308422B Series 700, 800, and 900 Turbine Sprayers

308422B Series 700, 800, and 900 Turbine Sprayers
INSTRUCTIONS-PARTS LIST
308–422
Rev. B
Supersedes A
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
Series 700, 800, and 900
Turbine Sprayers
120 VAC 50/60 Hz: Series 700 and 900
120 VAC 60 Hz: Series 800
Maximum Working Pressure:
Series 700 and 800: 5 psi (0.34 bar)
Series 900: 6 psi (0.41 bar)
Model M73109, Series A
Complete Series 700 Turbine, with hose and turbine gun
Model M73111, Series A
Basic Series 700 Turbine, without hose or gun
Series 700 and 900
03015
Model M73154, Series A
Complete Series 800 Turbine,
with remote 2 qt cup, hose, and turbine gun
Model M73157, Series A
Basic Series 800 Turbine, without hose or gun
Model M73331, Series A
Complete Series 900 Turbine, with hose and turbine gun
Model M73333, Series A
Basic Series 900 Turbine, without hose or gun
03016A
Series 800
GRACO INC.
P.O. BOX 1441 MINNEAPOLIS, MN
COPYRIGHT 1994, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
55440–1441
Table of Contents
Symbols
Warning Symbol
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
D Ground the equipment and the object being sprayed. Refer to Grounding on page 8.
D If there is any static sparking or you feel an electric shock while using this equipment, stop spraying immediately. Do not use the equipment until you identify and correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
D When flammable liquid is sprayed or used for flushing or cleaning the equipment, the turbine must
be placed at least 20 feet (6.1 m) away from areas where hazardous concentrations of flammable
vapors are likely to occur.
D Use additional air hose if necessary to ensure that the turbine is operated in a clean, dry, well
ventilated area.
D Never place the turbine inside a spray booth! Use this equipment outdoors or in extremely well
ventilated areas.
D Keep the spray area free of debris, including solvent, rags, and gasoline.
D Electrically disconnect all equipment in the spray area.
D Extinguish all open flames or pilot lights in the spray area.
D Do not smoke in the spray area.
D Do not turn on or off any light switch in the spray area while operating or if fumes are present.
D Do not operate a gasoline engine in the spray area.
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS
D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are not sure, call Graco Technical Assistance at 1–800–543–0339.
D Do not alter or modify this equipment.
D Check equipment daily. Repair or replace worn or damaged parts immediately.
D Do not exceed the maximum working pressure of the lowest rated system component. The Series
700 and 800 turbines have a working pressure of 5 psi (0.34 bar) and the Series 900 has a working
pressure of 6 psi (0.41 bar).
D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Specifications on page 6 for this information.
D Do not use hoses to pull equipment.
D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).
D Wear hearing protection when operating this equipment.
D Do not lift pressurized equipment.
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.
D Do not point the gun at anyone or at any part of the body.
D Do not put your hand or fingers over the gun fluid nozzle.
D Do not stop or deflect leaks with your hand, body, glove or rag.
D Do not “blow back” fluid; this is not an air spray system.
D Follow the Pressure Relief Procedure on page 11 if the fluid nozzle clogs and before cleaning,
checking or servicing the equipment.
D Tighten all fluid connections before operating the equipment.
D Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
WARNING
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
D Know the specific hazards of the fluid you are using.
D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
D Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents in the turbine spray system, which contains aluminum and/or galvanized-coated parts. Such use could result in a serious chemical reaction, with the possibility of
explosion, which could cause death, serious injury, and/or substantial property damage.
CAUTION
CSA Certification of this sprayer is valid only when used with the following Graco hoses:
M71452
M71453
M71454
M71455
M71631
M71633
M71481
M71484
M71485
M71486
Manual Change Summary
Changed all model numbers from CX–7, CX–8, and CX–9, to Series 700, Series 800, and Series 900, respectively.
Also changed part numbers according to project 157F–07.
General Information
The Series 700, 800 and 900 Turbine Spray Guns can
spray most coatings or finishes currently being used
for automotive refinish, industrial, aerospace, marine,
wood, plastic and architectural applications.
The contents of the Series 700 bare sprayer, Model
M73111, includes:
This spray gun typically utilizes 5 psi (0.34 bar) for
Series 700 and Series 800 and 6 psi (0.41 bar) for the
Series 900 inbound air pressure to produce high
quality paint finishes. The gun produces a cone of air
that carries and directs the paint from the gun to the
surface, minimizing overspray and increasing transfer
efficiency. This enables painters to comply with new
clean air laws that are designed to reduce VOC (volatile organic compounds) emissions, eases paint
application by requiring fewer paint passes to obtain
coverage, and saves on both material and clean-up
time.
The contents of the Series 800 Turbine Sprayer,
Model M73154, includes:
Refer to the turbine gun manual, 308–336, for more
information on the operation and use of the turbine
spray gun.
Unpack the Graco Turbine Sprayer from the shipping
carton and inspect for any possible shipping damage.
If necessary, call your distributor.
