters
are often connected to a medium-voltage supply system via
transformers that are matched to the converter output.
3/18
Siemens D 11 · 2004
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Options (continued)
L26
Main control switch (incl. fuses or circuit-breakers)
L57
EMERGENCY STOP category 0 (230 V AC or 24 V DC)
Up to 800 A, a switch-disconnector with externally mounted
fuses is offered as the main control switch. At currents above
800 A a circuit-breaker is fitted rather than a switch-disconnector. The circuit-breaker is energized and supplied within the converter.
EMERGENCY STOP category 0 for uncontrolled stop to
EN 60 204.
Terminal
-X50:
Meaning
1
Checkback contact (NO contact)
Main control switch/circuit-breaker closed
2
Checkback contact (NC contact)
Main control switch/circuit-breaker closed
3
Root
L45
EMERGENCY STOP button in the cabinet door
The EMERGENCY STOP button with protective collar is fitted in
the converter cabinet door and its contacts are connected to the
terminal block. The EMERGENCY STOP functions of category
0 or 1 can be activated in conjunction with options L57, L59 and
L60.
The function includes voltage disconnection of the converter via
the line contactor with bypassing of the microprocessor controller by means of a safety combination according to EN 60 204-1.
The motor coasts in the process. When delivered, the button circuit is preset to 230 V AC. Jumpers must be set when using
24 V DC.
Attention: The L57 option always assumes that the converter can
be electrically isolated from the supply; i.e. the L13 option for
converter currents ≤ 800 A and the L26 option for converter currents > 800 A.
Terminal
-X120:
Meaning
7
Looping in EMERGENCY STOP button from system side;
remove jumper 7-8!
8
Looping in EMERGENCY STOP button from system side;
remove jumper 7-8!
15
"On" for monitored start; remove jumper 15-16!
16
"On" for monitored start; remove jumper 15-16!
17
Checkback "Triggering safety combination"
18
Checkback "Triggering safety combination"
3
Terminal
-X120:
Meaning
1
Checkback contact of EMERGENCY STOP button in
cabinet door
2
Checkback contact of EMERGENCY STOP button in
cabinet door
L59
EMERGENCY STOP category 1 (230 V AC)
3
Checkback contact of EMERGENCY STOP button in
cabinet door *)
EMERGENCY STOP category 1 for controlled stop to EN 60 204.
4
Checkback contact of EMERGENCY STOP button in
cabinet door *)
*) Used inside the converter with options L57 to L60
The function includes rapid shutdown of the drive via fast stop
using a ramp-down ramp to be parameterized by the user. This
is followed by voltage disconnection as described for the
EMERGENCY STOP category 0.
L50
Cabinet illumination with service socket
A braking unit may be necessary to achieve the required shutdown times.
One universal lamp with an integrated service socket is installed
for each cabinet element.
Attention: The L59 option always assumes that the converter can
be electrically isolated from the supply; i.e. the L13 option for
converter currents ≤ 800 A and the L26 option for converter currents > 800 A.
The power supply (on terminal board -X390) for the cabinet illumination and socket must be provided externally and fused at
max. 10 A. The cabinet illumination is switched on manually via
a switch or automatically by an integrated motion detector. The
mode is switch-selected.
Terminal
-X390:
Meaning
1
L1 (230 V AC)
2
N
3
PE
L55
Anti-condensation heating for cabinet
Terminal
-X120:
Meaning
7
Looping in EMERGENCY STOP button from system side;
remove jumper 7–8!
8
Looping in EMERGENCY STOP button from system side;
remove jumper 7–8!
15
"On" for manual start; remove jumper 15-16!
16
"On" for manual start; remove jumper 15-16!
17
Checkback "Triggering safety combination"
18
Checkback "Triggering safety combination"
The anti-condensation heating is recommended at low ambient
temperatures and high levels of humidity to prevent condensation. One 100 W heater is fitted for each cabinet panel (two heaters are fitted for each panel in the case of cabinet panel widths
from 800 mm to 1200 mm).
The power supply to the heater (110 V to 230 V AC, on terminal
board -X240) must be provided externally and fused at max.
16 A.
Terminal
-X240:
Meaning
1
L1 (110 V to 230 V AC)
2
N
3
PE
Siemens D 11 · 2004
3/19
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Options (continued)
L60
EMERGENCY STOP category 1 (24 V DC)
L83
Thermistor motor protection unit (alarm)
EMERGENCY STOP category 1 for controlled stop to EN 60 204.
Thermistor motor protection unit (with PTB approval) for PTC
thermistor sensors (type A) for alarm. The power supply for the
thermistor motor protection unit and the evaluation is provided
within the converter.
The function includes rapid shutdown of the drive via fast stop
using a ramp-down ramp to be parameterized by the user. This
is followed by voltage disconnection as described for the EMERGENCY STOP category 0.
A braking unit may be necessary to achieve the required shutdown times.
Attention:The L60 option always assumes that the converter can
be electrically insulated from the supply; i.e. the L13 option for
converter currents ≤ 800 A and the L26 option for converter currents > 800 A.
Terminal
-X120:
3
Meaning
7
Looping in EMERGENCY STOP button from system side;
remove jumper 7–8!
8
Looping in EMERGENCY STOP button from system side;
remove jumper 7–8!
15
"On" for manual start; remove jumper 15-16!
16
"On" for manual start; remove jumper 15-16!
17
Checkback "Triggering safety combination"
18
Checkback "Triggering safety combination"
Terminal
-F127:
Meaning
T1
Connection of sensor loop
T2
Connection of sensor loop
L84
Thermistor motor protection unit (switch-off)
Thermistor motor protection unit (with PTB approval) for PTC
thermistor (type A) for switch-off. The power supply for the thermistor motor protection unit and the evaluation is provided within
the converter.
Terminal
-F125:
Meaning
T1
Connection of sensor loop
T2
Connection of sensor loop
L86
PT100 evaluation unit
The PT100 evaluation unit can monitor up to 6 sensors. The sensors can be connected using a 2-wire or 3-wire system. The limit
values can be programmed by the user for each channel.
L61, L62
Braking units
It may be necessary to use braking units for drives that allow regenerative braking.
The braking unit comprises two components: a braking module
fitted in the converter cabinet, and a braking resistor which must
be provided externally (IP20 degree of protection). The braking
unit functions as an autonomous unit, and does not require an
external power supply. During the braking process, the kinetic
energy is converted into heat in the external braking resistor. A
max. cable length of 50 m is permissible between the braking
module and the braking resistor. It is therefore possible to release the heat outside the converter room.
The braking resistor is connected to terminal block -X5 on the
drive converter cabinet unit:
Terminal
-X5:
Meaning
1
Connection of braking resistor
2
Connection of braking resistor
Option
Braking
powerP20
Drive converter
cabinet units
380 V to 480 V
Drive converter
cabinet units
660 V to 690 V
L61
100 kW
110 kW to 132 kW
75 kW to 132 kW
L62
200 kW
160 kW to 560 kW
160 kW to 800 kW
In the factory setting, the measuring channels are divided into
two groups of three channels. With motors, for example, three
PT100 can, therefore, be monitored in the stator windings and
two PT100 in the motor bearings. Channels that are not used
can be suppressed using appropriate parameter settings.
The output relays are integrated into the internal fault and switchoff sequence of the converter. The signals can also be picked up
by the customer via two spare fault signaling relays. Two userprogrammable analog outputs are also available (0/4 to 20 mA
or 0/2 to 10 V) for integration in a higher-level controller.
Terminal
-A1-A140:
Meaning
T11 to T13
PT100; sensor 1; group 1
T21 to T23
PT100; sensor 2; group 1
T31 to T33
PT100; sensor 3; group 1
T41 to T43
PT100; sensor 1; group 2
T51 to T53
PT100; sensor 2; group 2
T61 to T63
PT100; sensor 3; group 2
The sensors can be connected to the PT100 evaluation unit using
using a two-wire or three-wire system.
In a two-wire system, inputs Tx1 and Tx3 must be used.
In a three-wire system, input Tx2 must also be connected (x = 1, 2, ...,
6)
51, 52, 54
Relay output
Limit for group 1 reached; (changeover contact)
61, 62, 64
Relay output
Limit for group 2 reached; (changeover contact)
Ground
(OUT1)
Analog output OUT1; sensor group 1
U1 (OUT1)
Analog output OUT1; sensor group 1
I1 (OUT1)
Analog output OUT1; sensor group 1
Ground
(OUT2)
Analog output OUT2; sensor group 2
U2 (OUT2)
Analog output OUT2; sensor group 2
I2 (OUT2)
Analog output OUT2; sensor group 2
P 20: Permitted output for a period of 20 s, cycle time 90 s
If greater braking powers are required in addition to the braking
units listed here, then braking units may be connected in parallel
for greater converter outputs. In this case, a braking module is
assigned to each braking resistor. Braking units may be connected in parallel upon request.
3/20
Siemens D 11 · 2004
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Options (continued)
L87
Insulation monitoring
M13
Line connection from above
An insulation monitor must be used if the converter is operated
on an isolated-neutral system. This device monitors the complete electrically connected circuit for insulation faults.
The control cabinet is provided with an additional hood in the
case of a power supply from above. The connection straps for
the power cables, the clamping bar for mechanically securing
the cables, an EMC shield bus and a PE busbar are located
within the hood.
An alarm is output in the event of a fault.
Attention: Only one insulation monitor can be used in an electrically connected network.
The response concept in the event of an earth fault in the isolated-neutral system can vary, so output relays are available for
linking to a system-side control. It is also possible to integrate the
outputs into the converter monitoring on the plant side.
Terminal
-A1A101:
Meaning
11
Alarm relay ALARM 1
12
Alarm relay ALARM 1
14
Alarm relay ALARM 1
21
Alarm relay ALARM 2
22
Alarm relay ALARM 2
24
Alarm relay ALARM 2
M+
External kΩ display 0 µA to 400 µA
M-
External kΩ display 0 µA to 400 µA
R1
External reset key (NC contact or wire jumper otherwise
the fault code is not stored)
R2
External reset key (NC contact or wire jumper)
T1
External test button
T2
External test button
M06
Plinth 100 mm high, RAL 7022
The additional cabinet plinth allows larger bending radii for cables (cable inlet from below) and the routing of them within the
plinth.
The cabinet plinth is always colored RAL 7022. A special color
is not possible. It is delivered completely fitted with the cabinet.
The height of the operator panel changes accordingly.
M07
Cable connection area 200 mm high, RAL 7035
The cable connection area is made of stable sheet steel and increases the flexibility for the cable connection (inlet from below)
and allows routing of cables within the connection area. It is delivered completely fitted with the cabinet. The height of the operator panel changes accordingly.
Attention: The cable connection area is colored RAL 7035 as
standard. If a special color is requested for the cabinet (Order
code Y09), the cable connection area is also painted in this
color.
The cabinet height is then increased by 405 mm. The busbars
for the connection from above are delivered completely fitted.
For transport reasons, the hoods are delivered separately and
must be fitted on site. Crane transport assemblies (option M90)
can still be used. However, these must be removed on site in order to fit the hoods. Use of rope spreaders should be considered
in the case of small crane hook heights.
A non-drilled mounting plate made of aluminium (5 mm thick)
should be provided on the top of the hood for feeding in the cables. Depending on the number of cables and the cable crosssections used, holes must be provided in this mounting plate for
attaching cable glands for feeding in the cables on the plant
side.
Note: The control cables are still connected from below. With the
M13 option, the standard line connection from below is not used.
The hoods have IP21 degree of protection. Additional plastic
ventilation grilles and filter pads are provided in combination
with the M23 and M54 options.
Attention: The hoods are colored RAL 7035 as standard. If a
special color is requested for the cabinet (order code Y09), the
hoods are also painted in this color. Ventilation grilles used with
IP23 and IP54 degrees of protection are colored RAL 7035 and
cannot be painted.
The covers used with the M60 option are included in the scope
of delivery.
M21
Degree of protection IP21
Cabinet version in IP20, but with additional top cover or canopy.
The cabinet height is then increased by 250 mm.
For transport reasons, the top covers or canopies are delivered
separately and must be fitted on site.
Attention: The top covers or canopies are colored RAL 7035 as
standard. If a special color is requested for the cabinet (Order
code Y09), the top covers or canopies are also painted in this
color.
M23
Degree of protection IP23
Drive converter cabinet units with IP23 degree of protection are
supplied with additional hoods and plastic ventilation grilles in
the air inlet and outlet. The cabinet height is then increased by
400 mm. The covers used with the M60 option are included in
the scope of delivery.
For transport reasons, the hoods are delivered separately and
must be fitted on site.
Attention: The hoods are colored RAL 7035 as standard. If a
special color is requested for the cabinet (order code Y09), the
hoods are also painted in this color. The molded plastic parts
e.g. ventilation grilles) are colored RAL 7035 and cannot be
painted.
Siemens D 11 · 2004
3/21
3
SINAMICS G150
Drive converter cabinet units
75 kW to 800 kW
■ Options (continued)
M54
IP54 degree of protection
M78
Motor connection from above
Drive converter cabinet units with degree of protection IP54 are
supplied with additional hoods, plastic ventilation grilles, and a
filter medium in the air inlet and outlet. The cabinet height is then
increased by 400 mm. The covers used with the M60 option are
included in the scope of delivery. Maintenance of the filters must
be carried out according to the local ambient conditions.
The control cabinet is provided with an additional hood for a motor connection from above. The connection straps for the power
cables, the clamping bar for mechanically securing the cables,
an EMC shield bus, and a PE busbar are located within the hood.
For transport reasons, the hoods are delivered separately and
must be fitted on site.
Attention: With IP54 degree of protection, the derating factors for
the output current must be observed.
Attention: The hoods are colored RAL 7035 as standard. If a
special color is requested for the cabinet (order code Y09), the
hoods are also painted in this color. The molded plastic parts
e.g. ventilation grilles) are colored RAL 7035 and cannot be
painted.
M60
Additional shock protection
3
The drive converter cabinet units are designed as standard according to BGV A2. The M60 option provides additional covers
(outside normal arm's reach) in the vicinity of the AC rails and
above the power section (can only be selected as an option with
converters up to 250 kW in the 400 V range and with converters
up to 315 kW in the 690 V range, with degrees of protection IP20
and IP21; otherwise supplied as standard).
