Sine-wave filter - Siemens Support

Sine-wave filter - Siemens Support
SINAMICS G130
Sine-wave filter
Operating Instructions · 05/2010
SINAMICS
s
Sinusoidal filter
1
___________________
Safety information
2
___________________
General
SINAMICS
SINAMICS G130
Sine-wave filter
Operating Instructions
Control version V4.3 SP2
05/2010
A5E00992420A
3
___________________
Mechanical installation
4
___________________
Electrical installation
5
___________________
Technical specifications
Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E00992420A
Ⓟ 08/2010
Copyright © Siemens AG 2010.
Technical data subject to change
Table of contents
1
Safety information...................................................................................................................................... 7
1.1
Warnings ........................................................................................................................................7
1.2
Safety and operating instructions...................................................................................................8
1.3
Components that can be destroyed by electrostatic discharge (ESD) ..........................................9
2
General.................................................................................................................................................... 11
3
Mechanical installation............................................................................................................................. 15
4
Electrical installation ................................................................................................................................ 17
5
Technical specifications........................................................................................................................... 19
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
5
Table of contents
6
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
Safety information
1.1
1
Warnings
WARNING
Hazardous voltages are present when electrical equipment is in operation.
Severe personal injury or substantial material damage may result if these warnings are not
observed.
Only qualified personnel are permitted to work on or around the equipment.
This personnel must be thoroughly familiar with all the warnings and maintenance
procedures described in these operating instructions.
The successful and safe operation of this device is dependent on correct transport, proper
storage and installation, as well as careful operation and maintenance.
National safety guidelines must be observed.
DANGER
Five safety rules
When carrying out any kind of work on electrical devices, the "five safety rules" defined in
EN 50110 must always be observed:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
NOTICE
For a UL-approved system use 60/75°C copper conductors only.
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
7
Safety information
1.2 Safety and operating instructions
1.2
Safety and operating instructions
DANGER
This equipment is used in industrial high-voltage installations. During operation, this
equipment contains rotating and live, bare parts. For this reason, they could cause severe
injury or significant material damage if the required covers are removed, if they are used or
operated incorrectly, or have not been properly maintained.
When the machines are used in non-industrial areas, the installation location must be
protected against unauthorized access (protective fencing, appropriate signs).
Prerequisites
Those responsible for protecting the plant must ensure the following:
● The basic planning work for the plant and the transport, assembly, installation,
commissioning, maintenance, and repair work is carried out by qualified personnel and/or
checked by experts responsible.
● The operating manual and machine documentation are always available.
● The technical specifications regarding the applicable installation, connection,
environmental, and operating conditions are always observed.
● The plant-specific assembly and safety guidelines are observed and personal protection
equipment is used.
● Unqualified personnel are forbidden from using these machines and working near them.
This operating manual is intended for qualified personnel and only contain information and
notes relating to the intended purpose of the machines.
The operating manual and machine documentation are written in different languages as
specified in the delivery contracts.
Note
We recommend engaging the support and services of your local Siemens service center for
all planning, installation, commissioning and maintenance work.
8
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
1.3
Components that can be destroyed by electrostatic discharge (ESD)
CAUTION
The board contains components that can be destroyed by electrostatic discharge. These
components can be easily destroyed if not handled properly. If you do have to use
electronic boards, however, please observe the following:
 You should only touch electronic boards if absolutely necessary.
 When you touch boards, however, your body must be electrically discharged
beforehand.
 Boards must not come into contact with highly insulating materials (such as plastic
parts, insulated desktops, articles of clothing manufactured from man-made fibers).
 Boards must only be placed on conductive surfaces.
 Boards and components should only be stored and transported in conductive packaging
(such as metalized plastic boxes or metal containers).
 If the packaging material is not conductive, the boards must be wrapped with a
conductive packaging material (such as conductive foam rubber or household aluminum
foil).
