DDL-9000C - Wybenga Machines
Direct-drive, high-speed, lockstitch sewing system
with automatic thread trimmer
DDL-9000C Series
Creation of "sewing"
Commitment to“seam quality”is poised to enter a new era
with JUKI’
s next-generation sewing system.
The change is driven by digitalization.
Until recently, sewing machines have been adjusted
by human operators based on
personal hunches and experience.
Now, with JUKI's digital sewing system DDL-9000C,
sewing machine adjustments are fully digitalized. The settings can be
reproduced with total accuracy to perfectly
suit the materials being sewn.
The promotional video is
available by reading the
QR code.
DDL-9000C Series
DDL-9000CF(Full-digital type)
Direct-drive, high-speed, lockstitch sewing system
with automatic thread trimmer
Vertically- and horizontally-driven
digital feed mechanism
Thanks to the world's first vertically-driven digital feed mechanism, the
feed dog height can be adjusted with ease according to the material
fabric of product to be sewn, thereby improving seam quality.
Thanks to this digital feed mechanism, thread trimming is carried out
with the feed dog lowered in the case the shorter-thread remaining
thread trimming function is enabled.
As a result, the clearance provided between the throat plate and the
material is eliminated, thereby stabilizing the length of thread remaining
after thread trimming.
The feed dog does not protrude the top surface of throat plate when
the sewing machine stops with its needle bar up, thereby facilitating
placement/removal of the material on/from the top surface of throat
plate and preventing the material from being damaged by the feed dog.
World
first
DDL-9000C Series
Conventional product
Various kinds of feed locus can be selected.
Digitalized vertically- and horizontally-driven
feed mechanism allows easy adjustment of
settings such as the feed locus only on the
operation panel according to the material to be
sewn.
Standard
Front Up
(reduce uneven material feed)
Rear Up
(prevent needle bending)
Box Feed
(for multi-layered section)
Digital functions which accentuate
excellent "seam" quality
DDL-9000C Series
Direct-drive, high-speed, lockstitch sewing system
with automatic thread trimmer
Full-digital type
Ⅰ.Adoption of the needle-thread active tension
Needle tension is digitally controlled
Needle thread tension which matches sewing conditions given
can be set on the operation panel and stored in memory. The
needle thread tension adjustment needs experience. However, for
this sewing machine, thread tension data stored in memory is
reproducible, thereby reducing the setup time when the product
to be sewn is changed.Exampl e : Needle-thread active tension
demonstrates its effectiveness in the topstitching process.
For welting shoulders of a difficult-to-sew material, uniform
stitches can be produced continuously by appropriately changing
the sewing conditions even if the right and left material fabric
differ in texture grain.
Ⅱ
Ⅰ
Ⅲ
Full-digital type
Ⅱ.Active presser foot pressure mechanism
The presser foot pressure is digitally controlled
Quality product
Defective product
Digital control system controls the presser foot pressure. Under
the automatic mode, the multi-layered section detection
function detects changes in material thickness to
increase/decrease the presser foot pressure accordingly.
Under the manual mode, the presser foot pressure control
function is assigned to the hand switch to enable operation with
the hand switch.
The active presser foot pressure mechanism
demonstrates its effectiveness in prevention
of stitch gathering and loose stitches.
The needle thread tension, presser foot pressure, pitch,
feed locus and feed dog height can be totally changed
Full-digital type Digital type
to link their adjustments appropriately.
Ⅲ.Needle thread clamp
The device clamps the needle thread and draws it under the material at the beginning of sewing. The needle thread clamp
device works to reduce the size of thread tangling in on the wrong side of the material. This expands the area around the
needle entry, thereby allowing the use of various gauge components.
Remaining thread at the end of sewing reduced to 3 mm
Double-edge driven rotary knife system is adopted. DDL-9000C Series
The double edges of the knife intersect with each
other directly under the needle entry point to trim the
thread.
