DX1000 High Filtration Dust Extractor - Free-Instruction

DX1000 High Filtration Dust Extractor - Free-Instruction
Original Instruction Manual
DX1000
High Filtration Dust Extractor
IMPORTANT
For your safety read instructions
carefully before assembling or using
this product. Save this manual for
future reference.
Version 2.1
May 2011
Woodworking Machines & Accessories
Record Power Ltd
Unit B, Adelphi Way
Staveley S43 3LS
Telephone: 01246 561 520
Fax: 01246 561 537
Email: sales@recordpower.co.uk
www.recordpower.co.uk
HEALTH AND SAFETY GUIDELINES
Always follow the instructions provided with the manual. Always wear safety glasses when using woodworking
equipment. Always disconnect the power before adjusting any equipment. Failure to observe proper safety
procedures and guidelines can result in serious injury.
WARNING: Do not allow familiarity (gained from frequent use of your machine and accessories) to become
commonplace. Always remember that a careless fraction of a second is sufficient to inflict severe injury.
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
Contents
Page
3
1. Introduction
3
2. Health & Safety Guidance
4
3. Health & Safety Guidance for Dust Extractors
5
3. Record Power Gurantee
6
4. Specification
6
5. Parts Identification
7
6. Assembly & Operation
8
7. Wiring Diagram
9-10
8. Maintenance
11-12 9. Exploded Diagram & Parts List
13
Certificate of Conformity
1. Introduction
Dear Customer,
Thank you for investing in a RECORD POWER® DUST EXTRACTOR, which has been designed to give you years of satisfying service.
Please do not forget to fill in and return your guarantee card. (This does not affect your statutory rights).
PURPOSE OF THIS MANUAL
This manual serves to give details of Specification, Health & Safety, Installation & Assembly.
Please ensure you have sufficient basic skill before using this machine.
RECORD POWER AND THE ENVIRONMENT
Considerations of environmental issues are an integral part of the design, production and other associated aspects of this product, and
all reasonable environmentally friendly options have been adopted throughout.
Users are advised to consider environmental issues associated with the use of this product, particularly when considering workpiece
material. Confirmation of sourcing from well-managed forests is advisable whenever practically possible.
WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE) REGULATIONS
The WEEE regulations aim to encourage reuse, recycling and recovery of electrical and electronic waste. The document outlining the
WEEE guidelines is available at http://www.dti.gov.uk/sustainability/weee.
2
3
2. Health & Safety Guidance
READ ALL THE INSTRUCTIONS IN THIS MANUAL CAREFULLY BEFORE ASSEMBLY,
INSTALLATION AND USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS IN A SAFE PLACE FOR FUTURE REFERENCE.
WARNING: When using electric tools, basic safety precautions should always be
followed to reduce the risk of fire, electric shock and personal injury.
Safe Operation
1. Eye Protection
The operation of any power tool can result in
foreign objects being thrown into your eyes, which can result in severe eye
damage. Always wear safety glasses or other suitable eye protection. Wear
safety glasses at all times. Everyday glasses only have impact resistant lenses.
They are not safety glasses which give additional lateral protection. It is also
important to wear ear protectors when operating the table saw.
2. Keep work area clear.
Cluttered areas and benches invite accidents and injuries.
3. Consider work area environment.
Do not expose the machine to rain or damp conditions.
• Keep the work area well lit.
• Do not use the machine in the presence of flammable
liquids or gases.
4. Guard against electric shock.
Avoid body contact with earthed or grounded surfaces.
5. Keep other persons away (and pets).
Do not let persons, especially children, not involved in the work, touch the
machine, or extension cord (if used) and keep visitors away from the work area.
6. Store idle tools.
When not in use, tools should be stored in a dry, locked- up place, out of reach
of children.
7. Do not force the machine.
It will do the job better and work more safely if operated at the speed at which
it was intended.
8. Use the right tool.
• Do not force small tools to do the job of a heavy-duty tool.
• Do not use tools for purposes other than those for which they were intended.
9. Dress properly.
• Non-slip footwear is recommended.
• Do not wear loose clothing, neckties or jewellery; they can be caught in
moving parts.
• Roll up long sleeves above the elbow.
• Wear protective hair covering to contain long hair.
10. Use protective equipment
• Use safety glasses. (See note 1. above)
• Use face or dust shield if cutting operation creates dust.
• Use ear plugs or ear defenders when the machine is in use
11. Connect dust extraction equipment.
12. Do not abuse the cord.
Never yank the cord to disconnect it from the socket. Keep the cord away from
heat, oil and sharp edges.