The contents of the Series 700 Turbine Sprayer,
Model M73109, includes:
D
D
D
D
D
1 Series 700 Turbine Sprayer, M73486
1 Turbine Gun, M73200
1 25 ft. hose, M71452
1 Sprayer Instruction Manual, 308–422
1 Gun Instruction Manual, 308–336
D
D
D
D
D
D
D
D
D
D
1 Series 700 Turbine Sprayer, M73486
1 Sprayer Instruction Manual, 308–422
1 Series 800 Turbine Sprayer, M73487
1 Turbine Gun, M73225
1 25 ft. hose, M71452
1 2 qt. cup, M70962
1 25 ft. braided air hose, M71631
10 wire ties, M71179
1 Sprayer Instruction Manual, 308–422
1 Gun Instruction Manual, 308–336
The contents of the Series 800 bare sprayer, Model
M73157, includes:
D
D
1 Series 800 Turbine Sprayer, M73487
1 Sprayer Instruction Manual, 308–422
The contents of the Series 900 Turbine Sprayer,
Model M73331, includes:
D
D
D
D
D
1 Series 900 Turbine Sprayer, M73488
1 Turbine Gun, M73200
1 25 ft. hose, M71452
1 Sprayer Instruction Manual, 308–422
1 Gun Instruction Manual, 308–336
The contents of the Series 900 bare sprayer, Model
M73333, includes:
D
D
1 Series 900 Turbine Sprayer, M73488
1 Sprayer Instruction Manual, 308–422
Specifications
Power Requirements
Series 700, Series 900 . . . . . . . . . . . 120 Vac, 50/60 Hz
Series 800 . . . . . . . . . . . . . . . . . . . . . . . . 120 Vac, 60 Hz
Amps @ 120 volts
Series 700 . . . . . . . . . . . . . . . . . 1 phase, 12A minimum
Series 800 . . . . . . . . . . . . . . . . . 1 phase, 12A minimum
Series 900 . . . . . . . . . . . . . . . . . 1 phase, 12A minimum
Power Cord . . . . . . . No. 16 AWG, 3 wire, 10 ft (3 m){
CFM unrestricted
Series 700, Series 800 . . . . . . . . . . . . . . . . . . . . 101 cfm
Series 900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 cfm
Turbine Stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maximum Turbine Hose Length
Series 700, Series 800 . . . . . . . . . . . . . . . . . 40 ft (12 m)
Series 900 . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 ft (18 m)
Cup
Series 700, Series 900 . . . . . . . . . . . . . . . . . 1 qt (1 liter)
Series 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 qt (2 liter)
Wetted Parts
Bare Spray Gun . . Stainless Steel, Brass, PTFE, r
Hard-coated Aluminum
Spray Gun Cups . . . . . . . . Aluminum, Polyethylene
2 Quart Accessory Remote
Pressure Pot . . . . . . . . . . . . . . . . Aluminum, Brass,
Polyethylene
2-1/2 Gallon Accessory Remote
Pressure Pot . . . . . . . . . . . . . . . . . . . . . . . Steel with
solvent–resistant finish, EPDM Gasket (standard)
Series 800 Air Compressor
CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/30 hp
PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 psi (1.03 bar)
{ Extension cord must be 3-wire, 12 AWG; 100 ft or shorter.
Teflonr is a registered trademark of the DuPont Corporation.
Locktiter is a registered trademark of the Locktite Corporation.
Turbine Shipping Weight (w/o pkg, hose, or gun)
Series 700 . . . . . . . . . . . . . . . . . . . . . . . . . . 40 lb (18 kg)
Series 800 . . . . . . . . . . . . . . . . . . . . . . . . . 47 lb (21.3 kg)
Series 900 . . . . . . . . . . . . . . . . . . . . . . . . . . 46 lb (21 kg)
Dimensions
Turbine Diameter
Series 700, Series 800 . . . . . . . . . . . 5.7 in (144.78 mm)
Series 900 . . . . . . . . . . . . . . . . . . . . . 7.2 in (182.88 mm)
Setup
NOTE: Refer to the turbine gun manual, 308–336, for
information on the operation and setup of the gun.
Connect the Fluid and Air Supply
1. Connect the hose to the gun.
2. Connect the gun air supply hose (A) between the
turbine air outlet (D) and the gun air inlet. DO
NOT use a wrench to tighten connections; hand–
tighten only. See Fig. 1.
3. If using a spray gun cup (B), connect the cup to
the gun fluid inlet.
4. For Series 800 only: If using an accessory remote
pressure pot (C), connect the fluid supply hose (G)
between the gun fluid inlet and the remote pressure pot.
Connect the air hose (E) between the pressure pot
air inlet and the compressor air outlet (F).
NOTES:
D The circled letters in Fig. 1 indicate hose line connections.
D Only the Series 800 turbine unit includes a compressor for use with a remote pressure pot.
Connect to Electric Supply
1. Plug the sprayer power cord into a grounded
outlet.
2. If an extension cord is used, it must be 3-wire, 12
AWG and 100 ft or less in length.
B
Air Control Valve
(used to shut off air
without shutting off
turbine)
Air Control Valve
(used to shut off
air without shutting off turbine)
A
G
A
B
Z
X
X
E
E
Y
A
D
F
E
Y
G
G
Y
Z
Z
C
C
2-1/2 Gallon Remote Pressure Pot
Part No. M70604 (see Accessories)
Fig. 1
X
2 Quart Remote Pressure Pot
Part No. M70962 (see Accessories)
Series 800
Turbine shown
04958
Setup
Grounding
Prepare the Fluid
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the turbine sprayer,
ground the system as explained below.
