SINEMASTER
R
WUXI KIPOR POWER CO., LTD.
SINEMASTER
DIGITAL GENERATOR
IG3000
PREFACE
Thank you for purchasing our generators.
This manual covers operation and maintenance of the IG3000 generator.
All information in this publication is based on the latest product information
available at the time of approval for printing.
We reserve the right to make changes at any time without notice and without
incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should
remain with it if it is resold.
Pay special attention to statements preceded by the following words;
WARNING
Failure to properly follow these precautions can result in
property damage, serious injury or DEATH!
Read all labels and the owner's manual before operating
this generator.
Operate only in well ventilated areas. Exhaust gas
contains poisonous carbon monoxide, and can be deadly.
Always stop engine before refueling. Wait 5 minutes
before restarting.
Check for spilled fuel or leaks. Clean and/or repair before
use.
Keep any sources of ignition away from fuel tank, at all
times.
WARNING
Indicates a strong possibility of severe personal injury or
death if instructions are not followed.
CAUTION
Indicates a possibility of personal injury or equipment
damage if instructions are not followed.
NOTE: Gives helpful information.
If a problem should arise, or if you have any questions about the generator,
consult an authorized dealer.
WARNING
Our generators are designed to give safe and dependable
service if operated according to instructions. Read and
understand the Owner's Manual before operating the generator. Failure to do so could result in personal injury or
equipment damage.
CONTENTS
1.SAFETY INSTRUCTIONS
1
2.SAFETY LABEL LOCATIONS
3
3.PRE-OPERATION CHECK
5
4.STARTING THE ENGINE
8
5.GENERATOR USE
11
6.STOPPING THE ENGINE
14
7.MAINTENANCE
15
8.TRANSPORTING/STORAGE
20
9.TROUBLESHOOTING
21
10.SPECIFICATIONS
23
11.WIRING DIAGRAM
24
12.WHEEL KIT
25
13. APPENDIX
27
-29-
2. Modified coefficient table of ambient condition power
1. SAFETY INSTRUCTIONS
The conditions of generator rated output:
Altitude: 0 m
Ambient temperature: 25
Relative humidity: 30%
WARNING
Operate carefully and make sure users and others safety.
Ambient modified coefficient: C (Relative humidity 30%)
WARNING
Ambient temperature ( )
Altitude
(m)
25
30
35
40
45
0
1
0.98
0.96
0.93
0.90
500
0.93
0.91
0.89
0.87
0.84
1000
0.87
0.85
0.82
0.80
0.78
2000
0.75
0.73
0.71
0.69
0.66
3000
0.64
0.62
0.6
0.58
0.56
4000
0.54
0.52
0.5
0.48
0.46
Note: When the relative humidity is 60%, the modified coefficient is C-0.01
When the relative humidity is 80%, the modified coefficient is C-0.02
When the relative humidity is 90%, the modified coefficient is C-0.03
When the relative humidity is 100%, the modified coefficient is C-0.04
Counting example:
When the rated power of generator is PN =5KW, altitude is 1000m, ambient
temperature is 35
P=PN
(C-0.02) = 5
, relative humidity is 80%, the rated power of generator is:
Our generators are designed to give safe and dependable service if operated according to instructions.
Read and understand the Owner's Manual before
operating the generator. Failure to do so could result in
personal injury or equipment damage.
WARNING
Exhaust gas contains poisonous carbon monoxide.
Never run the generator in an enclosed area.
Be sure to provide adequate ventilation.
WARNING
The muffler becomes very hot during operation and
remains hot for a while after stopping the engine.
Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator
indoors. The engine exhaust system will be heated
during op-eration and remain hot immediately after
stopping the engine. To prevent scalding, pay
attention to the warning marks attached to the
generator.
(0.82-0.02) = 4KW
-28-
-1-
WARNING
Gasoline is extremely flammable and explosive under certain conditions.
Refuel in a well ventilated area with the engine stopped.
Keep away from cigarette, smoke and sparks when refueling the generator.
Always refuel in a well-ventilated location.
Wipe up spilled gasoline at once.