13. Do not overreach.
Keep proper footing and balance at all times.
14. Secure work.
Ensure that your work piece is properly held before
starting to cut.
15. Maintain tools with care.
• Follow instructions for lubrication and changing accessories.
• Inspect electric cords periodically and, if damaged, have them repaired by an
authorized service facility or qualified electrician.
• Inspect extension cords (if used) periodically and replace if damaged. Always
use properly rated extension cord.
16. Disconnect Machine.
When not in use, before servicing, changing blades etc. disconnect the machine
from the power supply.
17. Never leave machine running unattended.
Turn power off, do not leave machine until it comes to a complete stop.
18. Remove adjusting keys and wrenches.
ENSURE that all adjusting wrenches and keys are removed before switching the
machine ‘ON’.
19. Avoid unintentional starting.
Ensure the switch is in the “STOP” position before turning on the power from
the main electricity supply. Your Record Table saw already incorporates low
voltage protection. This means the machine will not automatically start up after
say a power cut, unless you first reset the start switch.
20. Out-door Extension Leads.
Your machine should not be used outdoors.
21. Stay alert.
Watch what you are doing, use common sense and do not use the machine
when you are tired.
22. Check for damaged parts.
• Before use of the machine, it should be carefully checked to determine that it
will operate properly and perform its intended function.
• Check for alignment of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect its operation.
• A guard or other part that is damaged should be properly repaired or replaced
by a qualified person unless otherwise indicated in this instruction manual. Have
defective switches replaced by a qualified person.
• Do not use the machine if the switch does not turn on and off.
23. Warning!
• The use of any accessory or attachment, other than those recommended in
this instruction manual, or recommended by our Company may present a risk of
personal injury.
24. Have your machine repaired by a qualified person.
• This electric machine complies with the relevant safety rules. Only qualified
persons using original spare parts should carry out repairs. Failure to do this may
result in considerable danger to the user.
25. This machine is designed for cutting wood.
• Do not use for cutting any material other than wood.
Maintenance and Servicing
This machine requires very little maintenance. This handbook gives clear
instructions on installation, set up and operation.
Read these instructions carefully. Remember always to switch off and
unplug from the main electricity supply before carrying out any setting up or
maintenance operations.
Should you need advice on the repair or maintenance of this product, our
Customer Service Department can be contacted on 01246 561 520 and will be
happy to assist you.
3. Health & Safety Guidance for Dust Extractors
• Remove the transit strap, which is used to secure the hood assembly to the
drum body, before use. Never use the machine with this strap fitted!
• Do not completely cover the end of the flexible hose as the machine may pull
towards the end of the hose.
• All Record Power dust extractors are designed solely for use with wood dust
and chippings. Do not use the machine to remove vapours, fumes, gases or
other materials such as plaster dust, incase of combustion. Doing so will
invalidate the warranty and may also lead to damage to the machine or user.
• To ensure filtration of particles as small as 0.5 microns, always use the
paper filter.
• Always unplug the machine before any routine maintenance such as emptying
and filter replacement.
• If the machine becomes hot during use this means the filters are blocked and
must be cleaned. Any damage resulting from blocked filters is not covered under
the warranty.
Health & Safety
• This product is for dry use only and should not be used or stored outdoors in wet conditions.
• DANGER: This product should be disconnected from the power supply before emptying, when replacing filters or removing the hood for access to the motor.
Failure to do so may lead to accidental starting of the motor resulting in personal injury.
• When replacing filter, NEVER touch the fan blade and ALWAYS unplug.
• A paper filter MUST always be fitted as this provides protection from the fine dust most hazardous to health.
• Ensure that the switch is in the OFF position (‘0’) before connecting to the power supply.
• Suitable only for solid particles. Not to used for the extraction of vapors, fumes or gases.
• If the hose becomes blocked, switch off immediately to prevent any damage to the machine and disconnect from the power supply before removing the blockage.
• Ensure that the machine is used in a well ventilated area.
•
DANGER: Before any type of maintenance is carried out, it is important that the machine is switched off and disconnected from the power supply.
• DANGER: Always ensure the cartridge and paper filter are securely and properly positioned before using the dust extractor. Failure to do so will result in
dust being sucked into the motor. Always ensure a good seal between the filter and motor enclosure.
• The power supply must be equipped with a circuit breaker that provides short circuit, undervoltage and overvoltage protection.
• Never cover the inlet and outlet during operation.
•
DANGER: NEVER use the product to pick up any combustible substance.
