EN CTR12000 Spot Welder Totally Automatic Spot Welding Machine Designed to simplify vehicle collision repair, the high power, medium frequency inverter operation of the CTR12000 is ideal for today’s newer materials, including high, ultra-high, and laminated steels. The processregulated system provides true quality assurance. Product Benefits CTR12000 featuring optional support arm with balancer block • Automatic recognition of total material thickness via Pulse-Sonar-System • Automatic recognition of material type via Virtual Generator "Virtual Machine" - Programmable Intelligence The term “Virtual Machine” refers to innovative control technology. The integrated quality assurance management system monitors the joining process from start to finish; starting with a definition of the initial weld situation, monitoring and adjusting through the weld and ending with the completion of the weld. The system can recognize and adjust for specific situations such as bonding material and shunt effect. Rather than having a fixed pre-pulse, the welder uses a dynamic pre-pulse feature which recognizes actual burn through. • Automatically establishes required settings to ensure the proper weld nugget • Advanced quality control system that monitors and adjusts the welder to guarantee the total energy input • Powerful with welding current up to 12,000 Amps • Greater Power Efficiency via the 10 kHz Transformer C-Gun • Completely liquid-cooled welding, from the power module all the way to the caps, providing a greater Duty Cycle • Easily upgraded via convenient USB port • Reproducible welding quality • Welding data documentation with the use of WinSpotQS-Software Car-O-Liner AB Hulda Mellgrens Gata 1 SE-421 32 Västra Frölunda email@example.com www.car-o-liner.com TECHNICAL DATA The CTR12000 includes the following: CTR12000 Spot Welder Max voltage Max power: 3 x 400V 50 Hz* 75kVA Fuse (delayed action): Protection type: Insulation class: Compressed air supply: 16-32 A** IP21 F 8 bar (116 PSI) C-Gun 40 mm throat depth Power unit for transformer gun (10 KHZ) Output current: 0-200 A Output voltage: 560V Cooling Cooling power: Tank capacity: Flow rate: C-Gun 80 mm throat depth, cooled 1000W 20 l (5.3 gal) 6 l/min (1.6 gal/min) Configuration Dimensions (HxWxD) approx: (without balancer kit) Approx. weight: (without balancer kit) Accessories case, electrode set and 13mm caps. Wheel extension 1220 x 680 x 800mm (48” x 27” x 32”) 95 kg (210 lbs) C-Gun 350 mm throat depth, cooled Technical data transformer C- Gun Connection Data Primary voltage / Frequency: 560V/10 kHz Primary power (100% duty cycle): 20kVA Protection type: IP21 Insulation class: F Cooling type: Liquid Cooled Optional accessories: C-Gun 500 mm throat depth, cooled Welding Circuit Welding current: No-load voltage: 12,000 A 12.5 VDC Mechanical Data Electrode force: Weight approx:*** Cable length: 0 - 500 daN (0 - 1124 lbf) 11 kg (24 lbs) 6 m (19.7 ft) Support arm with balancer block * Special voltage versions available: 220/230V, 208V, 460V ** Recommendation32A (delayed action) *** With the C-80 Yoke. Weight varies with other Yokes Optional Equipment Complete Set Spotter/Dent fixer Consisting of: multifunction spot welding gun for dent repairs, pulling, push-spotting and shrinking. With pulling hammer, workpiece cable with connector, ground cable 2500 mm, accessories box and delivery plate. Welding Data Documentation Integrity Willingness to change Winning spirit ©Car-O-Liner AB Innovative CAR-O-LINER is recognized for its leadership in the marketplace by continuously delivering high quality products and exceptional customer service. 35511 www.car-o-liner.com 2011-09 WinSpotQS is a documentation software program that records weld data and generates reports on the repair process. Users can create multiple repair orders at one time, record data, store the information and add additional repair order information if desired. The QS Traffic Light icons also appear on the report for quick reference. Orders are easily transferred to a computer via USB flash drive.
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