Achievement of thread length remaining on the
material after thread trimming as short as 3 mm The
grooved cam system is adopted to enable forcible
release of the thread trimmer even if the thread
trimmer locks.
Thread remaining amount
The picker device is also adopted.
is less than 3mm
The picker device secures a sufficient length of
needle thread, as well as it stabilizes the length of
thread remaining on the material.
Conventional product
DDL-9000C Series
Conventional product
With reverse stitching
(Wrong side)
Commitment to“seam quality”is poised to
enter a new era with JUKI’s next-generation
sewing system.
Management of sewing performance and sewing machine
by the utilization of IoT (Internet of Things)
Management, browsing and editing of data can be carried
out on the application software
Data on sewing machine adjustments made according to the product to be sewn
can be transferred to a commercially-available Android tablet in contactless mode.
This enables quick check for uniform settings as well as confirmation of conditions
of sewing machines in a sewing line, thereby facilitating setup changes.
The operation panel is also provided as standard with a USB port. Data
management and software update can be carried out with ease using a USB
thumb drive.
Data items of sewing can be numerically managed to ensure "stable quality" and
"reduction in time required for setup changes".
Quantified sewing data can be externally taken from the sewing machine using an
Android tablet or USB thumb drive.
※※Android OS Version 6.0 is recommended to use JUKI Smart APP.
(Operation is confirmed with respect to Versions 5.0 and later. )
Contact JUKI distributor in your area for how to use the application software.
Digitalized control panel
Two different modes; i.e., the operator mode which prioritize ease of operation and the serviceperson mode, are prepared to
respectively display indications according to the user.
In addition, installation of NFC enables data transfer to an Android tablet. Data transferred from the sewing machine to an
Android tablet can be edited on the tablet.
Full Digital Type
Adoption of a 4.3-inch large color liquid crystal touch panel ensures easy operation.
The touch panel is provided with JUKI's unique intelligent sewing system features
Main functions of the full-digital
model and digital model
Digital Type
Adoption of a black-and-white liquid crystal switch panel ensures easy
operation. Since, unlike the CP panel, the black-and-white liquid crystal
panel provides verbal explanation of its operation, it is easier for the
operator to understand how to operate it.
Full-digital
model
Digital
model
Digital feed
(Horizontal direction)
○
○
Digital feed
(Vertical direction)
○
⃝
Digital presser foot
○
×
Active tension
○
×
Support to an Android
tablet Android
○
⃝
Network
○
(Support through an
Android tablet)
Support to an Android tablet
AndroShorter-thread remaining
type thread trimmingid
○
○
Color touch panel
○
×
Data items of sewing can be numerically managed to ensure "stable quality" and "reduction in time required for setup changes".
Quantified sewing data can be externally taken from the sewing machine using an Android tablet or USB thumb drive.
△
DDL-9000C Series
Direct-drive, high-speed, lockstitch sewing system
with automatic thread trimmer
Functions necessary for sewing machine operation
can be used with the hand switch
Functions of two hand switches can be set through the operation panel. Since
the reverse-feed stitching lever is provided as standard, added functions can be
customized. 20 different functions (needle-up/down correction sewing,
reverse-feed correction sewing, 1-time reverse-feed stitching cancellation
function, etc.) are available. Highly convenient operation is enabled by setting
the functions which match the sewing process in combination.
The hand switches have been factory-assigned respectively with A Touch-back switch" and B Custom switch (to be set by the customer) at the
time of shipment. The customer may assign other functions to these two hand
switches.
A
B
Hand switch (in the case it is assigned with the multi-layered section changeover function)
Full-digital type
・Detect Multi-layered section of material and automatically carry out the changeover of multi-layered section <Automatic mode>
・Manually carry out the changeover of multi-layered section at an arbitrary timing with the hand switch <Manual mode>
・Set thread tension, presser foot pressure, pitch, feed locus and feed dog height separately for the normal section and multi-layered section of material
・Digitally control presser foot pressure
Digital type
・Manually carry out the changeover of multi-layered section at an arbitrary timing with the hand switch
・Set thread tension, presser foot pressure, pitch, feed locus and feed dog height
separately for the normal section and multi-layered section of material
Auto-lifter AK-154
Digital type
Newly-developed auto-lifter device comes with a stepping motor. This not only increases the amount of lift of the presser
foot from 8.5 mm to 13.5 mm at the maximum but also reduces the operating noise.