•
DANGER: NEVER use the product in explosive environments (dust, vapour or gas)
• DO NOT pick up liquids and metal scrap such as nails and filings.
• SUSPENDED DUST PARTICLES AND IGNITION SOURCES. DO NOT operate the dust collector in areas of explosive risk such as near pilot lights, open flames or
dusty atmospheres.
• AVOIDING FIRES. Sparks can smolder in dust for a long time before fire or flame is detected. If metal contacts metal during operation, immediately turn off the
product, unplug the power cord from the outlet, or flip the main switch and wait for all moving parts to stop. Empty the dust into an approved air tight metal
container in case of spark. Remedy the metal to metal contact problem before resuming operation.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.
• WARNING: Operators shall be adequately instructed on the use of these machines.
• WARNING: This machine is not suitable for picking up hazardous dust.
• WARNING: This machine is for dry use only.
• CAUTION: This machine is for indoor use only.
• CAUTION: This machine shall be stored indoors only.
• DO NOT plug or unplug under load.
• After the power supply interruption or the protection device (e.g. breaker) operation occurred, ALWAYS ENSURE the switch is in the OFF position (‘0’).
4
5
4. Record Power Guarantee
1. INTRODUCTION
1.1 We supply machinery through a network of dealers and authorised
distributors and you should be aware that your contract of sale is with the
retailer from whom you purchased this product. 1.2 If you are not satisfied with this product you should in the first instance
approach the retailer from whom you purchased it.
1.3 Customers have statutory rights to protect them and information on
this can be found at the Citizens Advice Bureau or on such web-sites as that
operated by the DTI (http://www.dti.gov.uk)
1.4 Returning your guarantee card will speed up the claims procedure and can
be very helpful as a proof of purchase should the initial receipt be mislaid or
damaged. We recommend that this is returned as close to your original purchase
date as possible.
1.5 Correct installation, set-up, adjustment and routine maintenance of the
machine are the responsibility of the end-user and problems arising from
incorrect set-up, adjustment or maintenance are not covered by the terms of this
guarantee. However support is available in the first instance from the retailer
who supplied you and free technical support is available from Record Power on
01246 561 520 during office hours and from an extensive knowledge base on
our website www.recordpower.co.uk. We also recommend that those users who
have not had suitable training in the safe use of machinery should seek such
training locally before using or attempting to set up and adjust any machinery
(please contact your retailer for recommendations in your local area).
2. GUARANTEE
2.1 In addition to the above Record Power guarantees that for a period of 5
years from the date of purchase the components of this product will be free
from defects caused by faulty construction or manufacture.
2.2 During this period Record Power will repair or replace free of charge any
parts which are proved to be faulty in accordance with paragraph 2.1 above
provided that:
2.2.1 You follow the claims procedure set out below;
2.2.2 We are given a reasonable opportunity after receiving notice of the claim
to examine the product. 2.2.3 If asked to do so by us, you return the product to Record Power's premises
or other approved premises such as those of the supplying dealer, for the
examination to take place.
2.2.4 The fault in question is not caused by continuous industrial use,
accidental damage, fair wear and tear, wilful damage, negligence on your part,
incorrect electrical connection, unapproved modification, abnormal working
conditions, failure to follow our instructions, misuse, or alteration or repair of
the product without our approval.
2.2.5 This product has been purchased by you and not used for hire purposes;
2.2.6 This Guarantee extends to the cost of carriage incurred by you returning
the product to Record Power as long as it is demonstrated that the defect falls
within the terms of this Guarantee and you follow the claims procedure as
outlined below; 3. CLAIMS PROCEDURE
3.1 In the first instance please contact the retailer who supplied the product
to you. In our experience many initial problems with machines that are thought
to be due to faulty parts are actually solved by correct setting up or adjustment
of the machines. A good dealer should be able to resolve the majority of these
issues much more quickly than processing a claim under the guarantee.
3.2 If the dealer who supplied the product to you has been unable to satisfy
your query, any claim made under this Guarantee should be made directly to
Record Power at the address set out at the foot of this Guarantee. The claim
itself should be made in a letter setting out the date and place of purchase, and
giving a brief explanation of the problem which has led to the claim. This letter
should then be sent with proof of the purchase date (preferably a receipt) to
Record Power. If you include a phone number or email address this will help to
speed up your claim.
3.3 PLEASE NOTE that it is essential that the letter of claim reaches the
address below on the last day of this Guarantee at the latest. Late claims will
not be considered.