The necessary ESD protective measures are clearly illustrated in the following diagram:
● a = conductive floor surface
● b = ESD table
● c = ESD shoes
● d = ESD overall
● e = ESD wristband
● f = cabinet ground connection
● g = contact with conductive flooring
d
d
b
b
e
e
f
g
a
c
f
f
c
6LWWLQJ
Figure 1-1
d
a
6WDQGLQJ
f
f
g c
a
6WDQGLQJVLWWLQJ
ESD protective measures
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
9
Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
10
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
2
General
Description
The sine-wave filter limits the voltage gradient and the capacitive charge/discharge currents
which usually occur with inverter operation. It also prevents additional noise caused by the
pulse frequency. The service life of the motor is as long as that attained with direct mains
operation.
CAUTION
A ventilation clearance of 100 mm above and to the side of the component must be
observed to prevent thermal overloading of the filter.
CAUTION
The connecting cables to the Motor Module must be kept as short as possible (max. 5 m).
CAUTION
The following connections must not be swapped:
the incoming cable from the Power Module to 1U1, 1V1, 1W1 and the outgoing cable to the
load to 1U2, 1V2, 1W2.
If this is not observed, the sine-wave filter may be damaged.
CAUTION
If sine-wave filters that have not been approved for SINAMICS by SIEMENS are used, the
Power Modules may be damaged or may malfunction.
CAUTION
The surface temperature of the sine-wave filters can exceed 80°C.
CAUTION
If a sine-wave filter is connected to the Power Module, the Power Module must be activated
during commissioning (p0230 = 3) to prevent the filter from being destroyed.
CAUTION
If a sine-wave filter is connected to the converter, the converter must not be operated
without a connected motor otherwise the filter may be destroyed.
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
11
General
CAUTION
Provisions for component cooling must be made at the installation site. Power loss data are
given in the technical specifications.
Assignment of sine-wave filter and Power Module
Table 2- 1
Assignment of sine-wave filter and Power Module
Power Module
Unit rating of the Power Module
Suitable sine-wave filter
Line voltage 380 – 480 V 3 AC
6SL3310-1GE32-1AAx
110 kW
6SL3000-2CE32-3AA0
6SL3310-1GE32-6AAx
132 kW
6SL3000-2CE32-3AA0
6SL3310-1GE33-1AAx
160 kW
6SL3000-2CE32-8AA0
6SL3310-1GE33-8AAx
200 kW
6SL3000-2CE33-3AA0
6SL3310-1GE35-0AAx
250 kW
6SL3000-2CE34-1AA0
Line voltage 500 – 600 V 3 AC
6SL3310-1GF31-8AAx
110 kW
6SL3000-2CF31-7AA0
6SL3310-1GF32-2AAx
132 kW
6SL3000-2CF31-7AA0
Restrictions
The following restrictions must be taken into account when a sine-wave filter is used:
● The output frequency is limited to max. 115 Hz (at 500 – 600 V) and 150 Hz (at 380 – 480
V).
● The modulation type is permanently set to space-vector modulation without
overmodulation.
● The maximum output frequency is limited to 85% of the input frequency.
● Maximum permissible motor cable lengths:
– Unshielded cable: max. 450 m
– Shielded cable: max. 300 m
● During commissioning, the pulse frequency rises to double the factory setting. This
induces current derating, which must be applied to the built-in units' rated currents listed
in the technical specifications.
Note
If a filter cannot be parameterized (p0230 ≠ 3) during commissioning, then no provision is
made for this SIEMENS sine-wave filter for the SINAMICS G130.
12
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
General
Table 2- 2
Technical specifications for sine-wave filters with SINAMICS G130
Order number
SINAMICS G130
Voltage
[V]
Pulse frequency
[kHz]
Output current
[A] 1)
6SL3310-1GE32-1AAx
3 AC 380 – 480
4
172 A
6SL3310-1GE32-6AAx
3 AC 380 – 480
4
216 A
6SL3310-1GE33-1AAx
3 AC 380 – 480
4
273 A
6SL3310-1GE33-8AAx
3 AC 380 – 480
4
331 A
6SL3310-1GE35-0AAx
3 AC 380 – 480
4
382 A
6SL3310-1GF31-8AAx
3 AC 500 – 600
2.5
152 A
6SL3310-1GF32-2AAx
3 AC 500 – 600
2.5
187 A
1) The values apply to operation with a sine-wave filter and do not correspond with the rated
current on the type plate.