M70
EMC shield bus (cable connection from below)
The EMC shield bus is used to connect shielded power cables
for power supply and motor infeed. The EMC shield bus is supplied as standard with the L00 option (line filter).
The cabinet height is then increased by 405 mm. The busbars
for the connection from above are delivered completely fitted.
For transport reasons, the hoods are delivered separately and
must be fitted on site. Crane transport assemblies (option M90)
can still be used. However, these must be removed on site in order to fit the hoods. Use of rope spreaders should be considered
in the case of small crane hook heights.
A non-drilled mounting plate made of aluminum (5 mm thick)
should be provided on the top of the hood for feeding in the cables. Depending on the number of cables and the cable crosssections used, holes must be provided in this mounting plate for
attaching cable glands for feeding in the cables on the plant
side.
Note: The control cables are still connected from below. With the
M78 option, the standard motor connection from below is not
used.
The hoods have IP21 degree of protection. Additional plastic
ventilation grilles and filter pads are provided in combination
with the M23 and M54 options.
Attention: The hoods are colored RAL 7035 as standard. If a
special color is requested for the cabinet (order code Y09), the
hoods are also painted in this color. Ventilation grilles used with
IP23 and IP54 degrees of protection are colored RAL 7035 and
cannot be painted.
The covers used with the M60 option are included in the scope
of delivery.
M75
PE busbar (cable connection from below)
M90
Top-mounted crane transport assembly for cabinets
The PE busbar is used to run the PE conductor for the supply
and motor infeed cables.
In the case of single cabinets up to a width of 600 mm, the crane
transport assembly has transport eye bolts. With a cabinet width
of 800 mm or more, transport rails are used.
This can be ordered as an option for converters with low output
and currents I < 700 A. The PE busbar is supplied as standard
for output currents I > 700 A or groups of cabinets consisting of
several cabinet panels.
Y09
Special cabinet paint finish
The drive converter cabinet units are colored RAL 7035 as standard. The special color must be specified in plain text when ordering. All RAL colors can be selected which are available as
powdered coatings. If options such as cable connection area
(Order code M07), top covers or canopies (Order code M21),
hoods (Order codes M23/M54) or cable connection from above
(Order codes M13/M78) are required for the drive converter cabinet units, these are provided in the ordered cabinet color. The
molded plastic parts e.g. ventilation grilles) are colored
RAL 7035 and cannot be painted.
3/22
Siemens D 11 · 2004
Engineering information
4/2
4/2
4/3
4/4
4/5
4/5
4/8
4/14
4/15
4/17
Selection guides
SIZER configuration tool
STARTER drive/commissioning
software
Drive ES engineering system
Configuring the SINAMICS G130
converter chassis units
Dimensioning and selection information
Customer's terminal blocks
Line-side components
Components in the DC link
4/21
4/22
Configuring the SINAMICS G150
drive converter cabinet units
Dimensioning and selection information
Customer's terminal block
Conductor cross-sections and
terminals
Line-side components
Components in the DC link
4/24
Dimensioning drives
4/25
Motors
4/17
4/18
4/19
Siemens D 11 · 2004
Engineering information
Selection guides
SIZER configuration tool
■ Overview
The drive configuration is saved in a project. In the project, the
components and functions used are displayed in a hierarchical
tree structure.
The project view supports:
• The configuration of a number of drive devices
• The copying/pasting/editing of existing drives that have already been configured.
The configuration process produces the following results:
• A parts list of the components required
• Technical data
• Characteristics
• Location diagram and dimension drawings
These results are displayed in a results tree and can be printed
out for documentation purposes.
The SIZER PC tool provides an easy-to-use means of configuring the SINAMICS and MICROMASTER 4 drive family. It provides technical support when sizing the hardware and firmware
components required for a drive task. SIZER supports the complete configuration of the drive system, from simple individual
drives to complex multi-axis applications.
SIZER supports all stages of the configuration in the form of a
workflow, which comprises the following stages:
• Selection of the line supply
• Dimensioning of the motor(s)
• Calculation of the drive components
• Selecting the required accessories
• Selection of the line-side and motor-side power options.
4
When SIZER was being developed, particular importance was
placed on high usability and a universal, function-based approach to the drive task. The extensive user guidance makes using the tool easy. Status information keeps you continually informed of the progress of the configuration process.
The SIZER user interface is available in German and English.
4/2
Siemens D 11 · 2004
User support is provided by the technological online help menu,
which provides the following information:
• Detailed technical data
• Information about the drives and their components
• Decision-making criteria for the selection of components
Minimum hardware and software requirements
PG or PC with Pentium™ II 400 MHz (Windows™ NT/2000),
Pentium™ III 500 MHz (Windows™ XP)
256 MB RAM
At least 600 MB of free hard disk space
An additional 100 MB of free hard disk space on Windows system drive
Monitor resolution 1024×768 pixels
Windows™ NT 4.0 SP5, 2000 SP2, XP Professional SP1
Microsoft Internet Explorer 5.5 SP2
■ Selection and ordering data
Order No.
SINAMICS MICROMASTER SIZER
configuration tool
German/English
6SL3070-0AA00-0AG0
Engineering information
Selection guides
STARTER drive
commissioning software
■ Overview
Experts can gain rapid access to the individual parameters via
the Expert List, and do not have to navigate dialogs.
In addition, the following functions are available for optimization
purposes:
• Self-optimization
• Trace
Diagnostics functions provide information about:
• Control/status words
• Parameter status
• Operating conditions
• Communication states
The easy-to-use STARTER drive/commissioning software can be
used to:
• Start up
• Optimize and
• Diagnostics.
This software can be operated either as a standalone PC application or can be integrated into the SCOUT engineering system
(SIMOTION). The basic functions and handling are the same in
both cases.
In addition to the SINAMICS drives, the current version of
STARTER also supports MICROMASTER 4 drives.
The project wizards can be used to create the drives within the
structure of the project tree.
First-time users are supported by solution-based dialog menu,
with a standard graphical display, maximizing clarity when setting the drive parameters.
First commissioning is guided by wizards, which make all the basic settings in the drive. This enables a drive to be up and running after only setting a small number of parameters within the
drive configuration process.
Performance
• Easy to use: Only a small number of settings need to be made
for successful first commissioning: axis turning
• Solution-based dialog-based user guidance simplifies commissioning
• Self-optimization functions reduce manual effort for optimization
• The built-in trace function provides optimum support during
commissioning, optimization and troubleshooting.
Minimum hardware and software requirements
PG or PC with Pentium™ II 400 MHz (Windows™ NT/2000),
Pentium™ III 500 MHz (Windows™ XP)
256 MB RAM
Monitor resolution 1024×768 pixels
Windows™ NT 4.0 SP6, 2000 SP3, XP Professional SP1
Microsoft Internet Explorer 5.01
■ Selection and ordering data
Order No.
STARTER commissioning tool
for SINAMICS and MICROMASTER
German/English
6SL3072-0AA00-0AG0
The individual settings required are made using graphics-based
parameterization screen forms, which also display the mode of
operation.
Examples of individual settings that can be made include:
• Terminals
• Bus interface
• Setpoint channel (e.g. fixed setpoints)
• Speed control (e.g. ramp-function generator, limits)
• BICO interconnections
• Diagnostics
Siemens D 11 · 2004
4/3
4
Engineering information
Selection guides
Drive ES engineering system
■ Overview
■ Selection and ordering data
Communication
Configuration/Commissioning
Drive ES
SIMATIC
Drive ES
Basic
G_D212_en_00070
Drive ES is the engineering system used to integrate Siemens
drive technology into the SIMATIC automation world easily, efficiently and cost-effectively in terms of communication, configuration and data management. The STEP 7 Manager user interface provides the basis for this procedure.
4
Various software packages are available for SINAMICS G and
SINAMICS S:
• Drive ES Basic
For first-time users to the world of Totally Integrated Automation and the option for routing beyond network limits and the
use of the SIMATIC teleservice.
Drive ES Basic is the basic software program for setting the
parameters of all drives online and offline.
Drive ES Basic enables both the automation system and the
drives to be handled via the SIMATIC Manager user interface.
Drive ES Basic is the starting point for common data archiving
of complete projects and for extending the use of the SIMATIC
teleservice to drives. Drive ES Basic provides the configuration tools for the new motion control functions of slave-to-slave
communication, equidistance and isochronous operation with
PROFIBUS DP.
• Drive ES SIMATIC
Simply parameterize the STEP 7 communication instead of
programming.
In order to use Drive ES SIMATIC, STEP 7 must be installed. A
SIMATIC block library is supplied for simple and reliable programming of the PROFIBUS interface on the SIMATIC CPU for
the drives. There is no separate time-consuming programming of the exchange of data between the SIMATIC CPU and
the drive.
For Drive ES users need to remember is:
Copy - Adapt - Download - Ready.
Customized, fully-developed function blocks from the library are transferred into a user-specific project.
Frequently required functions are set to run in program format:
- Read out complete diagnostics buffer automatically from the
drive
- Download complete parameter set automatically from the
SIMATIC CPU to the drive, e.g. in the event of a device being
replaced
- Load part parameter sets (e.g. in the event of a recipe or
product replacement) automatically from the SIMATIC-CPU
- Read back, i.e. update, complete parameterization or part
parameter sets from the drive to the SIMATIC-CPU
• Drive ES PCS 7
Integrates drives with the PROFIBUS interface into the
SIMATIC PCS 7 process control system.
Drive ES PCS 7 can only be used with SIMATIC PCS 7
Version 5.0 and later. Drive ES PCS 7 provides a function
block library with function blocks for the drives and the corresponding faceplates for the operator station, which enables
the drives to be operated from the PCS 7 process control system.
For further information please visit us on the Internet at:
http://www.siemens.com/drivesolutions
4/4
Siemens D 11 · 2004
Order No.
Drive ES Basic V 5.3
• Configuration software
for integrating drives into
Totally Integrated Automation
• Requirement: STEP 7 V 5.1 and higher,
SP 3
• Supply format: CD-ROM
de, en, fr, es, it
with electronic documentation
Single license
6SW1700-5JA00-3AA0
Multi-user license, 60 x
6SW1700-5JA00-3AA1
Update service for single-user license
6SW1700-0JA00-0AB2
Update service for multi-user license
6SW1700-0JA00-1AB2
Upgrade from V 5.x to V 5.3
6SW1700-5JA00-3AA4
Drive ES SIMATC V 5.3
• Function block library for SIMATIC
for the parameterization of
communication with the drives
• Requirement: STEP 7 V 5.1 and higher,
SP 3
• Supply format: CD-ROM
de, en, fr, es, it
with electronic documentation
Single-user license incl. 1 x runtime
license
6SW1700-5JC00-3AA0
Runtime license
6SW1700-5JC00-1AC0
Update service for single-user license
6SW1700-0JC00-0AB2
Upgrade from V 5.x to V 5.3
6SW1700-5JC00-3AA4
Drive ES PCS 7 V 6.0
• Function block library for PCS 7
for the integration of drives
• Requirement: PCS 7 V 6.0 and higher
• Supply format: CD-ROM
de, en, fr, es, it
with electronic documentation
Single-user license incl. 1 x runtime
license
6SW1700-6JD00-0AA0
Runtime license
6SW1700-5JD00-1AC0
Update service for single-user license
6SW1700-0JD00-0AB2
Upgrade from V 5.x to V 6.x
6SW1700-6JD00-0AA4
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Dimensioning and selection information
■ Overview
SINAMICS G130 drive converter chassis units provide machine
builders and plant constructors with a modular drive system that
can be tailored to specific applications.
SINAMICS G130 drive converter chassis units consist of two
modular, stand-alone components:
• Power module and
• Control unit
They may be located separately from one another or combined
in a single unit. The power module contains a slot for the control
unit. On the 315 kW unit of voltage range 660 V - 690 V, this is the
left-hand side wall. On all other units, the slot is in the power
module.
The power modules are supplied with a DRIVE-CLiQ cable for
communication and the cable for the 24 V supply to the control
unit. This requires the control unit to be installed in the power
module. If the two units are in a separate location, the cables
should be ordered in the appropriate lengths.
The CU320 control unit is part of the control unit kit, which also
includes a CompactFlash card and the documentation on CDROM. This will reduce the ordering required.
Predefined interfaces, via terminal block or PROFIBUS, make
commissioning and control of the drive much easier. The interfaces of the CU320 control unit can be supplemented with additional modules, such as the withdrawable TB30 terminal board
of the TM31 terminal module.
If further customer interfaces are needed to communicate with
the drive, an external 24 V supply should be provided.
The following flow chart shows how to select the correct converter components (see page 4/6).
EMERGENCY STOP functions
The EMERGENCY STOP function may be essential for certain
drive applications. According to EN 60 204, an EMERGENCY
STOP must be designed as a stop of category 0 or as a stop of
category 1.
They are defined as follows:
Stop of category 0:
Uncontrolled shutdown by immediately switching off the power
supply. Motor coasts. This corresponds to immediate stopping
of the inverter, in association with intrinsically-safe disconnection
of the main contactors or - for greater outputs - of the circuitbreaker.
Stop of category 1:
Controlled shutdown, where the power supply is retained until
standstill has been reached. This can be implemented by means
of a rapid stop in association with intrinsically-safe disconnection of the main contactors or the circuit-breaker.
Comment:
Only a stop of category 0 is sensible for converters that do not
have braking facilities. An EMERGENCY STOP with a stop of
category 1 generally requires a braking facility (braking unit or
converter with regenerative feedback).
The category must be selected using a risk evaluation for the
drive.
To achieve this, the drives can be roughly divided into the following groups:
Case A:
Rated data and continuous operation of converters for
drives with low demands on control performance
Drives that are quickly braked to zero speed by the connected
load when they are shut down.
SINAMICS G130 drive converter chassis units are designed for
applications with low demands on dynamic response and control accuracy, offering no possibility of regenerative feedback.
Typical example: Pumps.
For these, an EMERGENCY STOP with category 0 is sufficient.
They are designed for motorized operation at the supply voltages specified in the selection tables. These values take account of voltage fluctuations within the defined tolerances.
Drives with larger rotating masses that are braked to zero speed
by the connected load when they are shut down.
The currents specified in the selection and ordering data are
available across the entire frequency/speed setting range.