3.4 We will contact you once we have received your initial written claim. If
it is necessary to return the item, in most cases but subject always to clause
2.2.5, we will arrange for collection or will provide freepost information to
enable return depending on the weight and size of the product concerned. If
the product is to be returned to us, we will agree with you in advance a Returns
Number, to speed tracking of the claim and ensure the most appropriate method
of return to you is used.
4. NOTICE
This Guarantee applies to all goods purchased from an authorised retailer of
Record Power within the United Kingdom of Great Britain and Northern Ireland.
This Guarantee does not confer any rights other than those expressly set out
above and does not cover any claims for consequential loss or damage. This
Guarantee is offered as an extra benefit and does not affect your statutory
rights as a consumer. Additional written copies of this Guarantee can be
obtained by writing to the address below. Please include a stamped and self
addressed envelope for each copy of the Guarantee requested.
Record Power Ltd.
Unit B, Adelphi Way
Ireland Industrial Estate
Staveley, Chesterfield
S43 3LS
5. Specification
Capacity: 45 litres
Motor: 1kw
Size: H640 x W375 x L415mm
Weight: 11kg
Filtration: 0.5 micron
Air Flow: 53 litres per second
Sound Pressure: LPA< 75dB (A)
Sound Power: LWA< 85dB (A)
6. Parts Identification
Motor Switch
Motor Cover
Transit Strap
Hose Connector
Body
100mm Dia. Hose
(Included)
Note: DX1000 shown with Easy Fit Machine Cuff, not supplied as standard.
6
7
7. Assembly & Operation
1. Attach one end of the flexible hose to the machine inlet and secure with the
jubilee clip supplied (Fig 7.1)
Fig. 7.1
Body
2. Place the cartridge filter with open end uppermost inside a paper filter-bag
and fold the top edges of the paper bag down inside the cartridge (Fig 7.2).
Jubilee Clip
3. Push this on to the motor body; making sure that it is securely
positioned (Fig 7.3).
3. Position the hood unit on the machine body.
Hose
4. After carefully positioning the end of the flexible hose for maximum effect,
connect to power outlet.
Your dust extractor is now ready for use.
Fig. 7.2
Filter Bag
Cartridge
Filter
Filter Bag
Cartridge
Filter
Fold Excess
Filter Bag
Inside
Cartridge
Fig. 7.3
Motor
Cartridge
Filter
Lid
Cartridge
Filter
Lid
IMPORTANT
• Always ensure that the end of the 102mm diameter flexible hose is not
completely covered or blocked or the machine may be ‘pulled’ suddenly towards
the end of the hose.
Fig. 7.4
• Completely covering or blocking the flexible hose will restrict airflow to the
motor and may result in overheating and damage to the motor. In addition, the
increased pressure within the body of the machine may cause the body to distort
or implode.
• The 102mm diameter flexible hose is intended mainly for connection to
woodworking machinery to collect sawdust and shavings.
• For cleaning purposes we recommend the use of the 32mm diameter flexible
hose (optional extra - part no.DX1500B)
• If the 102mm diameter hose is used for cleaning (not recommended - see
above), always ensure that the hose is angled as shown (Fig. 7.4).
8. Wiring Diagram
Switch
Capacitor
L
N
C1
GNI
Earth/Ground
C3
M
Motor
C2
8
9
9. Maintenance
WARNING: Before any type of maintenance is carried out, it is important
That the machine is switched off and disconnected from the power supply.
Fig. 9.1
Cartridge
Filter
Replacing the Filters
The filters should be inspected every time the unit is emptied and particularly if
any reduction in performance is noted.
The paper filters trap fine dust, and to prevent becoming clogged should be
renewed regularly (part no. DX1500E).
The cartridge filter should be cleaned at the same time, and should be renewed
annually or if showing signs of damage or wear (part no. DX1500F).
To Change the filters:
Lid
1. Remove the hood unit (Fig 9.1).
2. The cartridge filter is contained within the paper filter bag (Fig 9.2), these can
be removed by simply pulling them free.
NOTE: Care should be taken when handling soiled or contaminated filter bags
and cartridges. As certain fine dusts can be harmful. Always wear a suitable
mask for additional protection.
3. The paper bag can be removed from around the cartridge filter and
disposed of (Fig 9.3).
4. The cartridge filter can then be carefully cleaned with a vacuum cleaner, or
renewed if required.
5. Place the cartridge filter inside a new paper filter bag and fold the top edges
of the of the paper filter bag down inside the cartridge, noting not to fold the
edges any more than 50mm inside the cartridge filter. Following instructions
from the ‘Operations and Assembly’ Section of this manual
6. Replace the filters into the machine by pressing them back into position.
7. Replace the hood unit.
Motor
Cartridge
Filter
Lid
Fig. 9.2
Filter Bag
Cartridge
Filter
Fig. 9.3
Filter Bag
Cartridge
Filter
9. Maintenance - Cont.
Renewing Motor brushes
The motor carbon brushes should not need replacing for at least 2000 hours.
