Logix 764 Operation Manual - Model 273/278

Logix 764 Operation Manual - Model 273/278
Logix 764 Operation Manual
Models: 273/278 (Performa Cv)
Twin Alternating
Twin Parallel
Single with Remote
Regeneration Start
Multi-Single Tank with
Lockout
2
Table of Contents
Safety Information
4
How To Use This Manual
5
Location Selection
8
Outdoor Locations
6
Installation
8
Location Selection
Water Line Connection
Drain Line Connection
Brine Line Connection
Brine Tank Overflow Line Connection
Electrical Connection
8
8
9
9
9
10
Disinfection of Water Conditioning Systems
11
System Operation
12
Cycle Water Flows
12
Camshaft Cycle Positions
13
764 Control Operation
13
Display Icons & Cursors
14
Keypad — Buttons
15
Programming Conventions
15
Placing Water Conditioning System Into Operation
16
Level l Programming - 764 Control with 278 Valve, 5 Cycle Conditioner
18
Level l Programming - 764 Control with 273 Valve, 3 Cycle Filter
19
Quick Cycling the Control 273/278L and 273/278P
To Place the 273/278 Alternating System into Operation:
20
21
In Service Display
22
Programming Overview
22
Level II Programming – P Values
23
Programming the Lockout Feature
24
Level lll Cycle Programming – C Values
25
Level IV Viewing History - H Values
26
Program Reset
26
Manual Regeneration Options
27
Regeneration Modes for Parallel Systems
28
Wiring Diagrams
29
Parts Lists
31
273/278 Exploded View & Parts List
Bypass Valve
Manifold Kits
31
33
34
Troubleshooting
35
3
Safety Information
•
This water conditioner’s control valve conforms to UL/CE
Standards. Generic valves were tested and certified for
compliance as verified by the agency listing.
Do not allow this water conditioning system to freeze.
Damage from freezing will void this water
conditioning system’s warranty.
•
Operating ambient temperature: 34° to 120°F
(1° to 49°C).
•
Operating water temperature: 34° to 100°F
(1° to 38°C).
•
Please review the entire Installation and Operation
Manual before installing the water conditioning
system.
•
As with all plumbing projects, it is recommended that
a trained professional water treatment dealer install
the water conditioning system. Please follow all local
plumbing codes for installing this water conditioning
system.
•
Operating water pressure range : 20 to 120 psi (1.38
to 8.27 bar). In Canada the acceptable operating
water pressure range is 20 to 100 psi (1.38 to 6.89
bar).
•
Observe all warnings that appear in this manual.
•
This system will not make microbiologically unsafe
water safe. Water that is unsafe must be treated
separately from this conditioner.
•
•
This water conditioning system is to be used only for
potable water.
Keep the media tank in the upright position. Do not
turn upside down or drop. Turning the tank upside
down or laying the tank on its side can cause media
to enter the valve.
•
•
Inspect the water conditioning system for carrier
shortage or shipping damage before beginning
installation.
Use only regenerants designed for water
conditioning. Do not use ice melting salt, block salt or
rock salt.
•
Use only lead-free solder and flux, as required by
federal and state codes, when installing soldered
copper plumbing.
•
Use caution when installing soldered metal piping
near the water conditioning system. Heat can
adversely affect the plastic control valve and bypass
valve.
•
All plastic connections should be hand tightened.
Teflona tape may be used on connections that do not
use an O-ring seal. Do not use pipe dope type
sealants on the valve body. Do not use pliers or pipe
wrenches.
•
Do not use petroleum-based lubricants such as
Vaseline, oils or hydrocarbon-based lubricants. Use
only 100% silicone lubricants.
•
Use only the power transformer supplied with this
water conditioning system.
•
All electrical connections must be completed
according to local codes.
•
The power outlet must be grounded
•
Install an appropriate grounding strap across the inlet
and outlet piping of the water conditioning system to
ensure that a proper ground is maintained.
•
To disconnect power, unplug the AC adapter from its
power source.
•
Observe drain line requirements.
•
Do not support the weight of the system on the
control valve fittings, plumbing, or the bypass.
a. Teflon is a trademark of E. I. duPont de Nemours.
4
How To Use This Manual
Icons That Appear In This Manual
This installation manual is designed to guide the
installer through the process of installing and
starting water conditioning systems featuring the
Logix 764 controller.
WARNING:Failure to follow this instruction
can result in personal injury or damage to
the equipment.
This manual is a reference and will not include every
system installation situation. The person installing
this equipment should have:
•
Training in the 764 series control and the 273/278
valve.
•
Knowledge of water conditioning and how to
determine proper control settings.
•
Adequate plumbing skills.
Note: Helpful hint to simplify procedure.
The Logix 764 control can be installed on several type
valves that can have twin alternating, twin parallel or
single tank configuration. The section on Logix 764 startup provides a simple explanation of the valve types that
are pre-programmed in the 764 control.
Optical Sensor
One Piece Valve Disc Spring
Valve Discs
Camshaft
Control Module
Motor
Breakout
Tabs for
Wiring (4)
Outlet
Drain
Injector and Cap
Refill Controller
Inlet
Backwash
Drain Control
Regenerant Tube Connection
Knockout Opening for Wiring
Figure 1 278 Valve Layout
LCD Display
SU MO TU
WE TH FR SA
Time & Day
Regen Time & Day
Front
Salt
x2
Capacity
Hardness
CPH
PM
MIN
g/L
KG
x100
Lbs/ft³
Down Button
No-Salt Detector
(Chlorine Generator)
Connection
Back
Manual Regen Button
Set Button
Up Button
AC Adapter
(low voltage)
Input
Multi Single Tank
Lockout & Remote
Regen/Start
Dry Contact Signal Input
Connection
Main Motor &
Optical Sensor
Connection
Extension Cable
Connection
Turbine Input
Figure 2 764 Controller Identification
5
Injector
Screen Filter
Outdoor Locations
When the water conditioning system is installed outdoors,
several items must be considered.
•
Figure 3 Remote Start/Multi-Tank Lockout Cable
Moisture – The valve and control are rated for NEMA 3
locations. Falling water should not affect
performance. The system is not designed to
withstand extreme humidity or water spray from
below. Examples are: constant heavy mist, near
corrosive environment, or upwards spray from
sprinkler.
Caution: This unit is for dry location use only unless
used with a Listed Class 2 power supply suitable for
outdoor use.
Figure 4 Twin Sensor Cable
•
Direct Sunlight – The materials used will fade or
discolor over time in direct sunlight. The integrity of
the materials will not degrade to cause system
failures. If it is necessary to locate the conditioner in
direct sunlight, an outdoor cover (PN 1267811)?? over
the valve and control is necessary. Valve skirts
(PN 1267808)?? are available if further protection is
required.
•
Temperature – Extreme hot or cold temperatures will
cause damage to the valve or control. Freezing
temperatures will freeze the water in the valve. This
will cause physical damage to the internal parts as
well as the plumbing and conditioning resin. High
temperatures will affect the control. The display may
become unreadable but the control should continue
to function. When the temperature returns to normal
operating limits the display will re-appear. A
protective cover should assist with high temperature
applications.
•
Insects – The control and valve have been designed
to keep all but the smallest insects out of the critical
areas. Any holes in the top plate can be covered with
duct tape. The top cover should be installed securely
in place.
•
Wind – The cover, when properly installed on the
valve, is designed to withstand a 30 mph (48 Kph).
Figure 5 Twin Cable Extension
Location Selection
Location of a water conditioning system is important. The
following conditions are required:
•
Level platform or floor.
•
Room to access equipment for maintenance and
adding regenerant (salt) to tank.
•
Ambient temperatures over 34oF (1oC) and below
120oF (49oC).
•
Water pressure below 120 psi (8.27 bar) and above 20
psi (1.38 bar).
•
In Canada the water pressure must be below 100 psi
(6.89 bar).
•
Constant electrical supply to operate the controller.
•
Total minimum pipe run to water heater of ten feet
(three meters) to prevent backup of hot water into
system.
•
Local drain for discharge as close as possible.
•
Water line connections with shutoff or bypass valves.
•
Must meet any local and state codes for site of
installation.