Thanks to the feature of the world's first top and bottom drive electronic feed mechanism to prevent the feed dog from
protruding the top of throat plate, the material can be placed under presser foot and removed from there with ease and is
not easily damaged.
※To lift the presser foot to its maximum amount of lift, it is necessary to set the amount of lift in two stages.
※For the full-digital type model, the auto-lifter function is provided as standard.
Commitment to seam quality "Reverse-feed stitching
function by means of the reverse feed lever" is
provided as standard.
The operator carries out fine adjustment of correction sewing (within the stitch length of 1
pitch) using the reverse feed lever, thereby achieving "further improved seam quality".
LED light
The LED light illuminates the needle entry area in the just-under direction from the right and
left sides of the needle bar. In comparison with the single-direction illumination, this LED
light helps the operator carry out sewing more easily. Illuminance of the LED light is
adjustable in five levels. It can also be used as an auxiliary lamp for working.
A whole host of optional parts are available
With the optional parts, the sewing machineproduces
seams that are best-suitedto the material for a long time.
OPTIONS
Non-lubricated hook
Non-rotary bobbin
22890206
Hook:
Non-lubricated hook(with a needle guard)
22890404
Non-lubricated hook
The hook is used with the lubrication stopped, thereby
preventing oil stains. The non-lubricated hook has a lace
made of special plastic. a lace made of special plastic.
★The following two parts must be added to enable use of
the non-lubricated hook in semi-dry head type machines or
minute-quantity lubrication type machines.
27003557 Bobbin case : 27003755
27003805
Bobbin :
The non-rotary bobbin eliminates irregular stitches which
have a tendency to occur at some sewing speeds and
bobbin-thread tension fluctuations which have a tendency
to occur according to the bobbin thread remaining on the
hook. Since the bobbin thread is fed without rotating the
bobbin, the bobbin never idles.
★The non-rotary bobbin requires an exclusive hook,
bobbin and bobbin case.
Hook driving shaft stop-plug screw : 11079506
O-ring : RO036080200
Auto-lifter AK-154 (foot-pedal type)
40174617
Digital type
Electric-fan hook cooling device
40065571
Newly-developed auto-lifter device comes with a stepping
motor. This not only increases the amount of lift of the
presser foot from 8.5 mm to 13.5 mm at the maximum but
also reduces the operating noise.
★To lift the presser foot to its maximum amount of lift, it is
necessary to set the amount of lift in two stages.
★For the full-digital type model, the auto-lifter function is
provided as standard.
JUKI ECO PRODUCTS
The DDL-9000C is an eco-friendly product which complies with JUKI ECO PRODUCTS
standards for protecting the environment.
The sewing machine complies with the "Juki Group Green Procurement Guidelines" on the use of
hazardous substances, which is stricter than other restrictions, such as those of the RoHS Directive.
For details of JUKI ECO PRODUCTS, refer to: http://www.juki.co.jp/eco_e/index.html
The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances
(lead, hexavalent chromium, mercury, cadmium, PBB and PBDE) in electrical and electronic equipment.
The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances,
but also other ones which also adversely affect the environment.