As far as the rated currents are concerned, the units are dimensioned for continuous operation with the specified rated output
currents. The values are based on 6-pole Siemens standard motors.
Case B:
Typical example: Fans.
For these, an EMERGENCY STOP with category 0 is sufficient if
the coasting time can be tolerated. On the other hand, if stopping is required within a specific time when an EMERGENCY
STOP occurs, it may be necessary to provide an EMERGENCY
STOP according to category 1. This may require a braking facility even if this is not necessary for the actual drive application.
Siemens D 11 · 2004
4/5
4
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Dimensioning and selection information
■ Overview (continued)
Start of configuration
Power Modules 6SL3310-1G...-.AA0
no
Page 2/12
yes
Line reactor
Line reactor
no
yes
yes
Current > 800 A
Switching and
disconnecting element
no
no
Page 2/10
Switching and
disconnecting element
yes
Fuse switch disconnector
Fuses
Page 2/11
Page 2/11
Circuit-breaker
Contactor
no
yes
Installation acc. to EN 61800-3
First environment
Line filter
Page 2/8
CU-Kit consisting of:
CU320 Control unit and CompactFlash Card
with G130 firmware and documentation on CD
no
Interface expansion
on the CU320
Page 2/19
yes
Terminal Board TB30
4
no
no
no
AOP operator panel
Customers´s terminal block
(TM31)
Additional customer´s
terminal block (TM31)
Page 2/21
yes
AOP30
Page 2/26
Serial plug-in cable
preassembled x meters
Page 2/27
yes
TM31
Page 2/23
DRIVE-CLiQ cable
preassembled x meters
Page 2/27
yes
TM31
Note: An external power
supply is necessary in the
case of 2x TM31
DRIVE-CLiQ cable
preassembled x meters
Page 2/27
G_D011_EN_00044
Braking Module
Page 2/16
Braking resistor
Page 2/18
End of configuration
4/6
Siemens D 11 · 2004
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Dimensioning and selection information
■ Overview (continued)
Integration of the various consumers into the 24 V supply
The maximum output currents of the power module should be
observed. If these are exceeded by the connected consumers,
then an external 24 V supply should be provided.
The power module supplies the following currents at its output
terminals (without an external 24 V supply):
Comment
-X42 Pin 5 and 6 350 mA
Sufficient to supply the AOP30
with < 200 mA
-X42 Pin 7 and 8 2000 mA
Current demand of the CU320
control unit is approximately
800 mA, ignoring the
assignment of the slot and the
control unit's digital outputs.
Current demand of the TM31
terminal module is
approximately 500 mA,
ignoring the digital outputs.
1
P24
2
Power Module
M
+
PH W
PH V
PH U
U0 V
P3V3
1
2
3
4
5
M
P24 V
U24 V
6
7
8
-X42
KTY_L
3
Safety_N
-X124
2
1
-X41
CU320
Safety_P
-X9
24 V supply
KTY_H
Max.
output current
4
Terminal block
4
-X524
AOP30
M
-X524
TM31
+
M
G_D011_EN_00045
-X524
TM31
+
M
Siemens D 11 · 2004
4/7
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Customer's terminal blocks
■ Overview
The following factory settings are provided to simplify configuring the customer interface and commissioning. The interfaces
can also be assigned as required.
• The converter is controlled via the PROFIBUS interface
that is supplied as standard. The digital inputs/outputs of the
control unit are used to integrate external alarms/fault messages and control signals.
Terminal block
Factory default
on CU320 control unit
Comment
-X122
DI0
Free
DI1
Free
DI2
Free
DI3
Acknowledge fault
M1
M1
DI/DO8
Inverter enable (operation)
DI/DO9
No fault
M
DI/DO10
P24
Preset as output
DI/DO11
External alarm 1)
Low active
M
-X132
DI4
OFF 2 1)
DI5
OFF 3 1)
DI6
External fault 1)
DI7
Free
Ramp-down on the fast stop ramp,
only of relevance in conjunction with the braking module
M
4
DI/DO12
Error message acknowledgement, braking
module
Output is used (preassigned) in conjunction with the braking module
DI/DO13
P24
Preset as output
DI/DO14
P24
Preset as output
DI/DO15
P24
Preset as output
M
M
The preassignments are indicated by underlining for the bidirectional inputs/outputs.
4/8
Siemens D 11 · 2004
1) A jumper should be inserted here if these inputs are not used.
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Customer's terminal blocks
■ Overview (continued)
• The converter is only controlled via the digital inputs/outputs
of the control unit which are supplied as standard.
Terminal block
Factory default
on CU320 control unit
Comment
-X122
DI0
ON/OFF 1
DI1
Increase setpoint / fixed setpoint 0
DI2
Decrease setpoint / fixed setpoint 1
DI3
Acknowledge fault
Parameters can be set in the software to determine whether operation is via
motorized digital potentiometer or fixed setpoint.
M1
M1
DI/DO8
Inverter enable (operation)
DI/DO9
No fault
M
DI/DO10
P24
Preset as output
DI/DO11
External alarm 1)
Low active
DI4
OFF 2 1)
Immediate pulse block, motor coasts
DI5
OFF 3 1)
Ramp-down on the fast stop ramp,
only of relevance in conjunction with the braking module
DI6
External fault 1 1)
DI7
Free
M
-X132
M
DI/DO12
Error message acknowledgement, braking
module
Output is used (reserved) in conjunction with the braking module
DI/DO13
P24
Preset as output
DI/DO14
P24
Preset as output
DI/DO15
P24
Preset as output
4
M
M
The preassignments are indicated by underlining for the
bidirectional inputs/outputs.
1) A jumper should be inserted here if these inputs are not used.
Siemens D 11 · 2004
4/9
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Customer's terminal blocks
■ Overview (continued)
• The converter is controlled via the PROFIBUS interface that
is supplied as standard. The digital inputs/outputs of the
control unit and the optional TM31 customer interface are
used to integrate external alarms/fault messages and control
signals.
Terminal block
Factory default
on CU320 control unit
Comment
-X122
DI0
Free
DI1
Free
DI2
Free
DI3
Free
M1
M1
DI/DO8
Free
Preset as output
DI/DO9
Free
Preset as output
DI/DO10
Free
Preset as output
DI/DO11
Free
Preset as output
M
M
-X132
DI4
Free
DI5
Free
DI6
Free
DI7
Free
M
4
DI/DO12
Error message acknowledgement, braking
module
Output is used (reserved) in conjunction with the braking module
DI/DO13
Free
Preset as output
DI/DO14
Free
Preset as output
DI/DO15
Free
Preset as output
M
M
The preassignments are indicated by underlining for the
bidirectional inputs/outputs.
4/10
Siemens D 11 · 2004
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Customer's terminal blocks
■ Overview (continued)
Terminal block on
Factory default
TM31 terminal module
Comment
-X520
Optocoupler inputs connected to common
potential
DI0
Free
DI1
Free
DI2
Free
DI3
Acknowledge fault
-X530
Optocoupler inputs connected to common
potential
DI4
OFF 2 1)
Immediate pulse block, motor coasts
DI5
OFF 3 1)
Ramp-down on the fast stop ramp,
only of relevance in conjunction with the braking module
DI6
External fault 1)
DI7
Free
-X541
Bidirectional inputs/outputs
DI/DO8
Ready to start message
DI/DO9
Free
Preset as input
DI/DO10
Free
Preset as input
DI/DO11
External alarm 1)
Preset as input
-X542
Relay outputs (changeover contact)
DO0
Inverter enable (operation)
DO1
No fault in converter checkback
-X521
Analog inputs, differential
AI0+
Free
4
AI0AI1+
Free
AI1-X522
Analog outputs
AO 0V+
AO 0V-
The outputs are set to 0-10 V at the factory.
Actual speed analog output
AO 0C+
AO 1V+
AO 1V-
The outputs are set to 0-10 V at the factory.
Actual motor current analog output
AO 1C+
-X522
Thermistor protection
+Temp
Input for KTY84 temperature sensor or PTC thermistor
-Temp
The preassignments are indicated by underlining for the
bidirectional inputs/outputs.
1) A jumper should be inserted here if these inputs are not used.
Siemens D 11 · 2004
4/11
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Customer's terminal blocks
■ Overview (continued)
• The converter is controlled only via the digital inputs/outputs
or analog inputs/outputs of the optional TM31 customer interface.
Terminal block
Factory default
on CU320 control unit
Comment
-X122
DI0
Free
DI1
Free
DI2
Free
DI3
Free
M1
M1
DI/DO8
Free
Preset as output
DI/DO9
Free
Preset as output
DI/DO10
Free
Preset as output
DI/DO11
Free
Preset as output
M
M
-X132
DI4
Free
DI5
Free
DI6
Free
DI7
Free
M
DI/DO12
Error message acknowledgement, braking
module
Output is used (reserved) in conjunction with the braking module
DI/DO13
Free
Preset as output
DI/DO14
Free
Preset as output
DI/DO15
Free
Preset as output
M
4
M
The preassignments are indicated by underlining for the
bidirectional inputs/outputs.
4/12
Siemens D 11 · 2004
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Customer's terminal blocks
■ Overview (continued)
Terminal block on
Factory default
TM31 terminal module
Comment
-X520
Optocoupler inputs connected to common
potential
DI0
ON/OFF 1
DI1
Increase setpoint / fixed setpoint 0
DI2
Decrease setpoint / fixed setpoint 1
DI3
Acknowledge fault
-X530
Optocoupler inputs connected to common
potential
DI4
OFF 2 1)
Immediate pulse block, motor coasts
DI5
OFF 3 1)
Ramp-down on the fast stop ramp,
only of relevance in conjunction with the braking module
DI6
External fault 1)
Parameters can be set in the software to determine whether operation is via
motorized digital potentiometer or fixed setpoint.
DI7
-X541
Bidirectional inputs/outputs
DI/DO8
Ready to start message
DI/DO9
Free
Preset as input
DI/DO10
Free
Preset as input
DI/DO11
External alarm 1)
Preset as input
-X542
Relay outputs (changeover contact)
DO0
Inverter enable (operation)
DO1
No fault in converter checkback
-X521
Analog inputs, differential
AI0+
Analog input for setting speed setpoint
The inputs are set to 10 V at the factory.
Analog input reserved
The inputs are set to 10 V at the factory.
AI0AI1+
4
AI1-X522
Analog outputs
AO 0V+
AO 0V-
The outputs are set to 0-10 V at the factory.
Actual speed analog output
AO 0C+
AO 1V+
AO 1V-
The outputs are set to 0-10 V at the factory.
Actual motor current analog output
AO 1C+
-X522
Thermistor protection
+Temp
Input for KTY84 temperature sensor or PTC thermistor
-Temp
The preassignments are indicated by underlining for the
bidirectional inputs/outputs.
1) A jumper should be inserted here if these inputs are not used.
• The converter is controlled and operated only via the optional
AOP30 operator panel.
The digital inputs/outputs of the CU320 control unit are not
used.
Siemens D 11 · 2004
4/13
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Line-side components
■ Overview
Line fuses
The combined fuses (3NE1.) for line and semiconductor protection are recommended to protect the converter. These fuses are
specially adapted to the requirements of the input rectifier's
semiconductors to be protected.
• Superfast
• Adapted to the limit current integral of the semiconductor
• Low arc voltage
• Improved current limiting (lower let-through values)
See Accessories for order numbers and assignments of these
fuses. Please refer to Engineering Information, order no.
E20001-A700-P302, for the description and technical data of the
fuses.
The line reactor can only be omitted if the values for RSC are
lower than those shown in the above table. This is the case
when, as shown in the following figure, the converter is connected to the line through a transformer with the appropriate rating.
Attention: A line reactor is always needed, however, if a line filter
is used.
S k2 line
RSC=Relative Short-Circuit power: Ratio of short-circuit
power Sk line at the supply connection point to fundamental
apparent output Sconv of the connected converters (to
EN 50 178/VDE 0160).
Connection point of
converter
Line
Converter
Mains power input
inductance
Line reactor
G_D011_EN_00023c
The following applies for SINAMICS G130 drive converter
cabinet units:
Output
Line reactor can be omitted Line reactor required
kW
for RSC
for RSC
< 200
≤ 43
> 43
200 to 500
≤ 33
> 33
> 500
≤ 20
> 20
In practice, the line configuration on which individual converters
operate is often not known, i.e. the line short circuit power at the
connection point of the converter is not known, so it is recommended that a line reactor always be connected in series with
the converter.
4/14
Siemens D 11 · 2004
S k1
Converter
Mains power
input inductance
uk
transf %
G_D011_EN_00022c
In this case, the line short-circuit power Sk1 at the connection
point of the converter is approximately:
Sk1 = Stransf / (uk transf + Stransf / Sk2 line )
Symbol
Meaning
Stransf
Rated output of transformer
uk transf
Per-unit impedance of transformer
Sk2 line
Short-circuit power of higher-level voltage
Line filters
S k line
4
S transf
Line
Line reactor
A line reactor is needed for high system fault levels, partly to protect the actual converter against excessive harmonic currents,
and thus against overload, and partly to limit the system perturbation to the permitted values. The harmonic currents are limited
by the complete inductance comprising the line reactor and
mains power input inductance. Line reactors can be omitted if
the line infeed inductance is increased sufficiently, i.e. the value
of RSC must be sufficiently small.
Connection point of
converter
Connection point of
transformer
The SINAMICS G130 drive converter chassis units have as standard an integral line filter to limit emitted interference and thus
conform to the limits for category C3 defined in the product standard EN 61 800-3.
With the optional line filter, the converters are suitable for use in
the first environment (category C2), in which case the instructions of the EMC directives should be followed.
If installed correctly and the installation instructions are followed,
they may thus be used in the first environment as defined in
EN 61 800-3.
The line filter may only be used on grounded supplies (TN supplies).
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Components in the DC link
■ Overview
Braking units
Braking units with braking powers of 200 kW are available for the
SINAMICS G130 drive converter chassis units. For higher braking powers, braking units can be connected in parallel for larger
converters (on request).
A thermal contact, which can be integrated into the converter's
alarm and shutdown sequence, is installed in the braking resistor for monitoring.
Determining the required braking units and braking resistors
• For periodic duty cycles with a load duration of ≤ 90 s, the
mean braking power value within this duty cycle must be determined. The relevant period should be used as the time
base.