•
Valve is designed for minor plumbing misalignments.
Do not support weight of system on the plumbing.
•
Be sure all soldered pipes are fully cooled before
attaching plastic valve to the plumbing.
6
Unconditioned
water in
Conditioned
water out
Figure 6 Typical Plumbing for Twin Tank Systems.
7
WARNING: Filter media may need to be
properly conditioned before the filter is placed
into full operation. Consult the original equipment
manufacturer for proper procedure.
Unit in Service
B Y PA S
B Y PA S
S
S
Location Selection
The following considerations must be taken into account
when selecting the location for the water conditioning
system.
Unit in Bypass
•
Locate the system as close to a drain as possible.
•
If supplementary water treating equipment is
required, make sure that adequate additional space
is available. Locate the brine tank in an accessible
place so that salt can be easily added.
•
Do not install any system with less than 10 feet
(3 m) of piping between the outlet of the conditioners
and the inlet of the water heater. Water heaters can
transfer heat down the cold water pipe into the
control valve. Hot water can severely damage the
conditioners.
BY
PA S S
BY
PA S S
Figure 7
A ten-foot (3-m) total pipe run (including bends, elbows,
etc.) is a reasonable distance to prevent hot water
damage. A positive way to prevent hot water from flowing
from a heat source to the conditioners is to install an
expandable accumulator tank before the hot water heater.
Always conform to local codes.
Installation
All plumbing must conform to local codes. The two tanks
should be plumbed to an interconnecting manifold,
Figure 6. It is highly recommended that separate brine
lines be used for each tank. It is critical for the resin, resin
volume, inlet piping, etc. to be identical for both tanks.
WARNING: Do not use tools to tighten plastic
fittings. Over time, stress may break the
connections. Hand tighten the nuts.
WARNING: Do not use petroleum grease on
gaskets when connecting bypass plumbing. Use
only 100% silicone grease products when
installing any Autotrol brand valve. Non-silicone
grease may cause plastic components to fail
over time.
•
Do not locate the unit in an area where the ambient
temperature is ever below 34oF (1oC) or over
120oF (49oC).
•
Maximum allowable water temperature is
100oF (38oC).
•
Do not install the unit near acid or acid fumes.
•
Do not expose the unit to petroleum products.
Water Line Connection
A bypass valve system must be installed to accommodate
occasions when the water conditioning system must be
bypassed for supplying hard water or servicing. See
Figures 7 and 8.
In Bypass
Not in Bypass
WARNING: The inlet water must be connected
to the inlet port of the valve. When replacing nonAutotrol valves, the inlet and outlet may be
reversed. Ensure that the plumbing is not
installed in the oppposite order. Tank media may
be pushed into the valve.
Conditioning
System
Conditioning
System
Figure 8
8
Drain Line Connection
Note: Standard commercial practices are expressed
here. Local codes may require changes to the following
suggestions. Check with local authorities before installing
a water conditioning system.
The system should be above, and not more than 20 feet
(6.1 m) from a drain. Connect an appropriate fitting and
3/4-inch (1.9-cm) plastic tubing to the drain line
connection on the rear of the control valve.
If the backwash flow is more than 5 gpm or if the unit is
located more than 20 feet (6.1 m) from the drain, use
1-inch (2.5-cm) tubing for runs up to 40 feet (12.2 m). Also,
purchase appropriate fitting to connect the 1-inch tubing
to the 3/4-inch NPT drain connection.
Regenerant Line Connection
Figure 9
If unit is located where the drain line must be elevated, you
may elevate the line up to 5 feet (1.5 m) providing the run
does not exceed 15 feet (4.6 m) and water pressure at the
conditioners is not less than 40 psi (2.8 bar).
Brine Tank Overflow Line Connection
In the event of a malfunction, the brine tank overflow
connection directs overflow to the drain instead of spilling
it on the floor where it could cause water damage.
Complete the following steps to connect the overflow
fitting to the brine tank:
Where drain line is elevated but empties into a drain below
the level of the control valve, form a 7-inch (18-cm) loop at
the far end of the line so that the bottom of the loop is level
with the drain line connection. This will provide an
adequate siphon trap.Where a drain empties into an
overhead sewer line, a sink-type trap must be used. Secure
the end of the drain line to prevent it from moving
(Figure 11).
1. Locate the fitting hole on the side of the brine tank.
2. Insert the overflow fitting (not supplied) into the tank
and tighten with the plastic thumb nut and gasket as
illustrated in Figure 10.
Brine Line Connection
It is recommended that separate brine lines be used for
each tank.
The regenerant line from the tank connects to the valve.
Make the connections and hand tighten. Be sure that the
regenerant line is secure and free from air leaks. Even a
small leak may casue the regenerant line to drain out, and
the conditioner will not draw regenerant from the tank.
This may also introduce air into the valve causing
problems with valve operation. Ensure that Teflon* tape
pipe sealant is applied to the 3/8-inch NPT regenerant line
connection (Figure 9).
Figure 10 Brine Tank Drain
*Teflon is a Tradmark of E.I. duPont de Nemours.
3. Attach a length of 1/2-inch (1.3-cm) tubing (not
supplied) to the fitting and run to the drain.
Note: Do not elevate the overflow line higher than
3 inches (7.6 cm) below the bottom of the overflow fitting.
Do not tie into the drain line of the control unit. The
overflow line must be a direct, separate line from the
overflow fitting to the drain, sewer, or tub. Allow an air gap
as in the drain line connection, Figure 10.
9
WARNING: Never insert drain line directly into a
drain, sewer line, or trap (Figure 11). Always allow
an air gap between the drain line and the waste
water to prevent the possibility of sewage being
back-siphoned into the conditioner. Secure the
end of the drain line to prevent it from moving (Figure 11).
Note: The power source should be constant. Be certain
the AC adapter is not on a switched outlet. Power
interruptions longer than 8 hours may cause the
controller to lose the time and day settings. When power
is restored, the control will display four dashes (- - :- -)
indicating that the day and time settings must be reentered
Note: Do not connect power by plugging in the
transformer at this time. Doing so may cause difficulty in
properly placing the unit into operation.
Air Gap
Drain
Caution: Plumbing cannot be used for electrical
grounding when metal inlet and outlet piping is
connected to a non-metal valve.
Figure 11
Connect the inlet and outlet piping together using a
grounding strap or clamp to establish continuity.
Brine Tank
Normally one brine tank is needed for each media tank.
The use of block salt or rock salt is not recommended. If a
brine shelf is used, two brine tanks are required. This is due
to the increased time needed to produce a concentrated
brine solution when using a salt shelf. If rapid multiple
exhaustions and regenerations are anticipated, do not use
a salt shelf even if two brine tanks are used.
Electrical Connection
Caution: This valve and control are for dry location use
only unless used with a Listed Class 2 power supply
suitable for outdoor use.
The 764 Series control operates on a 12-volt alternating
current power supply. This requires use of the GE Water
Technologies supplied AC adapter. A variety of AC
adapters are available from your supplier for different
applications. They include:
AC Adapter
Input
Voltage
Standard
wall-mount
120V 60
Hz
Outdoor
rated
120V 60
Hz
Application
UL listed for
indoor
installations
UL listed for
outdoor
installations
Part
Number
1000811
1235448
120 VAC AC Adapters:
Make sure power source matches the rating printed on the
AC adapter.
10
Disinfection of Water Conditioning
Systems
Calcium Hypochlorite
Calcium hypochlorite, 70% available chlorine, is available
in several forms including tablets and granules. These solid
materials may be used directly without dissolving before
use.
The materials of construction in the modern water
conditioning system will not support bacterial growth, nor
will these materials contaminate a water supply. During
normal use, a conditioner may become fouled with
organic matter, or in some cases with bacteria from the
water supply. This may result in an off-taste or odor in the
water.
1. Dosage
A. Two grains (approximately 0.1 ounce (3 mL) per
cubic foot.
2. Regenerant tank conditioners
Some conditioners may need to be disinfected after
installation and some conditioners will require periodic
disinfection during their normal life.
