OEM Beissbarth Workshop Equipment for OEM garages • Wheel Alignment and Lifts • Wheel Service: Mounting Tyres and Balancing Wheels • Brake Testing, Test Lanes and Headlight Testing • AC Service Units Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers BEISSBARTH – TRADITION, INNOVATION A workforce of over 200 produces modern testing and service equipment for automotive workshops in compliance with the increasingly strict demands of the automotive industry. For decades, we have been focusing on wheel alignment, brake testers, test lanes, and tyre service equipment. Tradition Beissbarth has been based in Munich for over 115 years. At the end of the 19th Century, merchants Daniel and Hermann Beissbarth were automotive pioneers in Bavaria. From 1951, the sons of the company founder developed the first automotive service equipment. Innovation Beissbarth service equipment included in this brochure has been approved and recommended by many OEMs. Their extreme precision and measurement accuracy in conjunction with correspondingly efficient test procedures are valued in particular. A high level of research and development continues to create innovative products for the market. 2 AC Service Units Lifts Headlight Testing Wheel Alignment DAS-Tools Networking Contents 4-13 Lifts 14-21 Wheel Balancers 22-29 Tyre Changers 30-39 Brake Testers 40-45 Vehicle Testing Headlight Testing AC Service Units 46-51 52-55 3 Wheel Alignment Brake Testers Wheel Alignment Touchless •Highly accurate, simultaneous on 4 wheels •High-speed diagnosis of camber, individual and total toe • Touching neither wheels nor the vehicle 3D •Fast and highly accurate 3D-technology •Wireless version for higher flexibility •Mobile application of sensor heads at different bays CCD •Economical entry-level solution •Wireless or cable measurement •Mature technology 4 Vehicle Testing Tyre Changers Wheel Balancers AC Service Units Lifts Headlight Testing DAS-Tools Networking Wheel Alignment 5 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers Get in touch with Touchless Touchless Precision Top repeating accuracy through laser and 3D stereo cameras. Innovative non-contact technology Touchless 4 wheels live measurement o time-consuming installation of • N • T ime-saving wheel-alignment check within seconds wheel clamps or plates • F aster and more precise than systems with o damaging of rims • N multi-stage 2-wheel measurement thanks to • N o setup-driven measurement errors simultaneous live measurement of all 4 wheels 6 AC Service Units Lifts Headlight Testing DAS-Tools Wheel Alignment Networking Measuring values Total toe (front axle + rear axle) ±18° Individual toe (front axle + rear axle) ±9° Camber (front axle + rear axle) ±10° Geometrical driving axis ±9° Caster ±22° Toe-out on turns ±20° passenger cars and light commercial Wheel bases vehicles (LCVs) 1,800 to 4,650 mm Touchless Excellence Trolley with PC, Windows 7, keyboard, mouse, printer 4 Touchless sensor heads Touchless Smart Align software Nominal values Control box Cable set lift, connection cable trolley-lift 10m Brake tensioner and steering-wheel lock 27‘‘ screen High-precision aluminum turning plates with aluminum filling pieces and rubber covers Remote control Covers for trolley and sensor heads Smart Link adapter Smart Test Smart Align Software easuring results for camber and toe • M ew intuitive graphics and new GUI • N within seconds • T ouchless Smart Test at the reception generates additional jobs for the workshop optional accessory (Graphical User Interface) are self-explanatory • F lexibar: Process steps of the measurement routine are arranged neatly. They can be selected flexibly in terms of order. 7 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers Easy 3D – Future-proof wheel alignment with 3D technology • F ast 3D technology with 12 cameras for efficient wheel alignment • F ree space in front of the vehicle can be used, e.g. for headlight testing or calibration of driver assistance systems • H ighly precise adjustment results through measurement accuracy and repeatability of ± 2 minutes of arc • D ynamic, integrated reference system enables heightindependent measurement and adjustment work olling and moving run-out compensation saves time • R and effort of lifting obile, flexible use of the measurement heads at different • M workstations, e.g. platform and pit • E asy replacement of the measurement boards, as no c alibration is required • A SA network interface • B eissbarth OEM vehicle database with target data for over 30,000 vehicle types Variants: Easy 3D Wired data transfer to the PC Easy 3D WLAN Wireless data transfer to the PC Easy 3D • High mobility, fewer cable route, fewer obstacles Versions: Kit • Use of own hardware (PC, tablet or Notebook) • Without trolley • Economical entry-level solution Flex • Flexible solution including trolley • Use of own PC and accessories Excellence Complete system with trolley, PC and selected accessories Accessories: • M agnetic holder for quick set-up times, within seconds • Multi-Fit clamps for quick and precise installation see page 12-13 Easy 3D Kit 8 AC Service Units Lifts Headlight Testing DAS-Tools Networking Wheel Alignment Beissbarth Easy CCD and ML Tech+ with proven CCD technology • E conomical entry-level solution • D igital 20° CCD camera with