CNC metal working machines
C
CNC milling machines
CNC lathes
C
CNC metal working machines
The OPTIMUM in quality, price-performance and service
CNC software
C
Accessories
A
mill®
turn®
CNC main catalogue 2013/14
Headquarters in Hallstadt/Bamberg
Quality at a cost-efficient price
OPTIMUM metal working machines
Your requirements are our target
Assembly F80
Since more than 20 years we are dealing with the development, design and production of
OPTIMUM machines. All our products distinguish themselves by quality, accuracy, sustainability and consistent value. In addition to our production plants we have our articles solely
produced by manufacturers who are able to fulfil our high quality requirements. The knowledge of our experience of decades serves to constantly advance and improve our products.
The products
You're looking for a functional CNC machine offering comprehensive features at an
economical price? Then you make the right choice by purchasing an OPTIMUM metal working machine. Our products are convincing by outstanding quality, accurate manufacturing
and offer an “OPTIMUM” in price and performance.
Assembly CNC changer
Production
Since 2003, OPTIMUM produces a large part of its metal working machines in its own
factory in Yangzhou in China. The quality is monitored by German quality management
representatives. Another important part of the OPTIMUM metal working machines is exclusively produced or produced for OPTIMUM according to special specifications.
Final inspection L 33
Quality
The OPTIMUM products are produced with high quality requirements. There are the same or
similar products on the market which by far do not attain the quality standard of OPTIMUM:
OPTIMUM products are often copied.
Manufacturing on CNC machines
2
Optimum factory, Yangzhou China
The OPTIMUM guarantee of quality
All OPTIMUM products are produced with high quality
requirements.
Distribution
OPTIMUM CNC machines can be purchased from your competent specialized dealers on site. An area-wide
network of specialized dealers and sales partners - who are supported by the employees of OPTIMUM are at
your disposal to help you with words and deeds.
Exhibition
At our site in Hallstadt/Bamberg you will find a largely dimensioned exhibition room where we will be glad
to present our products to you.
After-Sales-Service
If your machine requires an after-sales service, we as well as your locally specialized dealer will be at your
disposal with an experienced service team. A comprehensive stock of spare parts is available at our head
office in order to ensure the supply of spare parts at short notice, if necessary. Our service guarantees you
the value of your machines for years. Please use our free of charge phone hotline for any further questions:
+49/ (0) 951 - 96 555 74
Worldwide representations
As a German company, OPTIMUM is globally working together
with specialist partners from its company's headquarters
at Hallstadt/Bamberg.
The international distribution network of OPTIMUM extends
worldwide over the most important countries.
Kilian Stürmer
Manager
3
3
Technique
Optimum Maschinen Germany
New cooperation partner for CNC training in Bavaria
A strong team
Since many years Siemens is the system supplier of the control and drive engineering for the CNC controlled lathes and milling machines of the Optimum Maschinen Germany GmbH. Due to the long term and
successful cooperation, a cooperation partnership for the CNC training was agreed in June 2012.
In target group specific courses the participants of the training program are made familiar with the functions of the different Sinumerik controls.
To do so, Optimum uses CNC machines with the Sinumerik controls 828D, 802S and 808D. Also the software "Sinumerik Operate" with the working step programming "ShopMill" and "ShopTurn" are part of the
training courses. The machine operators become familiar with the rapid NC programming, the work preparation and the intuitive use of the software. Trainers of OPTIMUM certified by Siemens train the skilled
workers either directly at their working places or at the company headquarters of Optimum at Hallstadt
nearby Bamberg
With knowledge to success!
You may learn which inumerous application options
are offered by programming with different
software programs and machine controls in the field of
CNC engineering.
Operation and programming using
Siemens SINUMERIK 828D
Siemens SINUMERIK 802S
Siemens SINUMERIK 828D Operate ShopMill, ShopTurn
Siemens SINUMERIK 808D
Training services
Perfectly qualified specialized staff is the prerequisite for
productivity and quality. The SINUMERIK training of OPTIMUM
establishes this basis. In target group specific courses
the participants are made familiar with the functions of
the SINUMERIK CNC controls.
Trainers certified by Siemens will train you on site
in your premises worldwide or at our company headquarters in Hallstadt/Bamberg.
Please do not hesitate to contact us: info@optimum-maschinen.de
4
Sales training and training of
staff / customer training
Technique
The success in handling our products is mainly determined by passing
the technical knowledge on to the sales and service employees by consequent internal training measures. This qualification forms the basis so
that we are able to guarantee a skilled, qualified consultation and troubleshooting at any time when a customer contacts us. This qualification
also includes our customers; we are providing workshops at our facility
or training courses at the customer's premises.
Mil
Service support
Turn
...since good service is essential!
Our OPTIMUM technicians are at your disposal at any time in case
of service in order to support the shop in performing a rapid and
targeted repair.
Weak points are analysed and customer wishes noted in close
cooperation with the service centre and its internal and external
employees. These points are evaluated under technical points
of view and noted down in specific requirements or measure
catalogues.
Testing in practice
Accessories
Software
Our engineers combine theory and practice. In order to leave
nothing to chance with regard to the product satisfaction; application-specific tests are performed on all machines and selected
customers are consequently involved in this testing. In this way,
any new product first has to prove itself during everyday work
before it is included as a inherent part in our range of products.
The technical analysis helps us to recognize and resolve any
remaining weak points.
Technical customer support
Our customers may rightly expect that our specialists are using
their knowledge and experience to their utmost satisfaction. Our
product consultants support the user with technical information.
A phone hotline as well as an info mail account are available
which our customers may use in order to receive qualified information or troubleshooting at short notice.
5
Planning
Already during the planning phase our technical department intervenes in the development of new products which
are manufactured at our facility as well as at the facilities of our partners. In this way, all marketing influences and
customer requirements are immediately added where the future direction for a successful product design is set.
Our technical department has a well-established team of technically highly qualified specialists. Their
well-founded expertise allows flexible and creative implementation of all requirements which are
demanded for our product and services.
Technical documentation and
risk analyses
Our technical authors are able to achieve a high standardized level which complies with all legal requirements or
even exceeds them. These enormous efforts only serve to
easily introduce the machine to our customers as well as to
guarantee the continuous and safe operation.
In order to compensate the identified safety gaps, measures are taken to minimize the risk in the frame of the
analysis. Then an evaluation of the remaining residual risk
is performed after having implemented these measures.
Development
The development work is performed by creating a virtual
machine model using most modern 3D CAD software. In
doing so, beside the optimum functionality of the machine
we also pay attention to the re-usability of the data which
are created during the development phase. Such data do
not only serve to elaborate manufacturing documents and
documentations, but also to establish calculations as well
as for computer-aided manufacturing and to visualize and
simulate the product.
6
Quality management incoming
goods inspection
Technique
Our quality manager from Germany is the first contact for adhering
to quality on site.
He is responsible for the dimensional accuracy of the components as well as their control and the quality of the manufacturing process. He is closely working together with our technical
department in the headquarters in Germany and thus forming an
optimum symbiosis.
Mil
Quality management production and
outgoing goods inspection
Beside delivery reliability and service the quality of our products
is of highest importance for us. Our quality is ensured by continuous internal and external monitoring on site by our quality
manager.
Turn
Our comprehensive outgoing goods inspection is performed
according to the general technical guidelines.
Supply of replacement parts
Software
We know that the rapid availability of spare parts is one of the basic
requirements for a satisfying, customer-focused service concept.
At Optimum Machines Germany GmbH the planning, coordination and
availability of replacement parts are harmonized in a way to ensure maximum benefit regarding economic efficiency and speed.
Accessories
Two-stage price-performance ratio
We subdivide our metal working machines into two categories with
an "OPTIMUM" in quality and price-performance.
Standard line
Premium line
- Metal working machines for the
professional craftsmen and
industrial enterprises.
- Machines for small and medium-sized
companies and for the industry
7
CNC milling machines
M 2LS ..................10
M 4HS ..................12
F 4 .......................14
8
F 80 .....................16
F 105 ...................18
F 150 .....................20
F 310 .....................24
F 410 .....................28
CNC milling machines
mill
®
M 2LS
Convincing arguments: quality, efficiency and price
· Ball screw made by
in all three axes
· Robust and precise dovetail guide with adjustable
V-ledges free of play
· Bellow as guide protection
· Electronic controllable drive
· Front door with safety switch
· Base designed on two sides. Front side with access to the coolant
tank; rear side with access to the electronic system
· Central lubrication
· Gear stage is represented with the gear change to the SIEMENS control
Servo-drives
· Higher speed
· Better accuracy
2 gear stages (L/H)
· Powerful transmission of
the motor power
Signal lamp
SIEMENS control
· in a slewable
housing
Working area
· Can be easily viewed
from three sides
· Clear, resistance
Makrolon panes
Handwheel
· Electronic system
· Reduces the setting
time to a minimum
· Emergency-stop
push button
· Acknowledgement
button
Housing design
· Compact and functional
Coolant
· Tank integrated in the base
· Tank capacity 10 litres
„CNC-instruction
- Information“
on on
page
80 80
„CNC-instruction
- Information“
page
10
Type
Item No
M2LS
350 0123
Electrical connection
Connection ~50 Hz
Total connected value
Driving motor
Motor coolant pump
Tank capacity coolant pump
Spindle seat
Technique
230 V / 1 Ph
1.0 kW
850 W
40 W
10 litres
MT 2/M 10
Ø 52 mm
Ø 16 mm
Mil
480 mm
155 mm
280 mm
2'000 mm/min.
2'000 mm/min.
2'000 mm/min.
185 mm
90 - 1'480 min-1
150 - 3'000 min-1
2 steps, infinitely variable
/1620
700 x 180 mm
12 mm / 3 / 63 mm
55 kg
Turn
Spindle seat
Milling head dimension max.
End mill dimension max.
Travels
X axis
Y axis
Z axis
Feed speeds
X axis
Y axis
Z axis
Throat
Throat
Speeds
Gear stages slow
Gear stages rapid
Gear stages
Cross table
Table length x width
T-slot size / number / distance
Load (max.)
Dimensions
Length
Width x Height
Dimensions
1'620 mm
895 x 2'085 mm
380 kg
Software
Total weight
Standard equipment
Assessories
essories
Operating tool
Data cable RS 232
Siemens Tool Box CD
Working lamp
Taper mandrel MT 2, B16 M10
Siemens SINUMERIK 808 D
Outstanding performance. Simply intelligent.
· User interface Sinumerik Operate Basic with
Sinumerik startGuide for a new dialogue-oriented
user support which conducts through the setting of
the machine step-by-step and reduces the time for
commissioning to a minimum.
· 7.5“ LCD colour display
· Sinumerik MDynamics ( Look ahead, Advanced
Surface ... )
· High-speed settings Cycle ( Cycle 832 )
·
·
·
·
·
·
·
·
·
Look Ahead kits 50
80 bit Nano accuracy
DIN / ISO programming
Contour calculator
Online help
Max. 3 interpolating axes
Memory size 1.25 MB (extendable via USB
Metric/Inch change-over
ProgramGUIDE BASIC
11
mill
®
M 4HS
Convincing arguments: quality, efficiency and price
in all three axes
· Ball screw made by
· Solid, precise cross table, largely dimensioned and precisely machined
surface
· Heavy, solid cast iron construction
· Re-adjustable V-ledges of the X and Y axis
· Base designed on two sides. Front side with access to the coolant tank;
rear side with access to the electronic system and to the Optimum CNC
Controller IV
· Infinitely variable drive
· SIEMENS Micromaster as frequency converter
Working area
· Easily viewed from
three sides
· Clear, resistance
Makrolon panes
Housing design
· Compact and functional
· Lateral parts of housing are
collapsible thus easy access
to the machine
·
·
·
·
·
·
·
·
Front doors with safety switch
Central lubrication
Linear guideway in the Z-axis
Very wide speed range
Powerful micro processor control
Control of the axis drives
Micro step setting is possible
Spindle seat ER32 for high speed and normal chipping
· Signal lamp
SIEMENS control
· in slewable housing
Handwheel
· Electronic system
· Reduces the setting
time to a minimum
· Emergency-stop
push button
· Acknowledgement
button
Fig.: M 4 HS
Rear of base
· Powerful micro processor
control
· Control of the axis drives
· Micro step setting is possible
12
Dimensions
400 V / 3 Ph
3.1 kW
3 kW
4.7 Nm
Direct transmissions
40 W
15 litres
Technique
Electrical connection
Connection ~50 Hz
Total connected value
Driving motor
Torque driving motor
Gear stages driving motor
Motor coolant pump
Tank capacity coolant
Spindle seat
Spindle seat
Drilling capacity in steel (S235JR)
Continuous drilling capacity in steel (S235JR)
End mill dimension max.
Travels
X axis
Y axis
Z axis
Feed speeds
M 4HS
350 0140
ER 32
Ø 13 mm
Ø 11 mm
Ø 20 mm
500 mm
240 mm
530 mm
Mil
Type
Item No
(were determined in the 1/16 step procedure)
2'000 mm/min.
2'000 mm/min.
2'000 mm/min.
260 mm
Turn
150 - 8'600 min-1
750 x 210 mm
18 mm / 3 / 80 mm
1'900 x 1'185 x 2'175 mm
800 kg
Software
X axis
Y axis
Z axis
Throat
Throat
Speeds
Speeds
Cross table
Table length x width
T-slot size / number / distance
Dimensions
Length x Width x Height
Total weight
Standard equipment
- We imperatively recommend the briefing performed
by our specialists.
Assessories
Operating tool
Data cable RS 232
Siemens Tool Box CD
Working lamp
Coolant equipment
„CNC-instruction
- Information“
on on
page
80 80
„CNC-instruction
- Information“
page
Siemens 802S base line
SINUMERIK 802S base line, the CNC control
made by SIEMENS for application in the low
power range is particularly well suited for milling
machines with up to 3 axis and a spindle and
distinguishes itself by the following properties:
· Extremely easy operation
· Maintenance-free
· Compact design.
Milling cycles:
·
·
·
·
·
Deep-hole drilling
Row of holes - circle
Row of holes - line
Drilling, countersinking
Milling of pockets, grooves and
circular pockets
13
mill
®
F4
Convincing arguments: quality, efficiency and price
·
·
·
·
·
·
Linear guideways in all axis
All axis equipped with ball screws
8-position magazine tool changer
Cross table with 3 T-slots
Electronic handwheel
Coolant equipment
·
·
·
·
·
Cable duct
· in an energy chain
Working area
· Can be easily viewed
from three sides
· Clear, resistance
Makrolon panes
Central lubrication
Servo drive in all axis
Slewable control panel
Siemens Sinumerik 808 D on PC free of charge (Computer workstation)
Including 2-year Siemens warranty
machine in
action
SIEMENS control
· in a slewable housing
· Signal lamp
Connections
· Easily accessible
· Easy to connect to
the machine
· Jack
· USB
· RS232
Handwheel
· Electronic system
· Reduces the setting
time to a minimum
· Emergency-stop
push button
· Acknowledgement
button
„Starter kit BT 30“
on page 76
„CNC-instruction
- Information“ on
page 80
14
Central lubrication
· reduced wear and increases the service life of the machine
Power connection
· Quick action coupling
Chip tray
· Simple chip disposal due to extractable chip tray (backside)
Time - tool changing
Travels
X axis
Y axis
Z axis
Feed speeds
Rapid feed X-, Y-, Z axis
Torque motor
X axis
Y axis
Z axis
Speeds
Speeds
Cross table
Distance spindle - table
Table length x width
T-slot size / number / distance
Load (max.)
Air connection
Connection
Dimensions
Length x Width x Height
Tank capacity coolant
Total weight
Technique
400 V / 3 Ph
8.5 kW
2.2 kW
14 Nm
95 W
ISO 30/BT 30
Ø 65 mm
Ø 30 mm
Mil
± 0.015 mm
± 0.015 mm
8 tools
70 mm
6 kg
8 seconds
310 mm
200 mm
300 mm
10'000 mm/min.
Turn
Control cabinet
· Clearly arranged structure
· Largely dimensioned
Electrical connection
Connection ~50 Hz
Total connected value
Driving motor
Torque driving motor
Motor coolant pump
Tank capacity coolant
Spindle seat
Spindle seat
Milling head dimension max.
End mill dimension max.
Milling accuracy
Repeatability
Positioning accuracy
Tool changer
Disc type
Tool diameter max.
Tool weight max.
F4
350 0430
3.3 Nm
5 Nm
5 Nm
50 - 9'000 min-1
90 - 390 mm
690 x 210 mm
16 mm / 3 / 63 mm
100 kg
Software
Tool change system
· Automatic by means of magazine
disc for 8 tools
· Tool replacement speed 8 sec.
· Max. tool diameter 50 mm
Type
Item No
min. 7 bars
1'800 x 1'641 x 2'000 mm
50 litres
1'800 kg
Siemens SINUMERIK 808 D
Outstanding performance. Simply intelligent.
· User interface Sinumerik Operate Basic with Sinumerik startGuide for a new dialogue-oriented user support which conducts through the setting of the machine step-by-step and reduces
the time for commissioning to a minimum.