A. Backwash the conditioner and add the required
amount of hypochlorite to the well of the
regenerant tank. The regenerant tank should
have water in it to permit the chlorine solution to
be carried into the conditioner.
Depending upon the conditions of use, the style of
conditioner, the type of ion exchanger, and the disinfectant
available, a choice can be made among the following
methods.
B. Proceed with the normal regeneration.
Sodium or Calcium Hypochlorite
These materials are satisfactory for use with polystyrene
resins, synthetic gel zeolite, and bentonites.
5.25% Sodium Hypochlorite
These solutions are available under trade names such as
Cloroxa. If stronger solutions are used, such as those sold
for commercial laundries, adjust the dosage accordingly.
1. Dosage
• Polystyrene resin; 1.2 fluid ounce (35.5 mL) per
cubic foot.
• Non-resinous exchangers; 0.8 fluid ounce (23.7
mL) per cubic foot.
2. Regenerant tank conditioners
A. Backwash the conditioner and add the required
amount of hypochlorite solution to the well of
the regenerant tank. The regenerant tank should
have water in it to permit the solution to be
carried into the conditioner.
B. Proceed with the normal regeneration.
a. Clorox is a trademark of the Clorox Company.
11
System Operation
Slow Rinse (Downflow) – Cycle C3a
Treated Water (Downflow)
Untreated water is conditioned as it flows through the
resin bed and up the riser.
Water flow moves the regenerant through the resin
at a specific rate and rinses to the drain. The resin is
regenerated.
Backwash (Upflow) – Cycle C1
Repressurization – Cycle C4
Flow is reversed by the control valve, directed down
the riser, up through the resin bed and sent to drain.
The bed is expanded and debris is flushed to the
drain.
Pressure is balanced in the valve before continuing
the regeneration.
Fast Rinse (Downflow) - Cycle C5
Regenerant Draw (Downflow) – Cycle C2a
Water passes through the resin bed and up through
the riser to drain. All remaining regenerant residual is
rinsed from the resin bed.
Water passes through the injector and regenerant is
drawn from the regenerant tank. The regenerant is
directed to the resin bed. The hardness ions are displaced by sodium ions. Regenerant draw is completed when the air check closes.
Regenerant Refill – Cycle C8
Water is directed to the regenerant tank to create
regenerant for the next regeneration.
Cycle Water Flows
To Regenerant
Tank
From Regenerant
Tank
Service
Backwash
Regenerant Draw/
Slow Rinse
Repressurize
Fast Rinse
a. The camshaft does not change position between the C2 and C3 cycles. C3 is not displayed.
12
Refill
Camshaft Cycle Positions
2 = Regenerant Draw Cycle
The front end of the camshaft has an indicator cup. The
cup has slots in the outer edge and cycle numbers on the
inside face (Figure 12).
4 = System Pause
3 = Slow Rinse Cycle
5 = Fast Rinse Cycle 1
8 = Regenerant Refill
Remove the cover and look over the top of the 764 control
to view the cycle numbers. The number at the top
indicates the current cycle position of the control valve.
The corresponding slot for the number is positioned at the
optical sensor, which is rotated approximately 90 degrees
out of phase.
Treated Water
Cycle Number
Note: If electrical power is not available, the camshaft
can be rotated counterclockwise by hand if the motor is
removed.
Treated Water
Slot
Cycle Indicators:
0 = Treated Water
Figure 12
1 = Backwash Cycle
Valve Disc Location/Function
Figure 13 273/278 Valve
764 Control Operation
Power Loss Memory Retention
The 764 control features battery-free Time of Day and Day
of Week retention during loss of power. A super capacitor
is designed to keep time for 8 to 24 hours depending on
the installation. If the super capacitor is exhausted the
Logix control will display four dashes
(- - :- -) immediately upon power up. The Time of Day and
Day of Week must be reset.
All other programmed parameters are stored in the static
memory and are retained.
13
Display Icons & Cursors
14
SU MO TU
13
8
10
9
16
7
2
1
WE TH FR SA DAYS
a
Time/Day
Regeneration Time
15
12
Salt Amount
x2
13
a
26
Capacity
Hardness
3
PM
MIN
g/L
KG
CHP
4
5
6
x100
17
Lbs/ft 3
25
22
21
1.
This cursor is displayed when the days between
regeneration are being programmed (used with .5 to
99 day regeneration programming).
2.
One of these cursors is displayed to indicate which
day will be programmed into the controller.
20
19
11. The recycle sign is displayed (flashing) when a
regeneration at the next time of regeneration has
been called for. Also displayed (continuous) when in
regeneration.
Note: In normal operation and during programming,
only a few of the icons are actually displayed.
3.
If your Logix 764 controller was
purchased as a filter control, the
overlay will show: Time/Day,
Backwash Time, Backwash Length
and Capacity.
18
23
24
a
12. The display cursor is next to "SALT AMOUNT" when
programming the amount of regenerant. If the
controller is on a 3-cycle filter then backwash time is
programmed.
13. The display cursor is next to "REGENERATION TIME"
when programming the time of regeneration and the
days of regeneration.
"PM" indicates that the time displayed is between
12:00 noon and 12:00 midnight (there is no AM
indicator). PM indicator is not used if clock mode is set
to 24-hour.
14. The display cursor is next to "TIME/DAY" when
programming the current time and day.
4.
When "MIN" is displayed, the value entered is in
minute increments.
15. The hourglass is displayed when the motor is running.
The camshaft should be turning.
5.
When g/L is displayed, the value for regenerant
amount entered is in grams/Liter.
16. These cursors appear next to the item that is
currently displayed.
6.
When "Kg" is displayed, the value entered is in
kilograms or kilograins.
17. X100 multiplier for large values.
7.
Four digits used to display the time or program value.
Also used for error codes.
8.
Colon flashes as part of the time display. Indicates
normal operation (742 only).
9.
Locked/unlocked indicator. In Level I programming
this is displayed when the current parameter is
locked-out. It is also used in Level II programming to
indicate if the displayed parameter is locked (icon
flashes) when controller is in Level I.
18. When Lbs/ft3 is displayed the value for regenerant
amount entered is in pounds/cubic foot.
19. Faucet is displayed when the current flow rate is
displayed. Control may show the faucet and "0",
indicating no flow.
20. Maintenance interval display turns on if the months
in service exceed the value programmed in P11.
21. Used with #24, #25, and #26. Displays valve in
service, a sequence number or a value.
10. When "x2" is displayed, a second regeneration has
been called for.
22. History Values (H). The number displayed by #23
identifies which history value is currently displayed.
14
Programming Conventions
23. Parameter (P). Displayed only in Level II Programming.
The number displayed by #23 identifies which
parameter is currently displayed.
The 700 series controller is programmed using the
buttons on the keypad. The programming instructions are
described two ways whenever a section has keypad
input.
24. Cycle (C). The number displayed by #23 is the current
cycle in the regeneration sequence.
25. Hardness setting—only used with 278 conditioners.
First, a table shows simplified instructions. Second, text
follows that describes the action. In each table:
26. Capacity display—shows estimated system capacity.
"Action" lists the event or action desired.
Keypad — Buttons
"Keys" are listed as:
UP for up arrow
DOWN for down arrow
SET for set
REGEN for regeneration
"Duration" describes how long a button is held down:
P/R for press and release
HOLD for press and hold
X sec for a number of seconds to press the button
and hold it down
4
1
2
3
Figure 14
1.
DOWN arrow. Generally used to scroll down or increment through a group of choices.
2.
SET. Used to accept a setting that normally becomes
stored in memory. Also used together with the arrow
buttons.
3.
UP arrow. Generally used to scroll up or increment
through a group of choices.
4.
Regenerate. Used to command the controller to
regenerate. Also used to change the lock mode.
"Display" calls out the display icons that are visible.
Note: If a button is not pushed for thirty seconds, the
controller returns to normal operation mode. Pushing the
Regenerate button immediately returns the controller to
normal operation.
15
Placing Water Conditioning System Into Operation
After you have performed the installation steps, the
conditioner will need to be placed into operation.
Note: Do not plug in the power supply until step 5. The
tank(s) will fill with water. The air will exit through the
faucet. When water flows steady from the faucet, the
tank(s) are purged.