Also read the section FIRE OR EXPLOSION HAZARD on page 2.
1. Turbine: Plug the turbine power supply cord into a
properly grounded outlet. Do not remove the
grounding prong from the power cord. Do not use
an adapter.
2. Extension cords: Extension cords must have three
wires and be rated for a minimum of 15 amps.
3. Fluid supply container: follow your local code.
4. Object being sprayed: follow your local code.
1. Always strain the fluid before spraying; this
includes color, reducer and hardeners if used.
2. When using a turbine spray system, you need to
use a slower drying reducer or thinner to compensate for the faster drying time caused by the warm
air of the turbine. Do not over reduce.
CAUTION
The performance of the turbine sprayer will vary
with the viscosity of the material. Unnecessary hose
length will cause the air pressure to drop.
Paint Reduction – Automotive Type Finishes
Reduce and catalyze all paint to manufacturer’s specifications. To compensate for the faster drying time of
turbine systems, use a reducer one-step slower than
what is used for conventional air spray.
Paint Reduction – Industrial or Domestic Coatings
Reduce and catalyze all paint to manufacturer’s specifications. If no reductions are given, first thoroughly
mix the fluid to be sprayed. Then gradually mix in the
proper reducer, testing the fluid until you have the
correct spraying consistency.
To test the consistency: Remove the stir stick from the
thinned paint. When the paint stream running off the
stir stick breaks into droplets, the first few drops should
be about one second apart.
Setup
b. 2 Quart Remote Pot: Turn out the pressure
relief knob (113) about one turn. Wait until
pressure is completely relieved before removing the cover. Close the knob before using the
system again. See Fig. 3.
Fill the Cup or Remote Pressure Pot
Spray Gun Cup
WARNING
The spray gun cup is pressurized by the gun’s air
supply. To reduce the risk of serious injury from
pressurized fluid or accidental spray from the gun,
always turn off the air supply to the gun before
removing the spray gun cup.
113
Only fill the cup 3/4 full to help keep the air pressure
tube clean, then install the cover. The under-cup cover
has a latch (H) to secure it to the cup. The over-cup
has a ring with notches (J) that secures the cup hood
into place when locked in place on the cup.
2 quart
J
H
Fig. 3
2. Remove the pressure pot cover and fill the pressure pot. Secure the cover.
Fig. 2
NOTE: 2 quart remote pressure pot only: lightly coat
the cover threads with petroleum jelly.
Accessory Remote Pressure Pot
WARNING
The accessory remote pressure pots remain pressurized until pressure is manually relieved. To
reduce the risk of serious injury from pressurized
fluid or accidental spray from the gun, always
relieve pressure in the pressure pot before loosening or removing the cover.
1. Relieve the remote pressure pot pressure by
following these steps:
a. Turn off the air supply to the pressure pot.
CAUTION
If the 2 quart remote pressure pot is accidentally
tipped over or held at too great of an angle, fluid may
leak into the air regulator. Take precautions to avoid
this. If fluid does get into the regulator, clean it
immediately.
CAUTION
Do not tighten the pressure pot cover more than
hand-tight. Excessive tightening may damage the
cover gasket.
Setup
Prepare the Surface to be Sprayed
To achieve proper adhesion, make sure the surface to
be sprayed is completely clean.
Operating the Turbine
WARNING
Sparking can be expected in the normal operation
of the turbine motor. Sparks could ignite fumes
from flammable liquid, dust particles and other
flammable substances in the spray area, and
cause serious injury and property damage. Be sure
to follow the precautions below:
D When flammable liquid is sprayed or used for
flushing or cleaning equipment, the turbine must
be placed at least 20 feet (6.1 m) away from
areas where hazardous concentrations of
flammable vapors are likely to occur.
D Use additional air hose if necessary to ensure
that the turbine is operated in a clean, dry, well
ventilated area.
D Never place the turbine inside a spray booth!
Use this equipment outdoors or in extremely
well ventilated areas.
D Avoid all ignition sources such as static electricity from plastic drop cloths, open flames such as
pilot lights, hot objects such as cigarettes, arcs
from connecting or disconnecting power cords
or turning light switches on and off. Extinguish
or remove all sources of ignition.
10 308-422
1. Turn the turbine on a few minutes before you start
spraying to allow for warm-up time.
NOTE: When the turbine is not in use for an extended
period of time, turn it off. The turbine does not shut off
automatically.
2. Be sure the turbine filter is clean before operating.
See page 12 to check and clean the filter.
NOTE: To adjust the spray gun pattern, see the
turbine gun manual 308–336.
Series 800 Cold Weather Operation
Turbine Spray Model Series 800 has a diaphragm
compressor. When this compressors is new, the
diaphragm will become stiff in cold weather. If cold
enough, the stiff diaphragm will not allow the compressor to start (the unit will hum). If this occurs, follow
these steps:
1. Turn the turbine and compressor off.
2. Unplug the turbine from the power source.
3. Loosen the four main filter screws and remove the
filter; replace the main filter and pre-filter if they
are dirty.
4. Hand spin the cooling fan on the compressor for a
few revolutions.
5. Reassemble the turbine.
6. Plug in the turbine and turn compressor on. The
compressor should start.