· 7.5“ LCD colour display
· Sinumerik MDynamics ( Look ahead, Advanced Surface ... )
· High-speed settings Cycle ( Cycle 832 )
· Look Ahead kits 50
· 80 bit Nano accuracy
· DIN / ISO programming
· Contour calculator
· Online help
· Max. 3 interpolating axes
· Memory size 1.25 MB (extendable via USB
· Metric/Inch change-over
· ProgramGUIDE BASIC
15
Assessories
Convincing arguments ...
mill
®
F 80
Convincing arguments: quality, efficiency and price
· Main spindle drive with servo motor
· Spindle motor with 8'000 min-1 as standard
· All linear guiding are equipped with special steel covers
· Automatic central lubrication of the machine
· Integrated machine lamp / integrated coolant equipment
· Tool change is performed automatically or by pushing a button
(electro-pneumatic tool clamping device)
· Solid, precise cross table, largely dimensioned and
precisely machined surface
· Largely designed access doors in order to reduce cleaning and maintenance
times to a minimum
· Electronic handwheel reduces the set-up time to a minimum with
EMERGENCY-STOP push button and acknowledgement button
· Servo drive in all axis
· Including 2-year Siemens warranty
· Siemens Sinumerik 808 D on PC free of charge (Computer workstation)
Storage shelf
· for tools
· Signal lamp
Storage shelf
Handwheel
· Electronic system
· Reduces the setting time to
a minimum
· Emergency-stop push button
g
· Acknowledgement
button
„CNC-instruction
- Information“
on on
page
80 80
„CNC-instruction
- Information“
page
16
„Starter kit BT 30“ on page 76
Time - tool changing
Travels
X axis
Y axis
Z axis
Feed speeds
Rapid feed (X, Y, Z axis)
Torque motor
X axis
Y axis
Z axis
Speeds
Speeds
Cross table
Distance spindle - table
Table length x width
T-slot size / number / distance
Load (max.)
Dimensions
Length x Width x Height
Tank capacity coolant
Total weight
LED-Machine lamp
· High light output
· Little energy consumption
· Long service life
Cable duct
· in an energy chain
Technique
400 V / 3 Ph
9.5 kW
2.2 kW
14 Nm
650 W
ISO 30 BT30
Ø 65 mm
Ø 30 mm
Mil
± 0.015 mm
± 0.015 mm
10 tools
104 mm
6 kg
7 seconds
400 mm
225 mm
375 mm
10'000 mm/min.
Turn
Control cabinet
· Clearly arranged structure
· Largely dimensioned
Electrical connection
Connection ~50 Hz
Total connected value
Driving motor
Torque driving motor
Motor coolant pump
Tank capacity coolant
Spindle seat
Spindle seat
Milling head dimension max.
End mill dimension max.
Milling accuracy
Repeatability
Positioning accuracy
Tool changer
Disc type
Tool diameter max.
Tool weight max.
F 80
350 1080
5 Nm
5 Nm
6 Nm
50 - 8'000 min-1
75 - 475 mm
800 x 260 mm
16 mm / 5 / 50 mm
150 kg
Software
Tool change system
· Automatic by means of magazine
disc for 10 tools
· Tool replacement speed 7 sec.
· Tool diameter max. 104 mm
Type
Item No
1'925 x 1'600 x 2'070 mm
160 litres
1'900 kg
Siemens SINUMERIK 808 D
Outstanding performance. Simply intelligent.
· User interface Sinumerik Operate Basic with Sinumerik startGuide for a new dialogueoriented user support which conducts through the setting of the machine step-by-step and
reduces the time for commissioning to a minimum.
· 7.5“ LCD colour display
· Sinumerik MDynamics ( Look ahead, Advanced Surface ... )
· High-speed settings Cycle ( Cycle 832 )
· Look Ahead kits 50
· 80 bit Nano accuracy
· DIN / ISO programming
· Contour calculator
· Online help
· Max. 3 interpolating axes
· Memory size 1.25 MB (extendable via USB
· Metric/Inch change-over
· ProgramGUIDE BASIC
17
Assessories
Convincing arguments ...
mill
®
F 105
Convincing arguments: quality, efficiency and price
·
·
·
·
·
·
·
Robust type
Main spindle drive with servo motor
Spindle motor with 8'000 min-1 as standard
All linear guiding are equipped with special steel covers
Automatic central lubrication of the machine
Integrated machine lamp / integrated coolant equipment
Tool change is performed automatically or by pushing a button
(electro-pneumatic tool clamping device)
· Solid, precise cross table, largely dimensioned and
precisely machined surface
· Largely designed access doors in order to reduce cleaning and maintenance
times to a minimum
· Electronic handwheel reduces the set-up time to a minimum with
EMERGENCY-STOP push button and acknowledgement button
· Servo drive in all axis
· Feed motors made by SIEMENS (V60)
· Including 2-year Siemens warranty
· Siemens Sinumerik 808 D on PC free of charge (Computer workstation)
· Signal lamp
Handwheel
· Electronic system
· Reduces the setting time to a
minimum
· Emergency-stop push button
· Acknowledgement button
Storage shelf
· for tools
„Starter kit BT 40/Set 1“ on page 77
„CNC-instruction
- Information“
on on
page
80 80 „Starter kit BT 40/Set 2“ on page 78
„CNC-instruction
- Information“
page
18
Time - tool changing
Travels
X axis
Y axis
Z axis
Feed speeds
Rapid feed (X, Y, Z axis)
Torque motor
X axis
Y axis
Z axis
Speeds
Speeds
Cross table
Distance spindle - table
Table length x width
T-slot size / number / distance
Load (max.)
Dimensions
Length x Width x Height
Tank capacity coolant
Total weight
LED-Machine lamp
· High light output
· Little energy consumption
· Long service life
Technique
400 V / 3 Ph
10 kW
5.5 kW
35 Nm
650 W
ISO 40 BT40
Ø 75 mm
Ø 35 mm
Mil
± 0.01 mm
± 0.01 mm
12 tools
104 mm
6 kg
7 seconds
550 mm
305 mm
460 mm
10'000 mm/min.
Turn
Control cabinet
· Clearly arranged structure
· Largely dimensioned
Electrical connection
Connection ~50 Hz
Total connected value
Driving motor
Torque driving motor
Motor coolant pump
Tank capacity coolant
Spindle seat
Spindle seat
Milling head dimension max.
End mill dimension max.
Milling accuracy
Repeatability
Positioning accuracy
Tool changer
Disc type
Tool diameter max.
Tool weight max.
F 105
350 1105
5 Nm
5 Nm
10 Nm
10 - 8'000 min-1
100 - 600 mm
800 x 320 mm
14 mm / 3 / 100 mm
300 kg
Software
Tool change system
· Automatic by means of magazine disc
for 12 tools
· Tool replacement speed
7 sec.
· Tool diameter max. 104 mm
Type
Item No
2'164 x 1'860 x 2'200 mm
200 litres
2'800 kg
Siemens SINUMERIK 808 D
Assessories
Convincing arguments ...
Outstanding performance. Simply intelligent.
Connection
· Compressed air
· Central lubrication
· User interface Sinumerik Operate Basic with Sinumerik startGuide for a new dialogueoriented user support which conducts through the setting of the machine step-by-step
and reduces the time for commissioning to a minimum.
· 7.5“ LCD colour display
· Sinumerik MDynamics ( Look ahead, Advanced Surface ... )
· High-speed settings Cycle ( Cycle 832 )
· Look Ahead kits 50
· 80 bit Nano accuracy
· DIN / ISO programming
· Contour calculator
· Online help
· Max. 3 interpolating axes
· Memory size 1.25 MB (extendable via USB
· Metric/Inch change-over
· ProgramGUIDE BASIC
19
mill
®
F 150
Convincing arguments: quality, efficiency and price
·
·
·
·
·
·
·
·
·
Heavy type
High productivity
Linear guiding for high rapid feed speeds in all axis
16-position magazine tool changer (carousel type)
High reliability
Cast iron body made of quality Meehanite cast iron
Cross table precision ground with 4 T-slots
Heavily ripped, torsion-free machine basis
Precision ground pre-tensed high-performance ball screws in all axes Ø
32 x P8 x C3
·
·
·
·
·
·
·
·
Powerful servo drives directly on the ball screws in all 3 axis
Electronic handwheel
Chip conveyor
Cleaning gun
RJ45 plug connection, USB connection and power connection (230V)
Coolant equipment with coolant tank with a capacity of 210 litres
Heat exchanger
Including 2-year Siemens warranty
Including
Our options:
• Safety Integrated
Residual material detection and operation
ShopMill Working step programming
Managing network drive
3-D simulation finished part
Simultaneous recording
PREMIUM
•
•
•
•
•
Set up with
opened door
safety integrated
power by siemens
Special equiment:
Tool changer 24-position
double arm gripper
· Time - tool changing
Tool to tool 1,8 Sek.
Fig. with optional double arm
gripper and chip carriage
20
Dimensions
Technique
400 V / 3 Ph
25 kW
12 kW (S1-mode; 9 kW)
57 Nm
1.27 kW each
ISO 40 DIN 69871
Ø 63 mm
Ø 32 mm
0.005 mm
± 0.005 mm
Mil
16 tools
89 mm
8 kg
7 seconds
760 mm
430 mm
460 mm
Turn
10'000 mm/min.
24'000 mm/min.
6 Nm
6 Nm
11 Nm
10 - 10'000 min-1
102 - 562 mm
480 mm
900 x 410 mm
16 mm / 4 / 102 mm
350 kg
3'000 x 2'050 x 2'310 mm
210 litres
3'520 kg
Assessories
Electrical connection
Connection ~50 Hz
Total connected value
Driving motor
Torque driving motor
Motor coolant pumps 3 pcs.
Spindle seat
Spindle seat
Milling head dimension max.
End mill dimension max.
Milling accuracy
Repeatability
Positioning accuracy
Tool changer
Disc type
Tool diameter max.
Tool weight max.
Time - tool changing
Tool to tool
Travels
X axis
Y axis
Z axis
Feed speeds
Milling feed (X, Y, Z axis)
Rapid feed (X-, Y-, Z axis)
Torque motor
X axis
Y axis
Z axis
Speeds
Speeds
Cross table
Distance spindle - table
Throat
Table length x width
T-slot size / number / distance
Load (max.)
Dimensions
Length x Width x Height
Tank capacity coolant
Total weight
F 150
351 1210
Software
Type
Item No
Standard equipment
Residual material detection and machining for
contour pockets and stock removal
Shop Mill
Network drive management
3-D simulation finished part
Simultaneous recording
Safety integrated
Sinumerik Operate
EMC
„Starter kit SK40/DIN 69871“ on page 79
Coolant pistol
Chip flushing system
Working lamp
Tool changer 16-position carousel type
Chip conveyor screw-conveyor type
Heat exchanger
6 pcs. Machine feet
„CNC-instruction
- Information“ on
page 80
21
mill
®
F 150
Standard equipment
Convincing arguments: quality, efficiency and p
price
Spindle
· ISO 40
· Spindle speed
10'000 min-1 as standard
Cast iron body
· made of quality Meehanite cast iron
Linear guideways
· for high rapid feed speeds
24'000 min-1 in all three axes
Cross table
· Massive, accurate and largely
dimensioned
· Clamping surface 900 x 410 mm
· Precisely machined at the surface
Base body
· Quality cast iron of ripped type
Machine feet
· 6 pieces
· Optimum alignment of the
machine
Tool change system
Heat exchanger
· Efficient integrated heat transfer
from the switch cabinet
· Avoids that faults are generated
from the overheated electrical
and CNC components
· Automatic by means of
magazine disc for
16 tools
· Max. tool length 300
mm
Cleaning gun
Handwheel
· Electronic system
· Reduces the set up time
· Emergency-stop push
button
· Acknowledgement
button
Laser measurement
Chip flushing system
· Powerful chip flush system to
clean the working chamber
and the workpiece
22
· Easy cleaning of
the working area
· Guaranteed repeatability
and positioning accuracy
351 1210 13
Power transformer for special tension
351 1210 10
Belt type of chip conveyor
(Retrofitting of scope of delivery chip conveyor screw-conveyor type)
351 1210 11
Chip carriage
351 1210 01
Fourth axis Ø 120 mm including assembly
· incl. SIEMENS motor
351 1210 06
3-jaw chuck Ø 120 mm for fourth axis
351 1210 07
Counterholder for 3-jaw chuck Ø 120 mm for fourth axis
351 1210 02
Fifth axis Ø 100 mm
· incl. SIEMENS motors
351121008
Coolant channels for spindles 20 bars integrated
351 1210 09
Coolant channels for spindles 20 bars external version
with external cooling tank
351 12100 3
Coolant channels for spindles 70 bars external version
with external cooling tank
· Filtering accuracy 25 μm
351 1210 05
Air conditioning
(In exchange - Scope of delivery standard heat exchanger)
351 1210 04
Spindle 12'000 min-1
(In exchange - Scope of delivery standard spindle 10'000 min-1)
351 1230 12
Tool Renishaw TS 27R
351 1230 17
Machine reparation for Renishaw NC 4
351 1230 13
Tool control system Renishaw NC4
· Contactless tool measurement and detection of tool break
351 1230 18
Machine reparation for Renishaw OMP60
351 1230 14
Tool one measuring sensor Renishaw OMP60
· Optical signal transfer
Mil
Tool changer 24-position double arm gripper
Time - tool changing Tool to tool 1,8 Sek.
(In exchange - Scope of delivery standard tool changer 16-position carousel type)
Turn
351 1210 12
Software
Options F 150
Assessories
Item No
Technique
Special equipment
Can only be ordered ex works.
For prices and further options please contact your dealer or
send us an e-mail: info@optimum-maschinen.de
23
mill
®
F 310
Convincing arguments: quality, efficiency and price
· Precision linear guideways in all axis
· 24-position magazine tool changer
· Cast iron body made of quality Meehanite cast iron
· Cross table precision ground with 5 T-slots
· Heavily ripped, torsion-free machine basis
· Precision ground pre-tensed high-performance ball screws in all axes
Ø 40 x P12 X c3
· Main spindle SK40 up to 10'000 rev/min, with belt drive to minimise
the vibrations as well as heat and noise development
· Spindle oil cooler
· Cross table and machine base made of high quality
Meehanite cast iron, low-vibration
· Powerful servo drives directly on the ball screws in all 3 axes
·
·
·
·
·
·
·
·
Chip conveyor incl. chip flushing system
Cleaning gun
Coolant pump with 4 bars
Electronic handwheel
Cleaning gun
RJ45 plug connection, USB connection and power connection (230V)
Telescopic guiding covers of all 3 axis
Including 2-year Siemens warranty
Including
Set up with
opened door
safety integrated
power by siemens
Our options:
• Safety Integrated
• Residual material detection and operation
• ShopMill Working step programming
• Managing network drive
PREMIUM
• 3-D simulation finished part
• Simultaneous recording
24
ISO 40 DIN 69871
Ø 63 mm
Ø 32 mm
615 mm
0.005 mm
± 0.005 mm
24 tools
80 mm
125 mm
300 mm
8 kg
Technique
Residual material detection and machining for
contour pockets and stock removal
Shop Mill
Network connection
3-D simulation finished part
Simultaneous recording
Safety integrated
Sinumerik Operate
EMC
Chip conveyor conveyor type
Chip carriage
Oil separator
Heat exchanger
Coolant pistol
Chip flushing system
Working lamp
Tool changer 24-position double arm gripper
Coolant pump 4 bars
6 pcs. Machine feet
· Spindle oil cooler
Mil
400 V / 3 Ph
25 kW
13 kW (S1)
70 Nm
1.27 kW each
Standard equipment
1,8 seconds
Turn
1'000 mm
560 mm
550 mm
10'000 mm/min.
16 Nm
16 Nm
11 Nm
30'000 mm/min
30'000 mm/min
24'000 mm/min
„Starter kit SK40/DIN 69871“ on page 79
Software
Electrical connection
Connection ~50 Hz
Power of the total connected value
Driving motor
Torque driving motor
Motor coolant pumps 4 pcs.
Spindle seat
Spindle seat
Milling head dimension max.
End mill dimension max.
Throat
Milling accuracy
Repeatability
Positioning accuracy
Tool changer
Disc type
Tool diameter max.
Tool diameter max. (secondary places free)
Tool length max.
Tool weight max.
Time - tool changing
Tool to tool
Travels
X axis
Y axis
Z axis
Feed drive of axis
Milling feed (X, Y, Z axis)
Torque motor
X axis
Y axis
Z axis
Rapid feed
X axis
Y axis
Z axis
Speeds
Speeds
Cross table
Distance spindle - table
Spindle Z axis housing
Table length x width
T-slot size / number / distance
Load (max.)