Follow these steps carefully, (pages 16 to 22) as they
differ from previous Autotrol valve instructions.
4. Turn off the faucet then turn off the incoming water
supply.
Note: All Logix 764 controls will be shipped in the service
(treated water) position. Do not rotate the camshaft
before performing the following steps.
Power-up the Control
5. Plug the transformer into a non-switched outlet. The
display will show the valve type that was loaded from
memory.
The incoming supply water should be turned off.
Remove air from tank(s).
If this is the first time the control is powered up the
display will show 255A.
1. Position the bypass valve(s) to the in service (not in
bypass) position.
6. Use the
or
buttons to increment
through the available selections, Table 1.
2. Open the nearest water faucet completely.
3. Open the incoming water supply valve slowly to the
quarter open position.
Table 1 Preprogrammed Valves
Type
255 A
273 A
278 A
293 A
298 A
255 P
273 P
278 P
293 P
298 P
255 L
273 L
278 L
293 L
298 L
Valve
255
273
278
293
298
255
273
278
293
298
255
273
278
293
298
Twin Alternating
Twin Parallel
Single Tank Remote Regeneration or
Multi-Single Tank Lockout
8-cycle conditioner
3-cycle filter
5-cycle conditioner
3-cycle filter
5-cycle conditioner
8-cycle conditioner
3-cycle filter
5-cycle conditioner
3-cycle filter
5-cycle conditioner
8-cycle conditioner
3-cycle filter
5-cycle conditioner
3-cycle filter
5-cycle conditioner
Connection inches
3/4
1
1
2
2
3/4
1
1
2
2
3/4
1
1
2
2
8. The display will show ---. Select media volume or
“F” for filter set-up. If a number or “F” is displayed the
resin volume or a filter valve has been
preprogrammed, Table 2.
For the next steps you may want to remove the cover to
watch the camshaft movement.
7. Press
to enter the valve type and the proper
preprogrammed valves for your application:
Finish programming the Logix 764 control using the
Level I programming guide.
273A for Twin Alternating Filter
278A for Twin Alternating Conditioner
For a 273/278A system: the control will automatically
syncronize the cam positions.
273P for Twin Parallel Filter
278P for Twin Parallel Conditioner
Tank 1 will move to standby
Tank 2 will move to service
273L for single or multiple tank filters with regeneration lockout or remote regeneration start
err# will be displayed when the Tank 1 cam is
moving. err4 will be displayed when Tank 2
cam is moving.
278L for single or multiple tank conditioners with
regeneration lockout or remote regeneration
start
16
For a 273/278P system:
Tanks 1 and 2 will move to service if not already in
service.
For a 273/278L system:
The tank(s) will move to service if not already in
service.
These cam movements may take up to 5 minutes.
Table 2
Resin Volume - 0.50 ft3 and 10 Liter Steps
Resin Volume
Tank Dia
(inches)
Injector
US
Metric
9
H
1.00
30
10
J
1.50
40
12
K
2.00
50
13
L
14
M
2.50
70
14
M
3.00
80
14
M
90
14
M
100
16
N
3.50
110
16
N
4.00
120
18
Q
4.50
130
18
Q
5.00
140
18
Q
5.50
150
18
Q
21
R
6.00
170
21
R
6.50
180
21
R
21
R
60
160
190
7.00
200
17
Level l Programming - 764 Control with 278 Valve, 5 Cycle Conditioner
Screen
SU MO TU
Buttons to
Press
Description
Range
WE TH FR SA DAYS
Time/Day
Regeneration Time
then
Salt Amount
or
1.
Resin Volume
Select correct resin volume
2.
Time of Day (12 hr.)
Set to time of day
press
Capacity
Cubic feet: 1.00
to
7.00
Hardness
SU MO TU
WE TH FR SA DAYS
Time/Day
Regeneration Time
PM
Salt Amount
press
then
Capacity
or
Note: Setting includes PM indicator.
press
Hardness
SU MO TU
WE TH FR SA DAYS
Time/Day
press
Regeneration Time
Salt Amount
then
Capacity
or
3.
Day of Week
Set to actual day of the week
4.
Time of Regeneration
Set to desired time of regeneration
5.
Days Override
Leave at 0 to disable
or
Set to desired days between
regeneration
7.
Salt Dosage
Set to desired desired dosage
lbs per cubic feet of resin
8.
Kilograins: 1
Capacity
to
Capacity calculated by Logix Control
900
Use to OVERRIDE calculated capacity
9.
Hardness
Set to actual water hardness
in grains per gallon
press
Hardness
SU MO TU
WE TH FR SA DAYS
Time/Day
press
Regeneration Time
Salt Amount
then
Capacity
or
press
Hardness
SU MO TU
WE TH FR SA DAYS
Time/Day
press
Regeneration Time
Salt Amount
then
Capacity
or
press
Hardness
SU MO TU
WE TH FR SA DAYS
Time/Day
press
Regeneration Time
Salt Amount
then
Capacity
Lbs/ft
Hardness
SU MO TU
3
or
press
Lbs/ft3 : 3
to
18
WE TH FR SA DAYS
press
Time/Day
Regeneration Time
Salt Amount
to override press
then
KG
Capacity
Days:0
to
99
or
Hardness
press
SU MO TU
Time/Day
Regeneration Time
Salt Amount
Capacity
Hardness
WE TH FR SA DAYS
press
then
or
press
Grains/gal: 3
to
200
Control programming is complete
Note: If one of the following conditions occur:
– control displays Err3 and goes to home position or
– power outage discharges the supercapacitor and when power is restored and the time of day is reset;
the Regen Icon will begin flashing. This indicates that a delayed regeneration will occur at the next programmed time of
regeneration. If a delayed regeneration is not desired, press the REGEN Button to disable the delayed regeneration and
the system will regenerate by water usage.
18
Level l Programming - 764 Control with 273 Valve, 3 Cycle Filter
Screen
SU
MO TU
WE TH
FR
Buttons to
Press
Description
Range
SA DAYS
Time/Day
Backwash Time
1.
Program Type
⎯ Select "F"
2.
Time of Day (12 hr.)
⎯ Set to actual time of day
Backwash Length
press
Capacity
SU
MO TU
WE TH
FR
SA DAYS
Time/Day
PM
Backwash Time
Backwash Length
press
then
Capacity
SU
MO TU
WE TH
FR
or
press
Note: Setting includes PM indicator.
press
3.
Day of Week
⎯ Set to actual day of the week
4.
Time of Backwash
⎯ Set to desired time of backwash
SA DAYS
Time/Day
Backwash Time
Backwash Length
then
or
press
Capacity
SU
MO TU
WE TH
FR
SA DAYS
Time/Day
press
Backwash Time
Backwash Length
then
or
press
Capacity
SU
MO TU
WE TH
FR
Note: Time of Backwash is ignored for Twin-alternating.
SA DAYS
Time/Day
press
Backwash Time
Days Override
⎯ Leave at 0 to disable
or
⎯ Set to desired days override
6.
Backwash Length (minutes)
⎯ Set to desired backwash length
Minutes:
0
to
200
7.
Capacity (gallons)
⎯ Set to desired capacity in multiples
of 100 gallons
Gallons:
x 100
1
to
900
Backwash Length
then
Capacity
MO TU
WE TH
FR
press
Backwash Length
MIN
then
or
press
Capacity
SU
MO TU
WE TH
FR
0
to
99
SA DAYS
Time/Day
Backwash Time
SA DAYS
Time/Day
press
Backwash Time
Backwash Length
Capacity
or
press
SU
Max. Days
Between Regen:
5.
then
X100
or
press
Control programmming is complete
Note: If one of the following conditions occur:
– control displays Err3 and goes to home position or
– power outage discharges the supercapacitor and when power is restored and the time of day is reset;
the Regen Icon will begin flashing. This indicates that a delayed regeneration will occur at the next programmed time of
regeneration. If a delayed regeneration is not desired, press the REGEN Button to disable the delayed regeneration and
the system will regenerate by water usage.
19
Placing Water Conditioning System Into
Operation (continued)
4. Add water to the regenerant tank.
A. With a bucket or hose add approximately 4
gallons (15 liters) of water to the regenerant
tank.