Restrict application of generator in high-hazard risk to causing fire area.
13. APPENDIX
1. The choice of the electric cable
The choice of the electric cable depends on the allowable current of the cable
and the distance between the load and the generator. And the cable section
should be big enough.
If the current in the cable is bigger than the allowable current, it will become over
WARNING
Connections for standby power to a building's electrical system must be made by a qualified electrician
and must comply with all applicable laws and electri
cal codes. Improper connections can allow electrical
current from the generator to back feed into the utility
lines.Such back feed may electrocute utility company
workers or others who contact the lines during a
power outage, and when utility power is restored,
the generator may explode, burn, or cause fires in
the buildings electrical system.
WARNING
Always make a pre-operation inspection before you start the engine. You
may prevent an accident or equipment damage.
Place the generator at least 1m(3ft) away from buildings or other equipment during operation.
Operate the generator on a level surface. If the generator is tiled, fuel
spillage may result.
Know how to stop the generator quickly and understand operation of all the
controls. Never permit anyone to operate the generator without proper
instrucions.
Keep children and pets away from the generator when it is in operation.
Keep away from rotating parts while the generator is running.
The generator is a potential source of electrical shocks when misused; do
not operate with wet hands.
Do not operate the generator in rain or snow and do not let it get wet.
-2-
hot and the cable will be burnt. If the cable is long and thin, the input voltage of
the electric appliance will be not enough, causing that the generator doesn't start.
In the following formula, you can calculate the value of the potential "e".
Potential (v) =
1
Length
58
Section area
Current (A)
3
The relations among of the allowable current, and length, section of the Insulating
cable (single core, multi-core) are as follow:
(Presume that the use voltage is 220V and the potential is below 10V.
section mm2
The application of the single-core insulating cable
Length
beneath
50m
75m
100m
125m
150m
200m
50A
8
14
22
22
30
38
100A
22
30
38
50
50
60
200A
60
60
60
80
100
125
300A
100
100
100
125
150
200
Current
section mm2
The application of the multi-core insulating cable
Length
beneath
50m
75m
100m
125m
150m
200m
50A
14
14
22
22
30
38
100A
38
38
38
50
50
60
Current
200A
38
2
38
2
38
2
50
2
50
2
50
300A
60
2
60
2
60
2
60
2
80
2
100
-27-
2
2
The unit comes with the rubber mounting feet already installed. If you wish to install
2.SAFETY LABEL LOCATIONS
the wheel kit, please perform the following procedure.
2.1 Outside view
A. Install the wheel assembly
a. Put a washer on each side of the wheel then slide them on the axie.
Spark plug
B. Securing with a lock pin.
Dipstick
1. Wheel
Control panel
Maintenance
cover
2. Axie
3. Lock pin
1
Air intake hole
2
4. Washer
Accumulator
3 4
Air cleaner
Fuel level indicator
B. Locking swivel wheel
Fuel filler cap
a. Align swivel wheel lashing eye
with chassis lashing eye.
b. Locking with M6 16
Start grip
Air Exhaust hole
1. 2.5 inches swivel wheel
Hot caution
2. Bolt M6 16
Fig1. Outside view
-26-
-3-
2.2 Control panel
12. WHEEL KIT
SMART throttle switch Parallel receptacle
DC receptacle
Output indicator light
(Green)
Overload indicator light (Red)
Oil alarming indicator (Red)
AC receptacle
Start switch
Grounding terminal
Fuel valve lever
Chock knob
Fig 2. Control panel
Parallel receptacle
The parallel cabinet can be connected with the parallel socket when the
generator set needs a increasing of parallel output power.
2.3 SMART throttle
Engine speed is kept at idle automatically when the electrical appliance is
disconnected and it returnes to the proper speed by the electrical load when
electrical appliance is connected. This position is recommended to minimize the
fuel consumption while in operation
NOTE
NOTE
When high electrical load appliances are connected simultaneously, turn
the smart throttle switch to the OFF position to reduce voltage changes.
Smart throttle system does not operate sufficiently if the electrical
appliance equires the much electric power.
