ATI 230V - LiftMaster
OPERATOR FOR SWING GATES
ATI SERIE
INSTALLATION MANUAL
A 3000/3006/3100/3106
A 5000/5006/5100/5106
“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”
“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”
“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”
1 Legend of symbols
ENGLISH
This symbol tells you what to say to the end-users.
This symbol tells you to read the section with particular care.
This symbol tells you that the sections concern safety issues.
2.1 Intended use
The ATI 230V gearmotor is designed to power residential and condominium swing gates.
Any use, other than that described above or installations performed in ways other than those described herein, are forbidden.
2.2 Restrictions
A3000/A3006-A3100/A3106
A5000/A5006-A5100/A5106
Gate leaf width
Gate leaf weight
Gate leaf width
Gate leaf weight
m
kg
m
kg
2.00
800
2.00
1000
2.50
600
2.50
800
3.00
400
3.00
600
4.00
500
5.00
400
3 Reference Standards
For its quality processes management Came Cancelli Automatici is ISO 9001:2000 certified, and for its environmental management it is ISO 14001 certified.
This product complies with the following standards: see declaration of conformity.
4 Description
4.1 Gearmotor
This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and complies with current safety regulations.
Guaranteed 24 months if not tampered with.
The (A3000/A3006/A5000/A5006) self-locking electro-blocked or A3100/A31006/A5100/5106) reversible gearmotors is made of two
cast aluminium half shells inside of which lies the gearmotor with a planet gear and endless screw system.
4.2 Technical features
Motor power supply: 230V A.C. 50/60Hz
Max draw.: 1,2A
Power: 150W
Opening time (90°) A3000/A3100: 19 s
A3006/A3106: 28 s
A5000/A5100: 32 s
A5006/A5106: 45 s
2
Gear ratio: 1/36
Thrust: 400 ÷ 3000N
Duty cycle: 50%
Condenser: 10µF
Protection rating: IP44
Weight A3000/A3006/A3100/A3106: 10 kg
A5000/A5006/A5100/A5106: 11 kg
—#
—#
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
2 Intended use and restrictions
4.3 Description of parts
1) Gearmotor
2) Front bracket
3) Back swivel-joint
4) Back bracket
5) Anchoring plate
2
1
ENGLISH
5
3
4
4.4 Overall dimensions
A 5000/5006/5100/5106
A 3000/3006/3100/3106
993
88
126
88
793
126
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
5
Travel
500
300
Travel
720
920
5 Installation
Installation must be carried out by expert qualified personnel and in full compliance with current regulations.
5.1 Preliminary checks
Before installing, do the following:
• make sure the structure of the gate is sturdy, the hinges work and that there is no friction between moving parts and non-moving
parts;
• measurement C cannot be greater than the value shown in Tab. 3, p. 5. In this case you need to work on the pillar until said measurement is obtained;
• the path of the electrical cables must comply with the command and safety instructions;
• there must be a soundly secured to the ground mechanical stop to prevent the gate leaf/gearmotor from over extending.
•
Any connections inside the case (that provide continuance to the protective circuit) must be fitted with extra insulation as
compared to the other conductive part inside;
• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical
damage.
Pillar
End stop
Gate leaf
C
Hinge
3
5.2 Tools and materials
ENGLISH
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance
with the current standards and regulations.
Connections
Type of cable
Length of cable 1 < 10 m Leng. of cable 10 < 20 m Leng. of cable 20 < 30 m
Control panel power supply 230V 2F
3G x 1,5 mm2
3G x 2,5 mm2
3G x 4 mm2
Motor power supply 230V
3 x 1 mm2
3 x 1,5 mm2
3 x 2,5 mm2
2 x 0,5 mm2
2 x 1 mm2
2 x 1,5 mm2
2 x 0,5 mm2
2 x 0.5 mm2
2 x 0,5 mm2
4 x 0,5 mm2
4 x 0,5 mm2
4 x 0,5 mm2
2 x 0,5 mm2
2 x 0,5 mm2
2 x 1 mm2
Control and safety devices
2 x 0,5 mm2
2 x 0,5 mm2
2 x 0,5 mm2
Endpoints
3 x 0,5 mm2
3 x 1 mm2
3 x 1,5 mm2
Flashing light 24V
FROR CEI
20-22
CEI EN
50267-2-1
Photocell transmitters
Photocell receivers
Accessories power supply 24V
Antenna connection
RG58
max. 10 m
N.B.: The cable section, with different lengths from those shown on the table, must be considered on the basis the actual draw of the
connected devices, according to what is prescribed in the CEI EN 60204-1 Code.
For connections that require varying loads on the same line (i.e. sequential), the table values should be reconsidered depending on
the actual draws and distances.