DDL-9000C Series
Direct-drive, high-speed, lockstitch sewing system
with automatic thread trimmer
SPECIFICATIONS
MODEL
DDL-9000C-FMS
Type
DDL-9000C-FSH
DDL-9000C-SMS
Full Digital Type
Application
Lubrication
Max. sewing speed
Hand switch
DDL-9000C-SSH
Digital Type
Medium-weight
Heavy-weight
Medium-weight
Heavy-weight
Semi-dry
5,000sti/min*1
Minute-quantity lubrication
Semi-dry
Minute-quantity lubrication
4,500sti/min*2
5,000sti/min*1
4,500sti/min*2
Provided as standard (At the time of shipment: Hand switches are assigned respectively with the touch-back switch function and the one-touch changeover switch function.) 5mm
Max. stitch length
5mm
Thread trimming method
Double-edge rotary system
Needle bar stroke
30.7mm
35.0mm
30.7mm
1.2mm
0.8mm
0.8mm
Feed dog height
Needle thread tension
Presser foot pressure
Lift of the presser foot
35.0mm
1.2mm
Active tension
Spring type
Electronic control
Spring type
By hand: 5.5mm, By knee: 15mm Auto: 1st stage 5.0 mm(*0.1∼8.5mm), 2nd stage 8.5 mm(*8.5mm∼13.5mm)* Adjustable on the operation panel
Needle*3
DB×1・DPX5(#11)
DB×1・DPX5(#21)
DB×1・DPX5(#11)
DB×1・DPX5(#21)
#9∼18(Nm65∼110)
#20∼23(Nm125∼160)
#9∼18(Nm65∼110)
#20∼23(Nm125∼160)
Bobbin thread winder
Built in the top of machine head (provided with the bobbin thread retaining plate)
Lubricating oil
JUKI New Defrix Oil No. 1 or JUKI CORPORATION GENUINE OIL 7 (equivalent to ISO VG7)
Size of bed
517×178mm
(distance from needle to machine arm:303mm)
Machine head drive
Compact AC servomotor (400W) that is directly connected to the main shaft (direct-drive system)
Power consumption
520VA
Net weight
Machine head: 40.5kg(with AK-154)
*"sti/min" stands for "Stitches per Minute."
*1 Stitch length of 4.00 mm or less: 5,000 sti/min; Stitch length of 4,05 - 5.00 mm: 4,000 sti/min
*2 Stitch length of 4.00 or less: 4,500sti/min; Stitch length of 4.05 - 5.00mm: 4,000sti/min
*3 Differs on a destination-by-destination basis
WHEN YOU PLACE ORDERS
Please note when placing orders, that the model name should be written as follows
Machine head
DDL-9000C □□□ □□ □□□□□
Digital Specifications
Machine head
Sewing specifications
Code
Wiper
Code
Automatic foot lifter
Full digital type
Semi-dry head
Midium-weight
FMS
Not provided
OB
Not provided
Full digital type
Minute-quantity lubrication
Heavy weight materials
FSH
provided
NB
Provided (driven by pedal)
Digital type
Semi-dry head
Midium-weight
SMS
Digital type
Minute-quantity lubrication
Heavy weight materials
SSH
Control box
AK154
※AK154 can be selected only digital spec=〉
S(Digital type)only
※For the full-digital type model, the auto-lifter
function is provided as standard.
SC95 □A □
Head
Code
PSC box
Code
Full digital type
0
Single-phase 100∼120V
S
Digital type
1
3-phase 200∼240V
D
Single-phase 200∼240V(For General Export)
K
Single-phase 200∼240V(For CE)
N
Single-phase 200∼240V(For CHINA)
U
Single-phase 200∼240V(For CE)
Z
To order, please contact your nearest JUKI distributor.
Code
Head Office
Registered Organization :
The Scope of the Registration : The activities of research,
development, design, sales, distribution, and maintenance
services of industrial sewing machines, household sewing
machines and industrial robots, etc., including sales and
maintenance services of data entry systems.
2-11-1, TSURUMAKI, TAMA-SHI,
TOKYO 206-8551, JAPAN
SEWING MACHINERY BUSINESS UNIT
PHONE : (81) 42-357-2370
FAX : (81) 42-357-2274
http://www.juki.com
Specifications and appearance are subject to change without prior notice for improvement.
Read the instruction manual before putting the machine into service to ensure safety.
This catalogue prints with environment-friendly soyink on recycle paper.
AUGUST, 2016 Printed in Japan (TN)
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