Dimensions
Length x Width x Height
F 310
351 1230
10 - 10'000 min-1
100 - 650 mm
615 mm
1'200 x 520 mm
16 mm / 5 / 80 mm
800 kg
Assessories
Type
Item No
4'080 x 2'600 x 3'130 mm
Tank capacity
210 litres
Total weight
6'020 kg
„CNC-instruction
- Information“
on on
page
80 80
„CNC-instruction
- Information“
page
25
mill
®
F 310
Standard equipment
Spindle
· ISO 40
· Spindle speed
10'000 min-1 as standard
Cast iron body
· Quality Meehanite cast iron
Linear guideways
· for high rapid feed speeds
30'000 min-1 in X- and Y- axis
and 24'000 mm/min in the
Z - axis
Cross table
· Massive, accurate and largely dimensioned
· Clamping surface 1'200 x 528 mm
· Precisely machined at the surface
· Quality Meehanite cast iron
Machine feet
· 6 pieces
· Optimum alignment of the
machine
Base body
· Quality cast iron of ripped type
Heat exchanger & Air Conditioner
Tool change system
· Efficient integrated heat transfer
from the switch cabinet
· Avoids that faults are generated
from the overheated electrical
and CNC components
· Automatic
· Magazine disc for
24 tools
· Max. tool length 300
mm
Handwheel
Oil separator
· Eliminating contaminants
from the coolant
Laser measurement
Chip flushing system
· Powerful chip flush system to
clean the working chamber
and the workpiece
26
· Electronic system
· Reduces the set up time
· Emergency stop push
button
· Acknowledgement
button
· Guaranteed repeatability
and positioning accuracy
351 1230 06
3-jaw chuck Ø 120 mm for fourth axis
351 1230 07
Counterholder for 3-jaw chuck Ø 120 mm for fourth axis
351 1230 02
Fifth axis Ø 200 mm
· incl. SIEMENS motor
351 1230 08
Coolant channels for spindles 20 bars integrated
351 1230 09
Coolant channels for spindles 20 bars
external version with external cooling tank
351 1230 03
Coolant channels for spindles 70 bars
external version with external cooling tank
· Filtering accuracy 25 μm
351 1230 05
Air conditioning (Upgrade of the heat exchanger)
351 1230 04
Spindle 12'000 min-1
(In exchange - Scope of delivery standard spindle 10'000 min-1)
351 1230 10
Tool changer 30-position double arm gripper
(In exchange - Scope of delivery standard tool changer 24-position double arm gripper)
351 1230 11
Chip conveyor screw-conveyor type
(In exchange - Scope of delivery standard chip conveyor belt type)
351 1230 12
Tool Renishaw TS 27R
351 1230 18
Machine reparation for Renishaw NC 4
351 1230 13
Tool control system Renishaw NC4
· Contactless tool measurement and detection of tool break
351 1230 18
Machine reparation for Renishaw OMP60
351 1230 14
Tool one measuring sensor Renishaw OMP60
· Optical signal transfer
Mil
Fourth axis Ø 120 mm
· incl. SIEMENS motor
Turn
351 1230 01
Software
Options F 310
Assessories
Item No
Technique
Special equipment
Can only be ordered ex works.
For prices and further options please contact your dealer or
send us an e-mail: info@optimum-maschinen.de
27
mill
®
F 410
Convincing arguments: quality, efficiency and price
· Precision linear guideways in all axis
· 24-position magazine tool changer
· Cast iron body made of quality MEEHANITE cast iron
· Cross table precision ground with 5 T-slots
· Heavily ripped, torsion-free machine basis
· Precision ground pre-tensed high-performance ball screws in all axes
Ø 40 x P12 X c3
· Main spindle SK40 up to 10000 rev/min, with belt drive to minimise
the vibrations as well as heat and noise development
· Spindle oil cooler
· Table and machine basis made of high quality Meehanite cast iron,
low-vibration
· Powerful servo drives directly on the ball screws in all 3 axes
· Chip conveyor incl. chip flushing system
· Cleaning gun
· Coolant pump with 4 bars
· Electronic handwheel
· Cleaning gun
· RJ45 plug connection, USB connection and power connection (230V)
· Including 2-year Siemens warranty
PREMIUM
Including
Our options:
Set up with
opened door
• Safety Integrated
• Residual material detection and operation
safety integrated
power by siemens
• ShopMill Working step programming
• Managing network drive
• 3-D simulation finished part
• Simultaneous recording
Fig.: F 410
28
ISO 40 DIN 69871
Ø 63 mm
Ø 32 mm
0.005 mm
± 0.005 mm
24 tools
130 mm
80 mm
125 mm
300 mm
8 kg
1,8 seconds
Technique
Residual material detection and machining for
contour pockets and stock removal
Shop Mill
Network connection
3-D simulation finished part
Simultaneous recording
Safety integrated
EMC
Sinumerik Operate
Chip conveyor belt type
Chip carriage
Oil separator
Heat exchanger
Coolant pistol
Chip flushing system
Working lamp
Tool changer 24-position double arm gripper
Coolant pump 4 bars
6 pcs. Machine feet
Spindle oil cooler
Mil
400 V / 3 Ph
35 kW
13 kW (S1)
70 Nm
1.27 kW each
750 W
Standard equipment
Spindle oil cooler
Turn
1'300 mm
680 mm
730 mm
10'000 mm/min.
18 Nm
18 Nm
16 Nm
30'000 mm/min
30'000 mm/min
24'000 mm/min
10 - 10'000 min-1
100 - 830 mm
1'700 x 600 mm
18 mm / 5 / 100 mm
1'000 kg
Software
Electrical connection
Connection ~50 Hz
Power of the total connected value
Driving motor
Torque driving motor
Motor coolant pumps 2 pcs.
Motor coolant pump 1 pc.
Spindle seat
Spindle seat
Milling head dimension max.
End mill dimension max.
Milling accuracy
Repeatability
Positioning accuracy
Tool changer
Disc type
Tool size max.
Tool diameter max.
Tool diameter max. (secondary places free)
Tool length max.
Tool weight max.
Time - tool changing; Tool to tool
Travels
X axis
Y axis
Z axis
Feed drive of axis
Milling feed (X, Y, Z axis)
Torque motor
X axis
Y axis
Z axis
Rapid feed
X axis
Y axis
Z axis
Speeds
Speeds
Cross table
Distance spindle - table
Table length x width
T-slot size / number / distance
Load (max.)
Dimensions
Length x Width x Height
F 410
351 1240
The machine is already equipped as
standard with max. spindle speed
10'000 min-1 and spindle oil cooler
4'200 x 2'720 x 3'130 mm
Tank capacity
210 litres
Total weight
8'480 kg
„Starter kit SK40/DIN 69871“ on page 79
Assessories
Type
Item No
„CNC-instruction
- Information“
on on
page
80 80
„CNC-instruction
- Information“
page
29
mill
®
F 410
Standard equipment
Spindle
· ISO 40
· Spindle speed
10'000 min-1 as standard
Cast iron body
· Quality Meehanite cast iron
Linear guideways
· for high rapid feed speeds
30'000 min-1 in X- and Y- axis
and 24'000 mm/min in the
Z - axis
Cross table
· Massive, accurate and largely dimensioned
· Clamping surface 1'200 x 528 mm
· Precisely machined at the surface
· Quality Meehanite cast iron
Machine feet
· 6 pieces
· Optimum alignment of the
machine
Base body
· Quality cast iron of ripped type
Tool change system
Heat exchanger & Air Conditioner
· Efficient integrated heat transfer
from the switch cabinet
· Avoids that faults are generated
from the overheated electrical
and CNC components
Chip carriage
· Automatic by means of
magazine disc for
24 tools
· Max. tool length 300
mm
Handwheel
· Electronic system
· Reduces the set up time
· Emergency-stop push
button
· Acknowledgement
button
· tiltable
· rollable
Laser measurement
Chip flushing system
· Efficient disposal of chips
· keeps the work area free from
chips
30
· Guaranteed repeatability
and positioning accuracy
Special equipment
Options F 410
Fourth axis Ø 120 mm
· incl. SIEMENS motor
351 1240 06
3-jaw chuck Ø 120 mm for fourth axis
351 1240 07
Counterholder for 3-jaw chuck Ø 120 mm for fourth axis
351 1240 02
Fifth axis Ø 200 mm including
· incl. SIEMENS motor
351 1240 08
Coolant channels for spindles 20 bars integrated
351 1240 09
Coolant channels for spindles 20 bars external version with external cooling tank
351 1240 03
Coolant channels for spindles 70 bars external version with external cooling tank
· Filtering accuracy 25 μm
351 1240 05
Air conditioning (Upgrade of the heat exchanger)
351 1240 04
Spindle 12'000 min-1
(In exchange - Scope of delivery standard spindle 10'000 min-1)
351 1240 10
Tool changer 30-position double arm gripper
(In exchange - Scope of delivery standard tool changer 24-position double arm gripper)
351 1240 11
Chip conveyor screw-conveyor type
(In exchange - Scope of delivery standard chip conveyor belt type)
351 1240 12
Tool Renishaw TS 27R
351 1240 18
Machine reparation for Renishaw NC 4
351 1240 13
Tool control system Renishaw NC4
· Contactless tool measurement and detection of tool break
351 1240 17
Machine reparation for Renishaw OMP40
351 1240 14
Tool one measuring sensor Renishaw OMP60
· Optical signal transfer
Software
Turn
Mil
Technique
351 1240 01
Assessories
Item No
Can only be ordered ex works.
For prices and further options please contact your dealer or
send us an e-mail: info@optimum-maschinen.de
„CNC-instruction - Information“ on page 80
31
turn
®
CNC lathes
L 28 .....................34
L 33 ......................36
32
L 44 .......................38
L 440/L 460...........42
L 500/L 520...........46
S 600 ....................50
S 500 ....................54
S 750 ....................54
CNC lathes
turn
®
L 28
Convincing arguments: quality, efficiency and price
·
·
·
·
·
·
·
·
·
·
Braced machine bed made of grey cast iron
Bed guideways inductively hardened (HRC 42-52) and precision ground
Elaborate spindle bearing
Guaranteed concentricity of the spindle nose less than 0.009 mm
Concentricity on the lathe chuck less than 0.04 mm
Maintenance-free motor
Brushless DC drive, infinitely variable
Emergency-stop push button
Central lubrication
Incremental position encoder for spindle positioning (thread cutting)
SIEMENS control
· in a slewable housing
· Two electronic handwheels
allow manual working
·
·
·
·
·
·
Right-/left handed rotation
Ball screw made by
Reference switch
Easy to maintain protective housing
Rear access flap for maintenance purposes
Safety switch at the front sliding door
· Automatic quadruple tool changer for
small series
· Servo motor equipped with worm gear
· Tool change controlled by CNC program
Standard equipment
· Controller IV
· Control of the axis
drives
34
· Base with coolant system
· Tank capacity 12 litres
· Extendable chip drawer
· Telescopic guide rail
· Coolant drain
Type
Item No
L 28
350 4110
Electrical connection
Total connection
Driving motor
Power of the coolant pump
Tank capacity
Machine data
Centre height
Centre width
Turning Ø over machine bed
Bed width
Speeds
Spindle speed
Speed stages
Spindle
Spindle taper
Spindle bore
Quadruple tool holder seat height
Tool changer
Number of tool positions
Seat height max.
Travels
X axis
Z axis
Feed speed
X axis
Z axis
Tailstock
Tailstock seat
Tailstock - sleeve travel
Dimensions
Length x Width x Height (open)
Total weight
Torque [Nm]
Technique
140 mm
700 mm
266 mm
180 mm
30 - 4'000 min-1
4 steps, infinitely variable
Mil
MT 4
Ø 26 mm
(max.) 12 mm
4
12 mm
180 mm
465 mm
Turn
3'000 mm/min.
2'500 mm/min.
MT 2
80 mm
1'885 x 805 x 1'685 mm
420 kg
1
2
4
3
30 - 300
140 - 1400
300 - 3000
400 - 4000
98
21
9.8
7
Software
Speed [min-1]
2.7 kW 230 V ~50 Hz
1.5 kW
40 W
12 litres
Accessories
Stage
Dimensions
Standard equipment
3-jaw chuck Ø 125 mm
Steady centre point MT2/MT4
Coolant equipment
Machine lamp
Operating tool
- We imperatively recommend the briefing
performed by our specialists.
„CNC-instruction - Information“ on page 80
35
turn
®
L 33
Convincing arguments: quality, efficiency and price
·
·
·
·
·
·
·
·
·
Precise machining
Braced machine bed made of grey cast iron
Bed guideways inductively hardened (HRC 42-52) and precision ground
Elaborate spindle bearing
Emergency-stop push button
Central lubrication
Incremental position encoder for spindle positioning (thread cutting)
Right-/left handed rotation
Grinded ball screw spindles
·
·
·
·
·
·
·
Reference switch
Two-stage gear ratio for a powerful transmission of the motor power
Easy to maintain protective housing
Rear access flap for maintenance purposes
Safety switch at the front sliding door
SIEMENS Micromaster as frequency converter
Control via Controller IV
· Automatic 6-fold tool changer for
serial production
· High repeat accuracy
SIEMENS control
· in a slewable housing
· Two electronic handwheels
allow manual working
Standard equipment
Motor spindle with encoder
· Readings recorder for rotary
movements
· for highest pitch accuracy
36
Cable duct
· centrally via energy chain
Reference switch
· of mechanic type
Dimensions
Technique
3.5 kW 400 V ~50 Hz
3 kW
40 W
50 litres
165 mm
750 mm
140 mm
330 mm
187 mm
80 - 1'200 min-1
500 - 3'000 min-1
36 Nm
16 Nm
Mil
Electrical connection
Total connection
Drive motor
Power of the coolant pump
Tank capacity
Machine data
Centre height
Centre width
Turning Ø over cross slide
Turning Ø over machine bed
Bed width
Speeds
Spindle speed "L"
Spindle speed "H"
Torque spindle motor "L"
Torque spindle motor "H"
Spindle
Spindle seat
Spindle bore
Quadruple tool holder seat height
Tool changer
Number of tool positions
Seat height max.
Travel
X axis
Z axis
L 33
350 4115
Camlock D 1-4"
Ø 38 mm
(max.) 16 mm
6
16 mm
165 mm
600 mm
Turn
Type
Item No
Feed speed
The indicated speeds were determined in the 1/16 step process
2'000 mm/min.
2'000 mm/min.
4 mm
6 mm
Software
8.4 Nm
10 Nm
MT 3
120 mm
1'860 x 1'160 x 1'580 mm
1'000 kg
Accessories
X axis
Z axis
Pitch of ball screw
X axis
Z axis
Torque motor
X axis
Z axis
Tailstock
Tailstock seat
Tailstock - sleeve travel
Dimensions
Length x Width x Height (open)
Total weight
Standard equipment
3-jaw chuck Ø 160 mm centric clamping
Coolant equipment
Machine lamp
Operating tool
„CNC-instruction - Information“ on page 80
37
turn
®
L 44
Convincing arguments: quality, efficiency and price
·
·
·
·
·
Spindle and servo motor made by SIEMENS
Complete cladding with safety equipment
Coolant equipment
Automatic central lubrication
High spindle speed
·
·
·
·
Slewable operating unit
Electronic handwheels for X and Z axis
RJ45 plug connection, USB connection and power connection (230V)
Two-year SIEMENS guaranty included
Set up with
opened door
safety integrated
power by siemens
PREMIUM
Standard equipment
38
Residual material detection and machining
for contour pockets and stock removal
Shop Turn
Network drive management
3-D simulation finished part
Simultaneous recording
Safety integrated
EMC
Joystick
Electronic handwheel
Hydraulic turret Type VDI 30 (8 tools)
3-jaw chuck hydraulic Ø 150 mm
Hard and non-rigid block jaws
Heat exchanger
Tailstock end cover
6 pcs. Machine feet
Operating tool
Fig. including optional hydraulic tailstock spindle sleeve
Technique
18.5 kW 400 V ~50 Hz
8 kW (S1 mode 7kW)
31 Nm
270 W
90 litres
750 W
50 litres
223 mm
850 mm
240 mm
Mil
446 mm
520 mm
80 - 3'200 min-1
DIN ISO 702-1 Nr. 5
Ø 52 mm
Ø 150 mm
Ø 40 mm
300 mm
VDI 30
8
20 x 20 mm
Ø 25 mm
Turn
Turning Ø over machine bed
Turning Ø in the bed bridge
Speeds
Spindle speed, 2 steps
Spindle
Spindle seat
Spindle bore
Hydraulic lathe chuck
Chuck through hole
Bed width
Turret
Hydraulic type
Number of tool positions
Seat height, seat width max.
Seat diameter max.
