What is Synergic Pulse MIG welding?

What is Synergic Pulse MIG welding?
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products without prior notice.
TRANSMIG
SP SERIES
CIGWELD at the forefront with
synergic pulse welding technology
The future is here today with the arrival of the newest addition
to CIGWELD's comprehensive range: Synergic Pulse MIG
Welding Equipment.
Set to transform the growing automotive, aluminium/stainless
steel fabrication and repair/maintenance sectors, the Transmig SP
series is a complete range of high-technology digital microprocessor controlled Synergic Pulse MIG Welding Equipment.
This state-of-the-art technology is designed to meet the rigorous
demands of a wide range of welding applications, including:
•
General aluminium and stainless steel fabrication
•
Boat building
•
Automotive components and repairs
•
Railcar manufacturing
•
Custom job shops
Here at CIGWELD, we know that you want improved productivity,
reduced component reworks, and multiple process capabilities
from your equipment. So we have developed our Synergic Pulse
MIG Welding Equipment with an unbeatable list of standard
features, including:
•
Multi-Process, GMAW-Conventional (MIG);
Synergic non-pulse; Synergic Pulse; TwinPulse®, GTAW,
MMAW and CAG
•
90 synergic non-pulse/ synergic pulse programs in
each model
•
100 independent, user-defined, frequently used welding jobs
•
MIG TwinPulse®, providing effortless TIG-like
weld appearance
•
Programmable scratch-start TIG
•
Standards-compliant built-in voltage reduction device (VRD)
in MMAW mode
•
One Touch Control, set the material thickness,
then start welding
•
Manual MIG mode, enables 2-knob conventional
welding controls
•
User-friendly controls plus 2-line digital display,
enabling easy set-up in all weld modes
•
Separate digital volt and ammeter display.
Intelligent one touch control
at your fingertips
Steel
Selecting a welding machine for a specialised project
– or even for general welding requirements – can be
a daunting task. You have to take many factors into
account, such as running costs, ease of use, versatility
Stainless Steel
and mobility, not to mention machine cost. Always at
the forefront of your mind is the awareness that your
profitability is based on weld quality, weld
repeatability, power consumption, equipment
flexibility, workforce flexibility, negligible rework and
Aluminium
minimal weld clean up.
You need look no further. The Transmig SP series
delivers all of these attributes, plus MORE!
MIG Brazing
Our intelligent One Touch Control delivers the
perfect welding parameters for both synergic
non-pulse welding and synergic pulse welding over
a wide range of different gas/wire/material thickness
combinations. And now setting the optimum welding
conditions is as simple as selecting the material
thickness.
How does it work?
In synergic non-pulse MIG mode the One Touch
Control links the wire feed speed to the arc voltage
eliminating the guesswork to achieve the optimum
welding parameters.
When synergic pulse mode is selected, the One Touch
Control adjusts all the pulse parameters – such as
pulse height, pulse width, pulse frequency,
background power and wire feed speed – via the
micro-processor, giving you the perfect pulse
welding performance.
What is Synergic Pulse MIG welding?
Synergic Pulse MIG Welding links the pulse welding parameters to the wire feed speed to achieve optimum welding conditions across the full
range of wire feed speed for a given wire size.
•
The welding pulse profile is a combination of pulse height, pulse width, pulse frequency and background power – all these parameters
are linked via the micro-processor to give the correct arc energy.
•
This arc energy is then matched to a wire feed speed that gives an acceptable arc length and the best welding conditions for the chosen
gas mixture, wire diameter and material type combination.
•
The synergic One Touch Control knob adjusts the arc energy over the available current range of the power source, while maintaining
approximately the same arc length. An additional trim knob is also provided to allow the user to tune in the arc length for the particular
welding job.
•
Pulsed weld current facilitates exact control over the transfer of molten metal droplets across the welding arc.
•
As the weld current is pulsed, each droplet is forced off the end of the wire and projected across the arc into the weld pool. Varying the
pulse height and frequency allows the size and time of the transferring droplet to be accurately controlled.
•
The pulsed droplet transfer produces a spray-like arc over the entire current range, with a smooth, stable weld current producing no
spatter and an even weld bead shape.
Perfect starts
No more spatter
Intelligent pulsing
An amplified power level is
Micro-processor control of wire speed,
Droplets of molten filler metal are
applied to the welding arc at
weld current and voltage, in conjunction
transferred across the arc by expertly
the beginning of the weld
with synergic (non-pulse)/synergic pulse
tailored current pulse parameters – to
bead to ensure that start
programs, ensures precise control and
achieve spatter-free welding for the
defects are a thing of the past.
adjustment for the duration of the welding
selected gas/wire/material combination.
process. This eliminates spatter, and
The pulse forces the droplet off the end of
downtime for cleaning the workpiece.
the wire, transfers it across the arc and
With its ability to adjust in milliseconds,
into the weld pool. The program is
the synergic Transmig SP series provides
optimised to vary the pulse height and
clean, spatter-free operation from start to
frequency, thus ensuring that the size and
finish, every single time.
time of the transferring droplet is
accurately controlled. This produces a
spray-like arc over the entire welding
power range.