Caution: If your system is a 273/278A
(Alternating) go to “Quick Cyling the Control for
273/278A Systems”.
B. If the tank has a salt platform in the bottom of
the tank, add water until the water level is
approximately 1 inch (25 mm) above the
platform.
Quick Cycling the Control 273/278L and
273/278P
Note: It’s recommended that you do not put regenerant
into the tank until after the control valve has been put into
operation. With no regenerant in the tank, it is much
easier to view water flow and motion in the tank.
It is required that the control be quick cycled to specific
regeneration cycles when placing the conditioner into
operation. This will ensure that all of the air in the tank and
valve is purged. The process also provides a check for leaks
and functioning of the brine system. Please perform the
following steps for quick cycling the control, before
proceeding to start-up.
5. Press and hold the
button on the controller for 5
seconds. This will initiate a manual regeneration.
The control will display a solid hourglass indicating
that the motor and camshaft are turning to the
backwash cycle (C1). When the control reaches the
backwash cycle, the total regeneration time
remaining will be displayed. Pressing the SET button
will display the specific cycle time remaining.
1. With the control in the treated water position, Press and
hold the REGEN button on the controller for 5 seconds.
This will initiate a manual regeneration. The control will
display a solid hourglass indicating that the motor and
camshaft are turning to the backwash cycle (C1). When
the control reaches the backwash cycle, the total
regeneration time remaining will be displayed. Pressing
the SET button will display the specific cycle time
remaining.
6. While the controller is in cycle C1 (Backwash), open
the water supply valve very slowly to approximately
the ¼ open position. Water will begin to enter the
media tank. Any air remaining will begin to be purged
to drain as the media tank fills with water.
2. Press and release the UP and SET buttons to move the
control to the Regenerant Draw cycle (C2).
WARNING: If opened too rapidly or too far,
media may be lost out of the tank into the valve or
the plumbing. In the ¼ open position, you should
hear air slowly escaping from the valve drain line.
3. Repeat Step 2 to advance to each cycle.
Before the final filling of the media tank with water
check that:
– the nearest water faucet is completely closed.
– the valve drain line is properly routed to a drain
– the regenerant tank is empty and the regenerant
hose is connected to the valve
– the water supply valve is off.
When all of the air has been purged from the media
tank (water begins to flow steadily from the drain
line), open the main supply valve all of the way. This
will purge the final air from the tank.
Allow water to run to drain until the water runs clear
from the drain line. This purges any debris from the
media bed.
Note: The control can be sent directly back to the
treated water position from any regeneration cycle. Press
the UP and SET buttons (about 5 seconds) until the
hourglass icon begins flashing. The control will now skip
all remaining regeneration cycles.
7. Check Regenerant Draw.
A. Quick cycle the control to the C2 regenerant
draw/slow rinse position .
273/278 Alternating and parallel tank systems have one
Logix 764 control that is mounted on tank 1. Tank 2 has a
blank faceplate and the valve is controlled by the Logix
764 control on tank 1.
Note: As you advance through each cycle there will be a
slight delay before you can advance to the next cycle.
There will be a pause after the regenerant draw and slow
rinse cycles. This cycle (C4) is a repressurization cycle and
is designed to allow the water pressure to equalize on
each side of the valve discs. Allow the control to
repressurize (3 minutes) before cycling the control to the
regenerant tank refill position.
20
Tank 1 moves through cycles:
B. C2 will be displayed. With the control in this
position, check to see that the water is being
drawn out of the regenerant tank. The water
level in the regenerant tank should recede
very slowly.
C5 - Fast Rinse
As water enters the tank, air will be forced out the
drain line. Once water fills the tank it will then
discharge out the drain line. Quick cycling the
control can now be used to advance through the
remaining cycles
C. Observe that water is being drawn from the
regenerant tank for at least three minutes. If
the water level does not recede, check all
regenerant line connections for air leaks.
C6 - 2nd Backwash
C7 - 2nd Rinse
8. If the water level is receding from the regenerant tank
you can quick cycle the control to the C8 Regenerant
tank refill position.
C8 - Regenerant Refill; (278 conditioner) flow to
the regenerant tank is visable
Quick cycle to service
A. The control will cycle to the regenerant tank
refill cycle, and water will be directed down
through the regenerant line to the regenerant
tank. Let the water flow through the line until
all air bubbles have been purged from the
line. Note: Do not let the water flow down the
line to the tank for more than one to two
minutes, or the tank may overfill.
then-Tank 2 moves through cycles:
C1 - Backwash
As water enters the tank, air will be forced out the
drain line. Once water fills the tank it will then
discharge out the drain line. Quick cycling the
control can now be used to advance through the
remaining cycles
9. Repeat steps 4 and 8 for each additional tank.
10. Finally, turn on a faucet plumbed after the water
conditioner. Run the faucet until the water runs clear.
C2 - Regenerant Draw; (278 conditioner) the
regenerant tank should have water in it. As the
draw occurs the level will go down.
11. Add the appropriate amount of regenerant to
regenerant tank.
C3- Slow Rinse
C4 - Standby
To Place the 273/278 Alternating System into
Operation:
Both tanks have now been purged of air. The water
supply valve can be fully opened.
1. Add water to the regenerant tanks (278 conditioner).
3. Press and hold the
button for 5 seconds. This
will start the second regeneration.
A. With a bucket or hose, add approximately 4
gallons (15 liters) of water to each regenerant
tank.
Quick cycle as Tank 2 moves through cycles:
C5 - Fast Rinse
B. If the tank has a salt platform in the bottom of
the tank, add water until the water level is
approximately 1 inch (25 mm) above the
platform.
C6 - 2nd Backwash
C7 - 2nd Rinse
C8 - Regenerant Refill; (278 conditioner) the flow
to the regenerant tank is visable.
2. Press and hold the
button for 5 seconds. This
will start the first regeneration.
Quick cycle to Service
then-Quick cycle as Tank 1 moves through cycles:
Note: Once the valve has reached the cycle (visable on
the display and camshaft has stopped turning), quick
cycle to the next cycle. This is especially recommended
for the C8 cycle. Overfilling the regenerant tank will affect
the brine and future regen cycles.
C1 - Backwash
C2 - Regenerant Draw; (278 conditioner) the
regenerant tank should have water in it. As the
draw occurs the level will go down.
C3 - Slow Rinse
C4 - Standby
Note: It is recommended that you do not put regenerant
into the tank until after the control valve has been put into
operation. With no regenerant in the tank, it is much
easier to view water flow and motion in the tank.
At this point both tanks are fully operational and
ready.
4. Turn on a faucet plumbed after the water conditioner.
Run the faucet until the water runs clear.
5. Add the appropriate amount of regenerant to the
regenerant tank.
21
The Alternating Water Conditioning
System is Now Fully Operational
Programming Overview
Note: After any control reset (valve type or system
change, etc.) it is necessary to initiate a manual
regeneration and quick cycle through it. This will ensure
the control and cam are synchronized. If not synchronized
err# will display and the control will drive cams to the
correct position for valve and system type programmed..
The 764 control includes multiple program levels that allow
the Water Treatment Professional to customize the
system for many water conditions. Additionally, historical
data can be viewed allowing quick and easy
troubleshooting. In most cases Level I programming is all
that is required to set up the water conditioning system for
proper operation. A brief description of each program level
is listed below.
In Service Display
Level I Used to program control for normal applications.
SU MO TU
Level II (P-Values) Allows the installer to customize
programming for non-standard applications.
WE TH FR SA DAYS
Time & Day
Regen Time & Day
Level Ill (C-Values) Allows the installer to adjust the length
of select cycles for non-standard applications.
Salt Amount
Level IV History (H-Values) Allows access to historical
information for troubleshooting the system.
Capacity
Hardness
SU MO TU
Note: If a button is not pushed for thirty seconds, the
control returns to normal operation mode.
WE TH FR SA DAYS
Time & Day
Regen Time & Day
Salt Amount
Level I Programming
Capacity
The 764 control can be quickly programmed by
following the sequential procedure in the section
“Placing Water Conditioning System Into Operation”.