Accuracy
Repeatability
Positioning accuracy
Travels
X axis
Z axis
Feed speed
X axis
Z axis
Torque motor
X axis
Z axis
Ball screw
X axis
Z axis
Tailstock
Tailstock seat
Tailstock - sleeve diameter
Tailstock - sleeve travel
Dimensions
Length x Width x Height (open)
Total weight
Dimensions
± 0.005 mm
± 0.005 mm
250 mm
760 mm
Software
Electrical connection
Total connection
Driving motor
Torque drive motor
Power of the coolant pump
Tank capacity
Hydraulic system
Motor power
Tank capacity
Machine data
Centre height
Centre width
Turning Ø over cross slide
L 44
351 4330
15'000 mm/min
15'000 mm/min
6 Nm
8.5 Nm
25 mm × P5 mm × C3
40 mm × P5 mm × C3
MT 4
52 mm
165 mm
Accessories
Type
Item No
2'230 x 1'580 x 1'795 mm
2'100 kg
„CNC-instruction Information“ on page 80
„Starter kit VDI 30“ on page 74
39
turn
®
L 44
Standard equipment
Main spindle
· Massive type
Machine bed
· Deeply ribbed
· High stiffness and durability
Guiding
· Stable flat bed guiding
Ball screw
· ground
Cast iron body
· Hardened (HRC48-52)
and heat treated
Machine feet
· 6 pcs
· for optimum alignment of
the machine
Heat exchanger
Tool change system
· for efficient integrated heat transfer from the switch cabinet
· Avoids that faults are generated
from the overheated electrical
and CNC components
Tailstock
· 8 tool positions
· Hydraulic VDI30 turret
· Seat height max. 20 mm
Hydraulic unit
· generously dimensioned
· Carriage with ball screw with
prestressed nut
Central lubrication system
Three-jaw chuck
· Hydraulic three-jaw chuck
Ø 150 mm
· Simple clamping of workpieces
40
· Tank capacity 50 litres
· Automatically
· Fold-out for easy filling
· The floating switch identifies the volume of the oil
and releases an automatic alarm as soon as it falls
below the set value
Special equipment
351 4330 05
Hard block jaws
for scope of delivery hydraulic 3-jaw lathe chuck Ø 150 mm
351 4330 15
3-jaw lathe chuck Ø 200 mm
(In exchange - Scope of delivery 3-jaw chuck hydraulic Ø 150 mm)
351 4330 17
Non-rigid block jaws
for 3-jaw lathe chuck Ø 200 mm
351 4330 16
4-jaw lathe chuck Ø 250 mm
(In exchange - Scope of delivery hydraulic 3-jaw chuck Ø 150 mm)
351 4330 18
Hydraulic 3-jaw lathe chuck Ø 200 mm
(Surcharge in exchange - Scope of delivery hydraulic 3-jaw chuck Ø 150 mm)
351 4330 20
Hydraulic 4-jaw lathe chuck Ø 200 mm
(In exchange - Scope of delivery 3-jaw chuck hydraulic Ø 150 mm)
351 4330 02
Steady rest 10 mm - 130 mm
351 4330 03
Follow rest 10 mm - 100 mm
351 4330 10
Working lamp
351 4330 07
LS-120 Hydraulic turret
Standard type - incl. 8 tools
351 4330 08
Tool holder kit
for LS-120 hydraulic turret
351 4330 11
Quick action tool holder Multifix4
(In exchange - Scope of delivery hydraulic turret LS-120)
351 4330 09
Portable handwheel
(In exchange - Standard joystick)
351 4330 01
Hydraulic tailstock spindle sleeve
351 4330 12
Bar feeder PRO 1.25 mtr.
351 4330 19
Bar feeder PRO 3.20 mtr. for diameter 5 mm - 51 mm
351 4330 13
Power transformer for special tension
Mil
Non-rigid block jaws
for scope of delivery hydraulic 3-jaw lathe chuck Ø 150 mm
Software
Turn
351 4330 06
Technique
Options L 44
Accessories
Item No
Can only be ordered ex works.
For prices and further options
please contact your dealer or
send us an e-mail:
info@optimum-maschinen.de
41
turn
®
L 440 / L 460
Convincing arguments: quality, efficiency and price
· High precision machine with latest SIEMENS control and SIEMENS servo
drives
· New compact structure of the headstock
· High-speed spindle (4500 rev/min) with high-precise, largely dimensioned taper roller bearings
· Change-over between the two gears is performed pneumatically via the
air cylinder
· Headstock structure guarantees minimum noise development
· Wide machine bed with double rectangle slideways also for roughing
work
· Hardened and ground slide ways
· Largely dimensioned tailstock, travelling on two guideways, easy-toposition via carriage and is equipped with a quick clamping
· 2 front separately travelling sliding doors incl. integrated windows
· Micro switches prevent starting up the machine if the protecting device
is not completely closed and thus avoids the opening of the door
· RJ45 plug connection, USB connection and power connection (230V)
· Travelling operating panel
· Two electronic handwheels for manual operation of the X and Z axis
· Automatic lubrication of the headstock
· Automatic lubrication of the saddle slide and the cross slide rest
· Halogen working lamp
· Heat exchanger for switch cabinet
· Two-year SIEMENS guaranty included
Set up with
opened door
PREMIUM
safety integrated
power by siemens
42
Standard equipment
Residual material detection and machining
for contour pockets and stock removal
Shop Turn
Network drive management
3-D simulation finished part
Simultaneous recording
Safety integrated
EMC
Electronic handwheel
Hydraulic turret LS160 VDI40
3-jaw chuck hydraulic Ø 200 mm
Hard and non-rigid block jaws
Heat exchanger
Tailstock end cover
6 pcs. Machine feet
Coolant equipment
Type
Item No
L 440
351 4410
L 460
351 4420
Information
Lifting device
750 W
50 litres
750 W
50 litres
235 mm
1'000 mm
240 mm
235 mm
1'500 mm
240 mm
475 mm
710 mm
475 mm
710 mm
100 – 4'500 min-1
100 – 4'500 min-1
DIN ISO 702-1 Nr. 6
Ø 65 mm
Ø 200 mm
Ø 52 mm
DIN ISO 702-1 Nr. 6
Ø 65 mm
Ø 200 mm
Ø 52 mm
VDI 40
8
25 x 25 mm
Ø 32 mm
VDI 40
8
25 x 25 mm
Ø 32 mm
± 0.005 mm
± 0.005 mm
± 0.005 mm
± 0.005 mm
260 mm
1'150 mm
260 mm
1'680 mm
15'000 mm/min
15'000 mm/min
15'000 mm/min
15'000 mm/min
6 Nm
16 Nm
6 Nm
16 Nm
MT 4
65 mm / 150 mm
MT 4
65 mm / 150 mm
3'030 x 1'952 x 2'025 mm
3'000 kg
3'530 x 1'952 x 2'025 mm
3'450 kg
· A lifting device is required to
unload the machine. The company Optimum may make it
available by way of loan on bail
in Germany and Austria. It may
optionally be purchased.
Mil
20 kW 400 V ~50 Hz
12 kW
70 Nm
560 W
240 litres
Turn
Turning Ø over machine bed
Turning Ø in the bed bridge
Speeds
Spindle speed (chuck-Ø 160 mm)
Spindle
Spindle seat
Spindle bore
Hydraulic lathe chuck
Chuck through hole
Turret
Hydraulic type
Number of tool positions
Seat height, seat width max.
Seat diameter max.
Accuracy
Repeatability
Positioning accuracy
Travels
X axis
Z axis
Feed speed
X axis
Z axis
Torque motor
X axis
Z axis
Tailstock
Tailstock seat
Tailstock - sleeve diameter/travel
Dimensions
Length x Width x Height
Total weight
20 kW 400 V ~50 Hz
12 kW
70 Nm
560 W
170 litres
Software
Electrical connection
Total connection
Driving motor
Torque drive motor
Power of the coolant pump
Tank capacity (without chip conveyor)
Hydraulic system
Motor power
Tank capacity
Machine data
Centre height
Cutting length max.
Turning Ø over cross slide
Technique
Item No. 351 4301
„CNC-instruction Information“ on page 80
Accessories
„Starter kit VDI 40“ on page 75
Dimensions
43
turn
®
L 440 / L 460
Standard equipment
Headstock
Machine bed
· Machine bed is designed particularly wide
· Ball screw drive for higher
repeatability
· Precision bearings
· Stable structure
· Smooth running also at
high spindle speeds
Rear side of the machine
Heat exchanger
· Efficient integrated heat transfer
from the switch cabinet
· Avoids that faults are generated
from the overheated electrical
and CNC components
· Large opening at the
rear side allows easy
access for maintenance
purposes
Turret
Laser measurement
· 8 tool positions
· Hydraulic - VDI40
· Seat height max. 25 mm
· Guaranteed repeatability
and positioning accuracy
Tailstock
Hydraulic unit
· Tank capacity 50 litres
· Generously dimensioned
· Carriage with ball screw with
prestressed nut
Coolant equipment
Three-jaw chuck
· Hydraulic three-jaw chuck
Ø 200 mm
· Simple clamping of workpieces
44
· High power coolant pump
375 W
· Tank capacity 100 litres
Special equipment
Item No
L 460
Item No
L 440
351 4420 08
351 4410 08
3-jaw lathe chuck Ø 200 mm manual
351 4420 10
351 4410 10
Base jaws and non-rigid block jaws for 3-jaw lathe chuck Ø 200 mm
351 4420 28
351 4410 28
Hydraulic 3-jaw lathe chuck Ø 250 mm
(In exchange - Scope of delivery hydraulic 3-jaw lathe chuck Ø 200 mm)
351 4420 11
351 4410 11
4-jaw lathe chuck Ø 250 mm
351 4420 31
351 4410 31
Hydraulic 4-jaw lathe chuck Ø 250 mm
(In exchange - Scope of delivery hydraulic 3-jaw lathe chuck Ø 200 mm)
351 4420 02
351 4410 02
Joystick to travel the X- and Z axis
(not combinable with electronic handwheel)
351 4420 20
351 4410 20
Detachable electronic handwheel
(not combinable with joystick)
351 4420 07
351 4410 07
Oil separator
351 4420 05
351 4410 05
Chip conveyor 1.0 meter (L 440 ) 1.50 meter (L 460)
351 4410 06
351 4410 06
Chip carriage
351 4420 12
351 4410 12
Turret Baruffaldi TB 160 VDI40
8 tools - driven tools (In exchange - Scope of delivery standard turret LS-160)
351 4420 17
351 4410 17
C axis brake system
(only with turret Baruffaldi TB 160)
351 4420 16
351 4410 16
Tool holder kit for LS-160 turret
351 4420 13
351 4410 13
Coolant pump 5 bars
351 4420 01
351 4410 01
Coolant channels for tools 20 bars
351 4420 14
351 4410 14
Air conditioning for switch cabinet
(In exchange - Scope of delivery standard heat exchanger)
351 4420 03
351441003
Steady rest 20 mm - 200 mm
351 4420 04
351 4410 04
Follow rest 20 mm - 100 mm
351 4420 19
351 4410 19
Preparation for hydraulic tailstock spindle
351 4420 21
351 4410 21
Hydraulic tailstock spindle sleeve
351 4420 22
351 4410 22
Device to travel the tailstock simultaneously
351 4420 23
351 4410 23
Pneumatic lifting device for tailstock
351 4420 33
351 4410 33
Bar feeder 1,25 mtr. V65-E-Pro
351 4420 34
351 4410 34
Bar feeder 1,5 mtr. V65-LE-Pro
351 4320 35
351 4310 35
Bar feeder 1,25 mtr. DH 65 Fedek
351 4320 36
351 4310 36
Bar feeder 1,5 mtr. DH 65L Fedek
Accessories
Software
Turn
Mil
Technique
Options
Can only be ordered ex works. For prices and other options please contact your dealer or send us an e-mail to: info@optimum-maschinen.de
45
turn
®
L 500 / L 520
Convincing arguments: quality, efficiency and price
· High precision machine with latest SIEMENS control and SIEMENS servo
drives
· New compact structure of the headstock
· High-speed spindle (3'500 rev/min) with high-precise, largely dimensioned
taper roller bearings
· Change-over between the two gears is performed pneumatically via the air
cylinder
· Headstock structure guarantees minimum noise development
· At high speeds a thermal expansion is almost avoided contrary to the pure
gear drive.
· Stable ball screw with a diameter of 45 mm provides for longitudinal movements
· The hardened and precision-ground ball bearings of the X and Z axis mounted in high precision bearings allow most accurate traverse movements
· Machine bed with double rectangular guiding designed for high rapid traverse
· Hardened and ground slide ways
· Largely dimensioned tailstock, travelling on two guideways, easy-to-position via carriage equipped with quick clamping
· 2 front separately travelling sliding doors incl. integrated window
· Micro switches prevent starting up the machine if the protecting device is
not completely closed and thus avoids opening
· RJ45 plug connection, USB connection and power connection (230V)
· Travelling operating panel
· 2 electronic handwheels for manual operation of the X and Z axis
· Automatic lubrication of the headstock
· Automatic lubrication of the saddle slide and the cross slide rest
· Halogen working lamp
· Two-year SIEMENS guaranty included
Set up with
opened door
PREMIUM
safety integrated
power by siemens
Standard equipment
Residual material detection and machining for
contour pockets and stock removal
Shop Turn
Network drive management
3-D simulation finished part
Simultaneous recording
Safety integrated
EMC
Electronic handwheel
Tailstock locking
46
Hydraulic turret LS160 VDI40
3-jaw chuck hydraulic Ø 250 mm
Hard and non-rigid block jaws
Heat exchanger
Tailstock end cover
6 pcs. Machine feet
Siemens Tool Box CD
Chip carriage
Chip conveyor
Scope of delivery
750 W
50 litres
750 W
50 litres
235 mm
2'000 mm
310 mm
235 mm
3'000 mm
310 mm
550 mm
790 mm
2'000 kg
405 mm
550 mm
790 mm
2'000 kg
405 mm
80 – 3'500 min-1
80 – 3'500 min-1
DIN ISO 702-1 Nr. 8
Ø 82 mm
Ø 250 mm
Ø 69 mm
DIN ISO 702-1 Nr. 8
Ø 82 mm
Ø 250 mm
Ø 69 mm
VDI 40 (5480)
12
25 x 25 mm
Ø 32 mm
VDI 40 (5480)
12
25 x 25 mm
Ø 32 mm
± 0.005 mm
± 0.005 mm
± 0.005 mm
± 0.005 mm
345 mm
2'150 mm
345 mm
3'150 mm
15'000 mm/min
15'000 mm/min
15'000 mm/min
15'000 mm/min
11 Nm
20 Nm
11 Nm
20 Nm
MT 5
80 mm
150 mm
MT 5
80 mm
150 mm
4'190 x 2'245 x 2'050 mm
5'170 kg
5'190 x 2'245 x 2'050 mm
6'200 kg
· Chip carriage
· Chip conveyor
· Non-rigid and hard block jaws
Technique
30 kW 400 V ~50 Hz
17.5 kW (S1)
115 Nm
450 W
260 litres
Information
Lifting device
Item No. 351 4302
Mil
20 kW 400 V ~50 Hz
12 kW (S1)
115 Nm
450 W
208 litres
· A lifting device is required to
unload the machine. The company Optimum may make it
available by way of loan on bail
in Germany and Austria. It may
optionally be purchased.
Turn
Turning Ø over machine bed
Turning Ø in the bed bridge
Max. workpiece weight (incl. tailstock)
Bed width
Speeds
Spindle speeds
Spindle
Spindle seat
Spindle bore
Hydraulic lathe chuck
Chuck through hole
Turret
Hydraulic type
Number of tool positions
Seat height, seat width max.
Seat diameter max.
Accuracy
Repeatability
Positioning accuracy
Travels
X axis
Z axis
Feed speed
X axis
Z axis
Torque motor
X axis
Z axis
Tailstock
Tailstock seat
Tailstock - sleeve diameter
Tailstock - sleeve travel
Dimensions
Length x Width x Height
Total weight
L 520
351 4440
Software
Electrical connection
Total connection
Driving motor
Torque drive motor
Power of the coolant pump
Tank capacity
Hydraulic system
Motor power
Tank capacity
Machine data
Centre height
Distance between centres max.