SPATTER-FREE IGNITION SEQUENCE:
Contact
0.000 seconds
Ignition
0.0001 seconds
PULSE PROFILES
Upslope control
0.050 seconds
Arc stabilising
0.200 seconds
Pulsing begins
0.300 seconds
Pulse profiles for different materials are
created using the in-built software program.
CIGWELD's Synergic Pulse MIG Range: The BENEFITS
Why choose the Transmig SP series over conventional MIG
Ranging from 320 to 500 amps, each Transmig SP is the ultimate
equipment?
power source designed for precision MIG welding of steel,
•
aluminium, stainless steel, steel and other weldable materials.
aluminium
Look at the benefits of choosing CIGWELD:
•
•
Spray transfer welding permitted at lower-than-normal average
weld currents
steel with TwinPulse®
Deeper weld penetration
Precise control of welding power, to assure bead shape and root
•
Accurate penetration on sheet metal
penetration rivalling TIG welding
•
Superior welding characteristics on hard-facing and high-alloy
No spatter or undercut in the majority of welding applications
•
High energy arc produced, that virtually eliminates the risk of
lack of fusion
•
steels
•
Improved arc control for out-of-position welding and more
feedability
spray transfer
•
Optimised pulse programs for gas/wire combinations
•
TwinPulse® capabilities
•
100 welding programs accessible via the Smart MIG torch
The ability to use larger-than-normal diameter wires on thin
base material, providing a cost saving on wire and superior
effective welding of thin materials, with all the advantages of
•
Effortless TIG-like weld appearance on aluminium and stainless
•
•
•
Exceptional out-of-position welding for steel, stainless steel and
•
Transfer in the vertical up position giving smoother welds, better
control and deeper penetration
•
Improved edge wetting in synergic pulse mode
Smart controls improving productivity, in an ergonomically
designed control panel
•
•
Integrated water recirculator are built into some models for
No more end craters!
water cooled torches
Automatic reduction of welding
Durable, robust, proven design and construction.
energy (down slope) at the completion
of the weld ensures a sharp wire end,
Complete arc-length control
crater is eliminated and a perfect
Steady, consistent arc length is crucial for quality weld
start-up to the next weld is assured.
results. Digital arc length control monitors the progress of
the weld and detects any deviations within a fraction of a
second. Adjustments are made instantaneously ensuring the
arc length remains steady for the duration of the welding
procedure.
ARC LENGTH CONTROL EXAMPLES
Constant arc length due to change in stick-out.
Constant arc length due to change in material height.
Leave it to us
you don’t have to remember – we’ll do it for you
Remote control on torch
Automation ease
Welding voltage and wirespeed
Both the Transmig 400SP and
are controlled directly from the
500SP Automation are easily
Smart torch ensuring fast and
connected to automation systems.
flexible control.
Simply access stored jobs directly
from a pendant or controller to
obtain a clear, efficient automation
solution.
Selectable weld programs
Robot compatible
The Tiptronic stores the exact
Analog or digital interface is
welding settings for each
automatically selected. The internal
application in their correct
CAN-Bus can also be docked to
sequence. With just the touch of
common Bus-systems. Robot
a button you can call up 100
interface is supported via software
different welding settings.
and no hardware changes required.
Remote control
Computer connectable
Each parameter can be remotely
The range is fully digital for ease
controlled and operated from
of future upgrades and service.
a distance of up to 25 metres
Connection to a PC allows the use
from the power source. Ideal for
of SJob Tool to manage welding
automatic or semi automatic
jobs data and to monitor electronic
welding fixtures.
diagnostics and service status.
Expert welding intelligence and experience is designed into
capabilities and smaller fillet weld beads when compared
all our welding programs to provide the optimal welding
solution:
•
The droplet formation, detachment and transition into the
The pre-requisite for perfect welding is finely tuned
molten weld pool takes place in intervals of 100th of a
synergic pulsing programs. The Transmig SP series comes
second.
with advanced digital software knowledge as standard,
•
to conventional MIG welding
•
•
The arc length is a crucial factor for the best welding
guaranteeing the pulsing performance for most material
result. Digital arc length control keeps the arc length
types
steady at all times. Wire stick-out and distance changes
There are over 90 preset MIG welding programs for
from wire to workpiece are detected within fractions of a
synergic (non-pulse) and synergic pulse welding
second and are adjusted to achieve faultless results.