These are contained within the horizontal housings on top of the motor, and
once removed from the housings, cannot be reinserted.
1. To fit new carbon brushes, first ensure the machine is switched off and
disconnected from the power supply,
2. Remove the lid cover from the head of the machine by unscrewing the three
cross head screws holding it in place, to gain access to the top of the motor
(Fig 9.4)
3. Remove the brush carrier from the motor by unscrewing the two screws that
secure it (Fig 9.5).
4. Push in the location tab, remove the spade terminal connector and slide the
brush housing out of the carrier (Fig 9.6).
5. Replace brush and brush housing with new ones and follow these steps in
reverse to attach back onto the motor.
Fig. 9.4
Cross Head
Screws
Lid Cover
Fig. 9.5
Motor
NOTE: When replacing motor brushes, take care not to allow dust, oil, water etc.
to get into the motor.
Fig. 9.6
Motor
Fixing Screws
Brush Carrier
Fig. 9.7
Brush Housing
Location Tab
Brush Carrier
Location Tab
Brush Housing
Brush Carrier
10
11
10. Exploded Diagram & Parts List
15
16
1
2
3
4
27
17
5
18
21
6
7
8
9
10
19
20
22
26
23
11
12
13
14
24
25
10. Exploded Diagram & Parts List - Cont.
No.
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Description
switch pan head screw switch mount plate lid cover M16 strain release power cord I type hex nut M4 lid packing washer motor packing washer motor
cartridge packing washer filter cartridge
filter bag hex head screw handle
capacitor flat washer pan head self taping screw pan head screw motor assm.
I type hex nut extraction port clip assembly
extraction hose bucket assembly
retaining clip Ref. Number
Quantity
KND2-12/2-250V 1
M4X10 GB/T818-2000 4
JMDE0201011101 1
JMDE0201011000 1
JL91046300 1
2-B43102200-483 1
GB/T6170-2000 4
JMDE0201014000 1
JMDE0201040004 1
JMDE0201040001 1
HDWX-1000F 1
JMDE0201040003 1
JMDE0201031000 1
JMDE0201032001 1
M5x25 GB/T70.1-2000 2
JL70013003 1
TNS-3TH/0.22uf+2x4700pf 1
GB/T97.1-1985 14
ST4.8XG2B2/ZTF845-2000 4
M5X12 GB/T818-2000 10
GB/T93-1987 1
M5 GB/T6170-2000 1
JMDE0201012101 1
JMDE0201013000 2
JMDE0201130001 1
JMDE0201012000 1
JMDE0201013000 1
12
13
EU Declaration Of Conformity
Cert No: EU / DX1000 / 1
RECORD POWER LIMITED,
Unit B, Ireland Industrial Est.
Adelphi Way, Staveley, Chesterfield S43 3LS
declares that the machinery described: 1.
Type: High Filtration Dust Extractor
2.Model No: DX1000
3. Serial No .........................................................................
Conforms with the following directives:
MACHINERY DIRECTIVE
2006/42/EC
EN ISO 12100-2/A1:2009
EN60335-2-69:2009
LOW VOLTAGE DIRECTIVE
and its subsequent amendment
2004/108/EC
EN55014-1/A1:2009
EN55014-2/A2:2008
EN61000-3-2/A2:2009
EN61000-3-11:2000
EN61000-3-3:2008
ELECTROMAGNETIC
COMPATIBILITY DIRECTIVE
and its subsequent amendments
2006/95/EC
EN 55014-1:2006
EN ISO 12100-2/A1:2009
EN60335-2-69:2009
CERTIFICATE NUMBERS: M8A110476419004, N8M110476419005, E8N110276419001, E8N1102576419002
and conforms to the machinery example for which the
EC Type-Examination Certificate No.
has been issued by TUV Rheinland Product Safety GmbH,
at: Am Grauen Stein, D-51105. Cologne, Germany and complies with the relevant essential health and safety requirements.
Signed.............................................................. Dated: 01/05/2011
Andrew Greensted
Managing Director
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Record Power Limited
Unit B, Adelphi Way
Ireland Industrial Est.
Staveley S43 3LS
Telephone: 01246 561 520
Facsimile: 01246 561 537
Email: sales@recordpower.co.uk
www.recordpower.co.uk
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