Customer Service Centre Telephone: 1300 654 674 Facsimile: 03 9474 7391 Email: email@example.com International Inquiries Telephone: +61 3 9474 7508 Facsimile: +61 3 474 7488 www.cigweldsales.com.au In the interest of continuous improvement, CIGWELD Pty Ltd ABN 56 007 226 815 reserve the right to change the specifications or design on any of its products without prior notice. TRANSMIG SP SERIES CIGWELD at the forefront with synergic pulse welding technology The future is here today with the arrival of the newest addition to CIGWELD's comprehensive range: Synergic Pulse MIG Welding Equipment. Set to transform the growing automotive, aluminium/stainless steel fabrication and repair/maintenance sectors, the Transmig SP series is a complete range of high-technology digital microprocessor controlled Synergic Pulse MIG Welding Equipment. This state-of-the-art technology is designed to meet the rigorous demands of a wide range of welding applications, including: • General aluminium and stainless steel fabrication • Boat building • Automotive components and repairs • Railcar manufacturing • Custom job shops Here at CIGWELD, we know that you want improved productivity, reduced component reworks, and multiple process capabilities from your equipment. So we have developed our Synergic Pulse MIG Welding Equipment with an unbeatable list of standard features, including: • Multi-Process, GMAW-Conventional (MIG); Synergic non-pulse; Synergic Pulse; TwinPulse®, GTAW, MMAW and CAG • 90 synergic non-pulse/ synergic pulse programs in each model • 100 independent, user-defined, frequently used welding jobs • MIG TwinPulse®, providing effortless TIG-like weld appearance • Programmable scratch-start TIG • Standards-compliant built-in voltage reduction device (VRD) in MMAW mode • One Touch Control, set the material thickness, then start welding • Manual MIG mode, enables 2-knob conventional welding controls • User-friendly controls plus 2-line digital display, enabling easy set-up in all weld modes • Separate digital volt and ammeter display. Intelligent one touch control at your fingertips Steel Selecting a welding machine for a specialised project – or even for general welding requirements – can be a daunting task. You have to take many factors into account, such as running costs, ease of use, versatility Stainless Steel and mobility, not to mention machine cost. Always at the forefront of your mind is the awareness that your profitability is based on weld quality, weld repeatability, power consumption, equipment flexibility, workforce flexibility, negligible rework and Aluminium minimal weld clean up. You need look no further. The Transmig SP series delivers all of these attributes, plus MORE! MIG Brazing Our intelligent One Touch Control delivers the perfect welding parameters for both synergic non-pulse welding and synergic pulse welding over a wide range of different gas/wire/material thickness combinations. And now setting the optimum welding conditions is as simple as selecting the material thickness. How does it work? In synergic non-pulse MIG mode the One Touch Control links the wire feed speed to the arc voltage eliminating the guesswork to achieve the optimum welding parameters. When synergic pulse mode is selected, the One Touch Control adjusts all the pulse parameters – such as pulse height, pulse width, pulse frequency, background power and wire feed speed – via the micro-processor, giving you the perfect pulse welding performance. What is Synergic Pulse MIG welding? Synergic Pulse MIG Welding links the pulse welding parameters to the wire feed speed to achieve optimum welding conditions across the full range of wire feed speed for a given wire size. • The welding pulse profile is a combination of pulse height, pulse width, pulse frequency and background power – all these parameters are linked via the micro-processor to give the correct arc energy. • This arc energy is then matched to a wire feed speed that gives an acceptable arc length and the best welding conditions for the chosen gas mixture, wire diameter and material type combination. • The synergic One Touch Control knob adjusts the arc energy over the available current range of the power source, while maintaining approximately the same arc length. An additional trim knob is also provided to allow the user to tune in the arc length for the particular welding job. • Pulsed weld current facilitates exact control over the transfer of molten metal droplets across the welding arc. • As the weld current is pulsed, each droplet is forced off the end of the wire and projected across the arc into the weld pool. Varying the pulse height and frequency allows the size and time of the transferring droplet to be accurately controlled. • The