mature sensor technology ighly precise adjustment results • H through measurement accuracy and repeatability of ± 2 minutes of arc • P ermanent 360º measuring field through 8 CCD measuring s ensors • H igh mobility through wireless communication • M obile, flexible use of the sensor heads at different working bays, e.g. platform and pit isplay of toe and camber in the raised • D position for comfortable adjustment • A SA network interface • B eissbarth OEM vehicle database with target data for over 30,000 vehicle types • T ime savings during the run-out compensation thanks to the integrated sensor Variants: ML TECH+ Easy CCD Excellence System with special software for OEM measurement routines Easy CCD olling runout compensation • R • Innovative graphical user interface with intuitive operation Easy CCD Versions: Kit se of own hardware • U (PC, tablet or Notebook) • Without trolley • Economical entry-level solution Flex • Flexible solution including trolley • Use of own PC and accessories Excellence Complete system with trolley, PC and selected accessories Easy CCD Kit 9 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers Technical data 3D and CCD Technical data CCD Technical data 3D • Two stereo camera measurement systems with triangulation for each sensor • Integrated reference system with CCD cameras • For wireless versions: - From WLAN box to PC: data transfer via WLAN (5 GHz) and Bluetooth (2.4 GHz) - From Sensor head to WLAN box: data transfer via cable Sensors Dimensions (L x W x H) 650 x 150 x 370 mm Weight 9.4 kg Colour grey Measurement box Power supply 100 - 240 V AC (10A) Mains frequency 50/60 Hz Power 0.5 kW Dimensions (L x W x H) 647 x 250 x 131 mm Working location For use on wheel alignment lifts and in pits Approx. 600 mm clearance per side in addition to runway exterior dimension Vehicle size range Cars and light trucks; wheelbases between 1,800 mm and 3,400 mm with standard targets; up to 4,300 mm with larger targets (optional) on rear axle • 8 CCD measurement system • For wireless versions: - multi channel system (433 MHz) - Measurement box with Bluetooth interface Sensors Dimensions (L x W x H) 760 x 300 x 200 mm Weight 5.8 kg Colour grey / black Measurement box Power supply 100 - 240 V AC (10A) Mains frequency 50/60 Hz Power 0.05 kW Dimensions (L x W x H) 250 x 160 x 90 mm Vehicle size range Wheelbase up to 6,500 mm PC trolley incl. 19“ TFT monitor (optionally 27“) Dimensions (L x W x H) ca. 980 x 800 x 1,600 mm Weight 80 kg Colour grey Accessories 3D and CCD Turn tables Loadbearing capacity for cars Angle of rotation Dimensions (L x W x H) Slide range Weight 1,000 kg up to 360° 450 x 450 x 50 mm ± 50 mm 14 kg Sliding plates Loadbearing capacity for cars Angle of rotation Dimensions (L x W x H) Slide range Weight 1,000 kg ±10° 450 x 450 x 50 mm +65 <-> -50 mm 15 kg Required PC specifications for Kit and Flex versions Operating system Microsoft Windows CPU RAM Main memory Hard disk capacity Optical drive COM port USB 2.0 ports 10 Windows XP Professional Embedded Windows POS Ready 2009 Windows 7 Professional (64-bit) Windows 7 Ultimate (64-bit) Embedded Windows POS Ready 7 (64-bit) Intel (recommended) or AMD Celeron Dual Core (min 2 x 2.4 GHz) Min. 2 GB 64 GB total (required: 15 GB) DVD (for installation only) 1 port, just if remote control receiver is required For 3D: 3 (software key, Bluetooth stick, WLAN stick) For CCD: 2 (software key, Bluetooth stick) AC Service Units Lifts Headlight Testing Measuring values for 3D and CCD 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Total toe (front + rear axle) Individual toe (front + rear) Camber (front + rear) Setback (front + rear) Geometrical driving axis Caster Steering axis inclination Toe-out on turns Caster correction range (front) Max. steering angle (front + rear) 1) 2) Setback (rear) 1) Wheelbase difference Side offset left/right Track width difference Axle offset DAS-Tools Networking Wheel Alignment Precision Measuring range Total range ± 4‘ ± 2‘ ± 2‘ ± 2‘ ± 2‘ ± 4‘ ± 4‘ ± 4‘ ± 4‘ ± 4‘ ± 2‘ ± 2‘ ± 2‘ ± 3‘ ± 3‘ ± 6° ± 3° ± 5° ± 2° ± 2° ± 18° ± 18° ± 20° ± 7° ± 50° ± 2° ± 2° ± 2° ± 2° ± 2° ± 18° ± 9° ± 10° ± 9° ± 9° ± 22° ± 22° ± 20° ± 10° ± 60° ± 2° ± 2° ± 9° ± 18° ± 9° 1) For CCD wheel alignment units: only in combination with electronic turntables; 2) For 3D 12cam wheel alignment units: not possible for all vehicles Versions for 3D and CCD Easy 3D Flex Easy 3D WLAN Excellence Upgrade Kit Flex Easy CCD Excellence Charging adapter Sensors Target data Software Measurement box Bluetooth USB stick WLAN USB stick Targets Cabinet Brake clamp Steering wheel lock PC Monitor 27" Printer Multi-Fit clamps Special jaws Turntable Filling bar Kit Flex Excellence 11 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers Optional accessories for wheel alignment Ballast bag (5, 10 or 20 kg) Brake lock Steering wheel lock Remote control Drive-on ramps for turntables Drive-on ramps set for Sliding plate short Sliding plate long and short sliding plates 2 turntables (45 x 45 x 5 cm) (105 x 45 x 5 cm) 3D cable kit Step protection for Lift adaption for Easy 3D Target board for long wheel (different lengths available) 3D sensor head (different versions available base (> 340 cm) depending on lift) Magnetic holder 12 Extension set 28” Special claws Truck claws (for Multi-Fit