• For periodic duty cycles with a load duration of ≥ 90 s or for
sporadic braking operations, a 90 s time segment in which the
greatest mean value occurs should be selected. A 90 s period
should be set as the time base.
When selecting the braking units (braking module and braking
resistor), consider both the mean braking power value and the
required peak braking power.
Basic data
P/P 20
1.50
P 15
1.25
G_D011_EN_00035
Braking units are used when regenerative energy occurs occasionally and briefly, for example when the brake is applied to the
drive (emergency stop). The braking units comprise a braking
module and a load resistor, which must be attached externally.
P 20
1.00
0.75
P 40
0.50
P DB
0.25
10 15 20
30
40
50
60
70
80
t
90 s 100
P DB = Permanent braking power
P 15 = 5 x P DB = Output which is permissible every 90 s for 15 s
P 20 = 4 x P DB = Output which is permissible every 90 s for 20 s
P 40 = 2 x P DB = Output which is permissible every 90 s for 40 s
Load diagram
Calculating the P20 power
Supply voltage
660 V to 690 V
315 kW to 560 kW
315 kW to 800 kW
Braking module
Continuous power PDB
50 kW
50 kW
Braking module
Power P40
100 kW
100 kW
Braking module
Rated power P20
200 kW
200 kW
Braking module
Peak power P15
250 kW
250 kW
Braking resistor RB
2,2 Ω ±7.5%
4,9 Ω ±7.5%
Max. current
378 A
255 A
P20 = 4.5 x Mean braking power
no
Peak power x 0.8
P 20 = 4.5 x Mean braking power
G_D011_EN_00036
380 V to 480 V
SINAMICS G130 drive
converter chassis units
Power module
yes
P20
P 20 = 0.8 x Peak power
To reduce the voltage stress on the motor and converter, the response threshold at which the braking unit is activated and the
DC link voltage generated can be reduced. For example, the DC
link voltage for the converters in the voltage range from 380 V to
480 V can be reduced from 774 V to 673 V. This also reduces the
possible peak power. A factor of 1.06, rather than a factor of 0.8
should be used.
The ON/OFF states of the braking module are controlled by a
2-point controller. The respective response thresholds are shown
in the following table:
Converter voltage range
Braking unit response
threshold
380 V to 480 V
774 V (673 V)
660 V to 690 V
1158 V (1070 V)
Siemens D 11 · 2004
4/15
4
Engineering information
Configuring the SINAMICS G130 drive converter chassis units
Components in the DC link
■ Overview (continued)
Example
The design of the braking module and braking resistor is to be
defined for a 450 kW power module.
Mean
braking power
100
G_D011_EN_00061
200
kW
150
20 s
50
90 s
10
20
30
40
50
60
70
80
90
100 110 120 s
t
The mean braking power is calculated as follows:
Mean braking power = 150 kW x 20 s / 90 s = 33.3 kW
P20 = 4.5 x 33.3 kW = 150 kW
Peak power = 0.8 x 150 kW = 120 kW
Result:
The mean braking power is the determining factor in the configuration of the braking module and braking resistor, i.e. a braking
unit ≥ 150 kW should be provided.
The 200 kW braking unit should be selected.
When the response threshold is reduced, the required braking
power P20 is calculated as follows:
Mean braking power = 150 kW x 20 s / 90 s = 33.3 kW
P20 = 4.5 x 33.3 kW = 150 kW
4
Peak power = 1.06 x 150 kW = 159 kW
Result:
The peak power to be generated is the determining factor in the
configuration of the braking module and braking resistor, i.e. a
braking unit ≥ 159 kW should be provided.
The 200 kW braking unit should be selected.
4/16
Siemens D 11 · 2004
Engineering information
Configuring the SINAMICS G150 drive converter cabinet units
Dimensioning and selection information
■ Overview
Rated data and continuous operation of converters for
drives with low demands on control performance
SINAMICS G150 converter cabinet units are designed for applications with low demands on dynamic response and control accuracy, offering no possibility of regenerative feedback.
EMERGENCY STOP functions
The EMERGENCY STOP function may be essential for certain
drive applications. According to EN 60 204, an EMERGENCY
STOP must be designed as a stop of category 0 or as a stop of
category 1.
They are designed for motorized operation at the supply voltages specified in the selection tables. These values take account of voltage fluctuations within the defined tolerances.
They are defined as follows:
The currents specified in the selection and ordering data are
available across the entire frequency/speed setting range.
Uncontrolled shutdown by immediately switching off the power
supply. Motor coasts. This corresponds to immediate stopping
of the inverter, in association with intrinsically-safe disconnection
of the main contactors or - for greater outputs - of the circuitbreaker.
As far as the rated currents are concerned, the units are dimensioned for continuous operation with the specified rated output
currents. The values are based on 6-pole Siemens standard motors.
Degrees of protection of the drive converter cabinet units
The EN 60 529 standard covers the protection of electrical
equipment by means of housings, covers or equivalent, and includes:
• Protection of persons against accidental contact with live or
moving parts within the housing and protection of the equipment against the penetration of solid foreign matter (shock
protection)
• Protection of the equipment against the penetration of water
(water protection)
• Abbreviations for the internationally agreed degrees of protection.
The degrees of protection are specified by abbreviations comprising the code letters IP and two digits.
Degree of
protection
of the drive
converter
cabinet unit
First digit
(protection against
accidental contact and
solid matter)
Second digit
(protection of the
equipment against the
penetration of water)
IP20
Protected against solid matter, diameter ≥ 12.5 mm
No water protection
Protected against solid matter, diameter ≥ 12.5 mm
Protected against drip
water.
Vertically falling drip water
must not have a harmful
effect
IP23
Protected against solid matter, diameter ≥ 12.5 mm
Protected against spray
water.
Water sprayed on both
sides of the vertical at an
angle of up to 60° must
not have a harmful effect
IP54
Dust protected.
Entry of dust is not totally
prevented, but the entry of
dust is not allowed in such
quantities that the operation
of equipment or the safety
will be impaired.
Protected against water
from a hose.
Water from a hose which
is directed on the enclosure must not have a
harmful effect.
IP21
Stop of category 0:
Stop of category 1:
Controlled shutdown, where the power supply is retained until
standstill is reached. This can be implemented by means of a
rapid stop in association with intrinsically-safe disconnection of
the main contactors or the circuit-breaker.
Comment:
Only a stop of category 0 is sensible for converters that do not
have braking facilities. An EMERGENCY STOP with a stop of
category 1 generally requires a braking facility (braking unit or
converter with regenerative feedback).
The category must be selected using a risk evaluation for the
drive.
To achieve this, the drives can be roughly divided into the following groups:
Case A:
Drives that are quickly braked to zero speed by the connected
load when they are shut down.
Typical example: Pumps.
For these, an EMERGENCY STOP with category 0 is sufficient.
Case B:
Drives with larger rotating masses that are braked to zero speed
by the connected load when they are shut down.
Typical example: Fans.
For these, an EMERGENCY STOP with category 0 is sufficient if
the coasting time can be tolerated. On the other hand, if stopping is required within a specified time when an EMERGENCY
STOP occurs, it may be necessary to provide an EMERGENCY
STOP according to category 1. This may require a braking facility even if it is not needed for the actual drive application.
Siemens D 11 · 2004
4/17
4
Engineering information
Configuring the SINAMICS G150 drive converter cabinet units
Customer's terminal block
■ Overview
The following factory settings are provided to simplify configuring the customer interface and commissioning. The interfaces
can also be assigned as required.
Terminal block on
Factory default
TM31 terminal module
Comment
-X520
Optocoupler inputs connected to common
potential
DI0
ON/OFF 1
DI1
Increase setpoint / fixed setpoint 0
DI2
Decrease setpoint / fixed setpoint 1
DI3
Acknowledge fault
-X530
Optocoupler inputs connected to common
potential
DI4
Inverter enable 1)
Converter is at standby and waiting for the enable signal
DI5
OFF 3 1)
Ramp-down on the fast stop ramp,
only of relevance in conjunction with the braking module
DI6
External fault 1)
Parameters can be set in the software to determine whether operation is via
motorized digital potentiometer or fixed setpoint.
DI7
4
-X541
Bidirectional inputs/outputs
DI/DO8
Ready to start message
DI/DO9
Free
Preset as input
DI/DO10
Free
Preset as input
DI/DO11
Free
Preset as input
-X542
Relay outputs (changeover contact)
DO 0
Inverter enable (operation)
DO 1
No fault in converter checkback
-X521
Analog inputs, differential
AI0+
Analog input for setting speed setpoint
The inputs are set to 0-20 mA at the factory.
Analog input reserved
The inputs are set to 0-20 mA at the factory.
AI0AI1+
AI1-X522
Analog outputs
AO 0V+
AO 0V-
The outputs are set to 0-20 mA at the factory.
Actual speed analog output
AO 0C+
AO 1V+
AO 1V-
The outputs are set to 0-20 mA at the factory.
Actual motor current analog output
AO 1C+
-X522
Thermistor protection
+Temp
Input for KTY84 temperature sensor or PTC thermistor
-Temp
The preassignments are indicated by underlining for the
bidirectional inputs/outputs.
1) A jumper should be inserted here if these inputs are not used.
4/18
Siemens D 11 · 2004
Engineering information
Configuring the SINAMICS G150 drive converter cabinet units
Conductor cross-sections and terminals
■ Overview
The following table shows the recommended or maximum permissible cable connections on the power supply and motor
sides.
In the case of different conditions (cable routing, cable grouping, ambient temperature), the planning instructions for routing
the cables must be taken into account.
The recommended cross-sections are based on the listed fuses
and with single routing of the three-wire cables at an ambient
temperature of 40 °C.
Output
Converter
Wght. Line connection
Motor connection
(stan- Recommended Maximum
dard cross-section
conductor
vercross-section
sion)
kW
Type
kg
6SL3710 - ...
Version A, 380 V to 480 V
110
-1GE32-1AA0 320
132
-1GE32-6AA0 320
160
-1GE33-1AA0 390
200
-1GE33-8AA0 480
250
-1GE35-0AA0 480
315
-1GE36-1AA0 860
400
-1GE37-5AA0 865
450
-1GE38-4AA0 1075
560
-1GE41-0AA0 1360
Version A, 660 V to 690 V
75
-1GH28-5AA0 320
90
-1GH31-0AA0 320
110
-1GH31-2AA0 320
132
-1GH31-5AA0 320
160
-1GH31-8AA0 390
200
-1GH32-2AA0 390
250
-1GH32-6AA0 390
315
-1GH33-3AA0 390
400
-1GH34-1AA0 860
450
-1GH34-7AA0 860
560
-1GH35-8AA0 860
710
-1GH37-4AA0 1320
800
-1GH38-1AA0 1360
Version C, 380 V to 480 V
110
-1GE32-1CA0 225
132
-1GE32-6CA0 225
160
-1GE33-1CA0 300
200
-1GE33-8CA0 300
250
-1GE35-0CA0 300
315
-1GE36-1CA0 670
400
-1GE37-5CA0 670
450
-1GE38-4CA0 670
560
-1GE41-0CA0 980
Version C, 660 V to 690 V
75
-1GH28-5CA0 225
90
-1GH31-0CA0 225
110
-1GH31-2CA0 225
132
-1GH31-5CA0 225
160
-1GH31-8CA0 300
200
-1GH32-2CA0 300
250
-1GH32-6CA0 300
315
-1GH33-3CA0 300
400
-1GH34-1CA0 670
450
-1GH34-7CA0 670
560
-1GH35-8CA0 670
710
-1GH37-4CA0 940
800
-1GH38-1CA0 980
Cabinet earthing
Mounting Recommended Maximum
screw
cross-section
conductor crosssection
M12
DIN
VDE
mm2
AWG/
MCM
DIN
VDE
mm2
AWG/ (No. of
MCM holes)
DIN
VDE
mm2
AWG/
MCM
DIN
VDE
mm2
AWG/
MCM
Mounting
screw
M12
(No. of
holes)
Mounting Comment
screw
M12
2x70
2x95
2x120
2x120
2x185
2x240
2x300
4x150
4x185
2x(000)
2x(4/0)
2x(300)
2x(300)
2x(500)
2x(600)
2x(800)
4x(400)
4x(500)
4x240
4x240
4x240
4x240
4x240
4x240
4x240
8x240
8x240
4x600
4x600
4x600
4x600
4x600
4x600
4x600
8x600
8x600
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(4)
(4)
2x70
2x95
2x120
2x120
2x185
2x240
2x300
4x150
4x185
2x(000)
2x(4/0)
2x(300)
2x(300)
2x(500)
2x(600)
2x(800)
4x(400)
4x(500)
2x150
2x150
2x150
2x150
2x240
4x240
4x240
4x240
6x240
2x(400)
2x(400)
2x(400)
2x(400)
2x(600)
4x(600)
4x(600)
4x(600)
6x(600)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(3)
(2)
(2)
(2)
(2)
(2)
(2)
(10)
(16)
(18)
50
50
70
95
120
2x70
2x95
2x120
2x185
2x185
2x240
3x185
4x150
(00)
(00)
(000)
(4/0)
(300)
2x(000)
2x(4/0)
2x(300)
2x(500)
2x(500)
2x(600)
3x(500)
4x(400)
4x240
4x240
4x240
4x240
4x240
4x240
4x240
4x240
4x240
4x240
4x240
8x240
8x240
4x600
4x600
4x600
4x600
4x600
4x600
4x600
4x600
4x600
4x600
4x600
8x600
8x600
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(4)
(4)
50
50
70
95
120
2x70
2x95
2x120
2x185
2x185
2x240
3x185
4x150
(00)
(00)
(000)
(4/0)
(300)
2x(000)
2x(4/0)
2x(300)
2x(500)
2x(500)
2x(600)
3x(500)
4x(400)
2x70
2x150
2x150
2x150
2x150
2x150
2x185
2x240
4x240
4x240
4x240
6x240
6x240
2x(000)
2x(400)
2x(400)
2x(400)
2x(400)
2x(400)
2x(500)
2x(600)
4x600
4x600
4x600
6x600
6x600
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(3)
(3)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(18)
(18)
Cu rail
Cu rail
2x70
2x95
2x120
2x120
2x185
2x240
2x300
4x150
4x185
2x(000)
2x(4/0)
2x(300)
2x(300)
2x(500)
2x(600)
2x(800)
4x(400)
4x(500)
2x240
2x240
2x240
2x240
2x240
8x240
8x240
8x240
8x240
2x600
2x600
2x600
2x600
2x600
8x600
8x600
8x600
8x600
(1)
(1)
(1)
(1)
(1)
(4)
(4)
(4)
(4)
2x70
2x95
2x120
2x120
2x185
2x240
2x300
4x150
4x185
2x(000)
2x(4/0)
2x(300)
2x(300)
2x(500)
2x(600)
2x(800)
4x(400)
4x(500)
2x150
2x150
2x150
2x150
2x240
8x240
8x240
8x240
8x240
2x(400)
2x(400)
2x(400)
2x(400)
2x(600)
8x(600)
8x(600)
8x(600)
8x(600)
(1)
(1)
(1)
(1)
(1)
(4)
(4)
(4)
(4)
(2)
(2)
(2)
(2)
(2)
(2)
(8)
(8)
(10)
Cu rail
Cu rail
Cu rail
50
50
70
95
120
2x70
2x95
2x120
2x185
2x185
2x240
3x185
4x150
(00)
(00)
(000)
(4/0)
(300)
2x(000)
2x(4/0)
2x(300)
2x(500)
2x(500)
2x(600)
3x(500)
4x(400)
2x240
2x240
2x240
2x240
2x240
2x240
2x240
4x240
4x240
4x240
4x240
8x240
8x240
2x600
2x600
2x600
2x600
2x600
2x600
2x600
4x600
4x600
4x600
4x600
8x600
8x600
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(2)
(2)
(4)
(4)
50
50
70
95
120
2x70
2x95
2x120
2x185
2x185
2x240
3x185
4x150
(00)
(00)
(000)
(4/0)
(300)
2x(000)
2x(4/0)
2x(300)
2x(500)
2x(500)
2x(600)
3x(500)
4x(400)
2x70
2x150
2x150
2x150
2x150
2x150
2x185
2x240
4x240
4x240
4x240
6x240
6x240
2x(000)
2x(400)
2x(400)
2x(400)
2x(400)
2x(400)
2x(500)
2x(600)
4x600
4x600
4x600
6x600
6x600
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(2)
(2)
(3)
(3)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(18)
(18)
Cu rail
Cu rail
(No. of
holes)
Cu rail
Cu rail
Cu rail
4
Siemens D 11 · 2004
4/19
Engineering information
Configuring the SINAMICS G150 drive converter cabinet units
Conductor cross-sections and terminals
■ Overview
Required cable cross-sections for line and motor
connections
It is always recommendable to use 3-wire three-phase cables or
to connect several cables of this type in parallel. There are two
main reasons for this:
• In this manner, the high IP55 degree of protection or better can
be achieved for the motor terminal box without any problems
because the cables are introduced into the terminal box via
screwed glands and the number of possible glands is limited
by the geometry of the terminal box. Single cables are less
suitable.