Level I program parameters are those that can be
accessed by pressing the UP or DOWN buttons.
Hardness
Logix 764 Electronic Multi-Tank - "A" Alternating
Control:
Service display — The number of the Tank in Service (small
digit next to CPH position) and Alternating Capacity
Remaining and Flow Rate with Faucet icon of Tank in
Service
•
Resin Volume Setting: Set to match the volume (cubic
feet) of resin in the mineral tank.
•
Time of Day: Includes PM indicator. Can be set to
display as a 24-hour clock. See Level ll programming
•
Day of Week: Set to actual day of the week.
•
Time of Regeneration: Fully adjustable. Default is
2:00 AM.
•
Days Override: Range 0.5 to 99 days. Leave at 0 to
disable.
•
Salt Dosage: Set at pounds of salt per cubic foot of
resin in the conditioner tank (278 conditioner only).
Logix 764 Electronic Multi Tank - "P" Parallel Control:
Service Display — alternating three items
Capacity remaining for Tank 1 with digit "1" displayed
Capacity remaining for Tank 2 with digit "2" displayed
System Flow Rate (Tank 1 + Tank 2 added) with
Faucet icon
Logix 764 Electronic Multi Tank — "L" Lock Out Control
For the 273 filter valve the salt dosage is replaced
with backwash length and the setting is minutes of
backwash.
Service Display — Alternating Capacity Remaining and
Flow Rate with Faucet icon "L” displayed indicating lockout
signal is active. Blinking "L" and Lock icon if lockout signal
is active and control is ready to perform regeneration.
Note: When the control is set up for a twelve-hour clock
a PM indicator will illuminate when the displayed time is in
the PM hours. There is no AM indicator.
Note: The faucet icon is displayed on all the Logix 764
controls when there is flow. The 764 will show the faucet
icon when the flow rate is displayed, even if the flow rate
is zero. If the flow rate is zero, the faucet will turn off when
the capacity is displayed.
22
Level II Programming – P Values
ll parameters will not need to be adjusted as the default
settings accommodate most applications. Contact your
Water Treatment Professional before attempting any
programming.
Level II program parameters can be adjusted to fine-tune
the conditioner’s operation. The parameters are
accessible by pressing and holding the UP and DOWN
buttons until the control displays a “P” value. Note: The
control must be in the home position to change settings.
See Table below for Level ll parameters. Typically the Level
Description
Range
Minimum
Increments
Default
Units
Notes
P9
Units of Measure
0-1
1
(2)
0 = US 1 = Metric
P10
Clock Mode
0-1
1
(2)
0 = 12 Hr 1 = 24 Hr
P11
Service Interval
0-250
1
0
Months
Uses 30 days for each month; 0 = off
P12
Remote
regeneration
switch delay
3-250
1
60
seconds
Time remote switch must be active
to start regeneration.
Chlorine Generator
Options
P13*
(not used on “A”
and “P” systems)
0-2
1
0
P14* Refill Rate
1-700
1
(1)
gpm x 100
P15* Draw Rate
1-700
1
(1)
gpm x 100
P16
Reserve Type
(not used for
alternating mode)
0-3
1
0
P17
Initial average or
fixed reserve
(not used for
alternating mode)
0-70
1
30
P18
Flow sensor select
P19
K-factor or Pulse
equivalent
0-5
1
(1)
1.0099.99
0-9999
0.01
1
0.01
1
0 = No chlorine generator
1 = salt check only
2 = generate chlorine
0 = variable reserve delayed
regeneration
1 = fixed reserve delayed
regeneration
2 = variable reserve immediate
regeneration
3 = fixed reserve immediate
regeneration
% of
Capacity
Notes: (1) Default selected with valve type and resin volume.
(2) Factory Default is "0” for North America units and "1” for World units.
*Not used for 273 filter valves.
23
Depends on value entered in P16
0 = internal magnum NHWB,
1=1" turbine,
2 = 2" turbine,
3 = User defined K-factor,
4 = User defined pulse equivalent
5 = Internal Magnum HWB
K-factor P18=3;
Pulse Equivalent P18 = 4
Programming the Lockout Feature
Salt Setting (278 Conditioner)
All Level I parameters can be locked out when the control
is in Level ll programming. Simply press the REGEN button
during Level ll programming and a Lock Icon will appear
indicating that the specific setting has been locked out.
When locked out, the setting cannot be adjusted. To
disable the Lock Out Feature, press the REGEN button
when in Level ll. The lock icon will not be displayed.
The default P6 salt setting is set at 9 lbs/cu ft. Under
normal circumstances this setting will provide the correct
system capacity. This setting may be adjusted to change
the exchange capacity.
Table 3 Exchange Capacity 278 Valve
Salt Setting
lbs/cu ft
3
4
5
6
7
8
9*
10
11
12
13
14
15
16
17
18
Exchange
Capacity
grains/cu ft
12714
15495
17774
20000
21250
22618
23828
25000
25962
26950
27916
28873
30000
30796
31783
32806
Salt Setting
grams/liter
50
60
70
80
90
100
110
120
130
140
150
170
200
230
260
290
Exchange
Capacity
grams/liter
29.9
34.0
37.5
40.6
43.4
45.9
48.2
50.2
52.1
53.8
55.5
58.5
62.7
66.9
71.0
75.3
*Default setting.
24
Level lll Cycle Programming – C Values
accessible by pressing and holding the UP and SET buttons
until the display shows a “C” value.
Several Level III program parameters can be adjusted to
fine-tune a conditioners operation for non-standard
applications. Typically these parameters will not need to
be adjusted as the default settings accommodate most
applications. Contact your Water Treatment Professional
before attempting any programming. The parameters are
C#
Description
Note: The control must by in the treated water position
to change settings.
Range
Minimum
Increments
Default
Setting
Notes
C1
Backwash
0 – 200
1 Min
14
Flow rate dictated by size of drain line flow
controller
C2
Regenerant Draw
0 – 200a
1 Min
See Notes
Automatically calculated from resin volume
and salt dosage settings
C3
Slow Rinse
0 – 200
1 Min
See Notes
Automatically calculated from resin volume
and salt dosage settings
C4
Repressurization
0 – 200
1 Min
3
Allows system to equalize water pressure
across valve discs
C5
Fast Rinse
0 – 200
1 Min
6
Rinses residual regenerant from tank
C8
Regenerant Refill
0 – 200a
1 Min
See Notes
a. C2 and C8 are adjustable when 273 filter valve is selected.
25
Automatically calculated from resin volume
and salt dosage settings
Level IV Viewing History - H Values
Historical information can be viewed by pressing the SET
and DOWN buttons simultaneously, with the 764 control in
the home position. Release both buttons when the control
displays an “H” value. Press the UP or DOWN buttons to
navigate to each setting.
Table 4 History Data
H#
H0a
H1
H2
H3
H4
Description
Initial Setting Value
Days since last regeneration
Current Flow Rate
Water used today in gallons or/m3 since Time of Regeneration
Water used since last regeneration in gallons or/m3
H5a Total water used since reset in 100s
H6a Total water used since reset in 1,000,000
H7
Average usage for Sunday in gallons or m3
H8
Average usage for Monday in gallons or m3
H9
Average usage for Tuesday in gallons or m3
H10 Average usage for Wednesday in gallons or m3
H11 Average usage for Thursday in gallons or m3
H12 Average usage for Friday in gallons or m3
H13 Average usage for Saturday in gallons or m3
H14 Average service cycle
H15a Peak Flow Rate
H16 Day and Time of Peak Flow Rate
H17a Months since service
H18 Water used since last regeneration - Tank 1
H19 Water used since last regeneration - Tank 2
Range
Cubic Feet or Liters
0 - 255
Depends on turbine used
0-131,070 or 0-1,310.70 m3
0-131,070 or 0-1,310.70 m3
0-999900 gallons or
0-9999 m3
4,294 x 106 gal or
4264 x 104 m3
0-131,070 gallons
or 0-1,310.70 m3
0-131,070 gallons
or 0-1,310.70 m3
0-131,070 gallons
or 0-1,310.70 m3
0-131,070 gallons
or 0-1,310.70 m3
0-131,070 gallons
or 0-1,310.70 m3
0-131,070 gallons
or 0-1,310.70 m3
0-131,070 gallons
or 0-1,310.70 m3
0-255 days
0-200 gpm or 1000 Lpm
Time and day that peak flow
occurred
0-2184 months
0-131,070 gallons
or 0-1,310.70 m3
0-131,070 gallons
or 0-1,310.70 m3
a. H0, H5, H6, H15, H17 values can be reset by pressing and holding
Notes
Resin Volume
for 3 seconds while the value is being
displayed.