clamp) (for Multi-Fit clamp) (for Multi-Fit clamp) AC Service Units Lifts Multi-Fit clamp Headlight Testing DAS-Tools Networking Wheel Alignment Multi-Quick clamp Quick clamp (BMW) Quick clamp (Mercedes-Benz) Romess inclinometer Romess charging station Soiler adapter (incl. 16 standard claws) Mercedes-Benz toe spread bar Storage trolley for accessories (different versions available) Storage trolley for Wall mount for CCD Kit 3D accessories Wall hook for 3D accessories (clamps & target boards) (clamps & target boards) Filling bars Turntable steel, standard, Turntable aluminium, standard Turntable aluminium, precision mechanical incl. vernier scale (mechanical or electronic) (mechanical or electronic) Turntable aluminium, precision, Protective cover for aluminum electronic with weight system turntable 13 Wheel Alignment Brake Testers Lifts 4-post lifts •The perfect lifting and measurement station •With or without integrated wheel-free scissor lift • Various platform lengths 2-post lifts • With electrohydraulic drive • Designed for heavy-duty service •Baseless Scissors lifts •Compact and effective for tyre and rapid repair workshops •For customer reception, repairs and wheel alignment 14 Vehicle Testing Tyre Changers Wheel Balancers AC Service Units Lifts Headlight Testing DAS-Tools Networking Lifts 15 Wheel Alignment Noise insulation: Hydraulic unit is integrated into fluid reservoir Brake Testers Vehicle Testing Tyre Changers Wheel Balancers VLH 4345 LA Electrohydraulic 4-post lift: Precision lift for small motor vehicles and vans • High-precision mechanical and hydraulic systems • Integrated wheel-free scissor lift • Ideal work station for wheel alignment •Low access height of only 185 mm (including fillers for wheel alignment) • Option: Additional 2 t or 2.6 t jacking beam • Option: Play detector • High-precision locking bars Versions: • VLH 4245 with medium platforms 4.80 m • VLH 4145 with extra-short platforms 4.40 m 3.5 t L = Wheel-free scissor Lift Lifting height up to 450 mm (off-road vehicles) 4.5 t Adjustable fillers of various lengths Protective sheathing for hoses and cables Provided with opening for wheel alignment turntables as standard feature 16 AC Service Units A Lifts Headlight Testing DAS-Tools Lifts Networking = Alignment Long platform: 5070 mm Post spacing: 2780 mm also for commercial vehicles Standard: Pneumatic release of platforms (locking pawls), automatically controlled Extending wheel-free lift (1400-1900 mm) Platforms: Corrosion-proof El = E The turntable can be positioned as required and fillers are placed in the gaps. The covers (at top of illustration on left) are included as standard. Ve h icl e ec lif t Option: Mounting for Beissbarth Easy 3D Option: Non-slip surface Power Grip Nu tr m om be ec G en r of han er po ic Lo atio sts al, H ad n = c (In Hy F ap de dr L = B acit x) au = a y lic Pl se at , E L for = = A D m El = e Lif ec Al Lu t tro ig xe sy nm e nc en dit h, t ion , XXL sliding plates at rear (with versions A and LA) VLH VLH VLH 4145 4245 4345 L LA LA 17 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers VLH 4440 4-post lift: The ideal measurement bay for wheel alignment Precision locking bars, locking every 10 cm Operating unit: Easy and safe to use, clear layout Axle lift (special accessory) with loadbearing capacity of 2,600 kg Roll-off guard Integrated compressed air service unit 3 kW hydraulic drive unit: Lifting time only 45 sec 630 mm 3D sensor head adapter Finely adjustable columns 4-post lift with electrohydraulic drive with loadbearing capacity up to 4,000 kg for elevated installation: •Heavy-duty design (net weight 2,600 kg) for guaranteed stability and outstanding accuracy •Extra-wide cross member for 3 m column spacing •Locking mechanism for wheel alignment as standard •Fine adjustment of runways with respect to cross member •Specific drilling pattern in runways for mounting fillers or pinning turntables Optional accessories: Turntables and axle lift with loadbearing capacity of 2,600 kg. 18 AC Service Units Lifts Headlight Testing DAS-Tools Networking Lifts Heavy-duty design (net weight 2,600 kg) for outstanding wheel alignment accuracy. 4,285 mm 2,940 mm Milled runway surface for high precision High-quality powder coating 4t Drive-on ramps, two-piece, for gentler drive-on angle 925 mm Extremely shallow design: min. height only 170 mm (without comfort-kit) 8x adjustable rest for lower calibration position Holes for fixing turntable bases or fillers in position (with comfort-kit) Technical data: 4-post lift with electrohydraulic drive Dimensions The VLH 4440 „comfort-kit“ Power supply Guarantees the level of precision and efficiency required Loadbearing capacity for wheel alignment Max. lifting height • Flat runways with integrated turntables for front and rear wheels Lifting time Configuration for 2,000 - 3,600 mm wheelbases possible Runway length • Fillers of different lengths for flexible use Longitudinal column spacing Convenient drive-on – maximum safety and no noise (floor plate-floor plate) nuisance Runway width • Fillers with integrated grip Clear width • F illers pinned to runway and with additional groove on one side Distance between runways 6,351 x 3,623 x 2,324 mm 3 x 400 V / 50 Hz, E+N / 16 A 4,000 kg 1,920 mm 45 Sek 4,700 mm 4,285 mm 630 mm 2,940 mm 925 mm 19 