Turning Ø over cross slide
L 500
351 4430
„CNC-instruction Information“ on page 80
Accessories
Type
Item No
„Starter kit VDI 40“ on page 75
Dimensions
47
turn
®
L 500 / L 520
Standard equipment
Headstock
Machine bed
· incl. pneumatic automatic speed changer
· Fully automatic mode
· Shaft of the manual
gearbox made of sintered bronze for high
accuracy
· Machine bed is designed particularly wide
· More rapid movement
· Ball screw drive for higher
repeatability
Machine bed
Heat exchanger
· Machine bed designed
for complete Z travel
· The actual turning
capacity of the Z axis
of other competitive machines on the
market is 10-20% less
efficient
· Efficient integrated heat transfer
from the switch cabinet
· Avoids that faults are generated
from the overheated electrical
and CNC components
Turret
Laser measurement
· 8 tool positions
· Hydraulic - VDI40
· Seat height max. 25 mm
· Guaranteed repeatability
and positioning accuracy
Chip cleaning
Chip conveyor with chip carriage
· Easy cleaning of chips
· Inclined shape along
the bed is available so
that the chips directly
fall on the chip tray
· The inclined design of
the door avoids that
the chips are getting
caught in the door
· The chip conveyor eases the
work and is time-saving
Chip carriage
· Can be rolled and collapsed
Guide bearing
Three-jaw chuck
· Hydraulic chuck
· SizeØ 250 mm
48
· Coated
· Manually scraped for highest
accuracy
Special equipment
Item No
L 500
Item No
L 520
351 4430 09
351 4440 09
Non-rigid block jaws
for scope of delivery hydraulic 3-jaw chuck Ø 250 mm
351 4430 06
351 4440 06
3-jaw lathe chuck Ø 315 mm
351 4430 08
351 4440 08
Non-rigid block jaws
for 3-jaw lathe chuck Ø 315 mm
351 4430 20
351 4440 20
3-jaw lathe chuck Ø 300 mm
(In exchange - Scope of delivery hydraulic 3-jaw chuck Ø 250 mm)
351 4430 28
351 4440 26
4-jaw lathe chuck hydraulic Ø 250 mm
(In exchange - Scope of delivery hydraulic 3-jaw chuck Ø 250 mm)
351 4430 29
351 4440 27
4-jaw lathe chuck hydraulic Ø 300 mm
(In exchange - Scope of delivery hydraulic 3-jaw chuck Ø 250 mm)
351 4430 02
351 4440 02
351 4430 17
351 4440 17
Detachable electronic handwheel
(not combinable with joystick)
351 4430 22
351 4440 22
Oil separator
351 4430 11
351 4440 11
351 4430 12
351 4440 12
Technique
Options
Turn
Mil
Joystick to travel the X- and Z axis
(not combinable with electronic handwheel)
Turret Baruffaldi TB 160 VDI40
8 tools-driven tools
(In exchange - Scope of delivery standard turret LS-160)
C axis brake system (only with turret Baruffaldi TB 160)
Drive motor 15 kw (s1)
(In exchange - Scope of delivery drive motor 12 kW)
351 4440 21
351 4430 01
351 4440 01
351 4430 27
351 4440 27
Air cooling system for switch cabinet
(In exchange - Scope of delivery standard heat exchanger)
351 4430 03
351 4440 03
Steady rest 20 mm - 200 mm
351 4430 14
351 4440 14
Steady rest 150 mm - 330 mm
351 4430 15
351 4440 15
Steady rest 180 mm - 410 mm
351 4430 04
351 4440 04
Follow rest 20 mm - 200 mm
351 4430 16
351 4440 16
Preparation for hydraulic tailstock spindle
351 4430 18
351 4440 18
Hydraulic tailstock spindle sleeve
351 4430 19
351 4440 19
Extension of the tailstock sleeve to 100 mm
351 4430 31
351 4440 31
Bar feeder 1,25 mtr. V65-E-Pro
351 4430 32
351 4440 32
Bar feeder 1,5 mtr. V65-LE-Pro
351 4330 33
351 4410 33
Bar feeder 1,25 mtr. DH 65 Fedek
351 4330 34
351 4410 34
Bar feeder 1,5 mtr. DH 65L Fedek
„CNC-instruction - Information“ on page 80
Coolant pump 5 bars
Software
351 4430 21
Coolant channels for tools 20 bars (external)
Accessories
351 4430 10
Can only be ordered ex works.
For prices and other options please contact your dealer or
send us an e-mail: info@optimum-maschinen.de
49
turn
®
S 600
Convincing arguments: quality, efficiency and price
·
·
·
·
·
Heavy type
Compact type
Slant bed type 30° for particularly large machining diameter
Simple chip flow into the chip tray
Dimensionally stable linear guiding - provides for long service life
for maximum static and dynamic stiffness
· Hardened and ground ball screws
· SIEMENS servo motors for spindle, X- and Z axis
·
·
·
·
·
All servo motors incl. integrated encoder for highest accuracy
Equipment for manual tool measurement
Tailstock with hydraulic spindle sleeve
Electronic handwheel
Two-year SIEMENS guaranty included
Set up with
opened door
PREMIUM
safety integrated
power by siemens
50
Electrical connection
Total connection
Driving motor
Torque drive motor
Power of the coolant pump
Power of the cleaning pump
Tank capacity
Hydraulic system
Motor power
Tank capacity
Machine data
Centre height
Centre-Ø max.
Turning Ø over cross slide
Turning Ø over machine bed
Inclined bed
S 600
351 5060
Dimensions
25 kW 400 V ~50 Hz
12 kW
115 Nm
700 W
700 W
140 litres
Technique
Type
Item No
1.5 kW
60 litres
460 mm
210 mm
220 mm
500 mm
300
Speeds
Mil
10 - 4'000 min-1
DIN ISO 702-1 Nr. 6
Ø 75 mm
Ø 215 mm
Turn
hydraulic
12
25 x 25 mm
Ø 32 mm
± 0.005 mm
± 0.005 mm
215 mm
520 mm
30'000 mm/min
Software
11 Nm
MT 4
370 mm
65 mm
50 mm
2'322 x 1'948 x 1'930 mm
3'200 kg
Accessories
Spindle speeds
Spindle
Spindle seat
Spindle bore
Hydraulic lathe chuck
Turret
Type
Number of tool positions
Seat height, seat width max.
Seat diameter max.
Accuracy
Repeatability
Positioning accuracy
Travels
X axis
Z axis
Feed speed
X-/Z-axis
Torque motor
X-/Z axis
Tailstock
Tailstock seat
Travel
Tailstock - sleeve diameter
Tailstock - sleeve travel hydraulically
Dimensions
Length x Width x Height
Total weight
Standard equipment
Residual material detection and machining for contour pockets
Hydraulic changer LS200 standard (12 tools)
and stock removal
Shop Turn
3-jaw chuck hydraulic Ø 215 mm
Network drive management
Heat exchanger
3-D simulation finished part
Chip conveyor
Simultaneous recording
Chip carriage
Safety integrated
Tool holder kit for LS 160
EMC
Coolant pistol
Manual handwheel
Tool holder for MT3
Automatic tool measuring probe Renishaw
Operating tool
Non-rigid and hard block jaws
Toolholder kit (3 holders for reducing bushes, 1 holder for external lathe tool, 5 reducing bushes M12, M16, M20, M25, MT 3)
51
turn
®
S 600
Standard equipment
Machine bed
· Deeply ribbed
· 30 degree inclination
· High stiffness and durability
Linear guiding
· Maximum feed speed
Cast iron body
· Hardened (HRC48-52)
and heat treated
Components and castings
· ensure stiffness and structural output by
means of the FEA (Finite-Element-Method)
absorbs oil
Machine feet
· 6 pieces
· Optimum alignment of
the machine
Tool change system
Hydraulic tailstock spindle sleeve
· 12 tool positions
· Type of hydraulic turret
· Seat height max. 25 mm
· for a rapid processing it
can be hydraulically run
in and extended
Hydraulic unit
Coolant and lubricant separator
· High capacity of the
hydraulic oil tank
· Safety check valve
· Tank capacity 50 litres
· Separates the lubricant from
the coolant
Central lubrication system
Tool measuring probe
· Renishaw tool measuring
probe allows measuring the
tools within the machine
52
· Automatically
· Fold-out for easy filling
· The floating switch
identifies the volume of
the oil and releases an
automatic alarm as soon
as it falls below the set
value
Special equipment
351 5060 09
Non-rigid block jaws
for for scope of delivery standard 3-jaw chuck Ø 215 mm
351 5060 10
Hard block jaws
for for scope of delivery standard 3-jaw chuck Ø 215 mm
351 5060 20
Oil separator
351 5060 01
Turret type Sauter VDI 30
12 tools - driven tools)
and C axis brake system
351 5060 22
Coolant pump 5 bars
351 5060 19
Coolant channels for tools 20 bars external
with external cooling tank
351 5060 21
Air cooling system for switch cabinet
(In exchange - Scope of delivery standard heat exchanger)
351 5060 05
Preparation for hydraulic tailstock spindle travel
351 5060 04
351 5060 03
Mil
351 5060 25
Turn
351 5060 24
3-jaw lathe chuck Ø 250 mm
(In exchange - Scope of delivery hydraulic 3-jaw chuck Ø 215 mm)
Hydraulic 4-jaw lathe chuck Ø 200 mm
(In exchange - Scope of delivery hydraulic 3-jaw chuck Ø 215 mm)
Hydraulic 4-jaw lathe chuck Ø 250 mm
(In exchange - Scope of delivery hydraulic 3-jaw chuck Ø 215 mm)
Software
351 5060 08
Technique
Options
Automatic tailstock travel per M code
(only in connection with a hydraulic tailstock spindle sleeve
Tool changer VDI 30-40
In exchange - Scope of delivery standard turret LS-160
351 5060 06
Automatic tool measuring
351 5060 07
Automatic part catcher
351 5060 11
Bar feeder interface for 351 5060 12 - 15
351 5060 12
Bar feeder 1.25 mtr. V-65 E, PRO
351 5060 13
Bar feeder 1.50 mtr. V-65 LE PRO
351 5060 14
Bar feeder 1.25 mtr. DH65 FEDEK
351 5060 15
Bar feeder 1.50 mtr. DH65 FEDEK
351 5060 23
Bar feeder 3.20 mtr. for diameter 5-51 mm PRO
351 5060 16
Automatic door opening
351 5060 02
Collet chuck for collets from 15 - 60 mm
351 5060 17
Collet single from 10 mm -14.9 mm
351 5060 18
Collet single from 15 mm - 60 mm
Accessories
Item No
Can only be ordered ex works.
For prices and further options
please contact your dealer or
send us an e-mail:
info@optimum-maschinen.de
53
turn
®
S 500 / S 750
Convincing arguments: quality, efficiency and price
· Robust and heavy "Cartridge" spindle system incl. 1 two-row cylindrical roller
bearing at the front and rear as well as double-sided taper bearing in the centre
· Long durability of all bearing due to permanent permanent lubrication
· All axes with SIEMENS servo motors
· Direct drive of all axis to eliminate the torsion play or for higher accuracy for
thread cutting and contour machining
· Double pretensed ball bearing spindles with small pitch to increase the feed
force
· Rapid turret indexing mechanism - releasing and turning process are practically
taking place at the same time
· Turret indexing mechanism is performed non-stop bi-directionally
·
·
·
·
·
·
·
Tailstock sleeve is activated by pressing the treadle or with the program
Tailstock body is positioned by means of a control bar engaged by the slide
Clamping and releasing of the drive bar can be programmed
Electronic handwheel
Bar feeder prepared
Hydraulic turret
Two-year SIEMENS guaranty included
Set up with
opened door
PREMIUM
safety integrated
power by siemens
54
Standard equipment
Residual material detection and machining for contour
pockets and stock removal
Shop turn
Network drive management
3-D simulation finished part
Simultaneous recording
Safety integrated
EMC
Working lamp
Manual handwheel
Programmable tailstock
Parts catcher
Heat exchanger
Chip conveyor
Chip carriage
Automatic tool measuring Renishaw
Automatic door opener
Bar feeder interface
Coolant channels for tools 20 bars external
Driven tool changer VDI 40 (12 tools Sauter)
C axis brake system
3-jaw chuck hydraulic Ø 200 mm
1.5 kW
70 litres
1.5 kW
70 litres
600 mm
750 mm
450 mm
600 mm
1'250 mm
450 mm
Turning Ø over machine bed
600 mm
600 mm
Turning diameter max.
Inclined bed
Speeds
Spindle speeds
Spindle
Spindle seat
Spindle bore
Hydraulic lathe chuck
Chuck through hole
Turret
Seat
Number of tool positions
Max. speed of the tools
Power of the tools
Max. torque
Type
Seat height, seat width max.
Seat diameter max.
Accuracy
Repeatability
Positioning accuracy
Travels
X axis
Z axis
Feed speed
X axis
Z axis
Torque motor
X axis
Z axis
Tailstock
Tailstock seat
Travel
Tailstock - sleeve diameter
Tailstock - sleeve travel hydraulically
Dimensions
Length without / with chip conveyor
Width x Height
Total weight
485 mm
450
485 mm
450
10 - 4'500 min-1
10 - 3'000 min-1
DIN ISO 702-1 Nr. 6
Ø 66 mm
Ø 200 mm
Ø 52 mm
DIN ISO 702-1 Nr. 8
Ø 88 mm
Ø 250 mm
Ø 77 mm
VDI 40
12
4'000 min-1
4.82 KW
20 Nm
Sauter
25 x 25 mm
Ø 32 mm
VDI 40
12
4'000 min-1
4.82 KW
20 Nm
Sauter
25 x 25 mm
Ø 32 mm
± 0.005 mm
± 0.005 mm
± 0.005 mm
± 0.005 mm
305 mm
750 mm
305 mm
1'250 mm
24'000 mm/min
24'000 mm/min
24'000 mm/min
24'000 mm/min
11 Nm
27 Nm
11 Nm
27 Nm
MT 5
600 mm
90 mm
120 mm
MT 5
600 mm
90 mm
120 mm
3'015 / 4'114 mm
1'856 x 2'016 mm
5'700 kg
3'515 / 4'614 mm
1'856 x 2'016 mm
7'200 kg
Technique
50 kW 400 V ~50 Hz
30 kW
186 Nm
750 W
185 litres
Mil
40 kW 400 V ~50 Hz
17 kW
162 Nm
750 W
185 litres
Electrical connection
Total connection
Driving motor
Torque drive motor
Power of the coolant pump
Tank capacity
Hydraulic system
Motor power
Tank capacity
Machine data
Centre height
Distance between centres max.
Turning Ø over cross slide
Turn
S 750
351 5170
Software
S 500
351 5150
Accessories
Type
Item No
„Starter kit VDI 40“ on page 75
55
turn
®
S 500 / S 750
Standard equipment
Headstock
· Meehinate cast iron
· Cooling ribs towards the outside better carry off the heat
Guiding
· All guiding devices are broad rectangular guiding devices and provide for
high stiffness and stability
Machine bed
· One-piece casting
· Deeply ribbed
· 45 degree inclination
· High stiffness and durability
· Meehanite casting with hardness
HB 170 ~ 180
Machine feet
· 6 pieces
· Optimum alignment of
the machine
Tool change system
Laser measurement
· High dividing precision
and rapid tool change
· Slewing range, high torque
and minimum stability
· Duration - tool to tool:
0.35 sec
· 180 degree: 1.2 sec
· Guaranteed repeatability
and positioning accuracy
Programmable tailstock
Internal tool cooling CTS
· Pressure: 20 bars
· Filtering accuracy
25μm
· Heavy type
· High stiffness
· Tailstock can be activated via the
program or directly controlled
by the operator by means of a
standard treadle
C axis brake system
Central lubrication system
· Hydraulic brake disc to
check the effect of the C
axis
· Spindle-servo-motor provides for higher resolution
accuracy at 0.001°
56
· Automatically
· Fold-out for easy filling
· The floating switch identifies the volume of the oil
and releases an automatic alarm as soon as it falls
below the set value
Special equipment
Item No
S 500
Item No
S 750
351 5150 04
351 5170 04
Non-rigid block jaws
for 3-jaw lathe chuck Ø 200 mm
351 5150 05
351 5170 05
Non-rigid block jaws
for 3-jaw lathe chuck Ø 250 mm
351 5150 13
351 5170 13
Hydraulic 4-jaw lathe chuck Ø 200 mm
(In exchange - Scope of delivery standard hydraulic 3-jaw lathe chuck Ø 200 mm)
351 5150 16
-
Hydraulic 3-jaw lathe chuck Ø 250 mm
(In exchange - Scope of delivery standard hydraulic 3-jaw lathe chuck Ø 200 mm)
351 5150 17
-
Hydraulic 4-jaw lathe chuck Ø 250 mm
(In exchange - Scope of delivery standard hydraulic 3-jaw lathe chuckØ 200 mm)
-
351 5170 15
Hydraulic 4-jaw lathe chuck Ø 300 mm
(In exchange - Scope of delivery standard hydraulic 3-jaw lathe chuck Ø 250 mm)
351 5150 01
351 5170 01
Oil separator
351 5150 03
351 5170 03
Bar feeder 1.55 mtr. V-65 LE, PRO
-
351 5170 02
Bar feeder 1.55 mtr. DH-65 LE, FEDEK
351 5150 12
351 5170 12
Bar feeder 3.20 mtr. for diameter 5 mm - 51 mm PRO
351 5150 06
351 5170 06
Axially driven tool holder
351 5150 07
351 5170 07
Radially driven tool holder
351 5150 08
351 5170 08
Rear radial driven tool holder
351 5150 09
351 5170 09
Air cooling system for switch cabinet
351 5150 10
351 5170 10
Steady rest 20 mm - 200 mm
351 5150 11
351 5170 11
Tool changer VDI 40 (12 tools)
Mil
Turn
Software
Accessories
Can only be ordered ex works.
For prices and further options
please contact your dealer or
send us an e-mail:
info@optimum-maschinen.de
„CNC-instruction - Information“ on page 80
Part's catcher
Technique
Options
Bar feeder prepared
· Automatic part catching
device
·
Connextion for bar feeder
57
58
CNC software
CNC controls
SYMplus milling ..................... 60
SYMplus turning ................... 62
Shopmill/ Shopturn ................ 64
Sinutrain ................................ 65
Sinumerik 802 S base line ...... 66
Sinumerik 808D...................... 68
Sinumerik 828D...................... 70
Sinumerik 828D BASIC T ......... 72
CNC software, controls and accessories
SYMplus
milling
SYMplus milling
for cost-efficient, time-saving and economic working.
SYMplus milling is the perfect software add-on for all milling machines made by Optimum equipped with Siemens control.
CNC software SYMplus milling
358 3850
· Version 5.2
Upgrade SYMplus milling
For Siemens control 828 D
358 3856
· Simulator and post processor
For Siemens control 808 D
353 3859
As training software it helps to rapidly introduce the operator how to use the
control Sinumerik 802S. Employees having little CNC experience can learn the
basics of the DIN programming by using SYMplus and are finally able to write
and test programs using 802S cycles. In particular SYMplus is an easy-to-learn
2½D-CAD/CAM system which helps you to save programming times, to avoid
crashes and to reduce the production time.