Turn the smart throttle switch to the OFF position when in DC operating.
1. Axle
2. 2.5 inches swivel wheel
3. Bolt M8X16
4. Wheel
5. Bolt M6X16
OFF:
If SMART throttle system shut off , the engine is in high speed state.
-4-
-25-
11. WIRING DIAGRAM
3.PRE-OPERATION CHECK
Be sure to check the generator on a level surface with the engine stopped.
3.1 Check the engine oil level.
Low Oil Indicator
Overload Indicator
Working Indicator
DC Receptacle
Parallel output
CAUTION
Single phase
receptacle
Ignition Coil
Using nondetergent oil or 2-stroke engine oil could shorten the engine's
service life.
Use high-detergent, premium quality 4-stroke engine oil, certified to meet
or exceed U.S. automobile manufacturer's requirements for API Service
Classification SG,SF.
Select the appropriate viscosity for the average temperature in your area
Rectify Bridge
Spark Plug
SAE Viscosity Grades
Stepping Motor
Low Oil Switch
Trigger Winding
Starter Motor
DC Contactor
Electric
Starter
Key
Inverter Cell
Flame Out
Ignition Winding
Ambient Temperature
Oil Number
-25
-30
10W-30
-15
-40
15W-40
Open the left side oil maitenance cover. Remove the oil filler cap, and wipe the
dipstick with a clean rag. Check the oil level by inserting the dipstick in the filler
hole without screwing it in. If the oil level is below the end of the dipstick, refill with
recommended oil up to the top of the oil filler neck.
Dipstick
Charging
Adjustor
Vice Winding
Main Winding
Charging winding
Upper limit
24V Winding
Lower limit
Smart Throttle Switch
-24-
Fig.3
-5-
CAUTION
Running the engine with insufficient oil can cause serious engine damage.
The Low Oil Alarm System will automatically stop the engine before the oil
level falls below the safe limit. However, to avoid the inconvenience of an
unexpected shutdown, it is still advisable to visually inspect the oil level
regularly.
10. SPECIFICATIONS
Model
IG3000
Rated frequency (Hz)
50
60
60
3.2 Check the fuel level
Rated voltage (V)
230
120
240
Use automotive gasoline(Unleaded or lowleaded is perferred to minimize combustion chamber deposits).
If the fuel level is low, refill to the shoulder of the fuel strainer, see fig. 4.
Never use an oil/gasoline mixture or dirty gasoline.
Avoid getting dirt, dust or water in the fuel tank.
After refueling, tighten the fuel filler cap securely.
Rated current (A)
12.2
23.3
11.7
Rated speed (rpm)
3600
Rated output (kVA)
2.8
Max. output (kVA)
3.0
DC output
DC output
WARNING
12V-5.0A
Fuse
Gasoline is extremely flammable and is explosive under certain conditions.
Refuel in a well-ventilated area with the engine stopped. Do not smoke or
allow flame or sparks in the area where the engine is refueled or where
gasoline is stored.
Do not overfill the fuel tank (there should be no fuel in the filler neck). After
refueling, make sure the fuel filler cap is closed properly and securely.
Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may
ignite. If any fuel is spilled, make sure the area is dry before starting the
engine.
Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP
OUT OF REACH OF CHILDREN.
Fuel tank capacity: 13L
With
Single phase
Phase number
Engine
Model Type
KG205GETi
Type
Displacement (Bore
Single cylinder, 4 stroke, vertical, air-cooled, OHV, gasoline engine
Stroke)
196ml (68
Compression ratio
8.5:1
Rated power [kW/(r/min)]
4.0/3600
Ignition system
T. C. I
Spark plug
WR7DC
Starting system
Recoil starter, Electric starter
Fuel
Automotive unleaded gasoline
Fuel consumption (g /kW.h)
Fuel filler cap
Loosen
395
Lube oil
Tighten
Oil surface
Strainer
54mm)
SAE 10W30 (above CC grade)
Fuel tank capacity (L)
13
Continuous running time (hr) (at rated output)
6.7
Noise level(zero load~ full load) [dB(A)/7m]
Overall dimension (L
63-73
IG3000: 686 425 505(27.01 16.73 19.88)
W H) [mm(in)]
Dry weight [kg(lbs)]
IG3000: 60 (132)
Fig.4
*: The declared values shall consider uncertainties due to production variation and
measurement procedures.