Shutdown
Pressure Relief Procedure
WARNING
PRESSURIZED EQUIPMENT HAZARD
The equipment stays pressurized until pressure is
manually relieved. To reduce the risk of a serious
injury from pressurized fluid, accidental spray from
the gun, or splashing fluid, follow the Pressure Relief Procedure whenever you:
D
D
D
D
b. 2 Quart Remote Pot: Turn out the pressure
relief knob (113) about one turn. Wait until
pressure is completely relieved before removing the cover. Close the knob before using the
system again.
See Fig. 4.
are instructed to relieve the pressure,
stop spraying,
check or service any of the system equipment,
or install or clean the fluid nozzles.
113
1. When spraying is finished, release the gun trigger
and turn off the air supply to the gun.
2 quart
2. Turn off the turbine sprayer.
WARNING
The turbine hose outlet may be hot. Carefully
check the hose end before removing the hose.
3. If using a remote pressure pot, relieve its pressure
by following these steps:
a. Turn off the air supply to the pressure pot.
Fig. 4
NOTE: Elevate the spray gun and pull the trigger. This
will allow the fluid in the fluid hose to drain back into
the remote pressure pot.
4. Clean the spray gun and cup as instructed in the
turbine gun manual, 308–336.
308-422 11
Maintenance
Daily
CAUTION
Check the main turbine filter daily for cleanliness.
The turbine systems are lifetime lubricated. The only
maintenance required is filter cleaning and replacement.
Do not operate the turbine sprayer without the filter
installed.
The turbine main filter and pre-filter must be clean at
all times to provide sufficient air flow to cool the motor
and atomize the fluid. Check the filters weekly, minimum. Replace the pre-filter as required.
NOTE: To check the filter, turn on the turbine and
place a piece of paper against the air intake filter. If the
air intake holds the paper in place, the filter is okay.
To clean the main filter:
1. Turn off and unplug the turbine.
Main
filter
screws
2. Loosen the four main filter screws. See Fig. 5.
Series 800 Turbine shown
3. Remove the main filter and clean it by following
one of the following three methods:
D
Tap the filter gently on a flat surface, dirty side
down.
D
Direct compressed air (100 psi [7 bar] maximum) through the filter panel in the opposite
direction of the arrows on the side of the filter.
D
Soak the filter for 15 minutes in water and a
mild detergent. Rinse the filter until it is clean.
Air dry the filter; do not use compressed air.
WARNING
To avoid damage to the turbine and possible electric shock, never install a damp filter in the turbine.
12 308-422
03072
Fig. 5
Weekly
Check the hose for cracks, leaks, and holes. Replace,
if necessary.
Annually or 600 Hours (whichever comes
first)
Replace the motor brushes 600 hours after turbine
sprayer operation. If the brushes are not replaced,
motor failure will occur.
NOTE: It is recommended that an authorized service
center perform the motor brush replacement. See the
procedure on page 16.
Troubleshooting
PROBLEM
CAUSE
Remote Container Pressur- No fluid delivery.
ization
SOLUTION
Check for leaks at the container gasket,
2 quart lid, and 2 1/2 gal pot wing nuts.
Check for air flow from male quick–disconnect at compressor outlet (approx.
1/4 CFM).
Turn pressure regulator clockwise. Look
for pressure on gauge. (If no pressure on
gauge, check air line and fittings).
Check hole in tank lid under regulator or
needle valve 2 Qt lid. Clean if necessary.
Check for obstructions.
Check if fluid pickup tube is unplugged.
Tighten.
Blow out and clear material hose.
Check container for material.
(Series 800) Compressor fails Cold weather operation.
to start
See Cold Weather Operation instructions, page 10.
Turbine fails to start
Power supply.
Cycle red rocker switch.
Poor atomization
Dirty filter.
Clean filter.
Extension cord too long.
Replace with shorter extension cord (do
not exceed 100 ft). Extension cord must
be 3-wire, 12 AWG.
Hose length too long.
Replace with shorter hose. See Accessories for shorter hose and P/N.
Red Rocker Circuit Breaker Check filter.
Switch Trips
Clean filter and replace as necessary.
Excessive high ambient temperature.
Move turbine to cooler area.
Excessive brush wear.
Remove turbine wrapper and:
. Check for free motor rotation,
. Check brush wear,
. Replace motor brushes if necessary.
Excessive current draw.
Return to authorized service center.
308-422 13
Repair
6. Reinstall the hose on the “out” side of the compressor.
WARNING
Turn off turbine and unplug power for the following
procedures.
Turbine Switch Replacement (Red Rocker Circuit
Breaker)
1. To remove the turbine switch (3), wedge a large
flat blade screwdriver between the top of the
switch and the turbine face plate. See Fig. 6.
2. Push down firmly on the switch. Pry the switch out
far enough so the two top switch locking tabs are
visible.
3. While maintaining outward pressure on the switch,
push down on the two locking tabs with a small flat
blade screwdriver until they release. The switch
will pop out.
4. Disconnect the two wires and remove the switch.
5. Reinstall by connecting wires to the new switch.
Snap the switch into place.
7. Replace the main filter.
Wrapper Removal
Remove the cabinet wrapper by following these steps.
1. Remove the four filter screws. Remove the main
filter. Clean and replace the filter if necessary.