• With three-phase cables, the summed ampere-turns over the
cable outer diameter is equal to zero and they can be routed
in (conductive, metal) cable ducts or racks without any noticeable currents (earth current or leakage current) being induced
in these conductive, metal connections. The danger of induced leakage currents and thus of increased cable sheath
losses is greater for single cables .
The cable cross-section required depends on the current transmitted in the cable. The permissible current load on cables is defined e.g. in DIN VDE 0298 Part 2 / DIN VDE 0276-1000. It depends partly on the ambient conditions such as temperature and
partly on the type of routing. When laid singly, the cables are
cooled relatively well. Where there are several cables routed together, they can heat each other up, and thus receive much
poorer ventilation. In this context, please refer to the applicable
reduction factors for these boundary conditions in
DIN VDE 0298 Part 2 / DIN VDE 0276-1000. With an ambient
temperature of 40 °C, the cross-sections of copper cables can
be based on the following table.
4
Cross-section of
3-wire cables
With
single
routing
With multiple routing
on a common cable rack
mm2
A
A
50
138
95
70
176
121
95
212
146
120
245
169
150
282
194
185
323
222
240
380
261
300
418
289
Current loading according to DIN VDE 0298 Part 2 at 40 °C
With higher currents, cables must be connected in parallel.
4/20
Siemens D 11 · 2004
Earthing
Required PE conductor cross-sections:
The PE conductor must be dimensioned taking into account the
following data:
• In the event of an earth fault, no impermissibly high contact
voltages may occur (< AC 50 V or < DC 120 V, EN 50 178
Section 5.3.2.2, IEC 60 364, IEC 60 543) as a result of voltage
drops of the earth fault current on the PE conductor.
• The earth fault current flowing in the PE conductor in the event
of an earth fault must not place an impermissible load on the
PE conductor.
• If it is possible in the event of a fault according to EN 50 178
Section 8.3.3.4 that continuous currents can flow via the PE
conductor, the cross-section of the PE conductor must be dimensioned according to this continuous current.
• The cross-section of the PE conductor must be selected according to EN 60 2041, EN 60 439-1, IEC 60 364.
Cross-section
of outer conductor
Minimum cross-section of
external PE conductor
Up to 16 mm2
At least cross-section of outer conductor
16 mm2 to 35 mm2
16 mm2
Above 35
mm2
At least half the cross-section of outer
conductor
• Switchgear and motors are usually earthed separately with a
local earth electrode. With this constellation, the earth fault
current flows via the parallel earth connections and is divided.
With this earthing, no impermissible contact voltages can occur, despite the PE conductor cross-sections used in the
above table. From our experience with different earthing configurations, however, we recommend that the earth wire from
the motor should be routed directly back to the converter. For
EMC reasons and to prevent shaft currents, symmetrical motor
cables and not four-wire cables should be used here. The
earth connection (PE) must be routed separately or arranged
symmetrically in the motor cable. The symmetry of the PE conductor is achieved using a conductor surrounding all phase
conductors or using a cable with a symmetrical arrangement
of the three phase conductors and three earth conductors.
• By means of their fast closed-loop control, the converters limit
the load current (motor and earth fault currents) to an rms
value corresponding to the rated current. Because of this, we
recommend use of a PE conductor cross-section that is analogous to the outer conductor cross-section for earthing the
control cabinet.
Engineering information
Configuring the SINAMICS G150 drive converter cabinet units
Line-side components
■ Overview
Line fuses
The combined fuses (3NE1.) for line and semiconductor protection are recommended to protect the converter. These fuses are
specially adapted to the requirements of the input rectifier's
semiconductors to be protected.
• Superfast
• Adapted to the limit current integral of the semiconductor
• Low arc voltage
• Improved current limiting (lower let-through values)
See Accessories for order numbers and assignments of these
fuses. Please refer to Engineering Information, order no.
E20001-A700-P302, for the description and technical data of the
fuses.
The line reactor can only be omitted (L22 option) if the values for
RSC are lower than those shown in the above table. This is the
case when, as shown in the following figure, the converter is
connected to the line through a transformer with the appropriate
rating.
Connection point of
converter
Connection point of
transformer
S k2 line
S transf
S k1
Line
Converter
Mains power
input inductance
uk
transf %
G_D011_EN_00022c
Line reactor
A line reactor is needed for high system fault levels, partly to protect the actual converter against excessive harmonic currents,
and thus against overload, and partly to limit the system perturbation to the permitted values. The harmonic currents are limited
by the complete inductance comprising the line reactor and
mains power input inductance. Line reactors can be omitted if
the line infeed inductance is increased sufficiently, i.e. the value
of RSC must be sufficiently small.
RSC=Relative Short-Circuit power: Ratio of short-circuit power
Sk line at the supply connection point to fundamental apparent
output Sconv of the connected converters (to
EN 50 178/VDE 0160).
Connection point of
converter
S k line
Line
Converter
Mains power input
inductance
Line reactor
G_D011_EN_00023c
In this case, the line short-circuit power Sk1 at the connection
point of the converter is approximately:
Sk1 = Stransf / (uk transf + Stransf / Sk2 line )
Symbol
Meaning
Stransf
Rated output of transformer
uk transf
Per-unit impedance of transformer
Sk2 line
Short-circuit power of higher-level voltage
Large output converters should ideally be connected to medium-voltage supplies via transformers in view of the system
perturbation, so cabinet units over 500 kW have no line reactors
as standard.
A line reactor (L23 option) is always required, however, if
• for cabinet units > 500 kW, the RSC ratio is > 20 or
• a line filter is used.
Line filters
The SINAMICS G150 drive converter cabinet units have as standard an integral line filter to limit emitted interference and thus
conform to the limits for category C3 defined in the product standard EN 61 800-3.
The following applies for SINAMICS G150 drive converter
cabinet units:
Output
Line reactor
can be omitted
Line reactor
required
kW
for RSC
Order code
(option)
for RSC
Order code
(option)
< 200
≤ 43
L22
> 43
-
200 to 500
≤ 33
L22
> 33
-
> 500
≤ 20
-
> 20
L23
With the optional line filter, the converters are suitable for use in
the first environment (category C2), in which case the instructions of the EMC directives should be followed.
If installed correctly and the installation instructions are followed,
they may thus be used in the first environment as defined in
EN 61 800-3.
The line filter may only be used on grounded supplies (TN supplies).
In practice, the line configuration on which individual converters
operate is often not known, i.e. the line short circuit power at the
connection point of the converter is not known, so it is recommended that a line reactor always be connected in series with
the converter. For this reason, the drive converter cabinet units
up to an output of 500 kW are always equipped as standard with
a 2% line reactor.
Siemens D 11 · 2004
4/21
4
Engineering information
Configuring the SINAMICS G150 drive converter cabinet units
Components in the DC link
■ Overview
Braking units
There are two braking units available for the SINAMICS G150
drive converter cabinet units with braking powers of 100 kW and
200 kW that cover a wide range. For higher braking powers,
braking units can be connected in parallel for larger converters
(on request).
A thermal contact, which can be integrated into the converter's
alarm and shutdown sequence, is installed in the braking resistor for monitoring.
Determining the required braking units and braking resistors
• For periodic duty cycles with a load duration of ≤ 90 s, the
mean braking power value within this duty cycle must be determined. The relevant period should be used as the time
base.
• For periodic duty cycles with a load duration of ≥ 90 s or for
sporadic braking operations, a 90 s time segment in which the
greatest mean value occurs should be selected. A 90 s period
should be set as the time base.
When selecting the braking units (braking module and braking
resistor), consider both the mean braking power value and the
required peak braking power.
P/P 20
1.50
P 15
1.25
G_D011_EN_00035
Braking units are used when regenerative energy occurs occasionally and briefly, for example when the brake is applied to the
drive (emergency stop). The braking units comprise a braking
module and a load resistor, which must be attached externally.
P 20
1.00
0.75
P 40
0.50
P DB
0.25
10 15 20
30
40
50
60
70
80
t
90 s 100
P DB = Permanent braking power
P 15 = 5 x P DB = Output which is permissible every 90 s for 15 s
P 20 = 4 x P DB = Output which is permissible every 90 s for 20 s
P 40 = 2 x P DB = Output which is permissible every 90 s for 40 s
Load diagram
Calculating the P20 power
Basic data
Supply voltage
380 V to 380 V to 660 V to 660 V to
480 V
480 V
690 V
690 V
160 kW
to
570 kW
75 kW to 160 kW
132 kW to
800 kW
Braking module
Continuous power PDB
25 kW
50 kW
25 kW
50 kW
4
Braking module
Power P40
50 kW
100 kW
50 kW
100 kW
Braking module
Rated power P20
100 kW
200 kW
100 kW
200 kW
Braking module
Peak power P15
125 kW
250 kW
125 kW
250 kW
Braking resistor RB
4,4 Ω
±7.5%
2,2 Ω
±7.5%
4,4 Ω
±7.5%
2,2 Ω
±7.5%
Max. current
189 A
378 A
127 A
255 A
no
Peak power x 0.8
P 20 = 4.5 x Mean braking power
yes
P20
G_D011_EN_00036
110 kW
to
132 kW
SINAMICS G150 Drive
Converter Cabinet Units
P20 = 4.5 x Mean braking power
P 20 = 0.8 x Peak power
To reduce the voltage stress on the motor and converter, the response threshold at which the braking unit is activated and the
DC link voltage generated can be reduced. For example, the DC
link voltage for the converters in the voltage range from 380 V to
480 V can be reduced from 774 V to 673 V. This also reduces the
possible peak power. A factor of 1.06, rather than a factor of 0.8
should be used.
The ON/OFF states of the braking module are controlled by a
2-point controller. The respective response thresholds are shown
in the following table:
4/22
Siemens D 11 · 2004
Converter voltage range
Braking unit response threshold
380 V to 480 V
774 V (673 V)
660 V to 690 V
1158 V (1070 V)
Engineering information
Configuring the SINAMICS G150 drive converter cabinet units
Components in the DC link
■ Overview (continued)
Example
The design of the braking unit is to be defined for a 132 kW drive
converter cabinet unit.
Mean
braking power
100
G_D011_EN_00061
200
kW
150
20 s
50
90 s
10
20
30
40
50
60
70
80
90
100 110 120 s
t
The mean braking power is calculated as follows:
Mean braking power = 90 kW x 17 s / 90 s = 17.0 kW
P20 = 4.5 x 17.0 kW = 76.5 kW
Peak power = 0.8 x 90 kW = 72.0 kW
Result:
The mean braking power is the determining factor in the configuration of the braking module and braking resistor, i.e. a braking
unit ≥ 76.5 kW should be provided.
The 100 kW braking unit should be selected.
When the response threshold is reduced, the required braking
power P20 is calculated as follows:
Mean braking power = 90 kW x 17 s / 90 s = 17.0 kW
P20 = 4.5 x 17.0 kW = 76.5 kW
4
Peak power = 1.06 x 90 kW = 95.4 kW
Result:
The peak power to be generated is the determining factor in the
configuration of the braking module and braking resistor, i.e. a
braking unit ≥ 95.4 kW should be provided.
The 100 kW braking unit should be selected.
Siemens D 11 · 2004
4/23
Engineering information
Dimensioning drives
Dimensioning drives
■ Overview
Drives with quadratic load torque
Drives with constant load torque
Drives with a quadratic load torque (M~n2), such as used for
pumps and fans, require the full torque at the rated speed.