-6-
-23-
Gasolines containing alcohol
Appliance does not operate:
Is the output indicator light ON?
YES
NO
NO
Is the overload
indicator light ON?
Take the generator to an
authorized dealer.
If you decide to use a gasoline containing alcohol(gasohol), be sure its octance
rating is at least as high as that recommended by us. There are two types of
"gasohol": one containing ethanol, and the other containing methanol. Do not use
gasohol that contains more than 10% ethanol. Do not sue gasoline containing
methanol (methyl or wood alcohol) that does not also contain cosolvents and
corrosion inhibitors for methanol. Never use gasoline containing more than 5%
methanol, even if it has cosolevents and corrosion inhibitors.
NOTE
YES
Check the electrical appliance or equipment for any
defects.
NO
Take the generator to an
authorized dealer.
Replace the electrical
appliance or equipment
Take the electrical appliance or equipment to an
electrical shop for repair
YES
No electricity at the DC receptacle:
NO
Is the DC circuit fuse burned out?
YES
Fuel system damage or engine performance problems resulting from the
use of fuels that contain alcohol is not covered under the warranty. We
cannot endorse the use of fuels containing methanol since evidence of
their suitability is as yet incomplete.
Before buying fuel from an unfamiliar station, try to find out if the fuel
contains alcohol, if it does, confirm the type and percentage of alcohol
used. If you notice any undersirable operating symptoms while using a
gasoline that contains alcohol, switch to gasoline that you know does not
contain alcohol.
3.3 Check the air cleaner
Check the air cleaner elements to be sure they are clean and in good condition.
Open the left side maintenance cover. Remove the air cleaner cover, remove the
paper element from the air cleaner cover, and check the both elements, clean or
replace the element(s) if necessary, see fig.5.
Change the same kind of fuse.
Take the generator to an
authorized dealer.
Air cleaner base
Air cleaner element
Air cleaner cover
Fig. 5
CAUTION
Never run the engine without the air cleaner. Rapid engine wear will
result from contaminants, such as dust and dirt, being drawn through the
carburetor, into the engine.
-22-
-7-
9.TROUBLESHOOTING
4. STARTING THE ENGINE
CAUTION
When starting the generator after adding fuel for the first time, after
longterm storage, or after running out of fuel, turn the fuel valve lever to
the "ON" position, then wait for 10 to 20 seconds before starting the
engine.
4.1 Turn the fuel valve lever to the ON position, see fig.6.
When the engine will not start:
NO
Is there fuel in the tank?
Refill the fuel tank.
YES
Is the engine switch in “ON” position
NO
Turn the engine switch to “ON”
YES
NO
Is the fuel valve on?
Turn the fuel valve on.
YES
Is the enough oil in the engine?
NO
Add the recommended oil.
YES
Is there a spark from the
spark plug?
NO
Replace the
spark plug.
Fuel valve lever
Fig.6
4.2 Pull the choke knob out to the CLOSED position
Do not use the choke when the engine is warm or the air temperature is high, see
fig.7.
WARNING
Be sure there is no spilled
fuel around the spark plug.
Spilled fuel may ignite.
Still no spark
Take the generator
to an authorized
dealer.
To check:
1) Remove the spark plug cap and clean
any dirt from around the spark plug.
2) Remove the spark plug and install the
spark plug in the plug cap.
3) Set the plug side electrode on the
cylinder head to ground.
4) Crank the engine, sparks should jump
across the gap.
Is the fuel reaching the
carburetor?
Choke knob
Fig.7
-8-
If the engine still does not
start, take the generator to an
authorized dealer.
To check:
1) Turn off the fuel valve and lossen the
drain screw.
2) Fuel should flow from the drain when
the fuel valve is turned on.
