Druck dpi 610 615 - Test Equipment Depot

Druck dpi 610 615 - Test Equipment Depot
99 Washington Street
Melrose, MA 02176
Phone 781-665-1400
Toll Free 1-800-517-8431
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Visit us at www.TestEquipmentDepot.com
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GE Druck
Portable pressure calibrators
52 Ranges from 2.5 mbar to 700 bar
Accuracy from 0.025% F.S.
Integral combined pressure/vacuum pump
4 to 20 mA loop test facility
RS 232 interface and fully documenting version
Up to 11 sensors per instrument
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Portable pressure calibrators
SETTING THE STANDARD FOR PORTABLE
PRESSURE CALIBRATORS
The technically advanced GE Druck DPI 610 and DPI 615 portable
calibrators are the culmination of many years of field experience with
the company’s DPI 600 series.
These self-contained, battery powered packages contain a pressure
generator, fine pressure control, device energising (not IS version)
and output measurement capabilities, as well as facilities for 4 to 20
mA loop testing and data storage. The rugged weatherproof design
is styled such that the pressure pump can be operated and test leads
connected without compromising the visibility of the large dual
parameter display. The mA step and ramp outputs and a built-in
continuity tester extend the capabilities to include the commissioning
and maintenance of control loops.
Intrinsically Safe versions are available as complete maintenance
tools and portable calibration standards for pressure instruments and
control loops in hazardous ’Zoned‘ areas. Certified to ATEX and
CENELEC standards, the DPI 610IS and DPI 615IS can reduce
response times to breakdowns and emergencies by removing the
need for ’Hot Permits‘ and gas detection equipment. This gives
peace of mind to all those responsible for safety within hazardous
areas.
A highly accurate and easy to use calibrator is only part of the
solution for improving overall data quality and working efficiency. The
DPI 610 and DPI 615, with data storage and RS 232 interface, reduce
calibration times and eliminate data recording errors. The DPI 615
also provides error analysis for field reporting of calibration errors and
pass/fail status. In addition, procedures downloaded from a PC
automatically configure the DPI 615 to pre-defined calibration and
test routines.
Intrinsically Safe version
supplied in a yellow case
Set up key to determine default
working parameters
Automatic zero correction for any
input or output parameter
Input/output parameter selection keys with dedicated
task key for instant access to the task menu
Documenting keys to store and recall screen ‘snapshots’,
multi-channel data log, calibration procedures and results
Unique integral handle with
compliant finger grip
Improved performance
The DPI 610/615 series combine practical design with state of the art
performance, summarised as follows:
Accuracy:
0.025% FS for ranges 200mbar to 700 bar
Ranges:
2.5 mbar to 700 bar including gauge,
absolute and differential versions
Integral pneumatic
pressure source:
–850 mbar to 20 bar
Integral hydraulic
pressure source:
0 to 400 bar
Measure:
Pressure, mA, V, switch state
(open/closed) and ambient temperature
Output:
Pressure, mA step, mA ramp, mA value
Energising supplies:
10 and 24 Vdc (not IS version)
Data storage:
92 Kbytes
Documenting (DPI 615 only): Error analysis with pass/fail status and
graphs. Two way PC communication for
transferring procedures and results.
Remote pressure sensors: Up to 10 digitally characterised sensors
per calibrator.
Pressure input/output
test point
Simplified operation
GE GE Druck’s knowledge of customer needs, combined with
innovative design, results in high performance, multi-functional
calibrators which are simple to use. The key to simple operation is
the Task Menu. Specific operating modes such as P-I, switch test
and leak test are configured at the touch of a button by menu
selection.
Featuring highly reliable pneumatic and hydraulic assemblies and
self-test routines, the DPI 610/615 series can be relied upon time
and time again for field calibration in the most extreme conditions.
Volume adjuster for
fine pressure control
Combined pressure/vacuum pump
with –850 mbar to 20 bar capability
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
FAX 781.665.0780 - TestEquipmentDepot.com
Multi-lingual firmware supported by Linkpak-W
and Intecal-W calibration software.