Program Reset
Note: After any control reset (valve type or system
change, etc.) it is necessary to initiate a manual
regeneration and quick cycle through it. This will ensure
the control and cam are synchronized. If not synchronized
err# will display and the control will drive cams to the
correct position for valve and system type programmed.
The 764 control can be reset to original factory
parameters when viewing the H0 parameter. Press and
hold the SET button for three seconds while H0 is
displayed. Release the button. All settings except for Time
of Day and Day of Week will be reset. The 764 Logix control
will now display the valve and system type. Refer to Level
I Programming.
26
Manual Regeneration Options
Note: The tank in service (on-line) cannot be regenerated
while the other tanks are isolated. Water for backwash
would not be available.
The 764 control features several options that offer
additional flexibility for manually regenerating the
conditioner. On alternating systems the tank in standby
will move through regeneration to service. The tank in
service will move through regeneration to standby. On
parallel systems, the tank with the lowest remaining
capacity will regenerate.
Delayed Manual Regeneration
Press and release the REGEN button to start a delayed
manual regeneration. The Regeneration icon on the
display will flash indicating a regeneration will start when
the time of day reaches the programmed time of
regeneration. Pressing the REGEN button again will turn
off the regeneration icon and cancel the delayed
regeneration.
Immediate Manual Regeneration
Pressing and holding the REGEN button for three seconds
starts an immediate manual regeneration. A solid
regeneration icon will be displayed. The control will
immediately begin a regeneration on the tank in service.
Delayed Second Regeneration
Pressing and releasing the REGEN button while the control
is in regeneration will program the control for a delayed
second regeneration. A flashing x2 icon next to the
regeneration icon will appear indicating a second
regeneration will start when the time of day reaches the
programmed time of regeneration. The delayed second
regeneration will be performed on the new tank in service.
For alternating and parallel systems, each tank will
regenerate once.
Double Immediate Manual Regeneration
Back-to-Back manual regenerations are initiated by
pressing and holding the REGEN button for three seconds
while the control is in the regenerating mode. A solid x2
icon next to the regeneration icon will appear indicating a
second manual regeneration will start immediately after
current regeneration is complete. For alternating and
parallel systems each tank will regenerate once. Single
tank systems will regenerate twice back-to-back.
27
Regeneration Modes for Parallel
Systems
Table 5 P16 = 0
Parameter P16 is used to determine the method for
demand initiated regeneration. Four regeneration modes
are possible.
•
•
•
•
P16 = 0, Delayed Regeneration with a Smart Reserve
Regenerations will start only at the Time of
Regeneration entered in P2. A tank is regenerated if
the capacity remaining in that tank is below the
minimum required capacity needed to meet the next
days calculated water usage requirement. The next
days water usage number is based on the daily
average water usage held in memory plus a 20%
reserve. If necessary both tanks will be regenerated
sequentially beginning with the most exhausted tank.
This option allows the control to vary the reserve, and
therefore the decision to regenerate, based on the
actual daily water usage pattern for the location at
which it is installed. See Table 5.
Priority
Flow
Rate
High
•
Ave
Continuous
Soft Water
Efficiency
•
•
Continuous
Soft Water
Efficiency
Low
Table 6 P16 = 1
P16 = 1, Delayed Regeneration with a Fixed Reserve
Regenerations will start only at the Time of
Regeneration entered in P2. A tank is regenerated if
the capacity remaining in that tank is below the
percentage entered in P17.
If either tank’s capacity is overrun by 50% a
regeneration will take place. The control will also
cause both tanks to be regenerated sequentially the
next Time of Regeneration regardless of how much
water is used during that 24 hour period. This feature
is to help recover a severely exhausted bed. See
Table 6.
Priority
Flow
Rate
High
•
•
Ave
•
Low
Table 7 P16 = 2
Priority
Flow
Rate
Ave
Efficiency
•
High
P16 = 2, Immediate Regeneration - Fixed
Reserve/Delayed Regeneration - Smart Reserve
This option uses the features of both option 0 and
option 3. This is the most versatile of regeneration
options. Option number 2 provides all the advantages
of variable reserve based on the actual amount of
water that is used each day plus the capability to
react to the excessive water usage days that occur
occasionally. See Table 7.
Continuous
Soft Water
•
•
Low
Table 8 P16 = 3
P16 = 3, Immediate Regeneration - Fixed Reserve
Regenerations are started immediately when a tank
reaches zero or when the system capacity remaining
(capacity remaining in both tanks) drops below the
reserve capacity programmed in P17. To prevent
hard water this reserve should be set large enough to
provide conditioned water during the regeneration of
the most exhausted tank. See Table 8.
Priority
Flow
Rate
High
Ave
Low
28
•
Continuous
Soft Water
Efficiency
•
•
Wiring Diagrams
Connecting the Logix 764 Twin Alternating or
Parallel Controls
The twin sensor and extension cables are used for twin
unit parallel and alternating applications. Four standard
connections are required for operation; the power
transformer, the flow sensor, motor/optical sensor, and the
connection between tank 1 and tank 2 controls. Figure 15
outlines these standard features.
Logix 764 control
on Tank 1
BRN
ORG
WHT
YEL
BL
80 in.
(2017 mm)
R
GRN
BLK
WHT
2
P3
BLK
GRN
R
BL
BRN
WHT
YEL
ORG
P1
P2
1
Optical
Sensor
Motor
P4
Flow Sensor
Optical
Sensor
Motor
Flow Sensor
Tank 1
Tank 2
Figure 15
Remote Regeneration Start
Cut Cable here
Normally Open
Dry Contact Closure to
Start Regeneration
Strip back insulation
Note: Cable PN 3019464 sold separately.
Figure 16
29
Connecting the Logix 764 Multi Single Tank Control
Logix 764 control
on Tank 1
RED
BLK
GRN
RED
BLK
GRN
Logix 764 control
on Tank 2
Repeat for all
remaining tanks
Logix 764 control
on Tank 3
RED
BLK
GRN
RED
BLK
GRN
Note: Cable PN 3019464 sold separately.
Figure 17
30
Parts Lists
273/278 Exploded View & Parts List
7
9
11
12
6
20
5
8
10
4
3
13
25
2
14
15
1
12
17
21
24
18
19
22
23
31
16
Item
Part
Number
1
3014650
2
1244651
Description
Part
No.
Description
Qty.
Qty.
Item
764 Series Control
1
13
Adapter Kit, Multiple Options
1
Valve Assembly w/o Flow Controls
1
14
Injection Options:
1
3
1235338
Top Plate
1
1035733 “H” Injector, Lt Purple 9-inch tank
4
1234170
Screw, Top Plate
12
1035734 “J” Injector, Lt Blue 10-inch tank
5
1235339
Valve Disc Spring, Performa Valve
1
1035735
“K” Injector, Pink 12-inch tank
6
1237406
Cam, 278 Logix Valve, Twin
1
1035737 “M” Injection, Brown 14-inch tank
7
1236246
Cover, Grey
1
1035738 “N” Injector, Green 16-inch tank
8
1000811
AC Adapter, North American
1
1035739 “Q” Injector, Purple 18-inch tank
9
3019221
Motor/Optical Cable
1
10
1000226
Screen/Cap Assembly w/O-Ring
1
1000210
No. 8 (1.6 gpm; 6 Lpm)
1
1000211
No. 9 (2 gpm; 7.6 Lpm)
1
17
1035622 Tank Ring
1
1000212
No. 10 (2.5 gpm; 9.5 Lpm)
1
18
1010154 O-Ring, Tank
1
1030502
Ball, Flow Restrictor
1
19
1232370 O-Ring, Riser Tube
1
20
1235446 Turbine Cable
1
21
3016715 Assy, Sensor Cable Logix Twin
1
22
3016775 Assy, Cable Extension 3 m (9.8 ft), Logix Twin
1
23
3020228 Assy, Cable Remote Start/Multi-Tank
1
11
12
Drain Control Assembly:
1035884 “R” Injector, Dark Grey 21-inch tank
15
16
1000269 Injector Cap with O-Ring
1
1243511 0.33 Refill Ball & Cone Type Flow Controller
1
1000519 1.3 Refill Flow Controller
Lockout, 3 m (9.8 ft)
24
1254886 Secondary Faceplate
1
25
1033444 Internal Turbine Assembly
1
*
1041174 Valve Disc Kit
1
*
1040930 1265 Bypass, Valve (Optional)
1
* Not Shown on Drawing
32
Bypass Valve
Bypass
B Y PA S S
1
B Y PA S S
Item
1
Part
No.