-21-
4.3 Insert the engine key, and turn the engine switch to ON position.
8.TRANSPORTING/STORAGE
OFF
8.1 When transporting the generator, turn the fuel valve lever OFF and keep
ON
the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite.
START
8.2 Before storing the unit for an extended period:
1.Be sure the storage area is free of excessive
humidity and dust.
Engine switch
2. Drain the fuel
Fig.8
a. Open the left side maintenance cover.
Drain
plug
4.4(a) Turn the engine switch to the START until the engine has started,
b. Turn fuel valve lever to ON and then loosen the
see Fig.9(a).
carburetor drain screw. Drain the gasoline from the
carburetor and fuel tank into a suitable container.
Fig. 18
c.Tighten the carburetor screw, close the fuel valve lever and left side
4.4(b) Pull the starter grip lightly until resistance is felt, then pull the starter grip briskly toward the arrow as shown below, see Fig. 9(b).
maintenance cover.
3. Once a month, recharge the battery.
4.Change the engine oil.
5. Remove the spark plug and pour about a tablespoon of clean engine oil into the
Starter grip
OFF
ON
cylinder. Crank the engine several revolutions to distribute the oil, then reinstall the
spark plug.
START
6.Slowly pull the starter grip until resistance is felt. At this point, the piston is
coming up on its compression stroke and both the intake and exhaust valves
are closed.
Storing the engine in this position will help to protect it from internal corrosion.
Engine switch
Fig.9(a)
Fig.9(b)
CAUTION
Do not allow the starter grip to snap back. Return it slowly by hand.
Do not let the starter rope rub against the generator body or the rope will
wear out prematurely.
-20-
-9-
4.5 Push the choke knob to the OPEN position as the engine warms
7.5 Spark arrester maintenance
up, see page 10.
Back cover
Spark arrester
Choke knob
Fig.10
High altitude operation
Fig. 17
At high altitude, the standard carburetor air-fuel mixture will be excessively rich
WARNING
Performance will decrease, and fuel consumption will increase.
If the generator has been running, the muffler will be very hot. Allow it to
High altitude performance can be improved by installing a smaller diameter main
cool before proceeding.
fuel jet in the carburetor and readjusting the pilot screws. If you always operate the
generator at altitudes higher than 1,500 m (5,000 feet) above sea level, have
CAUTION
your authorized dealer perform these carburetor modifications.
The spark arrester must be serviced every 100 hours to maintain its efficiency.
Even with suitable carburetor jetting, engine horsepower will decrease
approximately 3.5% for each 305 m (1.000 feet) increase in altitude. The effect of
1.Remove the back cover.
altitude on the horsepower will be greater than this if no carburetor modification is
2.Remove the exhaust tail pipe and spark arrester.
made.
3. Use a brush to remove carbon deposits from the spark arrester screen.
CAUTION
Operation of the generator at an altitude lower than the carburetor is jetted
for may result in reduced performance, overheating, and serious engine
damage caused by an excessively lean air/fuel mixture.
NOTE
Inspect the spark arrester screen for holes or tears. Replace if necessary.
4.Reinstall the spark arrester.
5.Reinstall the upper back cover.
-10-
-19-
5. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped.
Clean the spark plug with a wire brush if it is to be reused.
5.GENERATOR USE
6. Measure the plug gap with a feeler gauge.
The gap should be 0.5-0.75mm(0.02-0.03in). Correct as necessary by carefully
bending the side electrode.
Plug gap
0.5-0.75
WARNING
To prevent electrical shock from faulty appliances, the generator should be
grounded. Connect a length of heavy wire between the generator's ground
terminal and an external ground source.
Fig. 16
CAUTION
The spark plug must be securely tightened. An improperly tightened plug
can become very hot and possibly damage the generator.
Never use a spark plug with an improper heat range.
7. Install the spark plug carefully, by hand, to avoid cross-threading.
8. After a new spark plug has been seated by hand, it should be tightened 1/2 turn
with a wrench to compress its washer.
If a used plug is being reinstalled, it should only required 1/8 to 1/4 turn after being
seated.