RS 232 and remote
sensor connectors
Input and output
connectors
Sealed tactile
elastomeric keypad
Function keys used in
response to display prompts
Range label for quick
identification
Release valve allows
controlled pressure venting
Rotating selector converts the
pump to pressure or vacuum
Multi-purpose strap for carrying
or hanging the calibrator
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Applications
DPI
610/615
P O R TA B L E
PRESSURE
The DPI 610 and DPI 615 have been designed for ease of use whilst
meeting a wide range of application needs including calibration,
maintenance and commissioning. The Intrinsically Safe versions are
certified to European and North American standards for use in hazardous
areas.
The dual parameter display shows the INPUT and OUTPUT values in
large clear digits. A unique integral handle provides a secure grip for onsite use in addition to a shoulder strap which is also designed to allow
the instrument to be suspended for hands-free operation.
C A L I B R AT O R S
Some of the capabilities
P
mA
V
Measure
Source
P = Pressure
10V*
24V*
Switch
°C
°C = Local ambient temperature
* = Not IS
Any technician can use these calibrators without formal training, such as
a novice on an emergency call out, or those familiar with the DPI 601. By
selecting basic mode the calibrator is configured to source pressure and
measure mA or V, with all non-essential keys disabled.
Dedicated task menu
The dedicated TASK key gives direct access to the TASK menu. Select
the required test, for example P-I for a pressure transmitter, and with a
single key press, the calibrator is ready.
Use the ADVANCED mode for custom tasks and add to the USER TASK
menu for future use.
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
FAX 781.665.0780 - TestEquipmentDepot.com
PRESSURE
TRANSMITTER
C A L I B R AT I O N
The P-I task configures the DPI 610/615 to simultaneously display the
OUTPUT pressure and the INPUT current. The pressure unit can be
chosen to suit the transmitter and a 24V supply is available for loop
power. (not IS version).
For process transmitters reading in percentage use % SPAN to scale the
pressure accordingly.
The DPI 610/615 Pneumatic Calibrator hand-pump can generate pressure
from -850 mbar to 20 bar. The volume adjuster gives fine pressure
setting and the release valve also allows gradual venting for falling
calibration points.
Reduce the burden imposed by quality systems such as ISO 9000,
simply STORE results in memory and leave both pen and calibration
sheet back at the office.
PRESSURE
SWITCH
TESTING
AND
LEAK
TESTING
For Switch Set-up and Fault Finding, the
display shows the output pressure and switch
state OPEN or CLOSED. Continuity is
declared by an audible signal.
Verify pressure switch performance using the
automatic procedure. The DPI 610/615
displays the switch points and the contact
hysteresis.
LEAK TEST will check for pressure leaks prior
to calibration or during routine maintenance.
Define the test times or use the defaults and
wait … The DPI 610/615 will report the
START and STOP pressures, the pressure
CHANGE and the LEAK RATE.
Take a ‘SNAPSHOT’ of the working display,
all details are stored in a numbered location
for later RECALL.
LOOP
The DPI 610/615 can generate a continuous mA STEP or mA RAMP
output, allowing a single technician to commission control loops.
Feed the loop using mA STEP or mA RAMP and at the control room,
check the instrumentation.
Use mA VALUE for alarm and trip circuit tests. Any mA output can be
set and adjusted from the keypad.
Comprehensive process features aid flow and level measurement and
help with trouble shooting. Select TARE, MAX/MIN, FILTER, FLOW or
%SPAN and the function will be applied to the input parameter.
Save time fault finding, by leaving the DPI 610/615 to monitor system
parameters. Use periodic DATA LOG or the MAX/MIN process
function to capture intermittent events.
TESTING
AND
F A U LT
FINDING
REMOTE
PRESSURE
SENSORS
By adding up to 10 external sensors (one at a time) the working ranges of
the DPI 610 and DPI 615 can be extended. With modules from 2.5 mbar
to 700 bar sensors are available to suit most applications.
As a leading manufacturer of pressure sensors GE Druck has applied the
latest silicon technology and digital compensation techniques to develop
these sensors.
Remote sensors offer a cost-effective means of expanding the capabilities
of the DPI 610 and DPI 615, for example in the following applications:
Low Pressure
Pressure to pressure
Differential pressure
Wide range, high accuracy
Test point monitoring
To prevent cross contamination
To configure pneumatic calibrators for high pressure hydraulic systems
To configure hydraulic calibrators for low pressure pneumatic systems
DPI
615
P O R TA B L E
DOCUMENTING
PRESSURE
C A L I B R AT O R
The DPI 615 adds powerful time saving and error eliminating features to the comprehensive functionality of the DPI 610. These include field error
calculations with PASS/FAIL analysis and two way PC communications for downloading procedures and uploading results.
Reporting errors in the field
Completing the paper trail
The DPI 615 calculates errors and reports
the PASS/FAIL status during field tests.
Problems and failures can be analysed
graphically for immediate assessment and
correction. This simple to use feature
reduces calibration and maintenance times
and eliminates human errors.
It takes longer to fill out a calibration report,
calculate the errors and assess the results
than it does to calibrate the transmitter.
With the DPI 615, documents can be
quickly completed either on site or, at a
more convenient time and location, by
recalling the information from the DPI 615’s
memory.
Calibration management systems
When used in conjunction with calibration management software the DPI 615 greatly reduces the financial and resource burden imposed by quality
systems such as ISO 9000. As work orders are issued, object lists and procedures are downloaded to the DPI 615. In the field these procedures
configure the instrument for the tests. The errors and PASS/FAIL status are reported and recorded in memory (as found or as left results) for later upload
to the software. Calibration certificates can then be printed and plant maintenance systems updated. The whole documenting process is completed in a
fraction of the time it takes using manual systems and without human error.
For more information on calibration software please refer to the Linkpak-W and Intecal-W data sheets or visit www.druck.com for free demonstration
software. The DPI 615 is also compatible with many third party software systems.
mA
P
RS232
Print
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
FAX 781.665.0780 - TestEquipmentDepot.com
D P I
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Standard specification
ELECTRICAL INPUTS
Input
Range
Voltage*
Accuracy
±50Vd.c.
Resolution
±0.05%Rdg. ±0.004%F.S. 100µV max
Remarks
Autoranging, >10MΩ
(±30Vdc IS version)
Current*
±55mA
±0.05%Rdg. ±0.004%F.S.
0.001mA
10Ω, 50V max.
(30V max IS version)
Temperature
-10° to 40°C
Switch
Open/Closed
±1°C
0.1°C
PNEUMATIC CALIBRATOR DPI 610/615PC LOW PRESSURE CALIBRATOR DPI 610/615LP
Hand-pump
-850 mbar to 20 bar capability
Volume adjuster
Dual piston for coarse/fine pressure setting
Volume adjuster
Fine pressure adjustment
Release valve
Vent and controlled release
Release valve
Vent and controlled release
Pressure ports
G1/8 Female
Pressure port
G1⁄8 (female)
Media
No corrosive gases
Please refer to DPI 610/615 LP Series
datasheet for full specification.
Media
Most common gases
Local ambient
5mA whetting
(1mA IS version)
*Temperature coefficient ±0.0075% reading/°C w.r.t. 20°C.
For IS version Ui = 30V max
Ii = 100mA max
Pi = 1W max
ELECTRICAL OUTPUTS
Output
Range
Accuracy
Voltage
10Vd.c.
±0.1%
Max. load 10mA
(not IS version)
24Vd.c.
±5%
Max. load 26mA
0 to 24mA
±0.05%Rdg. ±0.01%F.S.
Current*
Resolution
Remarks
0.001mA
*Temperature coefficient ±0.0075% reading/°C w.r.t. 20°C.
For IS version Ui = 30V max
Ii = 100mA
Pi = 1W max
Uo = 7.9V max
SPECIAL FEATURES
Pressure units
25 scale units plus one user defined.
mA step
Continuous cycle at 10 sec intervals.
HYDRAULIC CALIBRATOR DPI 610/615HC INDICATOR DPI 610/615I
Priming pump
M5 (female) feed port
Release valve
Vent and controlled release
Shut-off valve
Open for system priming
Screw press
0 to 400 bar capability
Pressure port
G1⁄8 (female)
Function
mA Output
4 to 20mA linear
4
8
12
16
20
Pressure port
G1⁄8 (female)
0 to 20mA linear
0
5
10
15
20
4 to 20mA flow
4
5
8
13
20
Media
Most common fluids compatible with
stainless steel
0 to 20mA flow
0
1.25
5
11.25
20
4 to 20mA valve
3.8
4
4.2
12
19
20
21
Media
Demineralised water and most hydraulic oils
mA ramp
Continuous cycle with configurable end values and 60 sec travel time.
PRESSURE RANGES
Data log
Multi-parameter with internal 92 Kbyte memory. Variable sample period for data logging or
log on key press for calibration results.
The DPI 610/615 PC, HC,LP and I include an integral sensor, the range of which should be specified
from the list below. Up to 10 remote sensors (option B1) may also be ordered per calibrator.
Pressure
Range
2.5mbar
12.5mbar
25mbar
50mbar
70mbar
75mbar
150mbar
200mbar
350mbar
700mbar
1 bar (-1)
2 bar (-1)
3.5 bar (-1)
7 bar (-1)
10 bar (-1)
20 bar (-1)
35 bar (-1)
70 bar (-1)
135 bar
160 bar
200 bar
350 bar
400 bar
700 bar
Pneumatic Hydraulic Indicator Low Pressure
DPI 610PC/ DPI 610HC/ DPI 610I/ DPI 610 LP/
DPI 615PC DPI 615HC DPI 615I
DPI 615 LP
ULD
VLD
VLD
LD
G
G
LD
LD
G
G
G or A
G or A
G or A
G or A
G or A
G or A
G or A
G or A
G or A
G or A
G or A
G or A
G or A
G or A
G or A ➀
G or A
G or A
G or A
SG or A
SG or A
SG or A
SG or A
SG or A➂
SG or A ➁
Remote
Option
(B1)
ULD
VLD
VLD
LD
G or D
LD
LD
G or D
G, A or D
G, A or D
G, A or D
G, A or D
G, A or D
G, A or D
G, A or D
G, A or D
G, A or D
G or A
SG or A
SG or A
SG or A
SG or A
Accuracy
0.05% span
0.05% span
0.05% span
0.05% span
0.05% F.S.
0.05% span
0.05% span
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
0.025% F.S.
Values in ( ) = negative calibration for G and D ranges.
A = absolute. D, LD, VLD and ULD = differential. G = Gauge. SG = sealed gauge.
For ➀,➁ and ➂ please refer to overpressure.
Snapshot
Paperless notepad. Stores up to 20 complete displays.
RS232 Computer interface (IS version - safe area use only)
DPI 610 Unidirectional for uploading results to a PC.
DPI 615 Bidirectional for downloading procedures and uploading results.
Process functions
Tare, max/min, filter, flow, % span.
Language
English, French, German, Italian, Portuguese and Spanish.
Power management
Auto power OFF, auto backlight OFF, battery low indicator and status on key press.
DISPLAY
Panel
60 x 60 mm graphic LCD with backlight. (backlight not available on IS version)
Readout
± 99999 capability, 2 readings per second.
ENVIRONMENTAL
Temperature
Operating: -10° to 50°C
Calibrated: -10° to 40°C
Humidity
0 to 90%, non-condensing.
Sealing
IP54.
Conformity
EN61010, EN50081-1, EN50082-1, CE marked.
Accuracy is defined as non-linearity, hysteresis and repeatability.
Line pressure span shift: D=0.5%/35 bar
Intrinsically Safe version: supplied certified for use in hazardous areas
II 1 GEEx ia IIC T4 (-10°C to+50°C)
To EN50014: 1997 + amds 1 & 2
EN50020: 1994
EN50284: 1999
Remote sensor media compatibility: A, G, D (positive port) and SG stainless steel and
hastelloy. D (negative port) stainless steel and silicon. ULD, VLD and LD non-corrosive
gases only.
Physical
3 kg, 300 x 170 x 140 mm.
Temperature Effects (averaged and w.r.t. 20°C): ±0.004%rdg/°C. LD, ULD and VLD
0.008% Rdg/C
Line pressure: D=35 bar, LD and VLD = 20 bar, ULD = 5 bar
Overpressure: A, D, G and SG ranges safe to 2 x F.S except ➀ 35 bar, ➁ 600 bar and ➂
350 bar maximum.
Maximum differential pressure: ULD = 100mbar, VLD = 500mbar and LD = 1000mbar.
Power supply
6 x 1.5 V C cells, alkaline (upto 65 hrs nominal use at 20°C for the standard version and
30 hrs for the IS version). For rechargeable batteries see Option A (20 hrs nominal use).
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Options and related products
OPTIONS
ACCESSORIES
(A) Rechargeable batteries and charger (not available for IS version)
A rechargeable Ni-cad battery pack to replace the standard dry
cells. Supplied with a universal input charger/battery eliminator
which allows the instrument to be used whilst charging.
The DPI 610/615 is supplied with carrying case, test leads, user guide and
calibration certificate as standard. The DPI 610/615HC also has a 250 ml
polypropylene fluid container and priming tube.
(B1) Remote pressure sensor
The calibrators have a second pressure channel which can be
configured with up to 10 remote sensors (one at a time). For ease
of use the sensors are fitted with an integral electrical connector
and G1/4 (female) pressure ports. (ULD, VLD and LD ranges fitted
with 6mm tube connectors). Mating cable is required - Option (B2).
(B2) Mating cable for remote sensors
A 2 metre mating cable for connecting remote sensors to the calibrator.
At least one cable should be ordered when ordering Option (B1).
(C)
CALIBRATION STANDARDS
Instruments manufactured by GE GE Druck Limited are calibrated against
precision calibration equipment traceable to international standards.
RELATED PRODUCTS
Portable field calibrators
GE Druck manufacture a wide range of portable pressure, temperature
and electrical field calibrators. A selection of these are shown below.
/8 NPT (female) adaptor
A stainless steel adaptor and bonded seal to convert the standard
G1⁄8 (female) pressure port to 1⁄8 NPT (female).
1
(D1) Linkpak-W calibration software (P/N LPDPI)
Developed to help meet the growing demand on industry to
comply with quality systems and calibration documentation.
Test procedures are created in a Windows based application and
devices due for calibration are reported and grouped into work
orders for transfer to the DPI
605, TRX-II or the MCX.
Calibration results, including
files from the DPI 610, are
uploaded to the PC for
analysis and to print
calibration certificates.
Visit www.druck.com for
Linkpak-W demonstration
(D2) Intecal-W calibration database software (P/N ICDPI)
Builds on the basic concept of Linkpak-W supporting both portable
field calibrators and on-line workshop calibrators; manual data entry
is also a key feature for recording data. Intecal-W is a simplified
calibration management software which enables a high productivity
of calibration scheduling work and documentation. Device
information, calibration procedures and results are stored in an
instrument database. Multiple databases can be created for
organising client accounts,
processes or areas.
Extensive management
features are include a
database search engine, time
based calibration due queries
and standard reports.
Visit www.druck.com for an
Intecal-W demonstration
(E1) Dirt/moisture trap
Where a clean/dry pressure media cannot be guaranteed the IDT
600 dirt/moisture trap prevents contamination of the DPI 610/615
pneumatic system and eliminates cross-contamination from one
device under test to another.
g GE Druck
Laboratory and workshop instruments
GE Druck also manufacture a comprehensive range of pressure
indicators and controllers. Included in this range are the Pressurements
industrial deadweight testers and the Ruska high precision controllers
and primary standard piston gauges.
Pressure transducers and transmitters
The DPI 610 is the ideal calibration and maintenance tool for GE Druck
transducers and transmitters, including the RTX and Smart/HART® STX
process pressure transmitters. Please refer to manufacturer for further
information on related products.
ORDERING INFORMATION
Please state the following (where applicable):1. Full DPI 610 or DPI 615 type number e.g. DPI 610PC.
For IS version use the suffix ’S‘ after the basic model number eg
DPI 610S PC
2. Integral pressure range gauge or absolute.
3. Options, including range for remote sensors.
Note option (B1) and (D) should be ordered as separate line items.
4. Preferred language of user guide. (Refer to specifications for availability).
Continuing development sometimes necessitates specification
changes without notice.
Visit us at www.TestEquipmentDepot.com
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