pulsed droplet transfer produces a spray-like arc over the entire current range, with a smooth, stable weld current producing no spatter and an even weld bead shape. Perfect starts No more spatter Intelligent pulsing An amplified power level is Micro-processor control of wire speed, Droplets of molten filler metal are applied to the welding arc at weld current and voltage, in conjunction transferred across the arc by expertly the beginning of the weld with synergic (non-pulse)/synergic pulse tailored current pulse parameters – to bead to ensure that start programs, ensures precise control and achieve spatter-free welding for the defects are a thing of the past. adjustment for the duration of the welding selected gas/wire/material combination. process. This eliminates spatter, and The pulse forces the droplet off the end of downtime for cleaning the workpiece. the wire, transfers it across the arc and With its ability to adjust in milliseconds, into the weld pool. The program is the synergic Transmig SP series provides optimised to vary the pulse height and clean, spatter-free operation from start to frequency, thus ensuring that the size and finish, every single time. time of the transferring droplet is accurately controlled. This produces a spray-like arc over the entire welding power range. SPATTER-FREE IGNITION SEQUENCE: Contact 0.000 seconds Ignition 0.0001 seconds PULSE PROFILES Upslope control 0.050 seconds Arc stabilising 0.200 seconds Pulsing begins 0.300 seconds Pulse profiles for different materials are created using the in-built software program. CIGWELD's Synergic Pulse MIG Range: The BENEFITS Why choose the Transmig SP series over conventional MIG Ranging from 320 to 500 amps, each Transmig SP is the ultimate equipment? power source designed for precision MIG welding of steel, • aluminium, stainless steel, steel and other weldable materials. aluminium Look at the benefits of choosing CIGWELD: • • Spray transfer welding permitted at lower-than-normal average weld currents steel with TwinPulse® Deeper weld penetration Precise control of welding power, to assure bead shape and root • Accurate penetration on sheet metal penetration rivalling TIG welding • Superior welding characteristics on hard-facing and high-alloy No spatter or undercut in the majority of welding applications • High energy arc produced, that virtually eliminates the risk of lack of fusion • steels • Improved arc control for out-of-position welding and more feedability spray transfer • Optimised pulse programs for gas/wire combinations • TwinPulse® capabilities • 100 welding programs accessible via the Smart MIG torch The ability to use larger-than-normal diameter wires on thin base material, providing a cost saving on wire and superior effective welding of thin materials, with all the advantages of • Effortless TIG-like weld appearance on aluminium and stainless • • • Exceptional out-of-position welding for steel, stainless steel and • Transfer in the vertical up position giving smoother welds, better control and deeper penetration • Improved edge wetting in synergic pulse mode Smart controls improving productivity, in an ergonomically designed control panel • • Integrated water recirculator are built into some models for No more end craters! water cooled torches Automatic reduction of welding Durable, robust, proven design and construction. energy (down slope) at the completion of the weld ensures a sharp wire end, Complete arc-length control crater is eliminated and a perfect Steady, consistent arc length is crucial for quality weld start-up to the next weld is assured. results. Digital arc length control monitors the progress of the weld and detects any deviations within a fraction of a second. Adjustments are made instantaneously ensuring the arc length remains steady for the duration of the welding procedure. ARC LENGTH CONTROL EXAMPLES Constant arc length due to change in stick-out. Constant arc length due to change in material height. Leave it to us you don’t have to remember – we’ll do it for you Remote control on torch Automation ease Welding voltage and wirespeed Both the Transmig 400SP and are controlled directly from the 500SP Automation are easily Smart torch ensuring fast and connected to automation systems. flexible control. Simply access stored jobs directly from a pendant or controller to obtain a clear, efficient automation solution. Selectable weld programs Robot compatible The Tiptronic stores the exact Analog or digital interface is welding settings for each automatically selected. The internal application in their correct CAN-Bus can also be docked to sequence. With just the touch of common Bus-systems. Robot a button you can call up 100 interface is supported