•
You can save 100 user defined MIG welding jobs
•
Weld defects at the start of the welding seam are history
eliminated automatically by pulsing the arc energy (down
with the exact amount of arc energy delivered to the MIG
slope), without melting the MIG wire, to slowly cool down
•
wire for instant fusion into the base material
•
•
Absolute perfection in the welding process and 100%
Weld defects at the end of the welding seam (craters) are
the weld pool.
•
TwinPulse® is supplied as standard with this range. The
reproducibility of any weld result are achieved by the
TwinPulse® controls the melting and cooling tasks in the
software program and digital micro-processor control
weld pool systematically and separately. It provides an
The synergic pulse mode turns the filler metal into the
appearance similar to TIG welding, but at a welding speed
finest droplets, then projects them across the arc and into
approximately seven times faster than conventional TIG,
the molten weld pool for spatter-free welding. It also
and is ideal for use with aluminium.
offers the best visual welding results, out-of-position
Transmig 320SP:
Synergic MIG on the move
Machine Type
Compact 320 Amp
with built-in wirefeeder
Nominal Supply Voltage
Nominal Supply Frequency
Number of Phases
Manufactured to International Standard
Power Factor at Maximum Output
Recommended Fuse Size
Input Current at Maximum Output
Maximum kVA at Rated MIG Weld Current
Machine Cooling System
Welding Current Range
Welding Voltage Range
Nominal DC Open Circuit Voltage
100% Rated Duty Cycle
60% Rated Duty Cycle
415V±10%
50/60Hz
3 phase
IEC 60974-1
0.99
32 Amp
21 Amp
15.1kVA
Fan Cooled
5-320 Amp
15.2-30V
81V
250 Amp @ 26.5V
270 Amp @ 27.5V
The portable Transmig 320SP, with an integrated 4-roll wire feed system, outputs
320 amp DC at only 35kg - the ideal Synergic MIG for quality welding
applications, such as:
•
aluminium boat fabrication or repair
•
stainless steel tank and pipe fabrication.
Mobile car trolley is available as an optional extra.
Part No: W1000100
Transmig 400SP:
The all-rounder
Machine Type
Remote 400 Amp
with separate wirefeeder
Nominal Supply Voltage
Nominal Supply Frequency
Number of Phases
Manufactured to International Standard
Power Factor at Maximum Output
Recommended Fuse Size
Input Current at Maximum Output
Maximum kVA at Rated MIG Weld Current
Machine Cooling System
Welding Current Range
Welding Voltage Range
Nominal DC Open Circuit Voltage
100% Rated Duty Cycle
60% Rated Duty Cycle
415V±10%
50/60Hz
3
IEC 60974-1
0.99
32 Amp
27 Amp
19.4kVA
Fan Cooled
5-400 Amp
15.2-34V
81V
320 Amp @ 30V
350 Amp @ 31.5V
The Transmig 400SP, with a separate 4-roll wire
feeder system and 10M interconnection, outputs
400 amp DC – the ideal Synergic MIG for high-quality
welding applications, such as:
•
aluminium boat fabrication
•
wine tanks
•
automotive components
•
machinery, including construction machinery
•
pipe welding
•
custom job shops
•
maintenance repairs
•
construction
•
mining
•
general steel, stainless steel, and aluminium
fabrication.
Systems available for gas cooled MIG torches or
water cooled MIG torches. The Transmig 400SP power
source, part no. W1000200, has a built-in water
recirculator.
Wire Feeder Part No: W3000100
Power Source Part No: W1000300
Transmig 500SP:
The logical heavy-duty choice
Machine Type
Remote 500 Amp
with separate wirefeeder
Nominal Supply Voltage
Nominal Supply Frequency
Number of Phases
Manufactured to International Standard
Power Factor at Maximum Output
Recommended Fuse Size
Input Current at Maximum Output
Maximum kVA at Rated MIG Weld Current
Machine Cooling System
Welding Current Range
Welding Voltage Range
Nominal DC Open Circuit Voltage
100% Rated Duty Cycle
60% Rated Duty Cycle
415V±10%
50/60Hz
3 phase
IEC 60974-1
0.99
63 Amp
36.5 Amp
26.1kVA
Fan Cooled
5-500 Amp
15.2-39V
81V
400 Amp @ 34V
500 Amp @ 39V
The Transmig 500SP, with a separate 4-roll wire
feeder system and 10M interconnection, outputs
500 amp DC – the ideal Synergic MIG for heavy-duty,
high-quality welding applications,
such as:
•
aluminium boat fabrication
•
wine tanks
•
automotive components
•
stainless steel fabrication
•
automotive components
•
construction machinery
•
pipe welding
•
custom job shops
•
maintenance repairs
•
construction
•
mining
•
general steel, stainless steel, and
aluminium fabrication.