2. Remove the four remaining top wrapper screws.
Do not remove handle screws.
3. Remove one screw from each side of the wrapper.
4. Remove the four remaining bottom wrapper
screws. Do not remove the rubber feet.
5. Gently pry loose and remove the wrapper from the
cabinet.
NOTE: The wrapper is sealed with caulk.
Filter
Screws
Locking Tabs
3
Fig. 6
Wrapper
Screws
03728
Series 800 Compressor Replacement
1. Remove the four main filter stop screws and
remove the main filter. (Clean or replace filter as
necessary).
Fig. 7
Side
Screws
Series 900 shown
03067
Power Cord Replacement
2. Remove the air hose from the “out” side of the
compressor.
Remove the cabinet wrapper by following the Wrapper
Removal procedure.
3. Locate and remove the three compressor hold–
down screws.
The power cord may now be replaced.
4. Remove the ground screw. Clip the lead wires and
remove the compressor.
5. Rewire and install the new compressor. Apply
removable LoctiteR on the compressor screws and
tighten the screws. Do not overtighten the rubber
bumpers.
14 308-422
Series 800 Compressor Toggle Switch Replacement
Remove the cabinet wrapper by following the Wrapper
Removal procedure.
The compressor toggle switch (Series 800) may now
be replaced.
Repair
Turbine/Motor Replacement
The Series 700 and 800 turbine replacement kit
M73525 contains: Turbine unit (62), rubber bottom
spacer (16), foam fan seal (83), ground ring terminal
(7) red butt connector (not shown, used on series 800
only) and 2 switch connectors (8)
The Series 900 turbine replacement kit M73526 contains: Turbine unit (62), rubber bottom spacer (16),
foam fan seal (83), ground ring terminal (7) and 2
switch connectors (8)
Remove the cabinet wrapper by following the steps in
the Wrapper Removal procedure. Reference the parts
list exploded view for disassembly.
Note: the wrapper is sealed with caulk.
7. Be sure to install the ground wire to the grounding
stud on the lower motor mount.
8. Replace the upper motor mount and the five
screws that retain it.
9. Install the new fan seal gasket (83) on the top of
the upper motor mount
10. Replace the wrapper and filter system.
Motor
Black
61
60
Green
1. The motor may now be replaced.
Rocker
Switch
White
2. Remove the upper motor mount (42) by removing
the five screws that retain it.
3. Remove the ground wire (green) and switch wires
(black & white).
Note: Series 800 only, clip the neutral lead (white)
approximately 2 in. from the three wire crimp connector.
4. Install (crimp) the female switch connectors or red
butt connectors on the new turbine as shown in the
appropriate wiring diagram. The round ring connector always goes on the green wire.
Green
8
9
6. Reinstall the new turbine (62) and pad (16).
Power
Cord
Black
White
Series 700 shown
Fig. 8
Toggle
Rocker
Switch
Switch
Compressor
Motor
22
61
Note: On Series 800 only, strip the white neutral wire
(attached to the three wire crimp connector) back
approximately 3/8 in. and install the red butt connector.
5. Remove the old motor from the lower mount by
removing the three bolts (54). The nuts are attached to the lower mount, a holding wrench is not
required.
8
7
8
60
Black
White
Green
78
8
6
White
White
Black
79
Green
Black
Green
78
Black
Black
Note: Application of removable Loctiter is recommended on the threads of the three bolts (54).
Note: Do not over tighten the three bolts (54) securing
the turbine to the lower motor mount, damage to the
turbine may occur.
12
Power
Cord
Fig. 9
Series 800 shown
03733A
308-422 15
Repair
Motor Brush Replacement
NOTE: It is recommended that this procedure be
performed by an authorized service center.
Motor
Black
1. Follow the steps for removing the motor in the
Motor Replacement procedure.
Green
2. On the Series 700 and 800 turbine motor, remove
the two retaining clips and plastic fan cover.
White
8
7
8
9
Rocker
Switch
Green
Black
4. Remove the brushes. Check the commutator for
excessive wear.
White
Power
Cord
03735A
Series 900 shown
Fig. 10
3. On the Series 900 turbine motor, lift the retaining
clips out of the top of the motor for brush replacement.
5. Reassemble the new motor brushes using reverse
order. Keep lead wires from all rotating parts and
the motor frame.
CAUTION
Do not run the motor with the air inlet or outlet
sealed off.
6. Reinstall the motor in the reverse order.
7. After running the motor for 30–45 minutes at
full–rated voltage, the motor will return to full
performance.
16 308-422
Notes
308-422 17
Parts for Series 700
31
38
39
26
93
29
35
34
28
30
83
21,
51
33
20
50
42
8
54
7
60
53
8
62
36
43
45
27
37
26
3
24
25
16
6
17
5
59
94
9
7
93
4
88
10
85
84
86
04959A
18 308-422
Parts for Series 700
Ref
No.
Part No.