The software is subdivided into four modules:
· Processor
USB adapter
357 1968
· RS 232
SYMplus milling :
CAD/CAM functionality at a glance
Geometry
•
•
Interactive contour setting via pictograms. Any contour, rectangle, circle, polygon, drilling pattern, text
Constructions of variants to simply change contours, bidirectional CAD interfaces (DXF, IGES)
•
Measuring functions, 3D display at any point in time of the construction incl. calculation volumes and masses
Working plan
•
Strategies reducing the production time by detection of residues over the whole processing, working with any raw parts
•
Face milling, surface milling (pockets,islands), contour parallel or shaded with different plunging strategies (helical, ramp, vertical),
contour milling, chamfering, grooving, engraving text, handwheel (teaching), clamping, drilling, sinking, grinding, threading
•
Comprehensivee collision check, taking the clamping devices into account
•
2D and 3D simulation with common types of machines, real time, preview of single records, magnifying glass
•
Time calculation for the calculation and to optimize the working plan, automatically created tooling sheet
•
Post processor(s) to generate NC programs for your control
Tool management, data transfer
•
•
Tool management (geometric and technological, depending on the material)
NC editor for easy editing (copying, cutting, searching, replacing)
•
Bi-directional data transfer via the serial interface (RS232)
SYMplus milling :
Versions, licenses, delivery volume
•
SYMplus Milling is available in the following languages: German, English, French, Spanish, Italian, Dutch, Polish, Hungarian and
Slovakian. Other languages are available upon request.
•
SYMplus will be delivered on CD-ROM. The license is protected by a USB dongle. The software package includes a manual and a
4-coloured exercise book of more than 130 pages.
•
The software also always includes a SIEMENS post processor (matching the control of the F100 CNC resp. F 100 TC CNC) to automatically generate the NC programs for your machine. A simulator for the control SINUMERIK 802S and an RS232 interface to transfer
the data is also integrated by default. Additional post processors and/or simulators are optionally available.
SYMplus milling :
•
System requirements
Commercial PC from e.g. Intel Pentium® IV on with min. 2 GHz
•
Operating system Microsoft Windows® XP/Vista/7
•
Screen resolution 1024x768
•
OpenGL - compatible 3D graphic card, e.g. GeForce 7xxx/8xxx/9xxx (128 MB)
•
Main storage: Microsoft Windows® 2000/XP 512 MB, Microsoft Windows® Vista/7 1 GB
•
about 400 MB free hard disc storage for system data
•
Sound card and loudspeakers
60
SYMplus milling :
Module SHOP
Practice here typical repetitive sequences
of action to set up the Sinumerik 802S.
Module DIN/PAL
Complete DIN programs can
be edited using a guided editor,
checked for errorsand simulated.
Using this module you can learn
or freshen up the geometric basis of
DIN-programming.
Module CAD/CAM - Geometry
Module CONTROL
Help graphics are available
for all commands and cycles.
The clear editor
allows you to work efficiently.
YMplus milling :
Here you can write and
simulate programs
using 802S cycles
and commands.
Module CAD/CAM - Working plan
The 2D simulation shows
lots of details in the view
from the top such as e.g.
measurements and the cutting trace of each single milling path.
SYMplus milling :
Software
SYMplus milling :
It is also possible to subsequently
change any construction data within
short time. It is possible to create symmetric contours by mirroring/turning, etc.
Also measurement geometrics can be
created with a few mouse clicks.
Turn
Alternatively you can load and
output CAD contours.
Value entries are immediately
dynamically converted.
Unprecedented in speed and ease you
can graphically program workpieces
using SYMplus even if the drawing is
not dimensioned according to the NC
dimensioning.
Accessories
SYMplus milling :
There is a context help and graphic support for
error analysis. A test module is included for your
trainees. The evaluation is performed automatically.
Mil
SYMplus milling :
Technique
The realistically designed machine (with
noises) will give you the feeling to
practice very near to reality –
without any stress of real risk of crash.
Also interactively practice the key
sequence to program the
Sinumerik control.
The 3D simulation will give you the
best overview of the operations.
Also chamfers and depressions are
easy to recognize.
Setting up tools, etc.
Tools can be entered geometrically
including shank and holder –
this is important for the crash control.
The tools can be individually
configured in magazines..
61
SYMplus turning
CAD/CAM system including 802S training appropriate for shops.
SYMplus turning is the ideal software supplement for CNC lathes made by OPTIMUM.
CNC software SYMplus turning
358 3852
As training software it helps for rapid introduction in the operation of
the control Sinumerik 802S. Employees having little CNC experience
can learn the basics of the DIN programming by using SYMplus and are
finally able to write and test programs using 802S cycles.
· For Siemens control 802S base line
· Version 5.2
Upgrade SYMplus turning
For Siemens control 828 D
358 3854
· Simulator and post processor
For Siemens control 808 D
In particular SYMplus is an easy-to-learn CAD/CAM system which helps
you to save programming times, to avoid crashes and to reduce the
production time.
353 3858
The software is subdivided into four modules:
· Post processor
USB adapter for Siemens
357 1968
· RS 232
SYMplus turning
:
CAD/CAM functionality at a glance
Geometry
•
Interactive contour setting via pictograms, any contour routings, cylinder, stage pins, tubes, grooves,
•
Constructions of variants to simply change contours, bidirectional CAD interfaces (DXF, IGES)
•
Measuring functions, 3D display at any point in time of the construction incl. calculation volumes and masses
Working plan
•
Strategies reducing the production time by detection of residues over the
whole processing, working with any raw parts
•
Roughing plane and transversal finishing, engraving, punch roughing, cutting-off, drilling, threading, thread turning, handwheel
(teaching), re-chucking
•
Comprehensive collision control
•
2D and 3D simulation, real-time, single block preview, magnifying glass
•
Time calculation for the calculation and to optimize the working plan, automatically created tooling sheet
•
Post processor(s) to generate NC programs for your control
Tool management, data transfer
•
Tool management (geometric and technological, depending on the material)
•
NC editor for easy editing (copying, cutting, searching, replacing)
•
Bi-directional data transfer via the serial interface (RS232)
Versions, licenses, delivery volume
•
SYMplus turning is available in the languages German and English. Other languages are available upon request.
•
SYMplus will be delivered on CD-ROM. The license is protected by a USB dongle. The software package includes a manual and
a 4-coloured exercise book of more than 130 pages.
•
The software also always includes a SIEMENS post processor (matching the control of the Optimum machines) to automatically
generate the NC programs of your machine. A simulator for the control SINUMERIK 802S and an RS232 interface to transfer the
data is also integrated by default. Additional post processors and/or simulators are optionally available.
System requirements
•
Commercial PC from e.g. Intel Pentium® IV on with min. 2 GHz
•
Operating system Microsoft Windows® XP/Vista/7
•
Screen resolution 1024x768
•
OpenGL - compatible 3D graphic card, e.g. GeForce 7xxx/8xxx/9xxx (128 MB)
•
Main storage: Microsoft Windows® 2000/XP 512 MB, Microsoft Windows® Vista/7 1 GB
•
about 400 MB free hard disc storage for system data
62
SYMplus turning
SYMplus turning :
Module SHOP
Practice here typical repetitive sequences
of action to set up the Sinumerik 802S.
Technique
The realistically designed machine (with
noises) will give you the feeling to practice
very near to reality – without any stress of
real risk of crash.
Also interactively practice the key
sequence toprogram the
Sinumerik control.
SYMplus turning : Module DIN/PAL
Module CAD/CAM - Geometry
Alternatively you can load and
output CAD contours.
Value entries are immediately
dynamically converted.
Unprecedented in speed and ease you
can graphically program workpieces
using SYMplus even if the drawing is
not dimensioned according to the NC
dimensioning.
Turn
SYMplus turning :
There is a context help and graphic support for error analysis.
Mil
Complete DIN/PAL programs can be
edited using a guided editor,
checked on errors and simulated.
In this module it is possible to learn
or freshen up geometric basis of
the DIN/PAL programming.
It is also possible to subsequently
change any construction data within
short time. Fit sizes (about 48h7) can
be directly entered, average tolerance
is automatically proposed as nominal
dimension
Help graphics are available
for all commands and cycles.
The clearly arranged editor
allows you working efficiently.
Software
SYMplus turning : Module CONTROL
Here you can write and simulate
programs using 802S cycles and
commands.
The 2D simulation shows lots
of details such as e.g. allowances. Here it is also possible to measure the workpiece
Accessories
SYMplus turning : Module CAD/CAM - Working plan
The 3D simulation will give you
the best overview of the operations.
SYMplus turning : Setting up tools, etc.
Tools can be geometrically entered
incl. setting angle, shank and seat –
this is important for the crash control.
Finally the turret is equipped. Each
equipment can be individually saved..
63
Shop
Mill / Shop Turn
Shop Mill
The main focus of these machines is on the production of individual parts and small series. ShopMill
offers a simple operation of the machine tool appropriate for skilled workers.
All operating actions are supported by help graphics.
The functions in the manual mode allow rapid, practice-oriented setting-up of the machine for the
operation. Those are in particular determining the workpiece position in the machine as well as the
maintenance and measurement of the used tools.
For the programming, ShopMill is offering two different programming tools.
· The DIN/ISO editor serves to create DIN/ISO programs on the machine as well as to correct externally created
DIN/ ISO programs.
· The working plan editor serves for graphic programming on the machine.
Thus, ShopMill offers a uniform control configuration which
covers all worldwide required fields of application without
subsequent commissioning efforts:
· Simple user interface for all machine functions
· DIN/ISO programming on the machine or offline via CAD/CAM system
· Graphic programming
· Mould making applications
· Measurement functions
ShopMill - Highlights
· Flexible programming by graphic interactive programming inputs (without DIN/ISO knowledge) or textual
programming inputs with practical cycles also for the use
in the tool and mould making
· User-friendly operation by practice-oriented setting-up
and measuring functions, clearly arranged tool management and 3D simulation
· Increase in productivity by supporting PC software for
production planning without machine scheduling
In ShopTurn machines are rapidly set up and workpieces and tools are rapidly measured. The operating and programming software
ShopTurn distinguishes itself by a graphically supported programming and working schedule preparation, by means of which it is
possible to manufacture a workpiece even without knowledge of DIN/ISO programming commands.
It is possible to call a graphic overall representation of the workpiece from the working plan by
a push of a button. With the help of this dynamic line graphic it is possible to rapidly identify
and correct programming errors.
Special advantages: By means of simulation it is possible to test the created working plan.
During the simulation run, the productive time of the turned part is determined simultaneously. In this way, it is possible to program and simulate the workpiece in short time after the
inquiry from the drawing using ShopTurn and in addition to create a price statement starting
from the determined productive time: time saving for the customers.
ShopTurn - Highlights
The following basic elements are available:
Automatic functions
· Straight line X/Z also with C axis
· Incline in X/Z or under angle, also with C axis
· Circle parametrizable by radius / endpoint or centre
Block scan (also on individual holes of a drilling template)
Sequence (automatic operation)
Working plan test (Dry-Run)
Restarting at the contour
Block search
Other functions
The step-by-step creation of a working plan allows you to characterize each
step by easy-to-understand icons, working plan creation without DIN/ISO
knowledge simple modifying, inserting and removing of special commands
(e.g. M functions) 8 inserting of transition elements, step-by-step processing (single step)
Manual functions/Set up functions
Measuring workpiece > Scratching workpiece in Z axis
Measuring workpiece > Measuring tool using Tooleye
Measuring tool by scratching
Other options
Easy-to-understand help graphics for each cycle
Scale drawing graphic for input support
Graphic working plan test / test run
Creating / reading and processing of complete DIN/ISO programs
Technology input workpiece definition for each working plan step
is possible
Tool and wearing data for up to 128 tools
64
SINUTRAIN
Software
Item No
Software
Item No
Siemens Shopturn
900 1030
Siemens Shopturn & Shopmill
Siemens Shopmill
900 1031
Sinumerik 808D on PC free download at cnc4you
900 1032
Technique
Learning technique, controlling technique: Formation and training with SINUTRAIN
SinuTrain is the control identical software of SINUMERIK for your PC. From training courses via the offline programming up to the
professional sales presentations – SinuTrain is designed for the different requirements.
With SinuTrain we are offering you a practice-oriented and integrated solution for CNC training courses. From the basics to the
professional qualification you can
easily mediate your function knowledge of the innovative CNC control SINUMERIK using this training software. Our holistically oriented training solution perfectly includes a training software
and systems which are perfectly adapted to your requirements.
The advantages at a glance
Comfortable SINUMERIK operation and CNC programming on your PC. Suitable for all common CNC programming types.
Optimum machine control via the machine operating panel which is integrated in the software.
Optimum adaptation to different machines
in the sense of maximum compatibility of the
CNC programs. Available in lots of languages.
Mil
•
•
•
•
•
SinuTrain – more than a training tool.
Turn
The operation of SinuTrain is identical with the operation of the real
SINUMERIK system. Accordingly
you may test all operating modes of the user interface SINUMERIK
Operate step by step. Beside milling and turning applications SinuTrain
can also be used for other technologies on the basis of SINUMERIK
Operate.
As real as reality
Software
SinuTrain allows a comfortable SINUMERIK operation and CNC programming on your PC – on the basis of the real SINUMERIK CNC kernel.
The software can perfectly be adapted to the axis configuration of different machines. In this way, maximum compatibility of
offline created CNC programs is ensured with the machines in the production area.
SinuTrain – numerous useful additional functions
Accessories
SinuTrain offers numerous useful additional functions and proves your
performance during operation.
SinuTrain allows a comfortable SINUMERIK operation
and CNC programming on your PC – on the basis of the real
SINUMERIK CNC kernel. The software can perfectly be adapted to the
axis configuration of different machines. In this way maximum compatibility of offline created CNC programs is ensured with the machines in
the production area.
· The integrated online help for CNC operation and programming is making the
correct information available.
· An integrated manual facilitates the approach to CNC programming.
· Printout of DIN/ISO programs and working step programs provide an overview.
· Parallel installation of different versions of the SinuTrain software can be easily performed.
· Windows application facilitates the installation
· Communicative by program transfer via Ethernet or USB to your machine
Please find further information under:
info@optimum-maschinen.de
65
Sinumerik 802 S base line
The ideal CNC for standard applications
SINUMERIK 802S base line, the CNC made by Siemens for applications
in the low power range is excellently appropriate for
lathes and milling machines with up to 3 axis and one
spindle and distinguishes itself by the following features
of:
· Extremely easy-to-operate and simple programming
· Maintenance-free
· Compact design
For Optimum machines
M4HS
L 28
L 33
The perfect control for starting:
Turning cycles:
· Easy-to-operate and to program
· Rapid, easy setting-up of tools and workpieces
· Cycle and contour-supported programming
·
·
·
·
·
·
·
·
The CNC control for different applications:
· Controls up to 3 axes and 1 spindle
· Complete unit of compact dimensions
· Maintenance-free, since it is working without batteries and fans
· Easy connection by pulse/direction interfaces
(feed axes) resp. ±
10 V analogue interface (spindle)
· Standard solution with worldwide service for different applications
The SINUMERIK 802S base line offers you lots of advantages:
·
·
·
·
·
Easy CNC programming in DIN 66025
Easy measuring of tools by scratching
Contour elements as programming aid
Cycle support for complex applications
Spindle pitch error, batch and measuring system error compensation
for precise processing results.
*depending on the machine type
66
Grooving
Undercut
Machining
Thread cutting*
Drilling, spot facing*
Deep hole drilling*
Tapping with/without compensation chuck*
Drilling
Milling cycles:
·
·
·
·
·
·
Deep-hole drilling
Thread cutting with/without compensation chuck
Row of holes – circle
Row of holes – line
Drilling, countersinking
Milling of pockets, grooves and circular pockets
Other features:
· Processing from external – also processes larger CNC programs via
the RS 232 C (V.24) interface
· Extremely robust – due to compact design
· Powerful PLC – for perfect adaptation to the machine tool (SIMATIC
S7-200 compatible)
· 256kb program memory
Technique
Programming
Mil
· Program entry according to DIN 66025
· High level language elements and R parameters for modular and efficient programming
· Graphic programming by means of contour routing support
· Integrated turning and milling cycles with graphic input masks
· Teach in (Optional) for program entry by means of handwheels or direction keys
Tool management
15 tools and 30 cutting edges
Tool length compensation
2D tool radius compensation
Measuring cycles for easy workpiece and tool measurement
Turn
·
·
·
·
Dimensions
Control
Accessories
Tool corrections
· 3 servo axis (pulse/direction interface, 5V difference signals) and 1
spindle (±10 V)
· 8" LCD flat screen (monochrome)
· 256 kbyte part program memory
· Handwheel function (max. 2 handwheels)
· Serial interface RS 232 C
· Operating panel front of IP65 type
· 12 customer keys with LED can be freely allocated and determined
· 48 digital inputs and 16 digital outputs are integrated
· Extension module with 16 digital inputs and outputs each (max. 2
pieces)
· Emergency-stop button can be integrated
· PLC with contact plan programming
· Look Ahead function
· Up to 15 tools, 30 cutting edges
· Calculator function
· Servo trace for axis diagnosis
· 2 languages can be switched over online
· Operating software with 11 languages (English, German,French, Italian,
Spanish, Chinese simplified, Polish, Russian, Czech, Turkish and
Hungarian)
67
SINUMERIK 808D
relating a high degree of user friendliness with high
performance CNC functions.