via software different welding settings. and no hardware changes required. Remote control Computer connectable Each parameter can be remotely The range is fully digital for ease controlled and operated from of future upgrades and service. a distance of up to 25 metres Connection to a PC allows the use from the power source. Ideal for of SJob Tool to manage welding automatic or semi automatic jobs data and to monitor electronic welding fixtures. diagnostics and service status. Expert welding intelligence and experience is designed into capabilities and smaller fillet weld beads when compared all our welding programs to provide the optimal welding solution: • The droplet formation, detachment and transition into the The pre-requisite for perfect welding is finely tuned molten weld pool takes place in intervals of 100th of a synergic pulsing programs. The Transmig SP series comes second. with advanced digital software knowledge as standard, • to conventional MIG welding • • The arc length is a crucial factor for the best welding guaranteeing the pulsing performance for most material result. Digital arc length control keeps the arc length types steady at all times. Wire stick-out and distance changes There are over 90 preset MIG welding programs for from wire to workpiece are detected within fractions of a synergic (non-pulse) and synergic pulse welding second and are adjusted to achieve faultless results. • You can save 100 user defined MIG welding jobs • Weld defects at the start of the welding seam are history eliminated automatically by pulsing the arc energy (down with the exact amount of arc energy delivered to the MIG slope), without melting the MIG wire, to slowly cool down • wire for instant fusion into the base material • • Absolute perfection in the welding process and 100% Weld defects at the end of the welding seam (craters) are the weld pool. • TwinPulse® is supplied as standard with this range. The reproducibility of any weld result are achieved by the TwinPulse® controls the melting and cooling tasks in the software program and digital micro-processor control weld pool systematically and separately. It provides an The synergic pulse mode turns the filler metal into the appearance similar to TIG welding, but at a welding speed finest droplets, then projects them across the arc and into approximately seven times faster than conventional TIG, the molten weld pool for spatter-free welding. It also and is ideal for use with aluminium. offers the best visual welding results, out-of-position Transmig 320SP: Synergic MIG on the move Machine Type Compact 320 Amp with built-in wirefeeder Nominal Supply Voltage Nominal Supply Frequency Number of Phases Manufactured to International Standard Power Factor at Maximum Output Recommended Fuse Size Input Current at Maximum Output Maximum kVA at Rated MIG Weld Current Machine Cooling System Welding Current Range Welding Voltage Range Nominal DC Open Circuit Voltage 100% Rated Duty Cycle 60% Rated Duty Cycle 415V±10% 50/60Hz 3 phase IEC 60974-1 0.99 32 Amp 21 Amp 15.1kVA Fan Cooled 5-320 Amp 15.2-30V 81V 250 Amp @ 26.5V 270 Amp @ 27.5V The portable Transmig 320SP, with an integrated 4-roll wire feed system, outputs 320 amp DC at only 35kg - the ideal Synergic MIG for quality welding applications, such as: • aluminium boat fabrication or repair • stainless steel tank and pipe fabrication. Mobile car trolley is available as an optional extra. Part No: W1000100 Transmig 400SP: The all-rounder Machine Type Remote 400 Amp with separate wirefeeder Nominal Supply Voltage Nominal Supply Frequency Number of Phases Manufactured to International Standard Power Factor at Maximum Output Recommended Fuse Size Input Current at Maximum Output Maximum kVA at Rated MIG Weld Current Machine Cooling System Welding Current Range Welding Voltage Range Nominal DC Open Circuit Voltage 100% Rated Duty Cycle 60% Rated Duty Cycle 415V±10% 50/60Hz 3 IEC 60974-1 0.99 32 Amp 27 Amp 19.4kVA Fan Cooled 5-400 Amp 15.2-34V 81V 320 Amp @ 30V 350 Amp @ 31.5V The Transmig 400SP, with a separate 4-roll wire feeder system and 10M interconnection, outputs 400 amp DC – the ideal Synergic MIG for high-quality welding applications, such as: • aluminium boat fabrication • wine tanks • automotive components • machinery, including construction machinery • pipe welding • custom job shops • maintenance repairs • construction • mining • general steel, stainless steel, and aluminium fabrication. Systems available for gas cooled MIG torches or water cooled MIG torches. The Transmig 400SP power source, part no. W1000200, has a built-in water recirculator. Wire Feeder Part No: W3000100 Power Source Part No: W1000300 Transmig 500SP: The logical heavy-duty choice Machine Type Remote 