Description
3
4
5
6
7
8
9
10
16
17
20
21
24
25
26
27
28
29
30
31
33
34
35
36
37
M70657
M70601
106013
107260
102799
M70760
107266
M73044
M73323
M70773
M73043
M73024
M70763
M70775
M70774
M73048
M70859
M70757
M71558
M70607
M71628
M70872
M70874
M71246
M71262
SWITCH, rocker 12A
CORD, power
FITTING, strain relief
CONNECTOR, female
TERMINAL, ground ring
SWITCH, connector, female
CONNECTOR, male
PLATE, face
PAD, turbine mount
WASHER, 1/4
WRAPPER
DECAL, RH
BUMPER
SCREW, 8–32x5/8
SCREW, black oxide, 8–32x1/2
PLATE, bottom
FILTER, stop
FILTER, foam stop
FILTER KIT, main
FILTER, pre
FOAM, die cut
NUT, cabinet handle
WASHER, 3/16x1
O-RING
FITTING, air outlet
Qty
1
1
1
1
1
2
1
1
1
6
1
1
4
4
20
1
1
4
1
1
2
2
2
1
1
Ref
No.
38
39
42
43
45
50
51
53
RING
54
59
60
61
62
82
83
84
85
86
88
93
94
Part No.
Description
Qty
M70870
M70873
M73009
M70776
M73019
113400
M73025
M70764
3
M73021
M71012
M73503
M71185
M73525*
186620
M73362
M71452
M71681**
M70402
M70721
M71603
HANDLE,
SCREW, cabinet handle
MOUNT, turbine upper
NUT, hex
SPACER, 2.9
SCREW
DECAL, LH (not shown)
O-
1
2
1
2
3
3
1
BOLT, 1/4–20x4.00
3
MOUNT, turbine lower
1
WIRE, green/yellow
1
SCREW, self–tapping
1
MOTOR KIT, Series 700, 120V
1
LABEL, ground (not shown)
1
GASKET, fan seal
1
HOSE, turbine, 25 ft
1
VALVE, turbine air
1
DISCONNECT, quick
1
O-RING, hose
1
LABEL, Danger/Warning
1
GUN, Turbine, see Gun Instruction
Manual, 308–336
1
* Motor Kit M73525 includes: motor, ground wire connectors,
gaskets, and electrical connectors. Motor Brush Kit M73521
is also available. Purchase separately.
** Valve Kit M71681 includes air valve and o–ring.
Motor
Black
61
60
Green
White
8
7
8
9
White
Rocker
Switch
Green
Black
6
Power
Cord
03732A
308-422 19
Parts for Series 800
31
38
39
93
26
30
29
35
34
28
42
83
89
50
21,
51
33
61
60
62
20
54
53
32
6
36
43
27
45
37
58
2
89
1
26
1
59
24
25
17
16
3
5
M70962
(see
page 24)
52
8
7
10
85
4
84
92
95
96
04960A
Parts for Series 800
Ref
No.
Part No.
Description
1
2
3
4
5
6
7
8
10
12
16
17
20
21
24
25
26
27
28
29
30
31
32
M70603
M70811
M70657
M70601
106013
M70759
102799
M70760
M73045
M71143
M73323
M70773
M73043
M73026
M70763
M70775
M70774
M73285
M70859
M70757
M71558
M70607
M71535
33
34
35
36
37
38
39
42
43
M71628
M70872
M70874
M71246
M71262
M70870
M70873
M73009
M70776
SWITCH, toggle
SWITCH, plate
SWITCH, rocker 12 amp
CORD, power
FITTING, strain relief
CONNECTOR, red butt
TERMINAL, ground ring
SWITCH, connector
PLATE, face
HARNESS, 14 in wire
PAD, turbine mount
WASHER, 1/4
WRAPPER
DECAL, RH
BUMPER
SCREW, 8–32x5/8
SCREW, black oxide 8–32x1/2
PLATE, bottom
FILTER, stop
FILTER, foam stop
FILTER KIT, main
FILTER, pre
{COMPRESSOR KIT,
Series 800, 120V
FOAM, die cut
NUT, cabinet handle
WASHER, 3/16x1
O-RING
FITTING, air outllet
HANDLE,
SCREW, cabinet handle
MOUNT, motor, upper
NUT, hex
Qty
1
1
1
1
1
1
1
2
1
1
1
6
1
1
4
4
20
1
1
4
1
1
1
2
2
2
1
1
1
2
1
3
Ref
No.
Part No.
Description
45
50
51
52
53
54
58
60
61
62
78
79
82
83
84
85
89
92
93
95
M73019
113400
M73027
M71136
M70764
M73021
M70673
M73503
M71185
M73525
M71187
M70810
186620
M73362
M71452
M70721
M70691
M70402
M71603
M71631
SPACER, 2.9 in.
SCREW
DECAL, LH (not shown)
WASHER
O-RING
BOLT, 1/4–20x4.00
COUPLING, parker #207P–4
WIRE, green/yellow
SCREW, self–tapping
*MOTOR KIT, Series 800, 120V
WIRE, black
CONNECTOR, crimped
LABEL, ground (not shown)
GASKET, fan seal
HOSE, turbine, 25 ft
O-RING, hose
**UNLOADER KIT
DISCONNECT, quick
LABEL, warning/danger
HOSE, compressed air, with quick
disconnect, 25 ft
GUN, turbine, see Gun Instruction
Manual, 308–336
96
3
3
1
3
3
3
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
* Motor Kit M73525 includes: motor, ground wire connectors,
gaskets, and electrical connectors. Motor Brush Kit M73521
is also available. Purchase separately.
** Unloader Kit M70691 includes unloader valve, hose, hose
clamps and fitting M70809.