9. Reinstall the spark plug inspection cover and tighten the cover screw.
10. Close and latch the left side maintenance cover.
CAUTION
Limit operation requiring maximum power to 30 minutes. For continuous
operation do not exceed the rated power. In either case, the total wattage of
all appliances connected must be considered.
Do not exceed the current limit specified for any one receptacle.
Do not connect the generator to a household circuit. This could cause the
damage to the generator or to electrical appliances in the house.
Do not modify or use the generator for other purposes than it si intended for
Also observe the following when using the generator.
Do not connect an extension to the exhaust pipe.
When an extension cable is required, be sure to use tough rubber sheathed
flexible cable.
Limit length of extension cables; 60 m for cables if 2.5mm2 and 100m for
cables of 4mm2.
Keep the generator away from other electric cables or wires such as
commercial power supply lines.
CAUTION
You may use DC receptacle when using AC supply.
If you want to use AC and DC receptacle simultaneously, the total output
should not be over the sum output of AC and DC.
Electrical equipment containing the wiring and plug should not have defect.
-18-
-11-
5.1 AC applications
1.Open the left side maintenance cover.
1. Start the engine and make sure the green output indicator light comes on.
2. Confirm that the appliance to be used is switched off and plug in the appliance.
2.Unsnap the clips, remove the air cleaner cover.
3.Take out the element, blow the inner side of the element with compressed air to
remove the dust. If the element is very dirt, please replace it.
4.Reinstall the air cleaner cover, close the left side maintenance cover.
Fig. 12
Blow the inner side of the
element with compressed air
CAUTION
Be sure that all appliances are in good working order before connecting
them to the generator. If an appliance begins to operate abnormally, becomes
sluggish, or stops suddenly, turn off the generator engine switch immediately.
Disconnect the appliance and examine it for signs of malfunction.
Air cleaner base
Air cleaner element
Air cleaner cover
Air cleaner element
5.2 Output and Overload Indicators
The green output indicator light will remain ON during normal operating conditions. If
the generator is overloaded or if there is a short in the connected appliance the
output indicator will go OFF and the overload indicator will go ON and current to the
connected appliance will be shut off.
Stop the engine if the overload indicator light comes ON and investigate the
overload source. The engine will continue to run even though it is not producing any
AC power. The engine must be stopped and then the generator restarted to resume
normal operation.
Check the engine oil level if the red oil alarming indicator comes ON.
Fig 14
7.4 Spark plug service
Recommended spark plug: WR7DC
To ensure proper engine operation, the spark plug must be properly gapped and
free of deposits.
1. Open the left side maintenance cover.
2. Remove the spark plug cap.
3. Use the wrench to remove the spark plug.
NOTE
Before connecting an appliance to the generator, check that it is in good
order, and that its electrical rating does not exceed that of the generator.
Then connect the power cord of the appliance, and start the engine.
4. Clean any dirt from around the spark plug base.
Spark plug wrench
NOTE
When an electric motor is started, both the overload indicator light and the
output indicator light may go on simultaneously. This is normal if the overload
indicator light goes off after about four seconds. If the overload indicator light
stays on, consult your dealer.
-12-
Spark plug lover
Fig.15
-17-
7.2 Changing oil
5.3 DC application
Drain the oil while the engine is still warm to assure rapid and complete draining.
The DC receptacle may be used for charging 12 volt automotive-type batteries only.
Output voltage is 15-30V when current receptacle on no load. DC output will vary
according to the position of the Smart throttle switch.
DC current:
Upper limit
SMART throttle switch
OFF
Model
IG3000
Lower limit
5.0A
ON
(do not use the AC output)
approximately 2.8A
1.Connect the charging cable to the DC receptacle of the generator and then to the
battery terminals.
Oil drain bolt
Oil dispstick
Fig.13
1. Open the left side maintenance cover.
2. Take out the oil outlet plug.
3. Remove the drain bolt, and drain the oil. Retighten the bolt securely.
4. Refill with the recommended oil and check the level.
5. Close the left side maintenance cover.
Engine oil capacity: 0.6L
NOTE
Please dispose of used motor oil in a manner that is compatible with the
environment. We suggest you take it in a sealed container to your local
serv-ice station for reclamation. Do not throw it in the trash or pour it
on the ground.