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers VLH 2140 and VLH 2155 = E Ve h icl e lif t El ec Nu tr m om be ec G e n r of ha n er po ic Lo atio sts al, H ad n = c (In Hy F a p de dr L = B acit x) au = a y lic Pl se at , E L for = A = D m El = e Lif ec Al Lu t tro ig xe sy nm e nc en dit h, t ion , Electrohydraulic 2-post lifts: VLH VLH Versatile, top-quality vehicle lifts with no frame • Also suitable for lifting small vans up to 4 t or 5.5 t • All components reinforced • 4-piece, symmetrical lifting arms Low maintenance and wear: • High-grade, hardwearing hydraulic system 2140 2155 • Metal high-pressure pipes throughout • No vulnerable loadbearing nuts 5,5 t Automatic limit switch Two maintenance-free, (roof protection) suspended lifting cylinders Variable lowering speeds for Automatically activated locking exact vehicle positioning pawls (each post) Electrohydraulic 2-post lifts: VLH 2155 20 Wheel Balancers AC Service Units Lifts Headlight Testing DAS-Tools Lifts Networking VLS 3132 H Double scissor lift: Extra-high – also suitable for underbody work 3,2 t •Outstanding lifting height of 1,945 mm •Platform length between 1,470 and 1,990 mm •Ultra low profile: Height of only 105 mm H • Short lifting/lowering time: 45 seconds • Hydraulic fluid included = High •4 elastomer lifting pads included Variant: •Under-floor installation (optional foundation trough) 3 = t en nm ig Lift Al = rm A tfo ity a Pl pac a ) = L ad c dex , Lo (In rm gh n hi o o i f at at tra er pl ors Ex s en g = G on cis t L S = e lif icl ,5 rm tfo la tp or H Sh = h Ve S Hot-dip galvanised baseplates VLS 3 1 3 0 VLS 3 1 3 2 H 3,0 t VLS 3130 Short-stroke lift: Versatile for working on tyres, bodywork and brakes •Ultra low profile: Minimum height just 100 mm •Quick and easy to move • Hot-dip galvanised baseplates • Lifting height up to 930 mm •Platform length between 1,400 and 1,932 mm • No compressed air •Pre-assembled (no additional on-site assembly work) • Hydraulic fluid included •4 elastomer lifting pads included Option: Mobility kit for easy moving 21 Wheel Alignment Brake Testers Wheel Balancers • Balanced in 6 seconds •Easyfix® data arm • Laser positioning • Internal illumination of rim •QSP function saves selection of programs Guide to product names: Key A = With Outer Arm D = Inner Data Arm P = Pneumatic Clamping Flange T = TFT Screen 22 Vehicle Testing Tyre Changers Wheel Balancers AC Service Units Lifts Headlight Testing DAS-Tools Networking Wheel Balancers 23 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers MT 868 / 867 and MT 848 / 847 wheel balancers • Self-diagnostic and self-calibration function • 11 programs for car wheels • 5 specific programs for alloy rims External sensor for automatic • 5 programs for motorcycle wheels width measurement : new • Weight separation program design, lighter and more • Optimisation of wheel imbalance (Matching) functional • Multi-operator program • Software available in 27 languages • Stop on top function • QSP program function, recognition of top 3 programmes • Connectivity: USB charging / printer connection Wide weight bearing surface fitted with various compartments for weights, cones and grippers Keyboard with programmable keys for easy and quick access to the menus Pneumatic flange for fast and equalized locking Control panel Illuminator with laser pointer, makes weight application easier avoiding mistakes Easyfix® internal feeler with locking system to make it easier to position the weights in the alloy rims with new auto detect system for balancing program, clip weights and adhesive weights MT 868 ADPT Electromagnetic brake for a reliable and quick stop 24 AC Service Units Lifts Headlight Testing DAS-Tools Networking Wheel Balancers MT 857, MT 837 and MT 825 wheel balancers • Self-diagnostic and self-calibration function Large protection guard for • Balancing program with automatic wheels with a maximum recognition function of the spring-clip diameter of 1,150 mm weight and/or adhesive weight • 11 programs for car wheels • 5 programs for alloy rims • 5 programs for motorcycle wheels • Program for weights hidden behind spokes • Optimisation of wheel imbalance (Matching) • Multi operator program • Software available in 25 languages • Customisable screensaver • QSP program function, recognition of top 3 programs Large 19“ TFT monitor with simple and intuitive GUI Large weight tray equipped with several compartments for weights, cones, and clamps Elevated keyboard with 5 keys for higher tactile quality and larger features when selecting External sensor to auto- various menus matically obtain width, it allows greater productivity by making the machine fully automatic (optional) Easyfit inner arm allows quick and easy positioning of adhesive weights in alloy wheels automatically obtaining diameter and distance measurements Mechanical brake pedal MT 857 DT 25 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers Technical data MT 885 Variants Data entry ADP MT 868 ADPT ADT 3D w / Laser 3D w / Arm Internal arm External arm Laser Monitor Monitor Display Rim width (Aut/Man) 1"-14"/1"-24" 1"-18"/1"-24" Rim diameter (Aut/Man) 10"-26"/6"-40" 12"- 30"/ 6"- 40" 495 mm 500 mm 1,000 mm 1,200 mm 70 kg 80 kg 10 6 Electromagnetic Electromagnetic Max wheel width Max wheel diameter Max wheel weight Cycle time Brake Light