{Compressor Kit, M71535, includes compressor, ground
wire, and electrical connectors.
Toggle
Rocker
Switch
Switch
Compressor
Motor
Green
61
60
Qty
Black
White
Green
8
78
8
White
White
Black
79
Green
Black
78
Black
Black
12
Power
Cord
03733A
308-422 21
Parts for Series 900
38
31
39
93
26
30
29
28
35
34
83
42
21,
51
50
82
33
20
54
17
8
7
53
8
62
45
36
37
27
17
43
26
44
3
24
25
16
59
6
5
87
7 9
4
94
10
86
04961A
84
85
Parts for Series 900
Ref
No.
Part No.
Description
3
4
5
6
7
8
9
10
13
16
17
20
21
24
25
26
27
28
29
30
31
33
34
M70657
M70601
106013
107260
102799
M70760
107266
M73046
M71179
M73039
M70773
M73043
M73028
M70763
M70775
M70774
M73048
M70859
M70757
M71558
M70607
M71628
M70872
SWITCH, rocker 12 amp
CORD, power
FITTING, strain relief
CONNECTOR, female
TERMINAL RING, ground
SWITCH, connector
CONNECTOR, male
PLATE, face
WIRE, tie (not shown)
PAD, turbine mount
WASHER, 1/4
WRAPPER
DECAL, R.H.
BUMPER
SCREW, 8–32x5/8
SCREW, black oxide, 8–32x1/2
PLATE, bottom
FILTER, stop
FOAM, filter stop
FILTER KIT, main
FILTER, pre
FOAM, die cut
NUT, cabinet handle
Qty
Ref
No.
1
1
1
1
2
2
1
1
1
1
6
1
1
4
4
16
1
1
4
1
1
2
2
35
36
37
38
39
42
43
44
45
50
51
53
54
59
62
82
83
84
85
86
87
93
94
Part No.
Description
Qty
M70874
M71246
M71262
M70870
M70873
M73011
M70776
M70789
M73020
113400
M73029
M70764
M70770
M73010
M73526*
186620
M73037
M71452
M71681**
M70402
M70721
M71603
WASHER, 3/16x1
O-RING
FITTING, air outlet
HANDLE
SCREW, cabinet handle
MOUNT, motor, upper
NUT, hex
SCREW, 1/4 x 20 x 3/4
SPACER, 2.6
SCREW
DECAL, LH
O-RING
BOLT, 1/4–20x3.5
MOUNT, motor, lower
MOTOR KIT
LABEL, ground (not shown)
GASKET, fan seal
HOSE, 25 ft
VALVE, turbine air
DISCONNECT, quick
O-RING, hose
LABEL, warning/danger
Gun, turbine, see Gun Instruction
Manual, 308–336
2
1
1
1
2
1
3
4
3
3
1
3
3
1
1
1
1
1
1
1
1
1
* Motor Kit M73526 includes: motor, ground wire connectors,
gaskets, and electrical connectors. Motor Brush Kit M73522
is also available. Purchase separately.
** Valve Kit M71681 includes air valve and o-ring.
Motor
Black
Green
White
8
9
8
7
Rocker
Switch
Green
Black
White
6
Power
Cord
03735A
Accessories
2-1/2 Gallon (9.46 liter) Pressure Pot M70604
(Series 800 only)
2 Quart (1.94 liter) Pressure Pot M70962
(Series 800 only)
50 psi (3.5 bar) Maximum Inlet Air Pressure
2-1/2 gallon (9.46 liter) capacity, steel tank. Includes
an air pressure regulator and gauge and a pressure
relief valve.
50 psi (3.5 bar) Maximum Inlet Air Pressure
2 quart (1.94 liter) capacity, aluminum cup.
Includes an air pressure regulator and gauge, pressure
relief valve, and rigid hook handle.
WARNING
201
216
221
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents in the turbine spray
system, which contains aluminum and/or galvanized-coated parts. Such use could result in a
serious chemical reaction, with the possibility of
explosion, which could cause death, serious injury,
and/or substantial property damage.
208
209
217
203
202
207
212
204
205
*109
118
101
103
102
123
122
128
121
124
NOTE: 2 1/2 Gal
(9.46 liter) Paint
Tank Liner (5
pak) M70695
120
119
114
212
109
112
126
127
04957
02951A
Ref.
No.
Part No.
Description
201
202
203
204
205
207
104655
151519
M70687
M70676
M70686
M70616
M70617
208
209
212
M70678
M70677
M71433
216
217
221
169969
104815
M71639
PRESSURE GAUGE
REDUCER, 1/4 to 1/8
COUPLING
O-RING
PRESSURE RELIEF VALVE
GASKET, standard; EPDM
GASKET, solvent resistant; Thiokol
(optional–must order separately)
WING NUT
WASHER
TANK, paint, 2-1/2 gallon (9.5 liter),
with cover, black powder coat
QUICK DISCONNECT, male
PRESSURE REGULATOR
HANDLE
Qty.
1
1
1
1
1
1
1
5
5
1
1
1
1
Ref.
No.
Part No.
Description
Qty.