The CNC SINUMERIK 808D Milling is perfectly pre-configured for the requirements of easy standard milling machines. The SINUMERIK 808D Milling
is equipped with the intelligent move guiding advanced surface of the technology package SINUMERIK MDynamics. It also includes the LookAhead
function which allows an optimum speed control.
·
SINUMERIK Operate BASIC
easy, intuitive user guiding by dialogue-oriented user support
·
SINUMERIK programGUIDE BASIC
Includes a bandwidth of technology cycles for milling and drilling with graphic input masks
High performance and accuracy thanks to modern CNC functions
·
SINUMERIK MDynamics
Intelligent move guiding advanced surface for applications in the simple tool making and mould making
·
Machine Control Panel
The machine control panel can be connected as "Plug&Play" via USB and is equipped with ergonomic override rotary switches in the same way
as the High-End-CNCs.
The compact and user friendly entry-level solution is used for simple milling applications. As panel-based control the 808D is equipped with all interfaces including PLC in- and outputs on board so that no complex cabling to the switch cabinet is required any longer. The machine control panel can
be connected as "Plug&Play" via USB and is equipped with ergonomic override rotary switches in the same way as the High-End-CNCs. The interface
on the operating panel front allows the use of a USB memory stick and thus the easy transmission of part programs and tool data during the daily
operation.
A significant feature of the new CNC is the easy, intuitive user guidance. The user interface Sinumerik Operate Basic offers a new dialogue-oriented
user support with the Sinumerik startGuide which is guiding through the setting of the machine step-by-step and reduces the time for commission-
For Optimum machines
M2LS
F4
F 80
F 105
ing to a minimum. Thus it is possible to easily commission prototypes as well as serial machines by means of the so called "startupAssistants". The
"operationAssistant" helps the operators to set-up and program the machine step by step. All in all the completely renewed Sinumerik Operate Basic
is modelled strongly on the operating philosophy of the larger Sinumerik Operate system. This applies for the menu structure as well as for the programming. In this way the "programGuide Basic" allows easy programming by means of graphically supported cycle masks and a comfortable contour
calculator. The reuse of part programs of other controls which support the ISO code can be easily realized. In this way it is possible to use DIN- and
ISO programming languages alternately within a program. As usual, the user interface offers an online language changeover. On the hardware key
labels for the CNC are available with English and Chinese characters. Thanks to the used micro keys the membrane keyboard is also offering a very
good tactility.
68
Display:
7.5" colour LCD display
with
a resolution of 640 x 480
Communicative:
USB interface at the front
panel supports USB memory
stick and USB PC keyboard
Turn
Mil
Technique
User friendly:
Technology specific
keyboard layout
Hardkeys with protective film
Easy to assemble and to
maintain:
Durable buffer battery
Clamping assembly of
the PPU and MCP
Easy-to-operate:
MCP with rotary switch for
feed and spindle override
LED display of the tool number
Control
Robust:
Panel-based CNC
design
Protection class
IP65 - at the front
Accessories
The new model shows a high degree of precision and productivity. Thus the CNC is counting with an accuracy of 80-Bit-NanoFP in order to avoid
internal rounding errors. Being the smallest member of the Sinumerik family the 808D is equipped with the intelligent move guiding MDynamics
including an intelligent"Look-Ahead" to attain an optimum speed guiding. Thus it is possible to attain productivity increases and improved service
quality at the same time. The high computing power as well as optimized technology cycles in the operating system contribute to the high performance of the CNC. The transfer from conventional machines to CNC programming is enabled by using the option Manual Machine plus (MM+). A
machine which is equipped with this feature can be operated by means of handwheels in the same way as a conventional machine but with the
advantages of CNC supported technology cycles.
At the driving end the control is equipped with a semi-servo solution consisting of the drive system Sinamics V60 combined with Simotics servo
motors of the type 1FL5. The CNC provides the drive with target values via the plus-/direction interface which the CNC perfectly translates in the
enclosed speed control circuit by means of the Simotics motor. The continuous CNC system can also be used in rough environmental conditions
among others since the drive system is equipped with a large cooling body which can be operated without ventilator. Furthermore the Sinumerik
808D attains the protection class IP65 on the operating panel front.
The new CNC is completed with the software package Sinumerik 808D on PC which further facilitates the use of the machine. When used as practical training software it is possible to program and simulate workpieces offline. The free of charge software can also be used for presentation
purposes.
Language Note:
Version 1 of the following languages: D / GB / RUS / P / CN
Version 2: languages on request
69
Sinumerik 828D
Sinumerik 828D
High performance CNC control for maximum accuracy and processing speed
SINUMERIK 828D is a panel-based CNC control for demanding applications
on lathes and milling machines as they are typically used in the shop. They
combine CNC, PLC, operating and axis control functions on a compact and
robust unit which fits in each operation panel housing. There are two variants for the horizontal and vertical installation.
ming package the Sinumerik 828D is perfectly prepared for all worldwide
CNC consumption markets.
With its powerful CNC functions the SINUMERIK 828D sets new benchmarks
in the class of compact CNCs. Thanks to a comprehensive CNC program-
For Optimum machines
F 150
F 310
F 410
S 500
S 750
Compact
Simple
Maximum power with most compact dimensions:
· 10.4" colour display
· QWERTY CNC standard keyboard
· USB, CF card, Ethernet at the panel front side
· Easy commissioning
· Easy Archive – optimum application updates
· Easy Extend - user-friendly extension of machine components
Simply brilliant
Powerful
High performance CNC functions
· Animated elements - unique graphic visualisation
· Integrated online help - rapid relevant help
· Easy Message – Transfer of the machine status by SMS
· 80bit NANOFP accuracy
· Technology package SINUMERIK MDynamics with the new function
Advanced Surface
· Clearly arranged tool management
· Powerful kinematic transformations
Simple
Simple programming
· ShopMill / ShopTurn - shortest programming times for individual parts
and small series
· programGUIDE- shortest program runtimes and maximum flexibility for
large batch sizes
· ISO dialect – optimum CNC program compatibility
70
Scope of service
Minimum block cycle time
~6 ms
CNC main storage
3 MB
Maximum number of tools/cutters
128/256
Maximum number of axes/spindles
6
CNC operation in the manual mode (JOG)
TSM universal cycle
Technique
A universal cycle is available in the setting mode for the most frequently used machine functions:
• Tool change with direct access via the tool table (T)
• Spindle speed and –direction (S)
• M functions (M)
• Activating of zero offsets
Turning cycle
In the setting mode a comfortable turning cycle is available. Using this cycle
it is for instance possible to turn smooth clamping jaws.
It is possible to preset the following parameters:
• Roughing resp. finishing
• Undercut for smooth clamping jaws
Measuring workpiece
Mil
You can measure the workpiece as follows:
• Reference tool
Zero point offsets
Turn
The following adjustable zero point offset are at your disposal:
• A basic offset
• Maximum 99 zero point offsets (G54, G55 ...)
• Each zero point offset with axis rotation and fine offset
Tool management
Tool table
Control
You can manage tools including their complete use data in the tool list.
The maximum number of tools/cutters amounts to 128/256
• The function loading allows to assign the tools to the required magazine positions.
• You can store the following data for each tool:
– Tool type: e.g. roughing, finishing, engraving, drilling and milling tools
– Clear tool name in clear text, example: ROUGHING_80GRAD
– Max. 9 cutters for each tool
– Tool lengths and cutting insert geometry
– Point angle for drilling and number of teeth for milling tools
– Spindle turning direction and coolant (Step 1 and 2)
• Direct taking over of the tool from the list to the program resp. to measurements
Monitoring service life and number of pieces
Accessories
Using the SINUMERIK 828D you can monitor the service life of your tools and the
number of substitutions. You can assign clear names to your tools instead of less significant numbers. At the least when reading the CNC
program you will appreciate this comfort.
• Monitoring contact time (T) in minutes or number of exchanges (C)
• Early warning threshold for making available new tools in time
• If the required tool is not in the magazine the SINUMERIK 828D prompts you to change it manually.
Spare tools
If required you can also manage spare tools (replacement tools) with the SINUMERIK 828D. Tools of the same name are created as spare
tools. In the column ST the spare tools are marked with an ascending number.
71
Sinumerik 828D BASIC T
The all-round talent for standard lathes
The SINUMERIK 828D BASIC T is the perfect entry into the class 828D
and together with SINAMICS drives and motors precisely tailored for the
demands of modern standard lathes.
besides numerous drilling operations. Of course, also on the fore-part
and surface area of the workpiece. t this, the one-time performance of the
SINUMERIK 828D BASIC T guarantees highest accuracy of the workpiece
with minimum processing time.
The SINUMERIK 828D BASIC T controls all drilling and milling operations
For Optimum machines
L 44
L 440
L 460
L 500
L 520
S 600
Robust and maintenance-friendly Sinamics drive
In addition to new CNC Siemens is offering a multiple axis drive with
the new Sinamics S120 Combi which is tailored to the demands of
compact standard machines in the same way as the CNC controls.
Robustness is an important feature for the Combi drive. In order to
guarantee this among others the supply unit as well as the three to four
motor modules are integrated in one housing. In this way, on the one
hand the number of cabling interfaces is decreased, on the other hand
a mutual cooling element provides for optimum heat dissipation –
even if one of the performance parts is under full load. If the machines
are used in tropical environmental conditions, the drives have to withstand tension and frequency variations in the power network without
malfunctions beside heat resistance and condensation tightness. The
Sinamics S120 Combi was also designed for these conditions.
The Sinumerik 828D Basic T is already integrated in the training
package SinuTrain for Sinumerik Operate. In this way, it is possible
to learn and deepen the operation of a lathe with the latest control.
Furthermore, SinuTrain is also appropriate for performing the programming offline. At this, it is possible to use the established programming
methods Sinumerik-CNC programming language, ISO-Code programming as well as the step sequence programming ShopTurn in the same
way as on the real CNC in the machine.
of the 80-bit NANOFP accuracy (80 Bit floating point precision). From
the software point of view it is possible to attain accuracy values in
the range of microns (μm). Thus the accuracy which can be attained
practice is not limited control technically , but it is determined by the
options of the mechanical components. Beside the high accuracy the
Sinumerik 828D Basic T furthermore allows very flexible use since it
can also perform drilling and milling processes beside numerous turning operations. With intelligent kinematic transformations between
the spindle and the X-axis it is even possible to perform different
milling and drilling operations on the face and lateral surfaces of the
workpiece. The Sinumerik 828D Basic T is equipped with Sinumerik
Operate, a comfortable CNC user interface which allows performing
safe and intuitive programming and setting up processes.
The function "Easy Message" is a special feature. In this way, the
responsible employee is informed via SMS about all important process
data regarding production. If a machine requires new raw parts or a
lathe tool attained the limits of its lifetime the Sinumerik 828D Basic T
can send a corresponding information via SMS. In this way, the productivity of the machine is further increased.
With this type Siemens Drive Technologies complements its portfolio
of controls in the compact class Sinumerik 828D. With the Sinumerik
828D for demanding lathes and milling machines in the workshop , the
Sinumerik 840D sl for premium applications and the Sinumerik 802
family for standard machine applications make available a complete
spectrum of machine tool controls for all CNC requirements.
Scope of service
High-tech for the compact class
Network failure bridging operation
Modern processor technique and software architecture are the basis
72
Input voltage
DC 24 V, + 20 %/- 15%
Power consumption, max.
60 W
Protection class according to DIN EN
60529 (IEC 60529)
3 ms
Operating panel front IP65
(with closed front cover)
PPU IP20 (rear)
Compact, strong, simple - just brilliant
The compact, operating panel based CNC control SINUMERIK 828D
BASIC T is offering a maximum of robustness and maintenance-friendliness.
Powerful CNC functions coupled with a unique
80-bit NANOFP accuracy providing highest workpiece accuracy
with minimum operating time. Thanks to a flexible CNC programming
language as well as a unique working step programming ShopTurn/
ShopMill, it is possible to program and edit parts for mass production
as well as individual components with the highest possible efficiency.
· 2 operating panel types for horizontal and vertical operating panel
housings
· Integrated QWERTY-CNC standard keypad with short-stroke keys
· CompactFlash Card, USB and Ethernet interface on the operating
panel front
· Additional Ethernet interface on the CNC rear side for firm factory
networking
· Integrated PLC on the basis of the instruction set of the SIMATIC
S7-200 with ladder diagram programming (Ladder Steps)
· E/A interface is based on PROFINET for the connection of the PLC
peripherals and machine control panel
· Licensing CNC options
· Up to 5 axis/spindles
· 1 processing channel/group of operating modes
· Integrated tool management with tool lifetime control
· Management of spare tools (optional)
· User images can be projected Easy Screen
· Integrated data archiving procedure for simple data update
· Provision of repair of deficiencies for 24 months from the 2nd commissioning on for all equipment components according to the RSV
work description
· Compact, robust and maintenance-free operating panel CNC with firm
system software for the technology turning
· Highest operating precision with 80-bit NANOFP accuracy
· New user interface SINUMERIK Operate, continuous for SINUMERIK
840D sl
· Intelligent kinematic transformations for the milling and drilling operations on the front and lateral surfaces of the workpieces
· ShopTurn: shortest programming time when producing individual
parts and small series
· programGUIDE: shortest operating time and maximum flexibility
when producing parts for mass production
· Unique spectrum of technology cycles – from the operation of any
turning and milling contours with detection of residual material up to
process measurement
· Animated elements: unique operating and programming support with
moving image sequences
· Most modern data transfer via CompactFlash Card, USB stick and factory network (Ethernet)
· Easy Message: maximum machine availability by process monitoring
via text messages (SMS)
Integration
It is possible to connect the following components to the SINUMERIK
828D
BASIC T:
· Up to 2 electronic handwheels
· Mini handheld unit with handwheel
· Up to 3 peripheral modules PP 72/48D PN or PP 72/48D 2/2A PN
· Machine control panel MCP 310C PN or MCP 483C PN
· GSM/GPRS modem
· Drive system SINAMICS S120 Combi via DRIVE-CLiQ
Turn
Advantage
Control
Preconfigured technology-specific system software and
unique service functions reduce the commissioning costs
and the service to an absolute minimum.
Technique
Function
Mil
Overview
SINUMERIK Safety Integrated ®
is the comprehensive safety pack for person and
machine protection, is working extremely reliable, efficient and profitable. It guarantees safe and practicable operation of the machine for all required operating
conditions. All safety functions fulfil the requirements
according to SL 2 /PL d and are certified accordingly
and listed under NRTL.
Comprehensive, highly active safety functions result
in rapid, situation-related reactions in case of a fault
due to the integration of the safety functions in the
Accessories
Safety engineering - Safety integrated
drive and control. Among others, the safe monitoring
of speed, standstill and position are integrated.
The safe brake management allows anti-fall guard
for vertical axis. The security-relevant signals can be
linked due to the safe, programmable logics without
any additional hardware.