1040930
Description
1265 Bypass Valve
Qty.
1
33
Manifold Kits
Part
No.
Description
3019933 273/278 Manifold Kit, 1-in, PVC w/1265
Bypass
Kit Includes:
Pipe Fitting, Tee, 1-in
Pipe Fitting, Elbow, Sch 40, 1-in, PVC
Pipe Fitting, Sch 40, 1-in, Str Elbow, PVC
Pipe Fitting, Sch 40, 1-in, Coupling,PVC
Gasket, 1.69 OD x 1.06 ID x 0.13 T, EP
Adapter Pipe, Soc Connector, 1-in, CPVC, Gray
Pipe, 1-in, Sch 40 x 12.5 in. long, PVC, 255 Ry
Pipe-Tube Adapter Nut, 1.42 ID, Universal
1265 Bypass w/Install Kit, No Adapters. Single
Pack
Qty.
1
2
2
4
2
4
4
4
4
2
34
Part
No.
Description
Qty.
3019932 764 Monifold Kit, 1-in PVC w/No Bypass
1
Kit Includes:
Pipe Fitting, Tee, 1-in
Pipe Fitting, Elbow, Sch 40, 1-in, PVC
Pipe Fitting, Sch 40, 1-in, Str Elbow, PVC
Pipe Fitting, Sch 40, 1-in, Coupling,PVC
Gasket, 1.69 OD x 1.06 ID x 0.13 T, EP
Adapter Pipe, Soc Connector, 1-in, CPVC, Gray
Pipe, 1-in, Sch 40 x 12.5 in. long, PVC, 255 Ry
Pipe-Tube Adapter Nut, 1.42 ID, Universal
2
2
4
2
4
4
4
4
Troubleshooting
764 Controller – Error Codes & 278”L” with Check Salt Light
Problem
Possible Cause
Solution
ERR 1 is displayed.
Program settings have been corrupted.
Press any key and reprogram Level I
settings.
ERR 3 is displayed.
Controller on tank 1 does not know the
position of the camshaft. Camshaft
should be rotating to find Home position.
Wait for two minutes for the controller to
return to Home position. The hourglass
should be flashing on the display
indicating the motor is running.
Camshaft on tank 1 is not turning during
ERR 3 display.
Check that motor is connected. Verify that
motor wire harness is connected to motor
and controller module.
Verify that optical sensor is connected
and in place.
Verify that motor gear has engaged cam
gear.
If everything is connected, try replacing in
this order:
1. Wire Harness, Motor, Optical Sensor
Assy
2. Controller
Camshaft on tank 1 is turning more than
five minutes to find Home position:
Verify that optical sensor is in place and
connected to wire.
Verify that camshaft is connected
appropriately.
Verify that no dirt or rubbish is clogging
any of the cam slots.
If motor continues to rotate indefinitely,
replace the following components in this
order:
1. Wire Harness, Motor, Optical Sensor
Assy
2. Controller
Regeneration starts but control shows
Err3 before completing regeneration.
35
Verify that the correct valve is selected in
the Logix controller.
ERR 4 is displayed.
If single tank system..
Verify system setting is programmed to
273/278“L”.
Controller on tank 2 does not know the
position of the camshaft. Camshaft
should be rotating to find Home position.
Wait for two minutes for the controller to
return to Home position. The hourglass
should be flashing on the display
indicating the motor is running.
Camshaft on tank 2 is not turning during
ERR 4 display.
Check that motor is connected. Verify that
motor wire harness is connected to motor
and controller module.
Verify that optical sensor is connected
and in place.
Verify that motor gear has engaged cam
gear.
If everything is connected, try replacing in
this order:
1. Wire Harness, Motor, Optical Sensor
Assy
2. Controller
Camshaft on tank 2 is turning more than
five minutes to find Home position:
Verify that optical sensor is in place and
connected to wire.
Verify that camshaft is connected
appropriately.
Verify that no dirt or rubbish is clogging
any of the cam slots.
If motor continues to rotate indefinitely,
replace the following components in this
order:
1. Wire Harness, Motor, Optical Sensor
Assy
2. Controller
Check Salt Light is displayed Press the regen button to
turn off the check salt light.
No regenerant draw or insufficient
regenerant detected during
regeneration.
Ensure salt/ regenerant is available.
Check for regenerant draw.
Inspect regenerant line for leaks
System Troubleshooting
Problem
Regenerant tank overflow.
Flowing or dripping water
at drain or regenerant line
after regeneration.
Possible Cause
Solution
a.
Uncontrolled refill flow rate.
a.
Remove refill flow control to clean ball
and seat.
b.
Air Leak in regenerant line to air
check.
b.
Check all connections in regenerant line
for leaks.
c.
Drain control clogged with resin or
other debris.
c.
Clean drain control.
a.
Valve stem return spring weak.
a.
Replace spring. (Contact dealer).
b.
Debris is preventing valve disc from
closing.
b.
Remove debris.
36
Hard water leakage after
regeneration.
Control will not draw
regenerant.
Control will not regenerate
automatically.
Control regenerates at wrong
time of day.
Intermittent or irregular
regenerant draw.
a.
Improper regeneration.
a.
Repeat regeneration after making
certain correct regenerant dosage was
set.
b.
Leaking of external bypass valve.
b.
Replace bypass valve. (Contact dealer).
c.
O-Ring around riser pipe damaged.
c.
Replace O-ring
d.
System capacity too low due to
incorrect resin volume setting
d.
Reset control and program resin volume
to correct setting
a.
Low water pressure.
a.
Make correct setting according to
instructions.
b.
Restricted drain line.
b.
Remove restriction.
c.
Injector plugged.
c.
Clean injector and screen.
d.
Injector defective.
d.
Replace injector and cap. (Contact
dealer).
e.
Valve disc 2 and/or 3 not closed.
e.
Remove foreign matter from disc and
check disc for closing by pushing in on
stem. Replace if needed. (Contact
dealer).
a.
AC adapter or motor not connected.
a.
Connect power.
b.
Defective motor.
b.
Replace motor. (Contact dealer).
c.
Fouled or defective turbine.
c.
Clean or replace turbine assembly.
d.
Defective turbine cable.
d.
Replace turbine cable.
Controller set incorrectly.
Correct the time setting according to
instructions.
a.
Low water pressure.
b.
Defective injector.
a.
Set pump to maintain 20 psi at
conditioner.
b.
Replace injector (Contact dealer).
No conditioned water after
regeneration.
a.
No regenerant in regenerant tank.
a.
Add regenerant to regenerant tank.
b.
Injector plugged.
b.
Clean injector and screen.
Backwashes or purges at
excessively low or high rate.
a.
Incorrect drain controller used.
a.
Replace with correct size controller
(Contact dealer).
b.
Foreign matter affecting valve
operation.
b.
Remove drain controller and clean ball
and seat.
Run out of conditioned water
between regenerations.
a.
Improper regeneration.
a.
Repeat regeneration,
b.
Incorrect resin volume setting
b.
Reset control and program resin volume
to correct setting
Control displays 1 - x (1 thru 4)
a.
Control is in test mode
a.
Press control keys in order from left to
right.
37
38
39
© Copyright 2007 General Electric Company
P/N 3020014 Rev A
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