User`s Guide

User`s Guide
6645-2204
MCW-211
S E R I E S
Industrial Ethernet
Media Converter
www.westermo.com
© Westermo Teleindustri AB
User Guide
Legal information
The contents of this document are provided “as is”. Except as required by applicable
law, no warranties of any kind, either express or implied, including, but not limited to,
the implied warranties of merchantability and fitness for a particular purpose, are made
in relation to the accuracy and reliability or contents of this document. Westermo
reserves the right to revise this document or withdraw it at any time without prior
notice.
Under no circumstances shall Westermo be responsible for any loss of data or income
or any special, incidental, and consequential or indirect damages howsoever caused.
More information about Westermo can be found at the following Internet address:
http://www.westermo.com
2
6645-2204
Safety
!
Before installation:
Read this manual completely and gather all information on the unit. Make sure that
you understand it fully. Check that your application does not exceed the safe operating specifications for this unit.
This unit should only be installed by qualified personnel.
This unit should be built-in to an apparatus cabinet, or similar, where access is
restricted to service personnel only.
The power supply wiring must be sufficiently fused, and if necessary it must be
possible to disconnect manually from the power supply. Ensure compliance
to national installation regulations.
This unit uses convection cooling.To avoid obstructing the air flow around the
unit, follow the spacing recommendations (see Installation section).
!
Before mounting, using or removing this unit:
Prevent access to hazardous voltage by disconnecting the unit from power supply.
Warning! Do not open connected unit. Hazardous voltage may occur within this
unit when connected to power supply.
!
Class 1 Laser Product
Do not look directly into fibre optical fibre port or any connected fibre although
this unit is designed to meet the Class 1 Laser regulations.
Care recommendations
Follow the care recommendations below to maintain full operation of unit and to fulfil
the warranty obligations.
This unit must not be operating with removed covers or lids.
Do not attempt to disassemble the unit. There are no user serviceable parts inside.
Do not drop, knock or shake the unit, rough handling above the specification may cause
damage to internal circuit boards.
Do not use harsh chemicals, cleaning solvents or strong detergents to clean the unit.
Do not paint the unit. Paint can clog the unit and prevent proper operation.
Do not expose the unit to any kind of liquids (rain, beverages, etc). The unit is not waterproof. Keep the unit within the specified humidity levels.
Do not use or store the unit in dusty, dirty areas, connectors as well as other mechanical
part may be damaged.
If the unit is not working properly, contact the place of purchase, nearest Westermo distributor office or Westermo Tech support.
Fibre connectors are supplied with plugs to avoid contamination inside the optical port.
As long as no optical fibre is mounted on the connector, e.g. for storage, service or
transportation, should the plug be applied.
6645-2204
3
ATEX Information (Applicable for MCW-211 Ex only)
General
This unit is intended for use in Zone 2 hazardous location only.
Marking
II 3 G
Ex nA IIC T4 Gc
SPECIAL CONDITION
WARNING – DO NOT SEPARATE WHEN ENERGIZED
Indicate that this unit complies with relevant European standards that are
harmonised with the 94/9/EC Directive (ATEX).
II
3
G
Ex
nA
IIC
T4
Gc
SPECIAL
CONDITION
4
Equipment group II.
This unit can be installed in all places with an explosive gas atmosphere other
than mines susceptible to firedamp
Equipment category 3.
A category is the classification according to the required level of protection.
This unit ensures the requisite level of protection during normal operation and
is intended for use in areas in which explosive atmosphere caused by gases,
vapours, mists, or dust mixtures are unlikely to occure or, if they do occure, are
likely to do so only infrequently and for a short periode only.
Indicates protection concerning explosive atmospheres caused by gases,
vapours or mists (G).
Indicates that this unit is in conformity with relevant European Ex standard(s).
Type of protection used.
This unit is a non-sparking device "nA" which is constructed to minimize the
risk of occurence of arcs or sparks capable of creating an ignition hazard during
conditions of normal operation.
Gas group, a typical gas i hydrogen.
Temperature class T4 (T4 = 135°C).
This unit is classified in accordance with its maximum surface temperature
(external and internal).
Equipment protection level Gc (EPL Gc).
Equipment for explosive gas atmospheres, having a "enhanced" level of protection, which is not a source of ignition in normal operation and which may have
some additional protection to ensure that it remains inactive as an ignition
source in the case of regular expected occurences. EPL Gc are analogous to the
ATEX Categories (Category 3 G = EPL Gc).