73
Starter kit VDI 30
Starter kit
Item No
VDI 30
Collet chuck ER 25
353 6237
353 6115
Consisting of:
3 pcs Square transversal seat
1 pcs Square transversal seat overhead
1 pcs Longitudinal seat
5 pcs Bohrstangenaufnahme Ø 10 / 12 / 16 / 20 / 25 mm
3 pcs Cover plate
Key for collet chuck
uck ER 25
1 pcs Collet chuck ER 25
353 6240
1 pcs Key for collet chuck ER 25
1 pcs Collet chuck kit ER 25
1 pcs Tool holder
1 pcs Bohrfutter
Square transversal seat
353 6231
· Right, short
Collet chuck kit
· DIN 69880
· large adjustable ball-type nozzles
Square transversal seat
344 1109
ER 25
· 15 pcs- size Ø 1 - 16 mm
353 6232
Tool holder
353 6238
· pre-worked
· Overhead
· Blank round
· Right, short
· DIN 69880
· large adjustable ball-type nozzles
Drill chuck
353 6239
· Clamping range 1 - 13 mm
Longitudinal seat
353 6233
· Right
· large adjustable ball-type nozzles
Cover plate
353 6236
· Protection against contamination of the tool changer
74
Bohrstangenaufnahme Ø 10 mm
353 6241
Bohrstangenaufnahme Ø 12 mm
353 6242
Bohrstangenaufnahme Ø 16 mm
353 6243
Bohrstangenaufnahme Ø 20 mm
353 6244
Bohrstangenaufnahme Ø 25 mm
353 6245
Starter kit VDI 40
Starter kit
VDI 40
Item No
353 6116
Collet chuck ER 25
353 6257
Consisting of:
3 pcs Square transversal seat
1 pcs Square transversal seat overhead
Technique
1 pcs Longitudinal seat
5 pcs Bohrstangenaufnahme Ø 10 / 12 / 16 / 20 / 25 mm
3 pcs Cover plate
Key for collet chuck
uck ER 25
1 pcs Collet chuck ER 25
3
353 6260
1 pcs Key for collet chuck ER 25
1 pcs Collet chuck kit ER 25
1 pcs Tool holder
1 pcs Bohrfutter
353 6251
Collet chuck kit
· DIN 69880
· large adjustable ball-type nozzles
Square transversal seat
344 1109
ER 25
353 6252
Tool holder
Mil
· 15 pcs- size Ø 1 - 16 mm
353 6258
Turn
Square transversal seat
· Right, short
· pre-worked
· Overhead
· Blank round
· Right, short
· DIN 69880
Drill chuck
Software
· large adjustable ball-type nozzles
353 6259
· clamping range 1 - 13 mm
Longitudinal seat
353 6253
· Right
Cover plate
353 6256
Boring bar shank Ø 10 mm
353 6261
Boring bar shank Ø 12 mm
353 6262
Boring bar shank Ø 16 mm
353 6263
Boring bar shank Ø 20 mm
353 6264
Boring bar shank Ø 25 mm
353 6265
Accessories
· large adjustable ball-type nozzles
· Protection against contamination of the tool changer
75
Starter kit BT 30
Collet chuck ER 32
353 6304
Key for collet chuck ER 32
353 6307
1 pcs Weldon 12 mm
Collet chuck kit ER 32
344 1122
1 pcs Weldon 16 mm
· 18 Collets Size Ø 1 - 16 mm
Starter kit
BT 30
Item No
353 6107
Consisting of:
1 pcs Cone wiper
14 pcs Pull studs
3 pcs Collet chuck ER 32
1 pcs Key for collet chuck ER 32
2 pcs Collet chuck kit ER 32
1 pcs Drill chuck
2 pcs Weldon 6 mm
1 pcs Weldon 8 mm
1 pcs Weldon 10 mm
2 pcs Weldon 20 mm
1 pcs Adapter BT 30
1 pcs holder milling head
1 pcs Device for height adjustment
1 pcs Assembly and tool setting aid
Holder milling head
353 6306
· Seat 27 mm
Device for height adjustment
353 6290
· Analogue type
· For rapid and easy determining of the reference point in the Z axis
and/or to set the tools “zeroing” (e.g. for milling or drilling) without damaging the workpiece
· Housing height 50 mm
Drill chuck
353 6303
· Clamping range 1 - 13 mm
Assembly and tool setting aid
353 6193
· For easy and exact setting of the tools
· Vertical and horizontal
shank
orizontal seat for tools with taper sh
Weldon holder 6 mm
353 6310
Weldon holder 8 mm
353 6311
Weldon holder 10 mm
353 6312
Weldon holder 12 mm
353 6313
Weldon holder 16 mm
353 6314
Weldon holder 20 mm
353 6315
Adapter
· BT 30 to MT 2
76
353 6305
Cone wiper
353 6301
Pull studs
353 6302
Starter kit BT 40/Set 1
Starter kit
BT 40 / Set 1
Collet chuck BT 40/ER 32
Item No
353 6105
· Accuracy 0,005 mm
353 6182
Consisting of:
6 pcs Pull studs
Technique
2 pcs Collet chuck BT 40/ER32
1 pcs Collet chuck kit ER 32, 3 - 20 mm
1 pcs quick-action drill chuck0 - 13 mm
Collet chuck kit ER 32
1 pcs Collet chuck BT 40 SLA 20-90
344 1122
· 18 collets 3 - 20 mm
1 pcs adapter morse taper BT 40 - MT 3
1 pcs Surface milling cutter seat BT 40
1 pcs surface milling cutterr
1 pcs tool deposit
1 pcs holder milling head
1 pcs Device for height adjustment
1 pcs Assembly and tool setting aid
Adapter Morse taper BT 40 - MT 3
1 pcs Kit of parallel packing plates
353 6180
Mil
Device for height adjustment
353 6184
· Analogue type
· Housing height 50 mm
Surface milling cutter seat - BT 40 (27 mm)
Kit of parallel packing plates
353 6190
353 6191
· Superfinished, accuracy of 0.01 mm
· 18 pcs sizes 2 x 14 mm/2 x 16 mm/2 x 20 mm/2 x 24
mm/
2 x 30 mm/2 x 32 mm/2 x 36 mm/2 x 40
mm/2 x 44 mm
Turn
· Length 150 mm x Width 8.5 mm
Surface milling cutter
353 6189
· 63 mm · Hole 27 mm · Including cutting inserts
Spare cutting inserts
353 0196
Assembly and tool setting aid BT 40
Software
· 10 pcs
353 6187
· For easy and exact setting of the tools
· Vertical seat for tools with taper shank
· Weight 13 kg
Pull studs BT 40 - 40 x 450
353 6185
Pull studs Sk 40 M16
353 6179
Pull studs BT 40 HC 40
353 6178
Milling chuck - BT 40 SLA 20 - 90
Accessories
· for F210 TC assembly tools
353 6186
· To seat the 3-D push button
Fig. BT
Tool deposit for BT 40 tools
Quick-action drill chuck 0 - 13 mm - BT 40
353 6183
Fig. SK
353 6188
· Dimensions L x W x H: 595 x 143 x 225 mm
· Including hook spanner for closing
77
Starter kit BT 40/Set 2
Collet chuck ER 32
353 6334
Key for collet chuck ER 32
353 6307
1 pcs Weldon 16 mm
Collet chuck kit ER 32
344 1122
2 pcs Weldon 20 mm
· 18 Collets Size Ø 1-16 mm
Starter kit
BT 40 / Set 2
Item No
353 6108
Consisting of:
1 pcs Cone wiper
15 pcs Pull studs
3 pcs Collet chuck ER 32
1 pcs Key for collet chuck ER 32
2 pcs Collet chuck kit ER 32, 1 - 16 mm
1 pcs Drill chuck 1 - 13 mm
2 pcs Weldon 6 mm
1 pcs Weldon 8 mm
1 pcs Weldon 10 mm
1 pcs Weldon 12 mm
1 pcs Adapter BT 40 to MT 3
1 pcs holder milling head mit Seat 27 mm
1 pcs Device for height adjustment
1 pcs Assembly and tool setting aid
Holder milling head
353 6336
· Seat 27 mm
Device for height adjustment
353 6290
· Analogue type
· For rapid and easy determining of the reference point in the Z axis
· and/or to set the tools “zeroing” (e.g. for milling or drilling) without
· damaging the workpiece
Drill chuck
3
353 6333
· Housing height 50 mm
· Clamping range von 1 - 13 mm
Weldon holder 6 mm
353 6340
Weldon holder 8 mm
353 6341
Weldon holder 10 mm
353 6342
Assembly and tool setting aid
Weldon holder 12 mm
353 6343
· For easy and exact setting of the tools
Weldon holder 16 mm
353 6344
· Vertical and horizontal seat for tools with taper shank
Weldon holder 20 mm
m
353 6345
Adapter
353 6335
353 6194
· BT 40 to MT 3
Pull studs
Cone wiper
78
353 6331
353 6332
Starter kit SK40/DIN 69871
Collet chuck ER 32
353 6364
Key for collet chuck ER 32
353 6307
1 pcs Weldon 16 mm
Collet chuck kit ER 32
344 1122
2 pcs Weldon 20 mm
· 18 collets size Ø 1-16 mm
Starter kit
SK 40 / DIN 69871
Item No
353 6109
Consisting of:
1 pcs cone wiper
6 pcs Pull studs
Technique
3 pcs Collet chuck ER 32
1 pcs Key for collet chuck ER 32
2 pcs Collet chuck kit ER 32, 1 - 16 mm
1 pcs Drill chuck 1 - 13 mm
2 pcs Weldon 6 mm
1 pcs Weldon 8 mm
1 pcs Weldon 10 mm
1 pcs Weldon 12 mm
1 pcs Adapter SK 40 to MT 3
1 pcs holder milling head mit Seat 27 mm
Mil
1 pcs Device for height adjustment
1 pcs Assembly and tool setting aid
Holder milling head
353 6366
· Seat 27 mm
Device for height adjustment
353 6290
· Analogue type
Drill chuck
353 6363
Turn
· For rapid and easy determining of the reference point in the Z
axis
· and/or to set the tools “zeroing” (e.g. for milling or drilling)
without
· damaging the workpiece
· Housing height 50 mm
Weldon holder 6 mm
353 6370
Weldon holder 8 mm
353 6371
Assembly and tool setting aid
Weldon holder 10 mm
353 6372
· For easy and exact setting of the tools
Weldon holder 12 mm
353 6373
· Vertical and horizontal seat for tools with taper shank
Weldon holder 16 mm
353 6374
Weldon holder 20 mm
353 6375
353 6193
Accessories
Adapter
Software
· Clamping range von 1 - 13 mm
m
353 6365
· SK 40 to MT 3
Pull studs
353 6362
· 15 pcs
Cone wiper
353 6331
79
Surface milling cutter without cuttin inserts
cutting inserts
Surface milling cutter Ø 63 mm hole, 27 mm
353 6390
· APKT 1604 PDTR-ME14 C15M
Surface milling cutter Ø 50 mm hole, 22 mm
353 6391
· 10 pcs
353 6392
Clamping tool kit SPW 58 pcs
Vibration damping machine foot
· Metric threads
· Machines and devices can be installed without anchoring and
exactly levelled per height adjustment
· 24 pcs draw-in bolts
Item No
· Machine capability is improved by efficient impact and vibration
damping
SE 1
338 1012
· 6 pcs T-slots
· 6 pcs nuts
· 4 pcs elongation nuts
· 6 pcs step blocks
· 12 pcs clamping blocks
· Practical wall bracket
SPW 8
SE 2
338 1016
SE 3
338 1018
Charge
335 2015
· T-slots 10 mm; draw bar thread M 8
SPW 10
335 2016
· T-slots 12 mm; draw bar thread M 10
335 2017
· T-slots 14 mm; draw bar thread M 12
SPW 14
335 2018
· T-slots 16 mm; draw bar thread M 14
SPW 16
335 2019
SE 2
SE 3
340 Kg
460 kg
1'600 kg
Sawing/ general machines
570 kg
1'460 kg
3'500 kg
Thread
Base Ø/Base height
SPW 12
SE 1
Milling machines
M12
M 16
M 20
120/32
160/35
185/39
· T-slots 18 mm; draw bar thread M 16
CNC-instruction - Information
CNC-instruction indoor
Item No.
900 0509
on-site operation
excl. travel expenses / overnight stay
80
Accounting unit: 1 day
The commissioning includes the alignment, the acceptance and the functional test of the machine.
This applies under the condition that the machine is unpacked, that exterior corrosion protection is
removed, that the machine is cleaned, moved to the installation place and connected to the electrical
or pneumatic energy supply by the customer.
Subsequently your employees are briefly instructed in the function, operation, preparation, diagnostic
and maintenance of the machine.
Duration of the commissioning and instruction: 8 hours/day, including the time for arrival and departure plus travelling cost, plus accommodation at cost, if applicable.
The same applies for deviating and additional services which are separately ordered on site; such
services will be invoiced on a time and material basis.
If it is necessary and desired to install and connect the machine, the customer engages himself to
support our assemblers using his best efforts and to make available the necessary assistants, tools
and appliances at his own cost.
Machine vices for standard and individual manufacturing on CNC milling machines and
machining centres
Hydraulic vice HCV
Solid structure for milling
Technical data
L
442
B
C
j
a
T-slots
Clamping
Clamping
pressure
force
kg
HCV 105
mm
107
170
42
107
16
24.5 KN
2500 kg
22
HCV 125
mm 478.5 140
205
45
126
18
40 KN
4000 kg
35.4
Technique
Modular - machine vice of high accuracy and repeatability for standard and individual manufacturing on CNC milling machines and
machining centres
Hardened and ground guide surfaces
Booster system, little effort, high pressure output when clamping
Large clamping range due to locking bolts with different hole spacings
Manufactured of high-quality stainless steel
Long service life due to high quality type
353 6210
353 6214
Non-rigid jaws 2 pcs for HCV125
353 6221
L-jaws 2 pcs for HCV125
353 6222
Fig.: HCV 105
Fig.: Non-rigid jaws
Fig.: HCV 125
OPTIMUM precision modular vices PNM
Modular vice for standard and individual manufacturing on CNC milling machines and machining centres
Rotary table
Technical data
Fig.: L-jaws
A
B
C
D
E
F
G
H
kg
PNM 100
mm
180
100
270
85
20
30
95
35
10.3
PNM 125
mm
226
125
345
103
23
40
150
40
18.2
Turn
HCV 105
HCV 125
Mil
High clamping power
Particularly suitable for tool manufacturing, mould making and
construction of jigs and fixtures
Material made of alloyed tool steel
Hardened and ground guideways
Software
Rapid alignment over longitudinal and transversal grooves
High precision
High clamping force
Horizontally and vertically applicable
Little installation height
PNM 100
335 5551
PNM 125
335 5553
Accessories
Easy handling
Fig.: PNM 100
Please note
General notes regarding the operation of our machines:
· Generally, our machines have to be operated only under supervision.
However, if you leave the machine during operation you are acting
grossly negligent.
· Please find the indications regarding the accuracy of the machines
in the technical data on the catalogue pages. If you cannot find the
corresponding values there, please do not hesitate to contact info@
optimum-maschinen. de in order to obtain more detailed information.
· The indicated accuracies are achieved under standard conditions
(proper installation of the machine and environmental temperatures
81
The OPTIMUM in quality, value and service
Metal working machines for craftsmen and industry
Table drilling machines for
craftsmen and training workshops
Upright drilling
also of Vario type
Metal band saw from
mi auto
tomatic
to
compact to semi-automatic
Metal belt grinders
Double grinders
Polishing machines
es
Drilling-milling machines
Multi milling machines
Lathes also for conversion
to CNC machinery
www.optimum-maschinen.de
82
Geared upright drill with or without
automatic sleeve
p
CNC milling machines incl. complete
ge made by Siemenss
control package
CNC-lathes. We offer comprehensive
service! Instruction by our experts
www.optimum-maschinen.de
h
d
www.unicraft.de
www.optimum-machines.com
Technique
Compressed air technology for trade and industry
The installation professionals
Portable compressors for the
professional craftsman with
maximum equipment
The Stationary - maximum power
in the smallest area
Screw-type compressors
and stationarscrew
compressors
Compressed air distribution
Pipe plug systems
The solid compressors
for craftsmen
Mil
The entry-level models
Software
Turn
Silent compressors - for
installation in the direct
working environment
www.aircraft-kompressoren.com
Accessories
Compressed air use Pneumatic tools for
various applications
83
Are you interested in further products?
Metal working machines
Table drilling machines
Upright drilling
Geared upright drills
The OPTIMUM in quality, price-performance and service
Lathes
Milling machines
Metal band saws
Circular metal saws
Grinding machines
Polishing machines
Sheet metal working
Arbor presses
Measuring devices
CNC add-on kits
Magnetbohrmaschinen
Metallbearbeitungsmaschinen
Bandschleifmaschinen
Flächenschleifmaschinen
Tafelblechscheren
Ausklinkmaschinen
Profilscheren
Lochstanzen
Ringbiegemaschinen
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Zubehör
Hauptkatalog 2013/2014
www.metallkraft-maschinen.de
· Any existing price lists will become void
at the moment of publication of this
price catalogue.
· The prices are without engagement, in
Euros, plus the statutory VAT, plus delivery and transportation costs as well as
unloading charges, if applicable.
· We do not take any liability for
misprints, errors or incorrect presentation.
· Technical and optical modifications are
reserved.
· Illustrations partially including optional
accessories
· The delivery is performed exclusively
according to our terms of delivery and
payment.
· The machines are delivered partially
disassembled for transport-technical
reasons.
OPTIMUM Maschinen Germany GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt/Bamberg
Fax.: +49/ (0) 951 - 96 555 - 888
e-mail: info@optimum-maschinen.de
www.schweisskraft.de
· The products are sold by specialized
trade.
· The products remain our property until
they are completely paid.
· Our ownership reservation shall remain
valid upon third-party resale.
· In the commercial sector, the legal
terms of warranty shall apply.
· No part of this catalogue may be
reproduced and reprinted, in any form
whatsoever, without our written authorisation.
· Please observe that the prices of some
machines in this brochure are plus
transport packaging flat rate for transportation units resp. packaging and
packaging cost.
Main catalogue
CNC catalogue
Sales Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt/Bamberg
www.aircraft-kompressoren.de
Phone: +49/ (0) 951 - 96 555 - 74
Fax.: +49/ (55) 951 - 96 555 - 55
e-mail: info@stuermer-maschinen.de
Sales Austria
AIRCRAFT Kompressorenbau und
Maschinengroßhandel GmbH
Gewerbestraße Ost 6
A-4921 Hohenzell / Austria
Phone: +43 - (0) 77 52 - 70 929 - 0
Fax.: +43 - (0) 77 52 - 70 929 - 99
e-mail: info@aircraft.at
Your specialized dealer:
www.finicompressors.de
www.unicraft.de
Formatkreissägen
Holzbearbeitungsmaschinen
Fräsmaschinen
Kombimaschinen
Schleifmaschinen
Langlochbohrmaschinen
Kantenanleimer
Absaugtechnik
Werkstattausrüstung
Zubehör
Hauptkatalog 2013
www.holzkraft-maschinen.de
The machine is built according to CE guidelines
www.optimum-maschinen.de
© OPTIMUM MASCHINEN GERMANY GMBH. 09/2013 / ART.-NR. 800 0356, SP 3 K
Main catalogue 2013/14
www.optimum-machines.com
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