ring / Laser pointers ® Locking system Automatic Easyfix function Diagnostic function Automatic Manual QSP SW function Automatic wheel positioning Stop on top function Split weight function Printer Number of cones 4 Weight scraper Alluminium rim protection Lift Integrated Dimensions 26 2,040 x 1,930 x 1,350 mm 4 3 1,260 x 1,730 x 1,380 mm AC Service Units Lifts MT 867 Headlight Testing DAS-Tools MT 848 ADPT ADT AD Wheel Balancers Networking MT 847 ADP AD 3D w / Arm 3D w / Arm 3D w / Arm Monitor Digital LED Digital LED 1"- 18"/ 1"- 24" 1"-18"/1"-24" 1"- 18"/ 1"- 24" 12"- 30"/ 6"- 40" 12"-30"/6"-40" 12"- 30"/ 6"- 40" 500 mm 500 mm 500 mm 1,200 mm 1,200 mm 1,200 mm 80 kg 80 kg 80 kg 6 6 6 Electromagnetic Electromagnetic Electromagnetic Automatic Manual Manual Automatic Manual 4 3 3 4 3 1,260 x 1,915 x 1,365 mm 1,260 x 1,730 x 1,380 mm 1,260 x 1,915 x 1,365 mm 27 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers Technical data Variants Data entry MT 857 MT 837 MT 825 DT D DT D MT 825 2D w / Arm 2D w / Arm 2D w / Arm 2D w / Arm Manual Internal arm External arm optional optional optional optional Display Monitor Digital LED Monitor Digital LED Digital LED Rim width (Aut/Man) 1"- 18"/1"-24" 1"- 18"/1"-24" 1"-16"/1"-24" 1"-16"/2"-20" 1"-16"/2"-20" Rim diameter (Aut/Man) 10"-26"/6"-40" 10"-26"/6"-40" 10"-26"/6"-40" 10"-26"/8"-26.5" 10"-26"/8"-26.5" 500 mm 500 mm 420 mm 1,200 mm 1,200 mm 820 mm 70 kg 70 kg 65 kg Max wheel width Max wheel diameter Max wheel weight Cycle time 8 8 10 Mechanic Mechanic Mechanic Easyfit function Locking system Manual Manual QSP SW Function Split weight function Number of cones 3 3 3 Weight scraper Alluminium rim protection Brake Dimensions (mm) 1,260 x 1,820 x 1,270 1,260 x 1,830 x 1,270 1,140 x 1,380 x 1,100 28 Manual 1,140 x 1,270 x 1,100 1,140 x 1,270 x 1,100 AC Service Units Lifts Headlight Testing DAS-Tools Wheel Balancers Networking Optional accessories and flanges Lightring with three Tyre elevator Printer kit tering kit and shaft (19 mm) laserpointers Moto quick fix for 19 mm Moto monolever wheels cen- 3-4-5-hole flange shaft Quick bolt kit for 3-4-5- hole Moto fast bike flange flange (Ø 14 mm) A C B Duo expert system (3 collets in Spacer (Ø 218 mm) a case 54-78 mm) Fourth cone (Ø 88-132 mm) Fourth cone (Ø 120-174 mm) Moto quick Fix for 14 mm Variable specific clamping plate shaft (Quickplate) for 4/5/6-hole rims Large diameter clamping Kit for Off-Road hood Cone spacer Centering Kit BMW Set of light truck cones Adaptor plate + pivot (88 - 174 mm) 29 Wheel Alignment Brake Testers Tyre Changers •Pneumatic Tecnoroller NG for precise fitting • New bead breaker with Ergo Control System •Benchmark for robustness and solidity •Adaptive rotation speed and torque control Guide to abbreviations: TLL = Tyre Lever Less wdk = wdk approved (certified for RunFlat and UHP-tyres) 30 Vehicle Testing Tyre Changers Wheel Balancers AC Service Units Lifts Headlight Testing DAS-Tools Networking Tyre Changers 31 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers MS 650 and MS 630 tyre changers bead breaking with your fingertips User-friendly Control switches are placed to be accessible from any working area Pneumatic locking of the mounting head Special shape movement of the TLL allows to perfectly follow the rim profile giving easier access of the tools Extreme precision and allowing perfect bead removal Helping arms allow a precise and smooth control: Follower arm For all wheel sizes and Horizontal arm high volumes workshops Big space for wheel seating, outside clamping 28 inch and wheel width up to 15 inch without any New Tecnoroller NG special accessories Equipped with helper arm device: ergonomic and powerful Time saver The redesigned jaw protectors allow New revolutionary Ergo Control: steel rims internal Full control & comfort. clamping without The new hand bead breaker allows time-consuming this to be carried out in the most conversion ergonomic way giving the operator direct control and great sensitivity Speedy The two-speed turntable is easily operated using a pedal 32 MS 650 IT V8 AC Service Units Lifts Headlight Testing DAS-Tools Tyre Changers Networking Technical data MS 650 Variants IT V8 IT V6 IT V1 V8 MS 630 V6 V1 Tecnoroller NG Ergo Control Integrated inflation technology (IT) IT V8 IT V6 IT V5 IT V1 Automatic mounting head positioning Inflating system V8 V6 V1 MS630 Pedal Pedal Outside rim clamping 12"- 28" 10"- 22" Inside rim clamping 13"- 32" 12"- 25" Rim width V5 wdk approved TLL system (ADH) IT 4-15" 3-15” 3-15” 4-15” 3-15” 3-15” 4-15” 3-15” 3-15” 3-15” 3-15” 4-15” 3-15” 3-15” 3-15” 3-15” Max. wheel diameter 1,200 mm 1,100 mm Bead breaker range 70 - 397 mm 70 - 397 mm Power supply 230V 1PH Power supply 400V 3PH 7/15 rpm 7/15 rpm 1,450 x 2,350 x 2,010 mm 1,380 x 2,110 x 2,010 mm Lubricant brush Bead lever Jaws plastic protection kit Tongue protection kit for demounting head Wing side protection for demounting head Bead breaker plastic protection Bead pressing device Roller board for bead breaker Speed of rotation Dimensions (W x H x D) Scope of delivery: 33 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers MS 530 and MS 500 tyre changers User-friendly Control switches are placed to be accessible from any working area Pneumatic locking of the mounting head Extreme precision Outstanding stability