The 1LG4/1LG6 and 1LA8 self-ventilated motors cannot provide
their full rated torques throughout the entire speed range in continuous operation. The continuous permissible torque decreases
as the speed decreases because of the reduced cooling effect
(see diagram).
Increased starting torques or high load surges do not usually occur. It is therefore unnecessary to provide a higher overload capability for the converter.
Depending on the speed range, the torque - and thus the power
- must be reduced for the self-ventilated motors.
The following applies to selection of a suitable converter for
drives with a quadratic load torque:
The rated current of the converter must be at least as large as
the motor current at full torque in the required load point.
If 1LG4/1LG6 and 1LA8 standard motors are used, these motors
can be loaded with the full rated power, even in converter mode.
They are then utilized to full advantage according to temperature
class F. However, if the motors may only be utilized according to
temperature class B, the motor output must be reduced by 10%.
Selection of suitable motors and converters for a specific application is supported by the SIZER configuration program.
In the case of 1PQ8 and 1PQ4 forced-ventilated motors, it is not
necessary to reduce the output, or only by a relatively small
amount, depending on the speed range.
For frequencies above the rated frequency fn (50 Hz in the diagram), the motors are driven in the field weakening range. The
usable torque is reduced in this case by approx. fn/f, and the output remains constant. An adequate distance of ≥ 30% must be
maintained with respect to the breakdown torque, especially in
control modes with V/f characteristics. This interval is reduced
by (fn/f)².
The selected base load current of the converter should therefore
be at least as great as the motor current at full torque at the required load point.
Constant flux
range
M /M n
Selection of suitable motors and converters for a specific application is supported by the SIZER configuration program.
Field weakening
range
Rated current – permissible and non-permissible
motor/converter combinations
With forced ventilation
Motor rated current greater than converter rated current:
100
%
90
If a motor is used whose rated current is greater than the rated
converter current, this means that the motor can only be operated at partial load. The following limit must be observed:
4
G_D011_EN_00024b
80
70
Utilization according to
temperature class F
60
Utilization according to
temperature class B
10
20
30
40
50
60
70
80 Hz
f
The maximum possible converter current (overload current)
should be greater than or equal to the rated current of the connected motor.
If this dimensioning instruction is not observed, current peaks
which can either lead to switching-off or can cause a continuous
reduction in output by the internal protection circuit can occur as
a result of the low leakage inductance of larger motors.
Rated motor current much smaller than converter rated current:
Typical curve for the permissible torque for self-ventilated motors
(e.g. 1LA) with a rated frequency of 50 Hz
4/24
Siemens D 11 · 2004
The rated motor current for the sensorless vector control used
must be at least ¼ of the rated converter current. With smaller
motor currents, operation using the V/f control mode is possible.
Engineering information
Motors
Motors
■ Overview
It is generally recommendable to use the standard Siemens motors 1LA and 1LG.
With regard to the voltage stress, the standard insulation of the
motors is designed such that operation on the converter is possible without limitation at voltages of U ≤ 500 V.
Catalog M 11 contains more detailed data on the 1LG4/1LG6
and 1LA8 motors.
Self-ventilated motors with IP55 degree of protection
(1LG4/1LG6 and 1LA8)
Other motors
In addition to the 1LA and 1LG motors, the 1PH7/1PL6 compact
asynchronous motors can also be used. These are recommended for:
• Large speed range with high maximum speeds
• Limited mounting space.
1PH7/1PL6 motors are 1 to 2 shaft heights smaller than comparable standard asynchronous motors with the same rated output.
Encoder evaluation in conjunction with the G150 drive converter
cabinet units is not possible.
Mains connection voltages > 500 V for 1LA/1LG motors
The standard insulation of the 1LA and 1LG motors is designed
such that converter fed operation without limitation is only possible at supply voltages of 500 V +10%. At higher voltages, the
motors require greater insulation resistance.
1LA8/1PQ8 and 1LG6 motors are also available with a higher insulation resistance for converter fed operation with voltages up
to 690 V, no filters are required in this case. These motors are
identified by an "M" as the 10th digit of the Order No.
(e.g. 1LA8315-2PM).
With the reinforced insulating system, there is less space in the
grooves for the same number of windings compared to the normal version, which slightly reduces the rated output of these motors.
1LG4/1LG6 motors
For higher torque requirements, 1LA4 self-ventilated motors or
1PQ4 forced-ventilated motors (degree of protection IP55) from
the H-compact II series are available for the upper output range.
Motor protection
A motor protection function can be implemented using the I2t
detection present in the converter software.
If precise motor protection is required, this can be achieved by
detecting the temperature directly using KTY84 sensors or PTC
thermistors in the motor winding.
When using the KTY84 sensor, the A23 motor option should be
specified when ordering 1LA8 and 1LG4/1LG6 motors. With
1PH7 and 1PL6 motors, the sensors are fitted as standard.
If PTC thermistors are required, the A11 or A12 motor option
should be specified when ordering the 1LG4/1LG6 motors. With
1LA8/1PQ8 motors, the sensors are fitted as standard.
The KTY84 sensor and PTC thermistor can be evaluated by connection
• to the customer's terminal block in the drive converter
(SINAMICS G150)
• to the -X41 terminal of the power module (SINAMICS G130).
1LA8 motors
The 1LG4/1LG6 and 1LA8 motors are self-ventilated motors with
IP55 degree of protection.
Both the internal and external fan (which are fitted in each motor)
have a fixed connection to the shaft.
The cooling effect is therefore directly dependent on the motor
speed.
PT100 temperature sensors (resistance thermometers) are alternatively possible for the 1LA8 and 1LG4/1LG6 motors for monitoring the motor winding temperature. When ordering the motor,
either the A60 (3 x PT100) or the A61 (6 x PT100) option should
be selected.
A separate evaluation unit is available (option L86) for evaluation
of the PT100 temperature sensors in the SINAMICS G150 drive
converter cabinet unit.
With 1MJ flameproof motors, the PTC thermistors and release
mechanisms (options L83 and L84 in SINAMICS G150 drive
converter cabinet units) approved by the PTB are absolutely essential.
Siemens D 11 · 2004
4/25
4
Engineering information
Motors
Motors
■ Overview (continued)
Bearing currents
Operation of motors with flameproof enclosure "d"
A high clock frequency of the output voltage is required to provide the motor with currents which are as sinusoidal as possible
(smooth running, oscillation torque, additional losses). The resulting steep voltage pulses cause capacitive charge reversal
currents in the existing capacities (motor cables and windings).
This physical effect is particularly evident with larger motors. The
circuit may be closed via the bearings and the high-frequency
capacitive current pulses may destroy the bearings in a worstcase scenario. To avoid this risk, it is recommended that the
bearings at the non-drive-end of the motor are isolated in the
case of converter-fed motors.
Siemens asynchronous motors of the 1MJ series can be operated as explosion-proof motors with flameproof enclosure
EEx de IIC connected either to the line supply or the converter.
The isolated bearing is standard for all 1LA8 motors that are designated for converter operation.
An isolated bearing on the non-drive end is available as an option for motors of the 1LG4/1LG6 series starting at frame
size 280 (Order code L27).
An additional measure for reducing the bearing currents even
further is to use a motor reactor, shielded motor cables and good
earthing of the motor housing. It is recommended to route the
earth cable from the motor directly to the converter.
Since these processes involve high frequencies, asymmetry in
the circuits must be kept to a minimum. Only symmetrical multicore motor cables must be used (do not use single or four-conductor cables!). The ground connection (protective conductor,
PE) must be arranged symmetrically in the motor cable to prevent shaft currents with base frequencies. The symmetry of the
PE conductor is achieved with a conductor that surrounds all the
phase conductors or a cable in which the three phase conductors and three ground conductors are arranged symmetrically.
Operation with and without feedback of the actual speed
value
The control range of the drive must be taken into account with
regard to the speed accuracy.
4
If the speed control range is above 5% of the rated speed, the
control accuracy of the sensorless vector control is approx. 0.2
x fslip. Taking into account the slip values of standard motors in
the output range from 75 kW to 800 kW, this results in a speed
accuracy of <0.2%. In the speed control range below 5% of the
rated speed, the control accuracy is approximately that of the
slip frequency of the motor, i.e. approx. 1%.
The SINAMICS G130/G150 drive converters can be operated
with or without feedback of the actual speed value.
Use of encoders to measure the actual speed value of the motor
is recommended with:
• High dynamic response and torque accuracy requirements
• Very high speed accuracy
• Observation of a defined torque with speeds below 5% of the
rated motor speed.
4/26
Siemens D 11 · 2004
In accordance with the test guidelines, the motors of the 1MJ series must be equipped with PTC thermistors.
If 1MJ motors are connected to converters, their maximum permissible torque must be reduced, depending on the load characteristic when utilized according to temperature class B just
like the motors of the 1LA series with the same output.
1MJ motors have a terminal box with the "increased safety" type
of protection EEx e II as standard.
Detailed motor data can be found in Catalog M 11.
Services
and documentation
5/2
Training
5/6
5/6
5/6
Training cases
AOP30 cabinet operator panel
training case
SINAMICS High Power training case
5/7
Service & Support
5/8
Documentation
Siemens D 11 · 2004
Services and documentation
SINAMICS G130/SINAMICS G150
Training
■ Overview
The right mixture: blended learning
Blended learning is understood to be the combination of various
training media and sequences. For example, a local attendance
course in a Training Center can be optimally supplemented by a
teach-yourself program as preparation or follow-up. Furthermore, SITRAIN utilizes supported online training for live instruction on the Internet at agreed times.
The right mixture is the solution. Therefore blended learning
can convey complex topics well, and train networked thinking. Additional effect: reduced traveling costs and periods of
absence through training sequences independent of location and time.
The international training portal
For further information please visit us at:
http://www.siemens.com/sitrain
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of courses at leisure, call up all course dates online, utilize the
daily updated display of vacant course spaces - and register directly.
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SITRAIN ® – Siemens Training for Automation and Industrial Solutions – provides you with comprehensive support when solving
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Training by the market leader in automation, plant installation
and plant support enables you to make your decisions with certainty and full command. Especially where the optimum and efficient use of products and plants are concerned. You can eliminate deficiencies in existing plants, and exclude expensive
faulty planning right from the beginning.
All in all, this represents an enormous gain for your company: Shortened startup times, optimized plant components, faster troubleshooting, reduced down times. In other
words, increased profits and lower costs.
7 Top trainers
Our trainers know their topics in practice, and possess comprehensive didactic experience. Course developers have a direct
wire to product development, and directly pass on their knowledge to the trainers.
7 Practical experience
5
The practical experience of our trainers makes it possible for
them to pass on theoretical matter in a plausible manner. But
since it is known that all theory is drab, we attach great importance to practical exercises which can comprise up to half of of
the course time. You can therefore immediately implement your
new knowledge in practice. We train you on state-of-the-art methodically/didactically designed training equipment. You feel absolutely certain when trained in this manner.
7 Wide variety
With a total of approx. 300 local attendance courses, we train the
complete range of A&D products and a large portion of the system solutions from I&S. Telecourses, teach-yourself software and
seminars presented on the Web supplement our classical range
of courses.
7 Close to customer
We are only a short distance away. You can find us approx. 60
times in Germany, and worldwide in 62 countries. You wish to
have individual training instead of one of our 300 courses? Our
solution: we will provide a program tailored exactly to your personal requirements. Training can be carried out in our Training
Centers or at your company.
5/2
Siemens D 11 · 2004
Course office, Infoline Germany
Tel.: 01805-23 56 11
Fax: 01805-23 56 12
... and request our latest training catalog on:
Language
Order No.
Catalog ITC
(paper version)
German
E86060-K6850-A101-B4
Dates and Price List
including CD-ROM
German
E86060-P6850-A101-C8
SITRAINonCD
Interactive course
information system
on CD-ROM
German/
English
E86060-D6850-A100-C1-7400
Overview of training
worldwide
German/
English
E86060-K6899-A101-B4-7600
Services and documentation
SINAMICS G130/SINAMICS G150
Training
■ Design
SINAMICS G150/G130/S150 courses
Here you will find an overview of the training courses available
for the SINAMICS G150/G130/S150.
The courses are modular in design and are intended for a variety
of target groups as well as individual customer requirements.
The system overview will acquaint decision-makers and sales
personnel with the system very quickly.
The basic and advanced courses are sure to provide all the
technical knowledge service engineers will need for servicing/starting up motion control applications, communication and
cabinet-mounted units.
All modules contain as many practical exercises as possible, in
order to enable intensive and direct training on the drive system
and with the tools in small groups.
The configuration and planning course provides all the information you need to size the drive system.
Title
Target group
Decisionmakers,
sales
personnel
Project
Engineers,
managers,
programmers
members of
project teams
Start-up
engineers,
configuring
engineers
Service
personnel
Duration
Course code
2 days
DR-SN-UEB
3 days
DR-SNG-PRJ
Maintenance
personnel
Basic courses
SINAMICS
System overview
X
X
SINAMICS G150/G130/S150
Configuration and planning
X
X
X
X
SINAMICS G150/G130/S150
Service and commissioning
X
X
X
X
2 days
DR-SNG-SI
SINAMICS G150/G130/S150
Service advanced course
X
X
X
X
3 days
DR-SNG-EXP
SINAMICS G150/G130/S150
Refresher workshop
X
X
X
X
1 day
DR-SNG-PR
X
X
X
3 days
DR-SN-COM
Advanced course
SINAMICS
Communication
SINAMICS G150/G130/S150 learning path
SINAMICS G150/G130/S150
Service, commissioning
DR-SNG-SI
2 days
SINAMICS G150/G130/S150
Configuration and planning
DR-SNG-PRJ
3 days
Prerequisite:
Service experience
Commissioning of SINAMICS
G150/G130/S150 or S120
Prerequisite:
Commissioning of SINAMICS
SIMATIC S7: e.g. ST-7PRO1
SINAMICS
Communication
DR-SN-COM
SINAMICS G150/G130/S150
Service advanced course
3 days
DR-SNG-EXP
SINAMICS G150/G130/S150
Refresher workshop
1 day
DR-SNG-PR
SINAMICS
System overview
DR-SN-UEB
2 days
5
3 days
G_D213_EN_00032
Advanced courses
Basic courses
Knowledge of electrical engineering; recommendation: CD drives technology for beginners SM-ANTREIN
Siemens D 11 · 2004
5/3
Services and documentation
SINAMICS G130/SINAMICS G150
Training
■ Function
SINAMICS system overview (2 days)
DR-SN-UEB
SINAMICS G150/G130/S150 servicing and commissioning
course (2 days) DR-SNG-SI
Description/learning target
Description/learning target
This course has been specially designed for sales employees
and decision-makers who wish to attain a rapid overview of the
SINAMICS drive concept and its position in the existing Siemens
drive environment.