5.4 Standard installation
2
3
7
4
6
4
5
7
1
4
4
8
1) Gearmotor
2) Control panel
3) Radio receiver
4) Photocells
4
5) Keyswitch
6) Antenna
7) Flashing light
8) Transmitter
1
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
5.3 Cable list and minimum thickness
5.5 Mounting
The following applications are only examples, in that the space available for fixing the operator and accessories varies depending on the dimensions. It is thus up to the installer to choose the most suitable solution.
Tab. 3
A
Gate leaves up to 3 m
Hinge
Leaf - closed position
C
B
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
ENGLISH
Pillar
A
mm
B
mm
C max
mm
90°
130
130
60
720
120°
130
110
50
720
E
mm
Opening
E
mm
Gate leaf up to 5 m
A
mm
B
mm
C max
mm
90°
200
200
120
920
130°
200
140
70
920
Opening
E
Anchoring plate
Back bracket
Bushing
M8x38
Back swivel-joint
M8
Apply the fixing plate to the post using the tail bracket, making sure that the values , A and B (tab. 3), are met between the hinge axis
and the bracket’s centre hole. The tail bracket is fitted with further holes to allow for variation of the gate’s opening angle.
N.B.: increasing measurement B reduces the opening angle and thus the peripheral speed and increases the motor thrust on the
gate leaf. Increasing measurement A increases the opening angle and thus the peripheral speed and reduces the motior thrust on
the gate leaf.
5
Anchoring plate
ENGLISH
Level the bracket
Front bracket
With the gate closed apply the anchoring plate to the gate leaf, making sure that the front bracket is lined up horizontally with the
back bracket and ensuring that measurement E is met.
Carter
Unscrew the two screws and remove the carter.
Stem
Unscrew the two screws and remove the stem.
M8 self-locking nut
Endless screw
Begin fixing the gearmotor to the two brackets.
M8x10
M8x50
N.B.: upon installation we suggest lubricating (using a neutral grease) the endless screw and the bushing.
6
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
E
5.6 Release with customised key
Key
Only for: A3000/A3006
A5000/A5006
Door
CA
ME
180
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
ENGLISH
Release only with motor stopped:
1) raise the door;
2) insert and turn key which immediately releases door;
3) manually push or pull gate leaf.
To lock gate leaf again into place just insert key again and turn.
5.7 Adjusting opening STOP microswitch
Microswitch actuating sled
Microswitch
Endless screw
Microswitch bar
Spindle
Screw
Microswitch unit
Release the gearmotor and set the gate leaf to the full opening position required.
Slide the microswitch unit on the microswitch sled until the same is inserted by making contact with the microswitch actuating sled.
Secure the microswitch unit with the screws.
7
5.8 Connecting to the ZA3N/ZM2 control panels
Connecting 2 motors
,4 ,4
ENGLISH
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7
M2
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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
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5.9 Application for outward opening
Tab. 4
A5000-5006
5100-5106
A
130 mm
200 mm
B
130 mm
200 mm
E
720 mm
620 mm
ENGLISH
A3000-3006
3100-3106
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
E
Outward
B
Inward
A
Extra bracket
- Measure values A and B (Tab. 4)
- Secure the tail bracket to an extra bracket and apply to post.
- Open gate (max 90°), measure value E (Tab. 4) and secure head bracket to gate leaf.
- Perform electrical connections;
- Reposition and adjust openin stop microswitch.
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6 Safety instructions
Important safety instructions
Do not allow children to play or loiter within the opening/closing arc of the operator. Keep transmiters and any other command
device out the reach of children, to prevent operator from being activated by accident.
In the event of anomalous behaviour, stop using the operator immediately.
10
Danger of crushing hands
Danger! High voltage
Danger of crushing feet
No transit during operation
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
ENGLISH
This product must only be employed for its originally intended use. Any other use is wrong and potentially dangerous. The manufacturer
cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses.
Avoid working close to the hinges or other moving mechanical parts. Stay out of the opening/closing arc when operator is in motion.
Do not exercise force against the motion of the operator as this could result in potentially dangerous situations.
7 Maintenance
7.1 Periodic maintenance
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
Make sure there are no plants within the photocell’s beam, and that the gate motion is free of any obstacles.
7.2 Trouble shooting
MALFUNCTIONS
POSSIBLE CAUSES
CHECK AND REMEDIES
The gate will not
open nor close
• There is no power
• The gearmotor is released
• The transmitter’s batteries are run down
• The transmitter is broken
• The stop button is either stuck or broken
• The opening/closing button or the keyswitch are stuck
• Check that the power is up
• Lock gearmotor (Chapt. 5.6)
• Replace batteries
• Call assistance
• Call assistance
• Call assistance
The gate opens but
will not close
• The photocells are engaged
• Check that photocells are
clean and in good working order
• Call assistance
The flashing light
does not work
• The bulb is burnt
• Call assistance
11
ENGLISH
Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells; check
that the safety devices work properly; remove any obstructions.