This unit has a special condition of use.
The special conditon for safe use contains safety related information that is
necesarry for the correct installation and safe use.
6645-2204
Ratings and safety control drawing
Power
(12 – 48) VDC; 200 mA
Ambient temperature
–25ºC ≤ Ta ≤ +70ºC
Maximum surface temperature
Temperatur class T4 (max 135 ºC )
Degree of protection
IP21
Installation spacing
Minimum 25 mm above / below and minimum 10 mm left / right
Ethernet TX – RJ-45
Position
Direction*/
descripton
1
In/Out / TD+
2
In/Out / TD–
3
In/Out / RD+
4
Not connected
5
Not connected
6
In/Out / RD–
7
Not connected
8
Not connected
Input/Output values
U = ±1 V (4 µV/s)
l = ±20 mA
Data rate:
10/100 Mbit/s
* Galvanically isolated via signal transformers and capacitively
isolated to signal ground through 3 kV 470 pF capacitor.
Ethernet FX – SC, ST or LC
Position
Direction/
descripton
Rx
In / Receive port
Tx
Out / Transmit port
Input/Output values
Max optical power = dBm
Data rate: 100 Mbit/s
Power
Position
Direction/
descripton
1
In / COM
2
In / +VA
3
In / +VB
Input/Output values
Uin = (10 – 60) VDC
Max lin = 0.29 A @ 10 VDC
MaxPIn = 3.6 W
The FX port is selectable between SC, -ST or -LC
connection depending on variant of the model.
6645-2204
5
SPECIAL CONDITION FOR SAFE USE
Ambient temperature:
This unit is designed for use in extreme ambient temperature conditions according to the following:
–25ºC ≤ Ta ≤ +70ºC
Installation in an apparatus cabinet:
This unit requires installation in an Ex certified apparatus cabinet suitable for the area of use and
providing a degree of protection of at least IP54.
Resistance to impact:
This unit requires installation in an apparatus cabinet where adequate resistance to impact is
provided by the apparatus cabinet. See "Installation in an apparatus cabinet" above for requirements
on the external apparatus cabinet.
Resistance to light:
This unit requires installation in an apparatus cabinet where it is protected from light
(for example daylight or light from luminaires).
See "Installation in an apparatus cabinet" above for requirements on the external apparatus cabinet.
Secureness of plugs:
When this unit is installed in an explosive atmospheres, all connectors must be mechanically secured
to prevent loosening.
Conductor temperature:
When this unit is installed in locations with high ambient temperature, special precautions shall be
taken upon the choice of external conductors and the temperature rating of the conductor(s).
Directive 94/9/EC alongside with other directives:
Directive 2004/108/EC (EMC) applies and to assure a safe performance of this unit under the scope
of Directive 94/9/EC, refer to the electromagnetic immunity level specified under "Type tests and
environmental conditions" in this manual.
Standards and date of compliance
EN 60079-0 and EN 60079-15
2011-04-27
6
6645-2204
Note. Fibre Optic Handling
Fibre optic equipment needs special treatment. It is very sensitive to dust and dirt. If
the fibre will be disconnected from the modem the protective hood on the transmitter/
receiver must be connected. The protective hood must be kept on during transportation.
The fibre optic cable must also be handle the same way.
If this recommendation not will be followed it can jeopardise the warranty.
Cleaning of the optical connectors
In the event of contamination, the optical connectors should be cleaned by the use of
forced nitrogen and some kind of cleaning stick.
Recommended cleaning fluids:
• Methyl-, ethyl-, isopropyl- or isobutyl-alcohol
• Hexane
• Naphtha
Maintenance
No maintenance is required, as long as the unit is used as intended within the specified
conditions.
Agency approvals and standards compliance
Type
Marine
Approval / Compliance
EN 61000-6-2, Immunity industrial environments
EN 61000-6-4, Emission industrial environments
DNV Standard for Certification no. 2.4¹
Ex
EN 60079-0 and EN 60079-15²
Note
¹ Applicable only for 3645-0030, 3645-0040 , 3645-0050
(MCW-211-SM-LC15, MCW-211-SM-LC40, MCW-211-MM-LC2)
² Applicable only for MCW-211Ex series
EMC
6645-2204
7
Declaration of Conformity
Westermo Teleindustri AB
Declaration of conformity
The manufacturer
Westermo Teleindustri AB
SE-640 40 Stora Sundby, Sweden
Herewith declares that the product(s)
Type of product
Model
Art no
Industrial Ethernet Media Converter
MCW-211 series
3645-0001, -0010, -0020,
-0030, -0040, -0050
3645-5001 ,-5010, -5020,
-5030, -5040, -5050
MCW-211 EX series
is in conformity with the following EC directive(s).
No
Short name
2004/108/EC
94/9/EC1
Electromagnetic Compatibility (EMC)
Equipment Explosive Atmospheres (ATEX)
References of standards applied for this EC declaration of conformity.
No
Title
Issue
EN 61000-6-2
Electromagnetic compatibility – Immunity for industrial
environments
Electromagnetic compatibility – Emission for industrial
environments
Explosive atmospheres
Equipment – General requirements
Electrical apparatus for explosive gas atmospheres –
Construction, test and marking of type of protection “n”
electrical apparatus
2005
EN 61000-6-4
EN 60079-0
EN 60079-15
The last two digits of the year in which the CE marking was affixed:
2007
2009
2005
11
Pierre Öberg
Technical Manager
27 April 2011
1
8
Applicable for MCW-211 EX series only.
Postadress/Postal address
Tel.
Telefax
Postgiro
Bankgiro
Org.nr/
Corp. identity number
Registered office
S-640 40 Stora Sundby
Sweden
016-428000
Int+46 16428000
016-428001
Int+46 16428001
52 72 79-4
5671-5550
556361-2604
Eskilstuna
6645-2204
Type tests and environmental conditions
Electromagnetic Compatibility
Phenomena
Test
Description
Level
ESD
EN 61000-4-2
Enclosure contact
± 4 kV
Enclosure air
± 8 kV
RF field AM modulated
IEC 61000-4-3
Enclosure
10 V/m 80% AM (1 kHz), 80 – 2700 MHz
Fast transient
EN 61000-4-4
Signal ports
± 1 kV
Power ports
± 2 kV
Signal ports balanced
± 2 kV line to earth, ± 1 kV line to line
Power ports
± 2 kV line to earth, ± 2 kV line to line
Signal ports
10 V 80% AM (1 kHz), 0.15 – 80 MHz
Power ports
10 V 80% AM (1 kHz), 0.15 – 80 MHz
Surge
RF conducted
EN 61000-4-5
EN 61000-4-6
Voltage dips
and interruption
EN 61000-4-29
DC power ports
10 & 100 ms, interruption
10 ms, 30% reduction
10 ms, 60% reduction
+20% above & –20% below rated voltage
Radiated emission
EN 55022
Enclosure
Class A
Conducted emission
EN 55022
DC power ports
Class A
Dielectric strength
EN 60950
Signal port to other
isolated ports
1.5 kVrms 50 Hz 1 min
Power port to other
isolated ports
2 kVrms 50 Hz 1 min
Operating
–25 to +70ºC
Maximum surface
temperature
135°C (temperature class T4)
Storage & Transport
–40 to +70ºC
Operating
5 to 95% relative humidity
Storage & Transport
5 to 95% relative humidity
Altitude
Operating
2 000 m / 70 kPa
Service life
Operating
10 year
7.5 mm, 5 – 8 Hz
Environmental
Temperature
Humidity
Vibration
IEC 60068-2-6
Operating
Shock
IEC 60068-2-27
Operating
15 g, 11 ms
UL 94
PC / ABS
Flammability class V-1
2 g, 8 – 500 Hz
Packaging
Enclosure, MCW-211
Enclosure, MCW-211 Ex
Cabelec 6141
Dimension W x H x D
35 x 121 x 119 mm
Weight
Degree of protection
0.25 kg
IEC 529
Enclosure
IP 21
Cooling
Convection
Mounting
Horizontal on 35 mm DIN-rail
6645-2204
9
Interface specifications
Power
Rated voltage
Operating voltage
Rated current
Rated frequency
Inrush current I2t
Startup current*
Polarity
Redundant power input
Isolation to
Connection
Connector size
Shielded cable
12 to 48 VDC
10 to 60 VDC
200 mA @ 12 VDC
100 mA @ 24 VDC
50 mA @ 48 VDC
DC
0.03 A²s @ 12 VDC
0.75 A peak
Reverse polarity protected
Yes
Ethernet TX
Ethernet FX
Detachable screw terminal
0.2 – 2.5 mm² (AWG 24 – 12)
Not required
* Direction relative this unit
Ethernet TX
Electrical specification
Data rate
Duplex
Transmission range
Isolation to
Connection
IEEE std 802.3. 2000 Edition
10 Mbit/s or 100 Mbit/s, manual or auto
Full or half, manual or auto
100 m
Power
RJ-45
Ethernet FX
Optical specification
Data rate
Duplex
Connection
IEEE std 802.3. 2000 Edition
100 Mbit/s
Full or half
SC, ST or LC
10
6645-2204
Location of interface ports and LED’s
LED Indicators (for details see page 13)
DIP switches are accessible under the lid
Ethernet TX – RJ-45
Position
Direction*
Description
1
In/Out
TD+
2
In/Out
TD–
3
In/Out
RD
4
–
–
5
–
–
6
In/Out
RD–
7
–
–
8
–
–
* Direction relative this unit
Ethernet FX – SC, ST or LC
Direction*
Description
Product
marking
Rx
In
Receive port
Rx
Tx
Out
Transmit
port
Tx
Position
* Direction relative this unit
Power
Position
Direction*
Description
Product
marking
1
–
In
In
Common
+ Voltage A
+ Voltage B
COM
+VA
+VB
2
3
* Direction relative this unit
6645-2204
11
Fibre optic power budget
Model
MCW-211-MM
xx2
MCW-211-SM
SC15
MCW-211-SM
LC15
MCW-211-SM
LC40
Transmitted
wavelength
1310 nm
1310 nm
1310 nm
1310 nm
Min. output
power,
transmitter
–19 dBm
–15 dBm
–15 dBm
–5 dBm
Max. output
power,
transmitter
–12 dBm
–8 dBm
–8 dBm
0 dBm
Input sensitivity,
receiver
–31 dBm
–34 dBm
–31 dBm
–34 dBm
Min. power
budget
12 dBm
19 dBm
16 dBm
29 dBm
Max. power
budget
19 dBm
26 dBm
23 dBm
34 dBm
Multimode
50/125, 62.5/125
Singlemode
9/125, 10/125
Singlemode
9/125, 10/125
Singlemode
9/125, 10/125
Recommended
fibre cable and
core / cladding
diameter
Fibre type
Normal attenuation
@ 1310 nm multimode
Normal attenuation
@ 1310 nm singlemode
50/125
3.0 dBm/km
–
62,5/125
3.5 dBm/km
–
9/125
–
0.5 dBm/km
10/125
–
0.5 dBm/km
Attenuation in connectors / splices
Type
Connector
Normal attenuation
0.2 – 0.4 dBm
Fusion splice
0.1 dBm
Mechanical splice
0.2 dBm
12
6645-2204
LED indicators
LED indicators are available on the front panel and
on the RJ-45 TX connector.
LED
PWR
LINK TX
LINK FX
Status
ON
Slow flash
Fast flash
OFF
Description
Internal power, initialising OK
Initialisation progressing
Initialisation error
No Ethernet link TX
ON
Flash
Good Ethernet link TX
Ethernet data is transmitted or
received on TX interface
No Ethernet link FX
OFF
ON
Flash
FX DPX
LFF
LED
SPD
DPX
6645-2204
OFF
ON
OFF
ON
Status
OFF
ON
OFF
ON
Good Ethernet link FX
Ethernet data is transmitted or
received on FX interface
Half dupex FX interface
Full duplex FX interface
Link fault forward is not active
Link fault forward is active and
has shutdown an interface
Description
10 Mbit/s TX interface
100 Mbit/s TX interface
Half duplex TX interface
Full duplex TX interface
TX
SPD
DPX
13
!
Installation
Mounting / Removal
Before mounting or removing the unit:
Prevent damage to internal electronics from electrostatic discharges (ESD)
by discharging your body to a grounding point (e.g. use of wrist strap).
Prevent access to hazardous voltages by disconnecting the unit from AC/DC mains
supply and all other electrical connections.
Mounting
This unit should be mounted on 35 mm DIN-rail which is horizontally mounted on a wall or cabinet backplate.
This unit uses convection cooling. To avoid obstructing the airflow
around the unit, use the following spacing rules.
Recommended spacing 25 mm (1.0 inch) above/below and 10 mm
(0.4 inches) left/right the unit.
Snap on mounting, see figure
CLICK!
10 mm *
(0.4 inches)
25 mm
* S pacing (left/right) recommended for
full operating temperature range
CLICK!
25 mm
Removal
Press down the black support at the back of the unit, see figure.
14
6645-2204
Configuration
DIP switches are accessible under the lid on top of the unit. DIP switches are used to
configure the unit.
!
DIP-switch settings
Before DIP-switch settings:
Prevent damage to internal electronics from electrostatic discharges (ESD)
by discharging your body to a grounding point (e.g. use of wrist strap).
NOTE DIP-switch alterations are only effective after a power on.
To be observe when the DIP-switches will be configured
… Speed and duplex setting only valid when auto-negotiation is disabled.
… If auto-negotiation and auto MDI/MDI-X disabled the TX ports supports
MDI-X configuration.
6645-2204
15
S1
TX Port settings
ON
S1
1 2 34 56 78
ON
S1
1 2 34 56 78
ON
S1
1 2 34 56 78
ON
S1
1 2 34 56 78
ON
S1
1 2 34 56 78
ON
S1
1 2 34 56 78
Flow control setting
Auto-negotiation and
auto MDI / MDI-X
disabled TX port
S1
Auto-negotiation and
auto MDI / MDI-X
enabled TX port
S1
ON
1 2 34 56 78
ON
10 Mbit/s speed
selected TX port
1 2 34 56 78
ON
S1
Half duplex
selected TX port
S1
Full duplex
selected TX port
S1
1 2 34 56 78
ON
1 2 34 56 78
ON
1 2 34 56 78
ON
ON
S1
1 2 34 56 78
ON
S1
16
1 2 34 56 78
Half duplex
selected FX port
Full duplex
selected FX port
Flow control
enabled
Link fault forward settings
100 Mbit/s speed
selected TX port
FX Port settings
Flow control
disabled
S1
1 2 34 56 78
TX → FX Link
fault forward disabled
TX → FX Link
fault forward enabled
FX → TX Link
fault forward disabled
FX → TX Link
fault forward enabled
Factory settings
ON
S1
1 2 34 56 78
6645-2204
Westermo Teleindustri AB • SE-640 40 Stora Sundby, Sweden
Phone +46 16 42 80 00 Fax +46 16 42 80 01
E-mail: info@westermo.com
Westermo Web site: www.westermo.com
United Kingdom
Westermo Data Communications Ltd
Talisman Business Centre • Duncan Road
Park Gate, Southampton • SO31 7GA
Phone: +44(0)1489 580‑585 • Fax.:+44(0)1489 580586
E-Mail: sales@westermo.co.uk
Germany
Westermo Data Communications GmbH
Goethestraße 67, 68753 Waghäusel
Tel.: +49(0)7254-95400-0 • Fax.:+49(0)7254-95400-9
E-Mail: info@westermo.de
France
Westermo Data Communications S.A.R.L.
9 Chemin de Chilly 91160 CHAMPLAN
Tél : +33 1 69 10 21 00 • Fax : +33 1 69 10 21 01
E-mail : infos@westermo.fr
Singapore
Westermo Data Communications Pte Ltd
2 Soon Wing Road #08-05
Soon Wing Industrial Building
Singapore 347893
Phone +65 6743 9801 • Fax +65 6745 0670
E-Mail: sales@westermo.com.sg
North America
Westermo Data Communications
939 N. Plum Grove Road, Suite F
Schaumburg
Chicago
Phone: +1 847 619 6068
Fax: +1 847 619 66 74
E-mail: info@westermo.com
Taiwan
Westermo Data Communications Co
F2, No. 188, Pao-Chiao Rd.
Shing-Tien City
Taipei 23145
Phone:+886 2 8911 1710
E-mail: info@westermo.com
Westermo Teleindustri AB have distributors in several countries, contact us for further information.
REV.A 6645-2204 2011.04 Westermo Teleindustri AB, Sweden – A Beijer Electronics Group Company
Sales Units
Sweden
Westermo Data Communications AB
Svalgången 1
SE-724 81 Västerås
Phone: +46 (0)21 548 08 00 • Fax: +46 (0)21 35 18 50
E-Mail: info.sverige@westermo.se
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