The SINAMICS G150/G130/S150 cabinet and chassis units are
simple to start up and service and require no special knowledge
of drive engineering. The course is appropriate for commissioning engineers and servicing personnel.
The system overview is supplemented by an introduction to the
fundamentals of motor and converter technology.
Training covers the technical knowledge for startup and servicing using the AOP30 operator panel and the STARTER tool, as
well as handling of the CompactFlash card.
The SIZER configuration tool and the STARTER commissioning
tool are presented and explained using short exercises.
Target group
Decision-makers and sales personnel
Content
• SINAMICS system overview
• Position with respect to existing drive systems
• Fundamentals of converter engineering and motors
• SIZER configuration tool
• STARTER commissioning tool
• Simple start-up of a drive
• Practical exercises using the training case
SINAMICS G150/G130/S150 configuration and planning
course (3 days) DR-SNG-PRJ
Description/learning target
The course is appropriate for design engineers, planning engineers and sales employees who plan the SINAMICS
G150/G130/S150 chassis and cabinet units.
Training covers the fundamental physical relationships for the
design of a drive system.
Using the self-explanatory SIZER configuration tool, different applications of SINAMICS cabinet units are calculated, and consolidated using exercises on PCs.
Control functions are explained, and their associated conditions
described.
The various options for SINAMICS cabinet and chassis units are
also presented to permit derivation of their application.
Target group
Planning engineers, design engineers
5
Content
• SINAMICS system overview
• Physical fundamentals for drive calculation
• Configuration of the SINAMICS G150/G130/S150 cabinet components and their explanation:
power supplies, EMC, EMERGENCY STOP, interfaces
• SIZER configuration tool with example exercises for various applications
• Technical documentation: catalogs, engineering information,
instruction manuals, ...
• Open-loop and closed-loop control functions
• Simple startup using the AOP30 operator panel.
5/4
Siemens D 11 · 2004
An overview is provided on software functions, parameter structure and function diagrams. Practical exercises on the SINAMICS G150/G130 chassis and cabinet units, with the AOP30
cabinet operator panel and the STARTER commissioning tool
consolidate the passed-on knowledge.
The DR-SNG-EXP service advanced course is appropriate for
gaining deeper knowledge.
Target group
Commissioning engineers, servicing personnel
Content
• Design of the drive system
• Overview of documentation
• Startup and servicing using the AOP30 operator panel and the
STARTER commissioning tool
• Overview of software functions, parameters and function diagrams
• Practical exercises for startup and fault diagnostics on the
SINAMICS G150/G130 chassis and cabinet units and on an
active infeed module.
SINAMICS G150/G130/S150 service advanced course
(3 days) DR-SNG-EXP
Description/learning target
The course is primarily appropriate for servicing personnel who
support end customers with regard to special design requirements, the elimination of faults, and the replacement of parts on
SINAMICS cabinet units.
A prerequisite is knowledge from the basic course DR-SNG-SI or
DR-SNS-SI.
Installation in accordance with EMC guidelines is dealt with in
addition to practical exercises for diagnostics of the power sections and replacement of spare parts.
Knowledge of the software functions, BICO wiring and controller
optimization is further enhanced.
The practical exercises are carried out on SINAMICS
G150/G130 chassis and cabinet units, on the AOP30 cabinet
operator panel, using the test box for SINAMICS power sections
and the STARTER commissioning tool.
Target group
Servicing employees of Siemens AG and OEMs
Content
• Circuit diagrams and installation in accordance with EMC
guidelines
• Diagnostics on the power section and replacement of spare
parts
• Software functions, BICO wiring and controller optimization
• Servicing and diagnostics using the AOP30 operator panel
and the STARTER commissioning tool
• Practical exercises on SINAMICS G150/G130 chassis and
cabinet units and on an active infeed module.
Services and documentation
SINAMICS G130/SINAMICS G150
Training
■ Function (continued)
SINAMICS G150/G130/S150 refresher workshop
(1 day) DR-SNG-PR
SINAMICS communication (3 days)
DR-SN-COM
Description/learning target
Description/learning target
The course is appropriate for servicing employees who have
successfully completed the advanced course DR-SNG-EXP and
wish to further their practical abilities on SINAMICS cabinet
units. If their attendance of the advanced course was some time
previously, they will be informed of new developments and prepared in this manner for an imminent servicing duty.
The course is appropriate for programmers and servicing personnel who, as an extension to the DR-SNS-SI course, require
further knowledge on the PROFIBUS and RS232 communications interfaces for STARTER and AOP30 as well as I/O terminals.
The independent practical exercises are carried out on
SINAMICS G150/G130 chassis and cabinet units, on the
SINAMICS S150 simulator, using the test box for SINAMICS
power sections and the STARTER commissioning tool.
The trainer will provide instructions and temporary consultation.
Target group
Servicing employees of Siemens AG and OEMs
Content
• Provision of up-to-date information
• Independent practical course on the SINAMICS training equipment
• Consultation possibility.
The focal point is PROFIBUS with the PROFIDrive V3 profile with
routing, teleservice, and the functionalities associated with the
equidistant bus cycle, isochrone mode with servo applications,
and direct OP access. Also described are the libraries of
DriveES SIMATIC for cyclic and acyclic data exchange.
Practical exercises on the SINAMICS and SIMATIC S7 training
cases with CPU 315-2 DP deepen the knowledge.
Target group
Programmers, commissioning engineers and servicing personnel
Content
• Overview of the PROFIBUS DP, RS232-PPI, CAN interfaces
and I/O terminals: function, topology, parameterization
• Fundamentals of PROFIBUS with the PROFIDrive V3 profile
• Basic functions on the PROFIBUS: routing, teleservice and direct access
• PROFIBUS for motion control with: equidistant bus cycle and
isochrone mode with servo control
• Cyclic and acyclic data exchange with DriveES SIMATIC components
• Fault diagnostics of the drive via the bus system
• Practical exercises on the SINAMICS S120 and SIMATIC S7
training cases with CPU 315-2 DP.
5
Siemens D 11 · 2004
5/5
Services and documentation
SINAMICS G130/SINAMICS G150
SINAMICS High Power training case
AOP30 cabinet operator panel training case
■ Application
■ Application
This training case permits online working with the SINAMICS
cabinet components and the original software at an office location.
■ Function
• Online startup with AOP30 and/or STARTER
• Parameterization of a SINAMICS G150/G130/S150 converter
• Testing of PROFIBUS communication using a controller
• Working with the CompactFlash card: data saving,
FW updating, ...
• Online work for hotline and servicing in the regions for customer support
• Demonstration and training
• Working with CIB in the repair centers.
■ Technical data
SINAMICS High Power training case
This training case is used for the training and promotion of
SINAMICS cabinet units.
When used as a stand-alone unit, it is possible to carry out offline
demonstrations of commissioning and usability. Online operation is implemented by connecting to a SINAMICS cabinet unit
or the SINAMICS S120 training case.
■ Design
• Cabinet operator panel with power supply connection
• Internal 24 V DC power supply
• Can be set upright for demonstration purposes
• Offline functions
• Online functions with SINAMICS control unit CU320 via RS232
PPI.
■ Technical data
AOP30 cabinet operator panel training case
Input voltages
230 V 1 AC
Degree of protection to DIN VDE 0470
IP00
■ Selection and ordering data
5
Order No.
AOP30 cabinet operator panel
training case
TG-SN-AOP
5/6
Siemens D 11 · 2004
6ZB2480-0CA00
Input voltage
230 V 1 AC
Degree of protection to DIN VDE 0470
IP00
Available on request from:
Siemens AG
A&D SE S3 SIDEMO
Würzburger Str. 121
90766 Fürth/Bavaria.
Phone: +49 (0)911-7 50 99 19
Services and documentation
Services and documentation
Service & Support
■ Configuration and Software Engineering
Support in configuring and developing with customer-oriented
services from actual configuration to implementation of the automation project. 1)
■ Service On Site
.I
In the face of harsh competition you need optimum conditions to
keep ahead all the time:
A strong starting position. A sophisticated strategy and team for
the necessary support - in every phase.
Service & Support from Siemens provides this support with a
complete range of different services for automation and drives.
With Service On Site we offer
services for startup and maintenance, essential for ensuring
system availability.
In Germany
0180 50 50 444 1)
In every phase: from planning and startup to maintenance and
upgrading.
Our specialists know when and where to act to keep the productivity and cost-effectiveness of your system running in top form.
■ Online Support
■ Repairs and Spare Parts
The comprehensive information
system available around the
clock via Internet ranging from
Product Support and Service &
Support services to Support
Tools in the Shop.
In Germany
0180 50 50 448 1)
http://www.siemens.com/
automation/service&support
■ Technical Support
In the operating phase of a machine or automation system we
provide a comprehensive repair
and spare parts service ensuring the highest degree of operating safety and reliability.
■ Optimization and Upgrading
Competent consulting in technical questions covering a wide
range of customer-oriented services for all our products and
systems.
To enhance productivity and
save costs in your project we offer high-quality services in optimization and upgrading. 1)
Tel.: +49 (0)180 50 50 222
Fax: +49 (0)180 50 50 223
E-Mail:
adsupport@siemens.com
■ Technical Consulting
■ Product registration
Support in the planning and designing of your project from detailed actual-state analysis,
target definition and consulting
on product and system questions right to the creation of the
automation solution. 1)
To guarantee our servicing performance (availability of spare
parts, hotline function, readiness of personnel), we offer you
product registration for our SINAMICS drive equipment. Feedback on the final destination (installation/operation location) and
naming of contact partners allows a servicing response without
delay. The feedback can be made either using a feedback form
(enclosed with each converter) or via the Internet:
http://www.siemens.com/reg
1) For country-specific telephone numbers go to our Internet site at:
http://www.siemens.com/automation/service&support
Siemens D 11 · 2004
5/7
5
Services and documentation
Services and documentation
Documentation
■ Overview
The equipment documentation consists of a detailed Instruction
Manual with the following sections:
• Description
• Mounting Instructions
• Installation & Start-up Guide
• Function description
• Maintenance instructions
• Spare parts list
as well as equipment-specific dimension drawings, arrangement diagrams, circuit diagrams, terminal diagrams.
Documentation in English/German is supplied as standard with
the converter:
• SINAMICS G130: Documentation on CD-ROM
This documentation is available in English/German.
• SINAMICS G150: printed documentation
If one of the languages listed below is required, the corresponding order code should be added when ordering the converter:
Language
Order code
English/French
D58
English/Spanish
D60
English/Italian
D80
A CD-ROM containing the STARTER commissioning tool is supplied as standard with the SINAMICS G130/G150 converters.
5
5/8
Siemens D 11 · 2004
Appendix
6/2
Siemens contacts
worldwide
6/3
6/3
6/3
6/3
A&D online services
A&D in the WWW
Product selection using the
interactive catalog
Easy shopping with the A&D Mall
6/4
Subject index
6/5
Order number index
6/6
Terms and conditions of sale
and delivery
6/6
Export regulations
Siemens D 11 · 2004
Appendix
SINAMICS G130/SINAMICS G150
Siemens contacts worldwide
At
www.siemens.com/automation/partner
you can find details of Siemens contact partners worldwide responsible for particular technologies.
You can obtain in most cases a contact partner for
• Technical Support,
• Spare parts/repairs,
• Service,
• Training,
• Sales or
• Consultation/engineering.
You start by selecting a
• Country,
• Product or
• Sector.
By further specifying the remaining criteria you will find exactly
the right contact partner with his/her respective expertise.
6
6/2
Siemens D 11 · 2004
Appendix
SINAMICS G130/SINAMICS G150
A&D online services
■ A&D in the WWW
A detailed knowledge of the range of products and services
available is essential when planning and configuring automation
systems. It goes without saying that this information must always
be fully up-to-date.
The Siemens Automation and Drives Group (A&D) has therefore
built up a comprehensive range of information in the World Wide
Web, which offers quick and easy access to all data required.
Under the address
http://www.siemens.com/automation
you will find everything you need to know about products, systems and services.
■ Product Selection Using the Interactive Catalog
Detailed information together with convenient interactive functions:
The interactive catalog CA 01 covers more than 80,000 products
and thus provides a full summary of the Siemens Automation
and Drives product base.
Here you will find everything that you need to solve tasks in the
fields of automation, switchgear, installation and drives.
All information is linked into a user interface which is easy to
work with and intuitive.
After selecting the product of your choice you can order by
pressing a button, by fax or by online link.
Information on the interactive catalog can be found in the Internet under
http://www.siemens.com/automation/ca01
or on CD-ROM:
• Automation & Drives CA 01,
Order No.: E86060-D4001-A110-C2-7600
■ Easy Shopping with the A&D Mall
The A&D Mall is the virtual department store of Siemens AG in
the Internet. Here you have access to a huge range of products
presented in electronic catalogs in an informative and attractive
way.
Data transfer via EDIFACT allows the whole procedure from selection through ordering to tracking of the order to be carried out
online via the Internet.
Numerous functions are available to support you.
For example, powerful search functions make it easy to find the
required products, which can be immediately checked for availability. Customer-specific discounts and preparation of quotes
can be carried out online as well as order tracking and tracing.