We suggest checking the state of lubrication and tightness of the anchoring screws on the operator.
To check the efficiency of the safety devices, move an object in front of the photocells when gate is closing. If the operator inverts
the motion or stops, the photocells are working properly.
This is the only maintenance procedure to be carried out with the power source connected.
Before performing any maintenance procedures, cut off the main power, to prevent possible accidents due to gate movement.
To clean the photocells use a water dampened cloth. Do not use solvents or other chemical products which may ruin the devices.
In the event of any strange vibrations or squeaking, lubricate the joints with grease, as shown in the diagram.
8 Maintenance
Periodic maintenance log (for end-user) (every 6 months)
Notes
Signature
8.1 Extra-ordinary maintenance
The following table serves to note down any extra-ordinary maintenance, repairs or improvements performed by specialised firms.
N.B.: Any extra-ordinary maintenance must be performed by specialised technicians.
Extra-ordinary maintenance
Installer’s stamp
Technician’s name
Date of job
Technician’s signature
Requester’s segnature
Job performed________________________________________________________________________________________
__________________________________________________________________________________________________
Installer’s stamp
Technician’s name
Date of job
Technician’s signature
Requester’s segnature
Job performed________________________________________________________________________________________
__________________________________________________________________________________________________
Installer’s stamp
Technician’s name
Date of job
Technician’s signature
Requester’s segnature
Job performed________________________________________________________________________________________
__________________________________________________________________________________________________
12
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
ENGLISH
Date
Installer’s stamp
Technician’s name
Date of job
Technician’s signature
Requester’s segnature
Installer’s stamp
ENGLISH
Job performed________________________________________________________________________________________
__________________________________________________________________________________________________
Technician’s name
Date of job
Technician’s signature
The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
Requester’s segnature
Job performed________________________________________________________________________________________
__________________________________________________________________________________________________
9 Phasing out and disposal
CAME cancelli automatici s.p.a. employs a UNI EN ISO 14001 certified and compliant environmental protection system at
its plants, to ensure that environmental safeguarding.
We ask you to keep protecting the environment, as CAME deems it to be one of the fundamental points of its market operations
strategies, by simply following these brief guidelines when disposing:
DISPOSING OF THE PACKING MATERIALS
The packing components (cardboard, plastic, etc.) are solid urban waste and may be disposed of without any particular difficulty,
by simply separating them so that they can be recycled.
Before actions it is always advisable to check the pertinent legislation where installation will take place.
DO NOT DISPOSE OF IN NATURE!
DISPOSING OF THE PRODUCT
Our products are made of different materials. The majority of these (aluminium, plastic, iron, and electric cables) are considered
solid urban waste. As such they can be recycled by certified centres after proper collection.
Other components (such as electronic cards, batteries and transmitters) constitute environmental hazards.
They must thus be turned in to specialised firms for their processing and disposal.
Before actions it is always advisable to check the pertinent legislation on the matter.
DO NOT DISPOSE OF IN NATURE!
10 Conformity declaration
MANUFACTURER’S DECLARATION OF CONFORMITY
Pursuant to annex II B of the Machinery Directive 98/37/EC
CAME Cancelli Automatici S.p.A.
via Martiri della Libertà, 15
31030 Dosson di Casier - Treviso - ITALY
tel (+39) 0422 4940 - fax (+39) 0422 4941
internet: www.came.it - e-mail: info@came.it
Declares under its own responsibility that the equipments for automatic garage doors and gates listed below :
A 3000/3006/3100/3106
--- STANDARDS --EN 13241-1
EN 12453
EN 12445
EN 12635
EN 12978
EN 60335-1
EN 61000-6-2
EN 61000-6-3
IMPORTANT WARNING!
Do not use the equipment specifi ed here above, before completing the full installation in full compliance
with the Machinery Directive 98/37/EC
A5000/5006/5100/5106
… comply with the National Law related to the following European Directives and to the applicable parts of the
following Standards.
--- DIRECTIVES --98/37/CE - 98/79/CE
98/336/CEE - 92/31/CEE
73/23/CEE - 93/68/CE
89/106/CEE
MACHINERY DIRECTIVE
ELECTROMAGNETIC COMPATIBILITY DIRECTIVE
LOW VOLTAGE DIRECTIVE
CONSTRUCTION PRODUCTS DIRECTIVE
MANAGING DIRECTOR
Mr . Andrea Menuzzo
Reference code to request a true copy of the original: DDF B EN A001C
13
CAME UNITED KINGDOM LTD
UNIT 3, ORCHARD BUSINESS PARK
TOWN STREET, SANDIACRE
NOTTINGHAM - NG10 5BP - U.K.
Tel - 0044 115 9210430
Cod. 119D49 ver. 5.0 05/07 © CAME cancelli automatici s.p.a.
Fax - 0044 115 9210431
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