with G-Frame Machine designed for medium volume workshops Helping arms allow a precise and smooth control: Follower arm Horizontal arm Outside clamping 22 inch and wheel width up to 11 inch without any special accessories New Tecnoroller NG Round turntable shape Helper arm device ergonomic and powerful Adjustable bucket holder for lubricants “Throw-in” Bead lever holder (easy and fast to reach) MS 530 V1 34 AC Service Units Lifts Headlight Testing DAS-Tools Tyre Changers Networking Technical data MS 530 Variants IT V1 V1 Tecnoroller NG Integrated inflation technology (IT) wdk approved IT MS 500 MS 530 Inflating system IT V1 V1 IT Gun Gun Outside rim clamping 10" - 22" 10"- 20" Inside rim clamping 12" - 25" 12"- 23" Rim width Max. wheel diameter Bead breaker range 3" - 11" 3"- 11" 1,000 mm 1,000 mm 65 - 300 mm 65 - 300 mm Power supply 230V 1PH Power supply 400V 3PH 7 - 15 rpm 7,5 rpm 1,950 x 1,350 x 1,860 x 1,660 mm 1,860 x 1,660 mm 1,200 x 1,860 x 1,660 mm Lubricant brush Bead lever Speed of rotation Dimensions (W x H x D) MS 500 Scope of delivery: Jaws plastic protection kit Tongue protection kit for demounting head Wing side protection for demounting head Bead breaker plastic protection Bead pressing device Roller board for bead breaker 35 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers New bead breaker Ergo Control Ergonomic working position No shock to the operators arm Full Direct Control Working range positions easily selectable Technical specifications: Bead breaker range 75 – 397 mm Bead breaking force 11,500 N Hand bead breaker Especially designed for tyre specialists and high volume workshops. Unique benefits for the operator: •Ergonomic working position; the back is less stressed with respect to the traditional system, just stand in front of the wheel: - N o need to bend down and check like on traditional roller-bead breakers - N o “sit-down-step” like on conventional bead-breaking machines •Increase of safety; the use of the main bead breaker lever (patented) avoids shock to the operators arm making bead breaking a safe operation •Intuitive, easy to use: the movement of the blade can be driven by only a finger Intuitive, easy to use: the movement of the paddle blade can be driven by only •The two working range positions are easily selectable •Fast with less effort Benefits for the business: •Reduce Time of Operation; reduction of operation time due to the possibility to stop the bead breaker instantly (no need to open or close the cylinder completely) •Reduction to the risk of wheel damage: the control of the bead breaker gives the operator maximum feel and sensitivity. •Reduction of air consumption 36 a finger AC Service Units Lifts Headlight Testing DAS-Tools Networking Tyre Changers Helper arm Tecnoroller NG •Pneumatic device to assist during mounting operations •Especially recommended for UHP and RFT tyres •Roller close to the duck-head, allowing it to push the bead into the rim drop center or to pull it out during demounting operation •Second pressing point mounted on a movable arm positioned overhead; it follows the tyre during rotation, keeping the bead in the drop center. separate movements of the pressing tools, press or release only in one specific point where needed •Possibility to upgrade with a 3rd pressing point (accessory operating on the right side of the wheel 3 o’clock) Technical specifications Operating pressure 8 – 10 bar Working range* up to 30” Max. wheel diameter* 1,200 mm Min. wheel width* Horizontal arm 3” Follower arm 5” Max. wheel width* 15” Max. press force Horizontal arm 5,500 N Follower arm 2,500 N *M aximum values might change according to technical specification of the machine where Tecnoroller NG is applied. 37 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Optional accessories Optional accessories for MS 500 Jaws plastic protection Motorbike/scooter adaptors for MS 500 (4 pcs.) Optional accessories for MS 630 + MS 650 Jaws plastic protection Jaws plastic protection for MS 630 and MS 530 for MS 650 Motorbike/scooter adaptors Kit wdk for run flat and ultra high performance tyres (to be used together with Tecnoroller NG) 38 Scooter adaptors (4 pcs.) Wheel Balancers AC Service Units Lifts Headlight Testing DAS-Tools Networking Tyre Changers Optional accessories for all tyre changers Demounting head tongue Mounting tool cover Plastic mounting head kit Kit storage Bead breaking pad motorbike Plastic protection for bead Plastic rim protection Roller board wheel breaker Mounting lever (wdk-Model) Bead pressing device Bead pressing device Tecnoroller NG – optional (lower profile) (higher profile) helper arm protection (5 Pcs) External IT kit Motorbike mounting head kit 39 Wheel Alignment Brake Testers Brake Testers Brake Testers for cars and trucks • Automatic mode operation for improved workflow efficiency •Test load between 2.5 t and 16.0 t per axle •Precision mechanics designed for high thru-put rates •Standard with BNet networking technology 40 Vehicle Testing Tyre Changers Wheel Balancers AC Service Units Lifts Headlight Testing DAS-Tools Networking Brake Testers 41 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Beissbarth brake testers The brake test performed during the periodical technical inspection (PTI) helps to check the actual status of the service and parking brake. In this process, the system determines the braking force difference between the left and the right wheel of each axle. The total brake force efficiency of the vehicle is evaluated in relation to the measured vehicle weight. The test results are compared with the PTI limit values for the corresponding vehicle category. Brake testers integrated in a reception lane concept, can be easily expanded to a complete test lane. The optional suspension tester and side slip plate allows workshops to identify issues related to the suspension system and chassis of the vehicle. 