500 Amp with separate wirefeeder Nominal Supply Voltage Nominal Supply Frequency Number of Phases Manufactured to International Standard Power Factor at Maximum Output Recommended Fuse Size Input Current at Maximum Output Maximum kVA at Rated MIG Weld Current Machine Cooling System Welding Current Range Welding Voltage Range Nominal DC Open Circuit Voltage 100% Rated Duty Cycle 60% Rated Duty Cycle 415V±10% 50/60Hz 3 phase IEC 60974-1 0.99 63 Amp 36.5 Amp 26.1kVA Fan Cooled 5-500 Amp 15.2-39V 81V 400 Amp @ 34V 500 Amp @ 39V The Transmig 500SP, with a separate 4-roll wire feeder system and 10M interconnection, outputs 500 amp DC – the ideal Synergic MIG for heavy-duty, high-quality welding applications, such as: • aluminium boat fabrication • wine tanks • automotive components • stainless steel fabrication • automotive components • construction machinery • pipe welding • custom job shops • maintenance repairs • construction • mining • general steel, stainless steel, and aluminium fabrication. Wire Feeder Part No: W3000200 Power Source Part No: W1000500 It’s your choice CIGWELD's Transmig SP series is the definitive, digitally controlled, multi-purpose, synergic pulse MIG. With a market-leading collection of features, standard in every model, CIGWELD offers you the ultimate in high performance welding: • Perfect synergic/synergic pulse, performance optimised for the South Pacific and South East Asian Regions • Perfect spatter-free welding performance • One Touch Control – set the material thickness, then start welding • Optimised arc starting and crater fill modes • Programmable capabilities to store specific user defined jobs • Micro-processor control of wire speed, current and voltage – adjusts in milliseconds • Virtual elimination of fusion defects • Digital arc length control Transform your business today. Contact your CIGWELD representative to discuss the system that best suits your individual needs, or to arrange a demonstration that will show you just why CIGWELD is the only choice. Ordering details TRANSMIG 320SP & TRANSMIG 400SP Gas Cooled Synergic Pulse Equipment Description Transmig 320SP Compact Transmig 400SP Remote Wirefeeder SP4000G Interconnection Assembly Interconnection Assembly Smart Torch ML3600 4M Part No. W1000100 W1000300 W3000100 W4000400 W4000401 PML36004MD Features Gas cooled, 415V/21A, 320A@35% Gas cooled, 415V/27A, 400A@50% Gas cooled Suits 400SP, Gas cooled, 70mm2, 1M length Suits 400SP, Gas cooled, 70mm2, 10M length Suits 320SP/400SP gas cooled, 4M TRANSMIG 400SP Water Cooled Synergic Pulse Equipment Description Transmig 400SP Remote Wirefeeder SP4000W Interconnection Assembly Interconnection Assembly Smart Torch MW5800 4M Part No. W1000200 W3000200 W4000500 W4000501 PMW58004MD Features Water cooled, 415V/27A, 400A@50% Water cooled Suits 400SP, Water cooled, 70mm2, 1M length Suits 400SP, Water cooled, 70mm2, 1M length Suits 400SP/500SP, 4M hose TRANSMIG 500SP Water Cooled Synergic Pulse Equipment Description Transmig 500SP Remote Wirefeeder SP4000W Interconnection Assembly Interconnection Assembly Smart Torch MW5800 4M Part No. W1000500 W3000200 W4000600 W4000601 PMW58004MD Features Water cooled, 415V/37A, 500A@60% Water cooled Suits 500SP, Water cooled, 95mm2, 1M length Suits 500SP, Water cooled, 95mm2, 10M length Suits 400SP/500SP, 4M hose Description Transmig 400SP Robotic Transmig 500SP Robotic Wirefeeder SP4000R Interconnection Assembly Interconnection Assembly Part No. W1000400 W1000600 W3000300 W4000502 W4000602 Features Water cooled, 415V/37A, 400A@60% Water cooled, 415V/37A, 500A@60% Suits 400SP/500SP Robotic Suits 400SP, Water cooled, 70mm2, 10M length Suits 500SP, Water cooled, 95mm2, 10M length Description Tweco No 4 Supra XT Smart Torch ML 3600 4M Part No. OTWX412/3545 SE400X4M16 PML36004MD Features Suits 320SP, 3.6M hose Suits 320SP/400SP, 4M hose Suits 320SP/400SP, 4M hose Description Smart Torch MW5300 4M Smart Torch MW5800 4M MIG Torch MW5300 MIG Torch MW5800 Part No. PMW53004MD PMW58004MD PMW53004M PMW58004M Features Suits up to 2mm thick material, 4M hose Suits 400SP/500SP, 4M hose Suits up to 2mm thick material, 4M hose Suits 400SP/500SP, 4M hose Description Remote Control RC20 Remote Control HR 911 Mobile Car Trolley Swivel Unit K14 Kit Socket for RC20 MIG/TIG Coolant 5L Part No. W4000000 W4000100 W4000300 W4001000 W4001100 W4001400 Features Suits 320SP, Hand Pocket Pendant Suits 400SP/500SP, Full control panel Suits 320SP Suits 400SP/500SP Automation Water Cooled Synergic Pulse Equipment Gas Cooled Torches Water Cooled Torches Accessories Suits 400SP/500SP For further information on this equipment contact your CIGWELD representative, distributor or Customer Service.
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