Please visit the A&D Mall on the Internet under:
http://www.siemens.com/automation/mall
6
Siemens D 11 · 2004
6/3
Appendix
SINAMICS G130/SINAMICS G150
■ Subject index
Accessories SINAMICS G150
Advanced Operator Panel AOP30
AOP30 operator panel
Application
SINAMICS G130
SINAMICS G150
Application examples
3/11
2/26, 3/4, 5/6
2/26, 3/4, 5/6
2/2
3/2
1/9
B
Benefit
SINAMICS G130
SINAMICS G150
Braking modules SINAMICS G130
Braking resistors SINAMICS G130
Braking units
SINAMICS G130
SINAMICS G150
C
Cabinet units
Cable cross-sections SINAMICS G150
Cables SINAMICS G130
Chassis units
Components in the DC link
SINAMICS G130
SINAMICS G150
Conductor cross-sections SINAMICS G150
Configuring
SINAMICS G130
SINAMICS G150
Connections SINAMICS G150
Control unit kit SINAMICS G130
Courses
Customer's terminal block(s)
SINAMICS G130
SINAMICS G150
D
DC link components
SINAMICS G130
SINAMICS G150
Degrees of protection SINAMICS G150
Derating data
SINAMICS G130
SINAMICS G150
Description of options SINAMICS G150
Design
SINAMICS G130
SINAMICS G150
Dimensioning and selection information
SINAMICS G130
SINAMICS G150
Dimensioning drives
Dimensions SINAMICS G150
Documentation
Drive converter cabinet units
Drive converter chassis units
Drive ES engineering system
E
Earthing SINAMICS G150
EMC information
SINAMICS G130
SINAMICS G150
EMERGENCY STOP functions
SINAMICS G130
SINAMICS G150
Engineering information
6
2/2
3/2
2/16
2/18
4/15
4/22
3
4/20
2/27
2
2/16, 4/15
4/22
4/19
4/5
4/17
4/19
2/19
5/3
4/8
4/18
2/16, 4/15
4/22
4/17
2/6
3/7
3/16
2/2
3/3
4/5
4/17
4/24
3/10
5/8
3
2
4/4
4/20
2/7
3/8
4/4
4/17
4
F
Functions
SINAMICS G130
SINAMICS G150
2/4
3/4
H
Highlights
1/9
6/4
Siemens D 11 · 2004
Section/Page
Section/Page
A
L
Line filters
SINAMICS G130
SINAMICS G150
Line reactors
SINAMICS G130
SINAMICS G150
Line-side components
SINAMICS G130
SINAMICS G150
M
Main applications
Motors
O
Option selection matrix SINAMICS G150
Options SINAMICS G150
Ordering examples SINAMICS G150
Overload capability
SINAMICS G130
SINAMICS G150
Overview
SINAMICS
SINAMICS G110
SINAMICS G130
SINAMICS G150
P
Power Modules SINAMICS G130
Protection functions
S
Selection and ordering data
SINAMICS G130
SINAMICS G150
Selection guides
Selection information
SINAMICS G130
SINAMICS G150
Service & Support
Services
Signal cables SINAMICS G130
SINAMICS G110
SINAMICS G130
SINAMICS G150
SINAMICS S120
SIZER
SIZER configuration tool
SMC30 sensor module cabinet-mounted
Software functions
STARTER
STARTER commissioning software
STARTER drive software
T
TB30 terminal board SINAMICS G130
Technical data
SINAMICS G130
SINAMICS G150
TM31 terminal module SINAMICS G130
Totally Integrated Automation
Training
Training case
W
Weights SINAMICS G150
2/8, 4/14
4/21
2/10, 4/14
4/21
2/8, 4/14
4/21
1/9
4/25
3/14
3/12
3/15
2/7, 3/8
1/6
1/10
1/12, 2/2
1/12, 3/2
2/12
2/4, 3/5
2/8 to 2/27
3/9
4/2
4/5
4/17
5/7
5
2/27
1/10
2
3
1/9
4/2
4/2
2/25
2/4, 3/5
4/3
4/3
4/3
2/21
2/5
3/6
2/23
1/4
5/2
5/6
3/10
Appendix
SINAMICS G130/SINAMICS G150
■ Order number index
Section/Page
3KL5730-...
3KL6130-...
3KL6230-...
2/11
2/11
2/11
3NA3132-6
3NA3136-6
3NA3240-6
3NA3244-6
3NA3252
3NA3252-6
3NA3254
3NA3352-6
3NA3354-6
3NA3365
3NA3365-6
3NA3372
3NA3475
3/11
3/11
3/11
3/11
3/11
2/11, 3/11
3/11
3/11
2/11, 3/11
3/11
2/11, 3/11
3/11
2/11, 3/11
3NE1022-2
3NE1224-2
3NE1225-2
3NE1227-2
3NE1230-2
3NE1331-2
3NE1334-2
3NE1435-2
3NE1436-2
3NE1438-2
3NE1447-2
3NE1448-2
3/11
3/11
3/11
3/11
3/11
3/11
2/11, 3/11
2/11, 3/11
3/11
2/11, 3/11
2/11, 3/11
2/11, 3/11
3RT1466-6AP36
3RT1476-6AP36
2/11
2/11
3WL1110-4BB34-4AN2
3WL1210-4BB34-4AN2
2/11
2/11
6ES7972-0BA41-0XA0
6ES7972-0BB41-0XA0
2/19
2/19
6FX8002-1AA01-...
2/26, 2/27
6SL3000-0B...
6SL3000-0C...
6SL3000-1A...
6SL3000-1B...
2/8
2/10
2/16
2/18
6SL3040-0GA00-1AA0
6SL3055-0AA00-2TA0
6SL3055-0AA00-3AA0
6SL3055-0AA00-4...
6SL3055-0AA00-5CA0
2/19
2/21
2/23
2/26
2/25
6SL3060-4A...
2/27
6SL3070-0AA00-0AG0
6SL3072-0AA00-0AG0
4/2
4/3
6SL3310-1G...
2/12
6SL3710-1G...
3/9
6SW1700-...
4/4
6ZB2480-0CA00
5/6
E86060-D4001-A100-C1
E86060-D6850-A100-C1-7400
E86060-K6850-A101-B4
E86060-K6899-A101-B4-7600
E86060-P6850-A101-C8
6/3
5/2
5/2
5/2
5/2
6
Siemens D 11 · 2004
6/5
Appendix
SINAMICS G130/SINAMICS G150
■ Terms and Conditions of Sale and Delivery
By using this catalog you can acquire hardware and software
products described therein from the Siemens AG subject to the
following terms. Please note! The scope, the quality and the conditions for supplies and services, including software products,
by any Siemens entity having a registered office outside of Germany, shall be subject exclusively to the General Terms and
Conditions of the respective Siemens entity.
for customers with a seat or registered office in the
Federal Republic of Germany
The General Terms of Payment as well as the General Conditions
for the Supply of Products and Services of the Electrical and
Electronics Industry shall apply.
For software products, the General License Conditions for Software Products for Automation and Drives for Customers with
Seat or registered Office in Germany shall apply.
for customers with a seat or registered office outside of the
Federal Republic of Germany
The General Terms of Payment as well as the General Conditions
for Supplies of Siemens, Automation and Drives for Customers
with a Seat or registered Office outside of Germany shall apply.
For software products, the General License Conditions for Software Products for Automation and Drives for Customers with
Seat or registered Office outside of Germany shall apply.
General
The prices are in € (Euro) ex works, exclusive packaging.
The sales tax (value added tax) is not included in the prices.
It shall be debited separately at the respective rate according to
the applicable legal regulations.
In addition to the prices of products which include silver and/or
copper, surcharges may be calculated if the respective limits of
the notes are exceeded.
Prices are subject to change without prior notice. We will debit
the prices valid at the time of delivery.
The dimensions are in mm. Illustrations are not binding.
Insofar as there are no remarks on the corresponding pages,
- especially with regard to data, dimensions and weights given these are subject to change without prior notice.
■ Export regulations
The products listed in this catalog/price list may be subject to
European/German and/or US export regulations.
Therefore, any export requiring a license is subject to approval
by the competent authorities.
According to current provisions, the following export regulations
must be observed with respect to the products featured in this
catalog/price list:
AL
Number of the German Export List.
Products marked other than “N“ require an export
license.
In the case of software products, the export designations of the relevant data medium must also
be generally adhered to.
Goods labeled with an “AL not equal to N“ are
subject to a European or German export authorization when being exported out of the EU.
ECCN
Export Control Classification Number.
Products marked other than “N“ are subject to a
reexport license to specific countries.
In the case of software products, the export
designations of the relevant data medium must
also be generally adhered to.
Goods labeled with an “ECCN not equal to N“ are
subject to a US re-export authorization.
Even without a label or with an “AL: N“ or “ECCN: N“, authorization may be required due to the final destination and purpose for
which the goods are to be used.
The deciding factors are the AL or ECCN export authorization
indicated on order confirmations, delivery notes and invoices.
Errors excepted and subject to change without prior notice.
Comprehensive Terms and Conditions of Sale and Delivery are
available free of charge from your local Siemens business office
under the following Order Nos.:
• 6ZB5310-0KR30-0BA0
(for customers based in the Federal Republic of Germany)
• 6ZB5310-0KS53-0BA0
(for customers based outside of the Federal Republic of
Germany)
or download them from the Internet:
www.siemens.com/automation/mall
(Germany: A&D Mall Online-Help System)
Responsible for
Technical content:
Siemens AG, A&D LD M PM
General editing:
Siemens AG, A&D PT 5, Erlangen,
Federal Republic of Germany
6
Siemens AG
Automation & Drives
Large Drives
Postfach 4743
90025 NÜRNBERG
FEDERAL REPUBLIC OF GERMANY
6/6
Siemens D 11 · 2004
Order No.: E86060-K5511-A101-A2
Printed in the Federal Republic of Germany
KG K 0904 8.0 BD 104 En/P422019
Catalogs of the
Automation and Drives Group (A&D)
Please send any request to your Siemens representative
Addresses can be found at http://www.siemens.com/automation/partner
Automation and Drives
Interactive catalog on CD-ROM
Catalog
• The Offline Mall of Automation and Drives
CA 01
Automation Systems for Machine Tools
SINUMERIK & SIMODRIVE
NC 60
Drive Systems
Variable-Speed Drives
Industrial Communication for
Automation and Drives
Catalog
IK PI
Low-Voltage Controls and Distribution
Low-Voltage Switchgear – Controlgear for Industry
LV 10
Power Distribution – Products and Systems
for Low-Voltage Power Distribution
LV 30
SIVACON 8PS Busbar Trunking Systems
CD, BD01, BD2 up to 1250 A
LV 70
SENTRON WL
NS WL
PM 10
SINAMICS G130 Drive Converter Chassis Units
SINAMICS G150 Drive Converter Cabinet Units
D 11
Motion Control System SIMOTION
SINAMICS G110 Inverter Chassis Units
D 11.1
SINAMICS S120 Servo Control Drive System
SINAMICS S150 Drive Converter Cabinet Units
D 21.2
D 21.3
DC Motors
DA 12
SIMOREG DC MASTER 6RA70 Digital Chassis
Converters
DA 21.1
Process Instrumentation and Analytics
Field Instruments for Process Automation
Measuring Instruments for Pressure,
Differential Pressure, Flow, Level and Temperature,
Positioners and Liquid Meters
PDF: Indicators for panel mounting
MP 12
SIMOREG K 6RA22 Analog Chassis Converters
DA 21.2
SIREC Recorders and Accessories
MP 20
SIMOREG DC MASTER 6RM70 Digital Converter
Cabinet Units
DA 22
SIPART, Controllers and Software
MP 31
SIWAREX Weighing Systems
WT 01
SIMOVERT PM Modular Converter Systems
DA 45
Continuous Weighing and Process Protection
WT 02
SIEMOSYN Motors
DA 48
Gas Analysis Equipment for the Process Industry
PA 10
MICROMASTER 410/420/430/440 Inverters
DA 51.2
PA 11
MICROMASTER 411/COMBIMASTER 411
DA 51.3
PDF: Process Analytics,
Components for the System Integration
SIMOVERT MV Medium-Voltage Drives
DA 63
SIPAN Liquid Analysis
PA 20
SIMOVERT MASTERDRIVES Vector Control
DA 65.10
SIMOVERT MASTERDRIVES Motion Control
DA 65.11
Synchronous and asynchronous servomotors for
SIMOVERT MASTERDRIVES
DA 65.3
SIMATIC Industrial Automation Systems
SIMATIC PCS Process Control System
ST 45
PDF: SIMATIC S5/505 Automation Systems
ST 50
SIMODRIVE 611 universal and POSMO
DA 65.4
Components for Totally Integrated Automation and
Micro Automation
ST 70
M 11
SIMATIC PCS 7 Process Control System
ST PCS 7
NC 60
PDF: Add-ons for the SIMATIC PCS 7
Process Control System
ST PCS 7.A
SIMATIC Control Systems
ST DA
SIPOS Electric Actuators
Electric Rotary, Linear and Part-turn Actuators
MP 35
Electric Rotary Actuators for Nuclear Plants
MP 35.1/.2
ET A1
Systems Engineering
Power supplies SITOP power
KT 10.1
PDF: ALPHA Side-by-Side Switchgear Cabinets
ET A3
System cabling SIMATIC TOP connect
KT 10.2
PDF: ALPHA FIX Terminal Blocks
ET A5
PDF: BETA Modular Installation Devices
ET B1
PDF: DELTA Switches and Outlets
ET D1
PDF: GAMMA Building Management Systems
ET G1
Factory Automation Sensors
FS 10
Low-Voltage Three-Phase-Motors
Squirrel-Cage Motors, Totally Enclosed, Fan-Cooled
Automation Systems for Machine Tools SIMODRIVE
• Main Spindle Motors
• Feed Motors
• Converter Systems SIMODRIVE 611/POSMO
Drive and Control Components for Hoisting Equipment
Electrical Installation Technology
PDF: ALPHA Small Distribution Boards and
Distribution Boards
Human Machine Interface Systems SIMATIC HMI
HE 1
ST 80
FI 01
System Solutions
Applications and Products for Industry are part of the
interactive catalog CA 01
TELEPERM M Process Control System
AS 235, AS 235H and AS 235K automation systems
PLT 111
PDF: AS 488/TM automation systems
PLT 112
Operating and monitoring with WinCC/TM
PLT 123
CS 275 bus system
PLT 130
PDF: These catalogs are only available as pdf files.
A&D/3U/En 17.06.04
The information provided in this catalog contains descriptions or
characteristics of performance which in case of actual use do not
always apply as described or which may change as a result of
further development of the products. An obligation to provide
the respective characteristics shall only exist if expressly agreed
in the terms of contract. Availability and technical specifications
are subject to change without notice.
Token fee 5,00 €
Siemens Aktiengesellschaft
Automation and Drives
Large Drives
Postfach 4743
90025 NÜRNBERG
FEDERAL REPUBLIC OF GERMANY
http://www.siemens.com/sinamics
Order No. E86060-K5511-A101-A2-7600
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