Commissioning
When commissioning using the STARTER or AOP30, the sine-wave filter must be activated
by means of appropriate selection screenforms or dialog boxes (p0230 = 3), see the section
"Commissioning" in the SINAMICS G130 Operating Instructions.
The following parameters are changed automatically during commissioning.
Table 2- 3
Parameter settings for sine-wave filters with SINAMICS G130
Parameters
Name
Setting
p0230
Drive filter type, motor side
3: Siemens sine-wave filter
p0233
Power unit motor reactor
Filter inductance
p0234
Power unit sine-wave filter capacitance
Filter capacitance
p0290
Power unit overload response
Disable pulse frequency reduction
p1082
Maximum speed
Fmax filter / pole pair number
p1800
Pulse frequency
Nominal pulse frequency of the filter (see previous table)
p1802
Modulator mode
Space-vector modulation without overmodulation
p1909
Motor data identification, control word
Rs measurement only
Note
When the factory settings are restored, parameter p0230 is reset.
The parameter must be reset if the system is commissioned again.
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
13
General
14
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
3
Mechanical installation
Dimension drawing
B
l1
l1
d1
n4
n3
n2
0RXQWLQJKROH
n1
H
d3
h1
d2
n2
h2
n3
n1
T
Figure 3-1
Dimension drawing, sine-wave filter
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
15
Mechanical installation
Table 3- 1
1)
16
Dimensions of the sine-wave filter (all values in mm)
6SL3000-
2CE32-3AA0
2CE32-8AA0
2CE33-3AA0
2CE34-1AA0
2CF31-7AA0
B
620
620
620
620
620
H
320
320
360
360
360
T
300
300
370
370
370
l1
140
140
140
140
140
h1
180
180
220
220
220
h2
65
65
65
65
65
n1 1)
280
280
320
320
320
n2 1)
150
150
150
150
150
n3
225
225
225
225
225
n4
105
105
105
105
105
d1
12
12
12
12
12
d2
11
11
11
11
11
d3
22
22
22
22
22
1)
The lengths n1, n2 and n3 correspond to the drill hole spacing
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
Electrical installation
4
Important safety precautions
WARNING
The devices are operated with high voltages.
All connection procedures must be carried out when the cabinet is de-energized.
All work on the device must be carried out by trained personnel only.
Death, serious injury, or substantial material damage can result if these warnings are not
taken into account.
Work on an open device must be carried out with extreme caution because external supply
voltages may be present. The power and control terminals may be live even when the
motor is not running.
Dangerously high voltage levels are still present in the cabinet up to five minutes after it has
been disconnected due to the DC link capacitors on the Power Module. For this reason, the
cabinet should not be opened until a reasonable period of time has elapsed.
The operator is responsible for ensuring that the sine-wave filter and other components are
installed and connected in accordance with the recognized technical rules in the country of
installation and applicable regional guidelines. Special attention should be paid to cable
dimensioning, fuses, grounding, shutdown, disconnection, and overcurrent protection.
If an item of protective gear trips in a branch circuit, a leakage current may have been
disconnected. To reduce the risk of fire or an electric shock, the current-conducting parts
and other components in the built-in unit should be inspected and damaged parts replaced.
When an item of protective gear trips, the cause of the trip must be identified and rectified.
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
17
Electrical installation
Connection
When connecting the sine-wave filter, you must take into account the following conditions to
ensure that the filter functions correctly:
● With analog control cables, connecting the shield at both ends can result in coupled-in
noise. To prevent this, the shield must only be connected at one end on the Power
Module.
● Control cables must be routed separately from power cables. Power cables are motor
cables or connecting cables from the DC link of the Power Module (terminals
DCPA/DCNA) to other components (e.g., Braking Module). In particular, you must ensure
that control cables and power cables are not routed in parallel in a joint cable raceway,
even if all the cables are shielded.
● The cross-sections of the connection cables to 1U1, 1V1, 1W1 and to 1U2, 1V2, 1W2
must be identical, and must be dimensioned appropriately for the current-carrying
capacity and routing method (see Chapter "Technical Specifications" in the SINAMICS
G130 operating instructions).