Wire Feeder Part No: W3000200
Power Source Part No: W1000500
It’s your choice
CIGWELD's Transmig SP series is the definitive, digitally controlled, multi-purpose,
synergic pulse MIG. With a market-leading collection of features, standard in every
model, CIGWELD offers you the ultimate in high performance welding:
•
Perfect synergic/synergic pulse, performance optimised for the South Pacific
and South East Asian Regions
•
Perfect spatter-free welding performance
•
One Touch Control – set the material thickness, then start welding
•
Optimised arc starting and crater fill modes
•
Programmable capabilities to store specific user defined jobs
•
Micro-processor control of wire speed, current and voltage – adjusts in milliseconds
•
Virtual elimination of fusion defects
•
Digital arc length control
Transform your business today. Contact your CIGWELD representative to
discuss the system that best suits your individual needs, or to arrange a
demonstration that will show you just why CIGWELD is the only choice.
Ordering details
TRANSMIG 320SP & TRANSMIG 400SP Gas Cooled Synergic Pulse Equipment
Description
Transmig 320SP Compact
Transmig 400SP Remote
Wirefeeder SP4000G
Interconnection Assembly
Interconnection Assembly
Smart Torch ML3600 4M
Part No.
W1000100
W1000300
W3000100
W4000400
W4000401
PML36004MD
Features
Gas cooled, 415V/21A, 320A@35%
Gas cooled, 415V/27A, 400A@50%
Gas cooled
Suits 400SP, Gas cooled, 70mm2, 1M length
Suits 400SP, Gas cooled, 70mm2, 10M length
Suits 320SP/400SP gas cooled, 4M
TRANSMIG 400SP Water Cooled Synergic Pulse Equipment
Description
Transmig 400SP Remote
Wirefeeder SP4000W
Interconnection Assembly
Interconnection Assembly
Smart Torch MW5800 4M
Part No.
W1000200
W3000200
W4000500
W4000501
PMW58004MD
Features
Water cooled, 415V/27A, 400A@50%
Water cooled
Suits 400SP, Water cooled, 70mm2, 1M length
Suits 400SP, Water cooled, 70mm2, 1M length
Suits 400SP/500SP, 4M hose
TRANSMIG 500SP Water Cooled Synergic Pulse Equipment
Description
Transmig 500SP Remote
Wirefeeder SP4000W
Interconnection Assembly
Interconnection Assembly
Smart Torch MW5800 4M
Part No.
W1000500
W3000200
W4000600
W4000601
PMW58004MD
Features
Water cooled, 415V/37A, 500A@60%
Water cooled
Suits 500SP, Water cooled, 95mm2, 1M length
Suits 500SP, Water cooled, 95mm2, 10M length
Suits 400SP/500SP, 4M hose
Description
Transmig 400SP Robotic
Transmig 500SP Robotic
Wirefeeder SP4000R
Interconnection Assembly
Interconnection Assembly
Part No.
W1000400
W1000600
W3000300
W4000502
W4000602
Features
Water cooled, 415V/37A, 400A@60%
Water cooled, 415V/37A, 500A@60%
Suits 400SP/500SP Robotic
Suits 400SP, Water cooled, 70mm2, 10M length
Suits 500SP, Water cooled, 95mm2, 10M length
Description
Tweco No 4
Supra XT
Smart Torch ML 3600 4M
Part No.
OTWX412/3545
SE400X4M16
PML36004MD
Features
Suits 320SP, 3.6M hose
Suits 320SP/400SP, 4M hose
Suits 320SP/400SP, 4M hose
Description
Smart Torch MW5300 4M
Smart Torch MW5800 4M
MIG Torch MW5300
MIG Torch MW5800
Part No.
PMW53004MD
PMW58004MD
PMW53004M
PMW58004M
Features
Suits up to 2mm thick material, 4M hose
Suits 400SP/500SP, 4M hose
Suits up to 2mm thick material, 4M hose
Suits 400SP/500SP, 4M hose
Description
Remote Control RC20
Remote Control HR 911
Mobile Car Trolley
Swivel Unit K14
Kit Socket for RC20
MIG/TIG Coolant 5L
Part No.
W4000000
W4000100
W4000300
W4001000
W4001100
W4001400
Features
Suits 320SP, Hand Pocket Pendant
Suits 400SP/500SP, Full control panel
Suits 320SP
Suits 400SP/500SP
Automation Water Cooled Synergic Pulse Equipment
Gas Cooled Torches
Water Cooled Torches
Accessories
Suits 400SP/500SP
For further information on this equipment contact your CIGWELD representative, distributor or Customer Service.
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