WARNING
To prevent the possibility of creating spark near the battery, connect charging cable first to the generator, then to the battery. Disconnect cable first at
the battery.
Before connecting charging cable to a battery that is installed in a vehicle,
disconnect the vehicles grounded battery cable. Reconnect the vehicle's
grounded battery cable after the charging cables are removed. This
proceddure will prevent the possibility of a short circuit and sparks if you
make accidental contact between a battery terminal and the vehicle's frame
or body.
CAUTION
Do not attempt to start an automobile engine with the generator still connected to batter. The generator may be damaged. Connect the positive
battery terminal to the positive charging cord. Do not reverse the charging
cables, or serious damage to the generator and/or battery may occur.
7.3 Air cleaner service
A dirty air cleaner will restrict air flow to the carburetor to prevent carburetor
malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas.
WARNING
Do not use gasoline or low flash point solvents for cleaning. They are
flammable and explosive under certain conditions.
CAUTION
Never run the generator without the air cleaner. Rapid engine wear may result.
-16-
WARNING
The battery gives off explosive gases; keep sparks, flames and cigarettes
away. Provide adequate ventilation when charging.
The battery contains sulfuric acid (electrolyte). Contact with skin or eyes
may cause severe burns. Wear protective clothing and a face shield.
A. If electrolyte gets on your skin, flush with water.
B.If electrolyte gets in your eyes, flush with water for at least 15 minutes
and call a physician.
Electrolyte is poisonous.
If swallowed, drink large quantities of water or milk and follow with milk of
magnecia or vegetable oil and call a physician.
-13-
2. Start the engine
The DC receptacle may be used while the AC power is in use.
7.MAINTENANCE
An overloaded DC circuit will trip the DC circuit protector (push button comesout).
If this happens, wait a few minutes before pushing in the circuit protector to
resume operation.
The purpose of the maintenance and adjustment schedule is to keep the
generator in the best operating condition.
WARNING
5.4 Low oil alarm system
The low oil alarm system is designed to prevent engine damage caused by an
insufficient amount of oil in the crankcase. Before the oil level in the crankcase
Shut off the engine before performing any maintenance. If the engine must
be run, make sure the area is well ventilated. The exhaust contains poisonous carbon monoxide gas.
falls below a safe limit, the low oil alarm system will automatically shut down the
engine(the engine switch will remain in the ON position).
CAUTION
If the low oil alarm system shuts down the engine the red low oil alarm indicator
light will come on when you operate the starter, and the engine will not run. If this
occurs, search for any oil leaks. And engine oil to resume normal operation.
Use genuine our parts or the equivalent. The use of replacement parts
which are not of equivalent quality may damage the generator.
7.1Maintenance Schedule
REGULAR SERVICE PERIOD (1) Perform at every
indicated month or operating
hour interval, whichever occurs first
6.STOP-ING THE ENGINE
ITEM
Engine oil
EACH
USE
FIRST EVERY 3 EVERY 6 EVERY
MONTH MONTHS MONTHS YEAR
OR
OR
OR
OR
20 HRS 50 HRS 100 HRS 300 HRS
Check
Change
To stop the engine in an emergency, turn the engine switch OFF.
Air cleaner
Check
Clean
In normal use:
1. Switch off the connected equipment and pull the inserted plug.
Spark plug
Clean-adjust
2. Turn off the engine switch.
Spark arrester
Clean
3. Turn the fuel valve lever to the OFF position.
Fuel sediment cup Clean
(2)
(3)
Valve clearance Check-adjust
(3)
Fuel tank and strainer Clean
Fuel line
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Check
Every 2 years [Replace if necessary (3)]
NOTE: (1) Log hours of operation to determine proper maintenance.
(2) Service more frequently when used in dusty areas.
(3) These items should be serviced by an authorized dealer, unless the
owner has the proper tools and is machanically proficient. See the
Shop Manual.
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