● You must use shielded motor cables. The shield for the motor cable must be attached to
the shield plate and motor housing.
● The ground wire for the motor must be fed directly back to the Power Module.
18
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
5
Technical specifications
General technical specifications
Table 5- 1
General technical specifications
Output frequency
380 V - 480 V 3 AC: 0 ... 150 Hz
3 AC 500 V - 600 V: 0 ... 115 Hz
Product standard
EN 61800-5-1
Ambient conditions
Storage 1)
Transport 1)
Operation
Ambient temperature
-25 ... +70 °C
-25 ... +70 °C
0 ... +50 °C
Relative humidity (noncondensing), corresponds to
class:
5 ... 95 %
5 ... 95% at 40 °C
5 ... 95 %
1K4 to EN 60721-3-1
2K3 to EN 60721-3-2
3K3 to EN 60721-3-3
Mechanical stability
Storage
Transport
Operation
Vibrational load:
- Displacement
- Acceleration
1.5 mm at 5 ... 9 Hz
5 m/s² at >9 ... 200 Hz
3.5 mm at 5 ... 9 Hz
10 m/s² at >9 ... 200 Hz
0.075 mm at 10 ... 58 Hz
10 m/s² at >58 ... 200 Hz
Shock load:
- Acceleration
40 m/s² at 22 ms
100 m/s² at 11 ms
100 m/s² at 11 ms
1)
1)
1)
In transport packaging
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
19
Technical specifications
Detailed technical specifications
Table 5- 2
Technical specifications of sine-wave filter 380 V – 480 V 3 AC
Order number
6SL3000-
2CE32-3AA0
2CE32-3AA0
2CE32-8AA0
2CE33-3AA0
2CE34-1AA0
Suitable for Power
Module
6SL3310-
1GE32-1AAx
1GE32-6AAx
1GE33-1AAx
1GE33-8AAx
1GE35-0AAx
170 A
(90 kW)
215 A
(110 kW)
270 A
(132 kW)
330 A
(160 kW)
380 A
(200 kW)
225
225
276
333
408
0.35
0.6
0.35
0.6
0.4
0.69
0.245
0.53
0.38
0.7
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
Rated current (unit
rating) of the Power
Module at a 4 kHz pulse
frequency
Output current at a 4 kHz A
pulse frequency
Power loss
- at 50 Hz
- at 150 Hz
kW
kW
Connections
- to the Power Module
- load
- PE
Max. permissible cable
length between sinewave filter and motor
m
Degree of protection
Dimensions
Width
Height
Depth
Weight
20
300 (shielded)
450 (unshielded)
IP00
IP00
IP00
IP00
IP00
mm
mm
mm
620
300
320
620
300
320
620
300
320
620
370
360
620
370
360
kg
124
124
127
136
198
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
Technical specifications
Table 5- 3
Technical specifications of sine-wave filter 500 V – 600 V 3 AC
Order number
6SL3000-
2CF31-7AA0
2CF31-7AA0
Suitable for Power
Module
6SL3310-
1GF31-8AAx
1GF32-2AAx
152 A
(90 kW)
187 A
(110 kW)
188
188
0.364
0.8
0.364
0.8
M10
M10
M10
M10
M10
M10
Rated current (unit
rating) of the Power
Module at a 2.5 kHz
pulse frequency
Output current at a 2.5
kHz pulse frequency
Power loss
- at 50 Hz
- at 115 Hz
A
kW
kW
Connections
- to the Power Module
- load
- PE
Max. permissible cable
length between sinewave filter and motor
m
Degree of protection
300 (shielded)
450 (unshielded)
IP00
IP00
Dimensions
Width
Height
Depth
mm
mm
mm
620
370
360
620
370
360
Weight
kg
210
210
Sine-wave filter
Operating Instructions, 05/2010, A5E00992420A
21
Siemens AG
Industry Sector
Drive Technologies
Large Drives
Postfach 4743
90025 NUREMBERG
GERMANY
www.siemens.com/automation
Subject to change
© Siemens AG 2010
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising