SIM-Modular Boring Bars
Introducing | SIM | Modular - Internal - Grooving
NEW
www.arno.de
Internal grooving bars
with through tool coolant.
W
E
N
Performance Perfection
ARNO®
ARNO
®-SI
SIM
SIM | Vers
Version
ion ENG
ion-
SIM-Modular Boring
Bars
SIM-24S_ENG-oP_.indd 1
for internal machining
11.10.2010 15:57:15 Uhr
SIM
Modular I n te r n a l G r o o v in g
>> Introduction
Modular internal grooving system in 4 sizes, from minimum bore diameter 9.7mm. Holders available in steel or carbide execution with screw-on carbide insert.
>> STEEL
STEEL-BORING
-BORING BAR
>> CARBIDE
CARBIDE-BORING
-BORING BAR
NE W
Product overview…
« Features and benefits »
• Vibration reduced carbide holder with brazed steel head
• All holders have through tool coolant
• Excellent stability due to design
• Maximum overhang up to 80 mm
• Groove depth up to 4,5 mm
• Groove width 1 mm - 4 mm
• Inserts with PVD coating
✓
✓
✓
✓
✓
Radius grooving
Cir-clip grooving DIN 471/472
Copy turning
Groove and chamfering
Threading
2
SIM-24S_ENG-oP_.indd 2
11.10.2010 15:57:21 Uhr
Adv a n tage s of th e p a te n te d lo c a tio n
» Right angled location flat
» 3-point location
FEATURES AND BENEFITS
• Optimum transfer of locking forces due to right angled location
• 3-point location guarantees high repeatability and positioning of the insert
2
• Easy insert replacement.
3
SIM-24S_ENG-oP_.indd 3
11.10.2010 15:57:26 Uhr
Desc ription – H o ld e r
»
Right hand version
Left hand version
Right hand version shown
HSIMA
–
Holder SIM
A = Size
(A,B,C,D)
12
Overhang
[mm]
Desc ription
– Insert
V
SIM097A-
Insert SIM
097 = Dmin.
A = Size
(A,B,C,D)
30
V
K
F
G
VF
20
= Radius
Groove= Copying
width
= Chamfering
EB [mm]
= Threading
= Pre-groove
and chamfering
R30
= Back turning
071-164 = Cir-clip grooving 471/472
S
Shank
diameter
[mm]
L/R
Version
S = Steel
other wise
Carbide/brazed
Left/right
hand
»
30
01
Groovedepth
ET [mm]
Corner
radius
W
Location
L/R
Left/Rigth
hand version
AP
5020
ARNO®Material code
Application (ISO)
area
Information: Grade description see page 19 (AK1020 uncoated, AP5020 coated).
4
SIM-24S_ENG-oP_.indd 4
11.10.2010 15:57:32 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
5
50
Left hand version
D1
F
Dmin.
Right hand version
EB
ET
Grooving
AKL
Insert
D min
9,7
11,7
13,7
15,7
ET
3,0
3,5
4,0
4,5
Holder
EB
R
1,0
0,05
1,5
0,05
2,0
F
AKL
L
Description
SIM097A-1030005W R/L
12
80
HSIMA-1212S R/L*
SIM097A-1530005W R/L
15
83
HSIMA-1512 R/L
0,10
SIM097A-203001W R/L
24
92
HSIMA-2412 R/L
2,5
0,10
SIM097A-253001W R/L
24
92
HSIMA-2412S R/L*
3,0
0,20
SIM097A-303002W R/L
32
100
HSIMA-3212 R/L
48
115
HSIMA-4812 R/L
Description
Size
6,35
A
D1
12
1,0
0,05
SIM117B-1035005W R/L
14
80
HSIMB-1412S R/L*
1,5
0,05
SIM117B-1535005W R/L
29
95
HSIMB-2912S R/L*
2,0
0,10
SIM117B-203501W R/L
42
110
HSIMB-4212 R/L
2,5
0,10
SIM117B-253501W R/L
56
120
HSIMB-5612 R/L
3,0
0,20
SIM117B-303502W R/L
1,0
0,05
SIM137C-1040005W R/L
16
82
HSIMC-1616S R/L*
1,5
0,05
SIM137C-1540005W R/L
34
100
HSIMC-3416S R/L*
2,0
0,10
SIM137C-204001W R/L
45
110
HSIMC-4516 R/L
2,5
0,10
SIM137C-254001W R/L
64
130
HSIMC-6416 R/L
3,0
0,20
SIM137C-304002W R/L
2,0
0,10
SIM157D-204501W R/L
18
108
HSIMD-1816S R/L*
2,5
0,10
SIM157D-254501W R/L
40
130
HSIMD-4016S R/L*
3,0
0,20
SIM157D-304502W R/L
56
130
HSIMD-5616 R/L
3,5
0,20
SIM157D-354502W R/L
80
150
HSIMD-8016 R/L
4,0
0,20
SIM157D-404502W R/L
7,6
8,85
10,1
B
C
D
12
16
16
ET
* ) = Steel boring bar
R
R
EB+0,03
EB = Groove width [mm]
ET = Groove depth [mm]
R = Radius
Spare parts
Boring bar size
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
i
Page
19
5
SIM-24S_ENG-oP_.indd 5
11.10.2010 15:57:39 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
5
50
Left hand version
D1
F
Dmin.
Right hand version
EB
ET
Radius grooving
AKL
Insert
D min
9,7
11,7
13,7
15,7
Holder
ET
EB
R
0,8
0,40
1,2
0,60
0,8
0,90
1,0
2,5
4,0
4,5
F
AKL
L
Description
SIM097A-V-081004 R/L
12
80
HSIMA-1212S R/L*
SIM097A-V-121006 R/L
15
83
HSIMA-1512 R/L
SIM097A-V-181009 R/L
24
92
HSIMA-2412 R/L
24
92
HSIMA-2412S R/L*
32
100
HSIMA-3212 R/L
48
115
HSIMA-4812 R/L
Description
Size
6,35
A
D1
12
0,8
0,40
SIM117B-V-082504 R/L
14
80
HSIMB-1412S R/L*
1,2
0,60
SIM117B-V-122506 R/L
29
95
HSIMB-2912S R/L*
1,8
0,90
SIM117B-V-182509 R/L
42
110
HSIMB-4212 R/L
2,0
1,00
SIM117B-V-202510 R/L
56
120
HSIMB-5612 R/L
3,0
1,50
SIM117B-V-302515 R/L
1,2
0,60
SIM137C-V-124006 R/L
16
82
HSIMC-1616S R/L*
1,8
0,90
SIM137C-V-184009 R/L
34
100
HSIMC-3416S R/L*
2,0
1,00
SIM137C-V-204010 R/L
45
110
HSIMC-4516 R/L
2,2
1,10
SIM137C-V-224011 R/L
64
130
HSIMC-6416 R/L
3,0
1,50
SIM137C-V-304015 R/L
1,8
0,90
SIM157D-V-184509 R/L
18
108
HSIMD-1816S R/L*
2,2
1,10
SIM157D-V-224511 R/L
40
130
HSIMD-4016S R/L*
3,0
1,50
SIM157D-V-304515 R/L
56
130
HSIMD-5616 R/L
4,0
2,00
SIM157D-V-404520 R/L
80
150
HSIMD-8016 R/L
7,6
8,85
10,1
B
C
D
12
16
16
* ) = Steel boring bar
ET
Spare parts
R
EB
Boring bar size
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
+0,05
EB = Groove width [mm]
ET = Groove depth [mm]
R = Radius
i
Page
19
6
SIM-24S_ENG-oP_.indd 6
11.10.2010 15:57:48 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
50
5
D1
F
Dmin.
Right hand version
Left hand version
Cir-clip grooving
ET
DIN 471/472
EB
AKL
Insert
D min
9,7
11,7
13,7
15,7
Holder
ET
EB
Description
1,0
0,73
1,0
0,83
3,0
F
Size
AKL
L
Description
SIM097A-071000W R/L
12
80
HSIMA-1212S R/L*
SIM097A-081000W R/L
15
83
HSIMA-1512 R/L
0,93
SIM097A-093000W R/L
24
92
HSIMA-2412 R/L
3,0
1,19
SIM097A-113000W R/L
24
92
HSIMA-2412S R/L*
3,0
1,39
SIM097A-133000W R/L
32
100
HSIMA-3212 R/L
3,0
1,69
SIM097A-163000W R/L
48
115
HSIMA-4812 R/L
1,0
0,73
SIM117B-071000W R/L
1,0
0,83
SIM117B-081000W R/L
14
80
HSIMB-1412S R/L*
3,5
0,93
SIM117B-093500W R/L
29
95
HSIMB-2912S R/L*
3,5
1,19
SIM117B-113500W R/L
42
110
HSIMB-4212 R/L
3,5
1,39
SIM117B-133500W R/L
56
120
HSIMB-5612 R/L
3,5
1,69
SIM117B-163500W R/L
1,0
0,73
SIM137C-071000W R/L
1,0
0,83
SIM137C-081000W R/L
16
82
HSIMC-1616S R/L*
4,0
0,93
SIM137C-094000W R/L
34
100
HSIMC-3416S R/L*
4,0
1,19
SIM137C-114000W R/L
45
110
HSIMC-4516 R/L
4,0
1,39
SIM137C-134000W R/L
64
130
HSIMC-6416 R/L
4,0
1,69
SIM137C-164000W R/L
1,0
0,73
SIM157D-071000W R/L
1,0
0,83
SIM157D-081000W R/L
18
108
HSIMD-1816S R/L*
4,5
0,93
SIM157D-094500W R/L
40
130
HSIMD-4016S R/L*
4,5
1,19
SIM157D-114500W R/L
56
130
HSIMD-5616 R/L
4,5
1,39
SIM157D-134500W R/L
80
150
HSIMD-8016 R/L
4,5
1,69
SIM157D-164500W R/L
6,35
7,6
8,85
10,1
A
B
C
D
D1
12
12
16
16
* ) = Steel boring bar
ET
Spare parts
Boring bar size
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
EB
+0,03
EB = Groove width [mm]
ET = Groove depth [mm]
i
Page
19
7
SIM-24S_ENG-oP_.indd 7
11.10.2010 15:57:58 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
5
50
Left hand version
F
D1
Dmin.
Right hand version
Copy turning 15°
T
B
AKL
Insert
D min
Holder
T
9,7
3,0
11,7
3,5
13,7
4,0
15,7
4,5
B
R
2,70
3,70
3,70
4,70
0,2
0,2
0,2
0,2
F
Description
SIM097A-K18-02 R/L
6,35
SIM117B-K18-02 R/L
7,6
SIM137C-K18-02 R/L
8,85
SIM157D-K18-02 R/L
10,1
Size
A
B
C
D
D1
12
12
16
16
AKL
L
Description
12
80
HSIMA-1212S R/L*
15
83
HSIMA-1512 R/L
24
92
HSIMA-2412 R/L
24
92
HSIMA-2412S R/L*
32
100
HSIMA-3212 R/L
48
115
HSIMA-4812 R/L
14
80
HSIMB-1412S R/L*
29
95
HSIMB-2912S R/L*
42
110
HSIMB-4212 R/L
56
120
HSIMB-5612 R/L
16
82
HSIMC-1616S R/L*
34
100
HSIMC-3416S R/L*
45
110
HSIMC-4516 R/L
64
130
HSIMC-6416 R/L
18
108
HSIMD-1816S R/L*
40
130
HSIMD-4016S R/L*
56
130
HSIMD-5616 R/L
80
150
HSIMD-8016 R/L
* ) = Steel boring bar
3°
Spare parts
18°
R
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
T
Boring bar size
B
B = Width [mm]
T = Maximum depth [mm]
R = Radius
i
Page
19
8
SIM-24S_ENG-oP_.indd 8
11.10.2010 15:58:06 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
5
50
D1
Left hand version
F
Dmin.
Right hand version
T
Copy turning 30°
B
AKL
Insert
D min
9,7
11,7
13,7
15,7
T
3,0
3,5
4,0
4,5
Holder
B
R
2,70
3,70
3,70
4,70
0,2
0,2
0,2
0,2
F
Description
SIM097A-K32-02 R/L
6,35
SIM117B-K32-02 R/L
7,6
SIM137C-K32-02 R/L
8,85
SIM157D-K32-02 R/L
10,1
Size
A
B
C
D
D1
12
12
16
16
AKL
L
Description
12
80
HSIMA-1212S R/L*
15
83
HSIMA-1512 R/L
24
92
HSIMA-2412 R/L
24
92
HSIMA-2412S R/L*
32
100
HSIMA-3212 R/L
48
115
HSIMA-4812 R/L
14
80
HSIMB-1412S R/L*
29
95
HSIMB-2912S R/L*
42
110
HSIMB-4212 R/L
56
120
HSIMB-5612 R/L
16
82
HSIMC-1616S R/L*
34
100
HSIMC-3416S R/L*
45
110
HSIMC-4516 R/L
64
130
HSIMC-6416 R/L
18
108
HSIMD-1816S R/L*
40
130
HSIMD-4016S R/L*
56
130
HSIMD-5616 R/L
80
150
HSIMD-8016 R/L
* ) = Steel boring bar
3°
Spare parts
32°
R
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
T
Boring bar size
B
B = Width [mm]
T = Maximum depth [mm]
R = Radius
i
Page
19
9
SIM-24S_ENG-oP_.indd 9
11.10.2010 15:58:15 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
5
50
D1
Left hand version
F
Copy turning 45°
T
Dmin.
Right hand version
AKL
Insert
D min
T
9,7
3,0
11,7
3,5
13,7
4,0
15,7
4,5
Holder
B
R
2,7
0,2
3,7
0,2
3,7
0,2
4,7
0,2
F
Description
SIM097A-K47-02 R/L
6,35
SIM117B-K47-02 R/L
7,6
SIM137C-K47-02 R/L
8,85
SIM157D-K47-02 R/L
10,1
Size
A
B
C
D
D1
12
12
16
16
AKL
L
Description
12
80
HSIMA-1212S R/L*
15
83
HSIMA-1512 R/L
24
92
HSIMA-2412 R/L
24
92
HSIMA-2412S R/L*
32
100
HSIMA-3212 R/L
48
115
HSIMA-4812 R/L
14
80
HSIMB-1412S R/L*
29
95
HSIMB-2912S R/L*
42
110
HSIMB-4212 R/L
56
120
HSIMB-5612 R/L
16
82
HSIMC-1616S R/L*
34
100
HSIMC-3416S R/L*
45
110
HSIMC-4516 R/L
64
130
HSIMC-6416 R/L
18
108
HSIMD-1816S R/L*
40
130
HSIMD-4016S R/L*
56
130
HSIMD-5616 R/L
80
150
HSIMD-8016 R/L
* ) = Steel boring bar
Spare parts
3°
B
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
T
47°
R
Boring bar size
B = Width [mm]
T = Maximum depth [mm]
R = Radius
i
Page
19
10
SIM-24S_ENG-oP_.indd 10
11.10.2010 15:58:24 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
50
5
D1
Left hand version
F
Dmin.
Right hand version
Groove
and
Chamfering
T
B
AKL
Insert
D min
9,7
11,7
13,7
15,7
Holder
T
B
3,0
R
1,0
3,5
0,1
1,0
4,0
0,1
1,5
4,5
0,1
1,5
0,1
F
Description
SIM097A-VF-0810-45 R/L
6,35
SIM117B-VF-0810-45 R/L
7,6
SIM137C-VF-0815-45 R/L
8,85
SIM157D-VF-0815-45 R/L
10,1
Size
A
B
C
D
D1
12
12
16
16
AKL
L
Description
12
80
HSIMA-1212S R/L*
15
83
HSIMA-1512 R/L
24
92
HSIMA-2412 R/L
24
92
HSIMA-2412S R/L*
32
100
HSIMA-3212 R/L
48
115
HSIMA-4812 R/L
14
80
HSIMB-1412S R/L*
29
95
HSIMB-2912S R/L*
42
110
HSIMB-4212 R/L
56
120
HSIMB-5612 R/L
16
82
HSIMC-1616S R/L*
34
100
HSIMC-3416S R/L*
45
110
HSIMC-4516 R/L
64
130
HSIMC-6416 R/L
18
108
HSIMD-1816S R/L*
40
130
HSIMD-4016S R/L*
56
130
HSIMD-5616 R/L
80
150
HSIMD-8016 R/L
* ) = Steel boring bar
45°
Spare parts
2°
T
R
1,50
R
0,20
8°
Boring bar size
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
B±0,05
B = Width [mm]
T = Maximum depth [mm]
R = Radius
i
Page
19
11
SIM-24S_ENG-oP_.indd 11
11.10.2010 15:58:32 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
5
Left hand version
D1
Right hand version
F
Chamfering 45°
T
Dmin.
50
B
AKL
Insert
D min
T
9,7
B
3,0
11,7
3,5
13,7
4,0
15,7
Holder
4,0
3,0
4,0
4,0
5,0
R
0,2
0,2
0,2
0,2
S1
1,5
2,0
2,0
2,5
F
Description
SIM097A-F45-02 R/L
SIM117B-F45-02 R/L
SIM137C-F45-02 R/L
SIM157D-F45-02 R/L
Size
6,35
7,6
8,85
10,1
A
B
C
D
D1
AKL
L
Description
12
80
HSIMA-1212S R/L*
15
83
HSIMA-1512 R/L
24
92
HSIMA-2412 R/L
24
92
HSIMA-2412S R/L*
32
100
HSIMA-3212 R/L
48
115
HSIMA-4812 R/L
14
80
HSIMB-1412S R/L*
29
95
HSIMB-2912S R/L*
42
110
HSIMB-4212 R/L
56
120
HSIMB-5612 R/L
16
82
HSIMC-1616S R/L*
34
100
HSIMC-3416S R/L*
45
110
HSIMC-4516 R/L
64
130
HSIMC-6416 R/L
18
108
HSIMD-1816S R/L*
40
130
HSIMD-4016S R/L*
56
130
HSIMD-5616 R/L
80
150
HSIMD-8016 R/L
12
12
16
16
* ) = Steel boring bar
Spare parts
90°
R
S1
T
Boring bar size
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
B
B = Width [mm]
T = Maximum depth [mm]
R = Radius
i
Page
19
12
SIM-24S_ENG-oP_.indd 12
11.10.2010 15:58:42 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
5
50
Left hand version
D1
Dmin.
Right hand version
T
Back turning
B
AKL
Insert
D min
T
9,7
3,0
11,7
3,5
13,7
4,0
15,7
4,5
Holder
B
R
2,5
0,2
3,5
0,2
3,5
0,2
4,5
0,2
F
Description
SIM097A-R30-02 R/L
6,35
SIM117B-R30-02 R/L
7,6
SIM137C-R30-02 R/L
8,85
SIM157D-R30-02 R/L
10,1
Size
A
B
C
D
D1
12
12
16
16
AKL
L
Description
12
80
HSIMA-1212S R/L*
15
83
HSIMA-1512 R/L
24
92
HSIMA-2412 R/L
24
92
HSIMA-2412S R/L*
32
100
HSIMA-3212 R/L
48
115
HSIMA-4812 R/L
14
80
HSIMB-1412S R/L*
29
95
HSIMB-2912S R/L*
42
110
HSIMB-4212 R/L
56
120
HSIMB-5612 R/L
16
82
HSIMC-1616S R/L*
34
100
HSIMC-3416S R/L*
45
110
HSIMC-4516 R/L
64
130
HSIMC-6416 R/L
18
108
HSIMD-1816S R/L*
40
130
HSIMD-4016S R/L*
56
130
HSIMD-5616 R/L
80
150
HSIMD-8016 R/L
* ) = Steel boring bar
Spare parts
3°
B
R
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
T
30°
Boring bar size
B = Width [mm]
T = Maximum depth [mm]
R = Radius
i
Page
19
13
SIM-24S_ENG-oP_.indd 13
11.10.2010 15:58:50 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
5
50
D1
Left hand version
F
S1
Threading 60°
T
Dmin.
Right hand version
Partial profile
AKL
Insert
Holder
Pitch
D min Typ
8,0
10,7
13,7
15,7
P
S1
T
MF
0,5-0,75
0,8
SIM080A-G-MF050075 R/L
MF
1,0-1,25
0,8
SIM080A-G-MF100125 R/L
M
1,5-1,75
1,0
1,8
F
Description
4,85
SIM080A-G-M150175 R/L
Size
A
D1
12
AKL
L
Description
12
80
HSIMA-1212S R/L*
15
83
HSIMA-1512 R/L
24
92
HSIMA-2412 R/L
24
92
HSIMA-2412S R/L*
32
100
HSIMA-3212 R/L
48
115
HSIMA-4812 R/L
MF
0,5-0,75
0,8
SIM107B-G-MF050075 R/L
14
80
HSIMB-1412S R/L*
MF
1,0-1,25
0,8
SIM107B-G-MF100125 R/L
29
95
HSIMB-2912S R/L*
MF
1,5-1,75
1,0
42
110
HSIMB-4212 R/L
M
2,0
1,3
SIM107B-G-M200 R/L
56
120
HSIMB-5612 R/L
M
2,5
1,4
SIM107B-G-M250 R/L
MF
0,5-0,75
0,8
SIM137C-G-MF050075 R/L
16
82
HSIMC-1616S R/L*
MF
1,0-1,25
0,8
SIM137C-G-MF100125 R/L
34
100
HSIMC-3416S R/L*
MF
1,5-1,75
1,0
45
110
HSIMC-4516 R/L
M
2,0
1,3
SIM137C-G-M200 R/L
64
130
HSIMC-6416 R/L
M
2,5
1,4
SIM137C-G-M250 R/L
MF
1,0-1,25
0,8
SIM157D-G-MF100125 R/L
18
108
HSIMD-1816S R/L*
MF
1,5-1,75
1,0
SIM157D-G-MF150175 R/L
40
130
HSIMD-4016S R/L*
MF
2,0
1,3
56
130
HSIMD-5616 R/L
M
2,5
1,4
80
150
HSIMD-8016 R/L
3,0
4,2
4,7
SIM107B-G-MF150175 R/L
6,8
SIM137C-G-MF150175 R/L
8,85
10,1
SIM157D-G-MF200 R/L
B
C
D
12
16
16
SIM157D-G-M250 R/L
* ) = Steel boring bar
M
MF
ISO-Metric
ISO-Metric - Fine
Spare parts
60°
T
Boring bar size
S1
T = Maximum depth [mm]
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
i
Page
21
14
SIM-24S_ENG-oP_.indd 14
11.10.2010 15:58:59 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
5
50
Threading 60°
T
S1
Metric Full profile
AKL
Insert
D min Typ
Holder
Pitch
P
S1
MF
1,0
0,8
MF
1,5
1,0
M
2,0
1,3
M
2,5
1,4
SIM107B-GV-M250 R/L
M
3,0
1,6
SIM107B-GV-M300 R/L
MF
1,0
0,8
SIM137C-GV-MF100 R/L
MF
1,5
1,0
SIM137C-GV-MF150 R/L
M
2,0
1,3
M
2,5
1,4
SIM137C-GV-M250 R/L
MF
1,0
0,8
SIM157D-GV-MF100 R/L
MF
1,5
1,0
MF
2,0
1,3
M
2,5
1,4
M
3,0
1,6
SIM157D-GV-M300 R/L
M
3,5
1,8
SIM157D-GV-M350 R/L
M
4,0
2,0
SIM157D-GV-M400 R/L
10,7
13,7
Left hand version
D1
F
Dmin.
Right hand version
15,7
T
3,0
4,2
4,7
F
AKL
L
SIM107B-GV-MF100 R/L
14
80
HSIMB-1412S R/L*
SIM107B-GV-MF150 R/L
29
95
HSIMB-2912S R/L*
42
110
HSIMB-4212 R/L
56
120
HSIMB-5612 R/L
16
82
HSIMC-1616S R/L*
34
100
HSIMC-3416S R/L*
45
110
HSIMC-4516 R/L
64
130
HSIMC-6416 R/L
SIM157D-GV-MF150 R/L
18
108
HSIMD-1816S R/L*
SIM157D-GV-MF200 R/L
40
130
HSIMD-4016S R/L*
56
130
HSIMD-5616 R/L
80
150
HSIMD-8016 R/L
Description
SIM107B-GV-M200 R/L
6,8
8,85
SIM137C-GV-M200 R/L
SIM157D-GV-M250 R/L
10,1
Size
B
C
D
D1
12
16
16
Description
* ) = Steel boring bar
M
MF
ISO-Metric
ISO-Metric - Fine
Spare parts
60°
S1
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
T
Boring bar size
T = Maximum depth [mm]
i
Page
21
15
SIM-24S_ENG-oP_.indd 15
11.10.2010 15:59:05 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
50
5
Left hand version
Whitworth pipe thread 55°
F
Dmin
D1
Right hand version
T
DIN ISO 228-Full profile
AKL
Holder
Course/Inch
Insert
S1
1,337
19
1,3
1,814
14
1,6
Pitch
D min Typ
P
10,7 W228
15,7 W228
1,814
14
1,6
2,309
11
2,0
T
3,0
4,7
F
Description
SIM107B-G-W228/19 R/L
6,8
SIM107B-G-W228/14 R/L
SIM157D-G-W228/14 R/L
10,1
SIM157D-G-W228/11 R/L
Size
B
D
D1
12
16
AKL
L
Description
14
80
HSIMB-1412S R/L*
29
95
HSIMB-2912S R/L*
42
110
HSIMB-4212 R/L
56
120
HSIMB-5612 R/L
18
108
HSIMD-1816S R/L*
40
130
HSIMD-4016S R/L*
56
130
HSIMD-5616 R/L
80
150
HSIMD-8016 R/L
* ) = Steel boring bar
55°
Spare parts
T
5°
5°
Boring bar size
S1
T = Maximum depth [mm]
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
i
Page
21
16
SIM-24S_ENG-oP_.indd 16
11.10.2010 15:59:11 Uhr
SIM-Modular Boring Bars
>> Holder and inserts
L
50
5
D1
Left hand version
F
Dmin.
Right hand version
T
Trapezoidal 30°
DIN ISO 103-Partial profile
S1
AKL
Insert
D min
10,7
13,7
15,7
Holder
Pitch
Typ
TR103
TR103
TR103
P
S1
T
1,5
0,6
2,0
1,0
3,0
1,2
4,0
1,6
SIM107B-G-TR103/4,0 R/L
4,0
1,6
SIM137C-G-TR103/4,0 R/L
5,0
2,0
3,0
4,2
F
AKL
L
Description
SIM107B-G-TR103/1,5 R/L
14
80
HSIMB-1412S R/L*
SIM107B-G-TR103/2,0 R/L
29
95
HSIMB-2912S R/L*
42
110
HSIMB-4212 R/L
56
120
HSIMB-5612 R/L
16
82
HSIMC-1616S R/L*
34
100
HSIMC-3416S R/L*
45
110
HSIMC-4516 R/L
64
130
HSIMC-6416 R/L
Description
6,8
SIM107B-G-TR103/3,0 R/L
8,85
SIM137C-G-TR103/5,0 R/L
Size
B
C
D1
12
16
2,0
1,0
SIM157D-G-TR103/2,0 R/L
18
108
HSIMD-1816S R/L*
3,0
1,2
SIM157D-G-TR103/3,0 R/L
40
130
HSIMD-4016S R/L*
4,0
1,6
56
130
HSIMD-5616 R/L
5,0
2,0
SIM157D-G-TR103/5,0 R/L
80
150
HSIMD-8016 R/L
6,0
2,2
SIM157D-G-TR103/6,0 R/L
4,7
SIM157D-G-TR103/4,0 R/L
10,1
D
16
* ) = Steel boring bar
Spare parts
30°
T
Boring bar size
Screw
Key
Nm
Thread size
A
AS0031
T5108-IP
1,3
M 2,5
B
AS0032
T5109-IP
2,2
M 3,0
C
AS0033
T5110-IP
3,4
M 3,5
D
AS0034
T5115-IP
5,0
M 4,0
S1
T = Maximum depth [mm]
i
Page
21
17
SIM-24S_ENG-oP_.indd 17
11.10.2010 15:59:17 Uhr
SI M-Modular B o r in g Ba r s
T e c h n ic al in form atio n »
FEED RATE from solid
FEED RATE when copying
f [mm/rev] 0,01 - 0,05
f [mm/rev] 0,03 - 0,10
SI M-Modular B o r in g Ba r s
A s s e m bly G u ide »
Left Holder -> Left Insert
Right Holder -> Right Insert
The 3-point location ensures accurate repeatability of the cutting edge height. However always be aware of the
edge height. When machining small components small differences can cause big problems.
Suggestions:
• Always select smallest possible insert width, thereby the swarf remains flexible and evacuates the bore easier.
To avoid swarf cloging we recommend grooving in steps or inserting a swarf release cut.
• Recommended coolant pressure = 5 bar.
• Clean insert pocket with compressed air when changing the insert.
18
SIM-24S_ENG-oP_.indd 18
11.10.2010 15:59:23 Uhr
SI M-Modular B o r in g Ba r s
ISO
Brinell hardness HB
R e c om m e n de d c u tting data » Grooving, Turning, Copy turning
Material
ca. 0,4 % C
Cutting speed Vc [m/min]
annealed
125
20 - 180
ca. 0,4 % to 0,6 % C annealed
150
20 - 180
ca. 0,6 % to 0,8 %C
None alloy steel
200
20 - 180
annealed
chilled
180
15 - 160
chilled
275
15 - 160
chilled
160
15 - 160
annealed
200
20 - 120
chilled
325
20 - 120
unalloyed
180
20 - 180
low alloyed
200
20 - 180
high alloyed
225
20 - 180
annealed
200
20 - 90
martensitic/ferritic
200
20 - 90
austenitic Ni > 8 %
180
15 - 80
Low alloy steel
P
High alloy steel
Cast steel
Stainless steel
M
Stainless steel
Cr 18 - 25 %
180
15 - 80
180-260
20 - 160
180-260
20 - 150
Grey cast-iron
K
Nodular cast-iron
20 - 150
Malleable cast-iron
130-230
N
Aluminium alloys
20 - 500
Copper and copper alloys
20 - 600
(bronze and brass)
15 - 75
Heat resistant alloys
S
(NiFe)
Heat resistant alloys
15 - 40
(NiCo)
The data given is only approximate values. It can be necessary to adjust this data to the individual machining operation.
Grade AP5020 >>
PVD-TiAlN-Multi layer coating on fine grain carbide.
For machining steel, stainless steel and cast materials. Universal grade with high heat and oxidation resistance.
Grade AK1020 >>
Uncoated fine grain carbide.
For machining aluminium and Non ferrous materials.
Excellent also for material specific semi standard coatings.
19
SIM-24S_ENG-oP_.indd 19
11.10.2010 15:59:41 Uhr
SI M-Modular B o r in g Ba r s
Re c om m e n de d Cu tti ng Data
»
Threading
Number of Passes
Pitch
[mm]
Number of Passes
Steel
Tensile strength [N/mm 2]
Thread per
inch
400-700
Stainless steel
700-1000
> 1000
Cast iron
Aluminium
0,8
32
8
9
10
10
9
8
1
24
10
11
12
12
12
10
1,25
20 - 19
12
14
15
15
14
12
1,5
16
15
17
18
18
17
15
1,75
14
17
19
21
21
18
17
2
12
19
22
25
25
20
18
2,5
10
22
26
31
31
22
20
3,0 - 3,5
8
28
32
38
38
24
22
The above mentioned data are general recommendations for machining steel and none-ferrous materials. With hard materials we recommend to reduce cutting speed and
increase number of passes.
Information:
The chip thickness should be constant at every pass, so with more cutting depth reduce the in-feed in order to obtain constant cutting forces.
By cutting edge breakage we suggest to increase number of passes, by edge wear reduce the number of passes.
ISO - Internal thread
Holder and insert in RH version
Holder and Insert in LH version
Information: Tools suitable for machining both directions!
20
SIM-24S_ENG-oP_.indd 20
11.10.2010 15:59:48 Uhr
SI M-Modular B o r in g Ba r s
Material
Unalloyed steel and cast steel
P
M
K
Cutting speed Vc [m/min]
ca. 0,15% C
350
80-150
ca. 0,45% C
650
80-150
ca. 0,75% C
1000
60-120
Low alloy steel
600
70-130
and cast steel
900
70-120
1200
70-115
High alloy steel and high alloy
annealed
700
60-110
tool steel and cast steel
hardened and tempered
1100
50-90
Stainless Steel and
ferretic / martensitic, annealed
700
50-80
cast steel
martensitic, hardened and tempered
1000
50-80
Stainless Steel and
austenitic and
450-600
70-120
cast steel
austenitic / ferretic, chilled
600-900
40-90
Cast iron
perlitic, ferretic
500-700
–
perlitic, martensitic
700-850
80-120
800-1100
–
ferretic
550
80-100
perlitic
800
80-100
ferretic
450
70-150
perlitic
750
–
not heat treatable
200
100–240
heat treatable, heat-treated
350
80-170
≤ 12% Si, heat-treated
250
–
≤ 12% Si, heat treatable, heat-treated
300
–
≤ 12% Si, not heat treatable
450
–
Copper and copper alloys
Lead alloys, Pb > 1%
400
100-250
(Bronze / Brass)
Brass, Bronze
300
80-200
Aluminium bronze
500
–
Copper and electrolyte copper
200
100-250
Modular cast iron
Nodular SG Iron
Wrought aluminium alloys
Cast aluminium alloys
N
Threading
AP5020
ISO
»
Tensile Strength
[N/mm2]
R e c om m e n de d C u tt i ng Data
Non ferrous materials
Duroplastics
–
Re - inforced plastics
–
Hard rubber
–
The data given is only approximate values. It can be necessary to adjust this data to the individual machining operation.
21
SIM-24S_ENG-oP_.indd 21
11.10.2010 15:59:52 Uhr
SI M-Modular B o r in g Ba r s
Re c om m e n de d Cu tti ng Data
»
Threading
Radial infeed
Radial infeed is the simplest and quickest method. The feed is perpendicular to the turning axis and both
flanks of the insert perform the cutting operation.
Radial infeed is recommended when the pitch is smaller than 2 mm, for material with short chips, for workhardened materials and stainless steel.
Flank infeed
Infeed at an angle of 3 - 5° to the flank of the thread. Mainly used on NC-machines. Excellent chip control,
therefore very suitable for internal threads and long chipping materials. Pitches greater than 2 mm.
Alternating flank infeed
Use of alternate flank infeed is recommended especially in large pitches and for long chipping materials.
This method divides the work equally on both flanks, resulting in equal wear on both edges. Alternate flank
infeed requires more complicated programming and is not available on all lathes.
22
SIM-24S_ENG-oP_.indd 22
11.10.2010 16:00:00 Uhr
SI M-Modular B o r in g Ba r s
S o l u tion s »
Special holder:
Special design for face grooving.
Face grooving:
Special insert with ground chipbreaker.
Special Insert:
CBN brazed especially for hard turning.
23
SIM-24S_ENG-oP_.indd 23
11.10.2010 16:00:07 Uhr
© s imple
imp le x ®.de
ARNO ® -Werkz euge
:
T
Tools
and inserts
for parting and grooving
fo
:
:
T
Tooling
and indexable inserts
for turning and threading
fo
M
Milling
cutters and indexable inserts
for milling and thread milling
fo
:
:
Drilling tools and indexable inserts
for drilling
:
Work holding tools
High-pressure machine jaw vice
H
w ww .a r no .d e
…as well as special tooling and complete package tooling for turning lathes and machining centers.
For further information please ask for our complete catalogue. Please contact us.
ARNO (UK) Limited | Unit 3, Sugnall Business Centre | Sugnall, Eccleshall . Staffordshire . ST21 6NF
+ 44 01785 850 072 . + 44 01785 850 076 | sales@arno.de . www.arno-tools.co.uk
Karl-Heinz Arnold GmbH
Karlsbader Str. 4 . D - 73760 Ostfildern
Fon + 49 ( 0 ) 711 / 34 802 - 0
Fax
+ 49 ( 0 ) 711 / 34 802 - 130
info@arno.de
www.arno.de
SIM-24S_ENG-oP_.indd 24
ARNO Italia S.r.l | Via Fiume 13 . 20059 Vimercate (MB)
+ 39 039/68 52 101 . + 39 039/60 83 724 | info@arno-italia.it . www.arno-italia.it
ARNO Swiss S.A. | Schanzstraße 1 . CH-8330 Pfäffikon ZH
+ 41 449 50 19 88 . + 41 449 50 19 90 | info@arno-swiss.ch . www.arno-swiss.ch
ARNO - Rouse USA, L.L.C. | 1101 W. Diggins St. . US-60033 Harvard, Illinois
+ 1-815-943-4426 . + 1-815-943-7156 | info@arno-rouse.com . www.arno-rouse.com
ARNO RU Ltd. | B.Nizhegorodskaya Str.81 . Office 809 . RUS-600000 Vladimir
/ + 7(4922) 49-04-20 . сот + 7(920) 928-80-81 | info@arnoru.ru . www.arnoru.ru
11.10.2010 16:00:22 Uhr
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