101
104655
PRESSURE GAUGE
102
M70727
SAFETY VALVE
103
104815
PRESSURE REGULATOR
109
M71144
POT, 2 quart (1.94 liter), aluminum
112
M71425
GASKET KIT, polyethylene (5 pak)
114
M70725
FITTING
118
169969
QUICK DISCONNECT, male
HOSE, fluid; 60 in. long; 1/4 in. ID
119
M71491
HOSE, air; 54 in. (1.37 m) long
120
M71470
121
M70854
HOSE CLAMP
FITTING. tee
122
110440
123
189557
RESTRICTOR
124
M70399
QUICK DISCONNECT, male
126
M71681
AIR VALVE KIT (o–ring and valve)
127
M70402
QUICK DISCONNECT
128
M72842
FITTING, air pressure stem
*NOTE: Handle is shipped loose, inside the 2 qt container.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Accessories
NOTE: See selection charts in the gun turbine manual,
308–336, to order fluid sets.
Lubricant 111–265
One 4 oz. (113 gram) tube sanitary (non-silicone)
lubricant for fluid seals and wear areas.
#4 Ford Viscosity Cup M70702
Used to measure viscosity of fluid.
1 Quart Cup Lid M70610
Fits on 1 qt under–cup for air tight storage of fluid.
1 Quart Cup M71667
1 quart under-cup.
1 Quart Cup Gaskets M70425
5 pack of polyethylene gaskets for use with 1 quart
under-cup.
1 Quart Under-Cup Assembly M71660
Complete 1 quart under-cup assembly.
Cup Check Valve M71007
To help prevent the cup from depressurizing after the
air is shut off.
Fluid Strainer M70464
Install on the end of the cup or pressure pot fluid tube
to strain the fluid and help eliminate surface blemishes
and plugged tips. 100 mesh screen.
Blow Gun M70703
For dusting and drying. With quick disconnect.
Contractor User Kit M70704
Used for fine finish materials and heavier bodied
materials (latex). Includes:
Part No.
M70562
M70582
M70425
M70464
M70395
–
Description
1.0 mm Fluid Set
2.0 mm Fluid Set
1 Quart Under-cup Gaskets (5-pack)
Fluid Strainer
Upper Air Pressure Hose
Parts Box with Compartments
Automotive User Kit M70705
For use with automotive finishes. Includes:
Part No.
M70559
M70647
M70425
M70464
M70395
–
Description
1.0/0.05 mm Fluid Set
1.2/0.7 mm Fluid Set
1 Quart Under-cup Gaskets (5-pack)
Fluid Strainer
Upper Air Pressure Hose
Parts Box with Compartments
Trail Around Dolly M70700
Lightweight and mobile platform with wheels; for use
with Series 700, Series 800, and Series 900.
45 Degree Elbow M70593
Attaches between gun and turbine air hose; increases
maneuverability.
Y Fitting Kit M70611
Creates two air connections; allows for two–gun
operation.
Series 800 1/4 in. ID Compressor Air Hose (with
Female Quick Disconnect)
PVC, Maximum Working Pressure: 150 psi (10.3 bar)
Part No.
Length
M70665
20 ft
(Extension)
M71631
25 ft
(Replacement)
3/8 in. ID Paint Fluid Hose
LDPE, Maximum Working Pressure: 175 psi (12 bar)
Part No.
Length
M71482
15 ft
M71481
25 ft
M71484
30 ft
M71486
40 ft
M71485
50 ft
Material Hose Connector M70693
For use with 3/8 in. paint fluid hose.
3/4 in. ID Turbine Air Hose with Spring
PVC, Maximum Working Pressure: 100 psi (6.9 bar)
Part No.
Length
M71452
25 ft
M71453
30 ft
M71454
40 ft
M71455
50 ft
3/4 in. ID Turbine Air Hose Extension without
Spring
PVC, Maximum Working Pressure: 100 psi (6.9 bar)
Part No.
Length
M71460
10 ft
M71461
15 ft
M71462
20 ft
M71463
25 ft
M71464
30 ft
Notes
Notes
The Graco Warranty and Disclaimers
WARRANTY
Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on
the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this
warranty, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation,
misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco
equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verification of the claim. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any
defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts,
labor and transportation.
DISCLAIMERS AND LIMITATIONS
The terms of this warranty constitute purchaser’s sole and exclusive remedy and are in lieu of any other warranties (express or
implied), including warranty of merchantability or warranty of fitness for a particular purpose, and of any non–contractual
liabilities, including product liabilities, based on negligence or strict liability. Every form of liability for direct, special or consequential damages or loss is expressly excluded and denied. In no case shall Graco’s liability exceed the amount of the purchase price.
Any action for breach of warranty must be brought within two (2) years of the date of sale.
EQUIPMENT NOT COVERED BY GRACO WARRANTY
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose, with
respect to accessories, equipment, materials, or components sold but not manufactured by Graco. These items sold, but not
manufactured by Graco (such as electric motor, switches, hose, etc.) are subject to the warranty, if any, of their manufacturer.
Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
Graco Phone Number
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–328–0211 Toll Free
Sales Offices: Atlanta, Chicago, Detroit, Los Angeles
Foreign Offices: Belgium, Canada, England, Korea, Switzerland, France, Germany, Hong Kong, Japan
GRACO INC.
P.O. BOX 1441 MINNEAPOLIS, MN
55440–1441
PRINTED IN U.S.A. 308–422 June 1994 Revised January 1996
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