42 Wheel Balancers AC Service Units Lifts Headlight Testing DAS-Tools Networking Brake Testers BD 640 Series Passenger car brake tester - Test load up to 2,5t/Axle Advantages •Roller set with electromagnetic brake to exit with care The all-rounder for repair work, dialogue reception, and periodical technical inspection: •Convenient super automatic mode for service and parking brake Sturdy brake tester designed for a over-drive load of four tons and •Automatic 4-wheel-drive detection for vehicles with a track width of up to 2,200 mm. •Can be enhanced by a suspension tester and side-slip Test speeds of 5.2 km/h, compatible with state-of-the-art ESP and all-wheel drive systems. The completely hot-galvanized base unit plate for workshop reception concepts •Approved for PTI inspections is equipped with brake rollers coated in a plastic and corundum composite (700 mm in length), whereby the rear test roller has Versions: been installed 25 mm higher. This ensures optimum traction while keeping tyre wear to a minimum. Model BD 600 The display unit or the optional PC cabinet or suspension tester Without: are connected via a BNET device field bus using the Plug&Play •Automatic 4-Wheel Detection function. The clearly arranged universal LCD display shows the •Electromagnetic engine brake for easy drive-out braking force difference, braking force per wheel, and, if using axle load scales (optional), the total deceleration based on the actual measured axle weight. of the roller set •Integrated LCD display for measuring value specification Model BD 660 •Like BD 640, but with vehicle width up to 2,800 mm 43 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers MB 8100 for trucks and busses The Beissbarth truck brake tester MB 8100 combines robust and durable basic components with state-of-the-art PC technology. Measurement data are quickly collected and shown on an analog scale or digitally on a screen. Three different variant of test loads are available: 5 t, 13 t and 16 t. Optionally it is extendable into a complete test lane. Models MB 8100, roller length 1,000 mm with electromagnetic brake MB 8100, roller length 1,100 mm with electromagnetic brake 16 t MB 8200, roller length 1,100 mm load simulation MB 8815, roller length 1,000 mm with electromagnetic brake, 2 test speeds 2.2 / 4.4 km/h MB 8815, roller length 1,000 mm with electromagnetic brake, test speed 2.2 km/h 13 t MB 8815, roller length 1,000 mm test speed 2.2 km/h BD 740, roller length 970 mm with 4-wheel set, electromagnetic brake, test speed 2.3 km/h 44 5t AC Service Units Lifts Headlight Testing DAS-Tools Networking Brake Testers Advantages at a glance •Fully automatic test procedures without any input required prior to testing •Bench is designed for one-man operation, i.e. from the driver‘s seat via remote control •Brake rollers with synthetic corundum coating ensure excellent friction coefficients •Rear brake roller raised by 50 mm for street conform testing of 3-axle trucks •Hot-dipped galvanised floor components and assembling cases for long value-retention •All test results can be read from the display unit or monitor, even before printing •Automatic recording of cylinder pressures wirelessly or via cable •Special pneumatic program with graphical display of the actual LSV configuration during brake testing •Static test of LSV function, independently of test bench operation •Special program for tractor/trailer synchronisation and extrapolation of brake performance based on TGW (safety test) •Printout with graphics in accordance with statutory regulations for the inspection record and tractor/ trailer synchronisation (axle graphics) •Tachograph and mileage recorder testing can be integrated into the test procedure •Additional analysis possible under parallel operation with monitor and tablet PC •Modular technology enables connection and display via your own monitor •Networking capability with existing workshop organisation systems via Bnet and ASA interface •Integration of SP program with test bench database possible •Optional: Hydraulic lifting device for load simulation (installed in pit) 45 Wheel Alignment Brake Testers Vehicle Testing Passenger car test lanes •Automated testing of brake, suspension and side slip •BNet technology with order manager and vehicle history database •Possibility for connectivity with workshop network and customer PC Headlight testing • Intelligent, fast and precise • Optimized image processing • High-quality optic and laser 46 Vehicle Testing Tyre Changers Wheel Balancers AC Service Units Lifts Headlight Testing DAS-Tools Networking Vehicle Testing 47 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers BD 640 PC Brake tester for cars – with PC Advantages Maximum convenience with a 19“ TFT monitor that shows the •Illustration of limit values to qualify brake and suspension test results and illustrates them, as well as a comprehensive components and provide corresponding recommendations database – this test lane series offers all you need with regard for replacements to PC convenience. As a result you can uncover additional •Automatically determines axle and vehicle weight economic benefits, such as a link to customers‘ PC technology. •Potential vehicle defects can be graphically illustrated on Consequently, recording orders, invoicing, statistics, and customer history maintenance all become faster and more the print-out •Reference database with vehicle history and generally defined standard values efficient. •Automatic operator control – no need for a remote control or BD 640 kit to key in commands •Reference database, vehicle history, and standard values All-wheel drive brake tester with drive-out (3 x 400V / 50Hz) •Graphically illustrated print-out of vehicle defects support, remote control, and ASA livestream (required in •Flexible cable length for easy installation in dialogue reception Germany) (even with suspension tester) PC station consisting of: Trolley, PC, 19“ monitor, printer, IR receiver, BNet/USB kit 48 AC Service Units Lifts Headlight Testing DAS-Tools Networking Vehicle Testing Modular test lane concept for reception lane use Upgradability with suspension testing technology: SA 680 EUSAMA suspension tester, noise detector included • The hot-galvanized suspension tester with integrated power electronics determines the relative grip in % in accordance with the EUSAMA measuring principle • Measuring range: 0-30 Hz, 0-100% grip • Maximum axle load suitable for testing: 2.2 t Test lane TL 680: • Brake tester BD 640 • Suspension tester SA 680 • Side Slip tester ST 600 Intuitive test lane visualization: Practical advantages: Software Order Manager Intuitive management of test devices The result of the sideslip test in mm / m with coloured measured values The measuring value display of the suspension test Measuring phase in the noise detection diagnosis (available for SA680) The measuring value display during the testing in super automatic mode 49 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers MLD 815 / LTB 100: Intelligent and digital headlight testing MLD 815 Digital measurement and adjustment Precise test results •CMOS camera with high resolution and frame rate The alignment laser on the •Test results in real time upper part of the column helps aligning the light box Easy to use: with the vehicle •Comparison between measured and limit values and unambiguous red/green evaluation •Precise definition of the cut-off line •Serial interfaces for PC connection and software updates •Integrated printer for issuing the test report • Optional PC connection via Bluetooth •Limit values and test results appear in real time Universal application •All types of light sources (xenon, bi-xenon, LED, bi-LED, halogen) •All types of vehicles (passenger cars, trucks, Integrated printer motorcycles) (back panel) n er um TÜV-certified (German Road touch-screen function üf ei ge Sch w Ba rät LCD color display with TÜV NORD Mobilität GmbH & Co. KG f e r- u st erfre E i n s t e ll ig a b e T P N 1 0 -P 010 r 69 36 Traffic Type-Approval Law StVZO §50 paragraph 5) CMOS camera Optional accessory: The cross laser eases alignment with the headlight particularly in case of LED and Xenon lighting systems Levelable 3-wheel Levelable rail system (3m) for above The height-measurement sensor and in-ground installation (optional) automatically measures the installation height of the headlight 50 trolley AC Service Units Lifts Headlight Testing DAS-Tools Networking Vehicle Testing LTB 100: Levelable test bay Workshop floors often feature a significant slope and unevenness. The LTB 100 levelable test bay meets PTI and OE requirements for a levelled testing area. The platform can be used to install a levelled area in the workshop for adjustment of intelligent headlight systems and calibration of driver assistance systems. LTB 100 at a glance: •Suitable for subsequent installation onto the workshop floor (min. installation height: 54 mm) •Suitable for installation onto workshop pits (in combination with the optional pit drive-in protection) •Modular construction (4 m, optionally extendable to 6 m) •Extendable for drive-through solution (optional) •Compensation and fine adjustment by means of 4 wheel set-up elements (4-meter version) •Maximum allowed axle load: 2.5 t LTB 100: •Test-system length above ground: 4,269 mm Patented design for the 0 to 40 mm height (4 m version incl. drive-on ramps) adjustment or axle loads of up to 2.5 t •Adjustable height compensation: 0 to 40 mm 51 Wheel Alignment Brake Testers AC Service Units For R1234yf and R134a refrigerant •Fully-automatic, premium accuracy • Maximum safety • Easy to use 52 Vehicle Testing Tyre Changers Wheel Balancers AC Service Units Lifts Headlight Testing DAS-Tools Networking AC Service Units 53 Wheel Alignment Brake Testers Vehicle Testing Tyre Changers Wheel Balancers BAC 5000yf for R1234yf: With integrated refrig BAC 4000a for R134a: Maximum precision – ea Large 5,7 inch colour High and low display with plastic pressure gauges film keyboard Integrated printer Injection of oil or UV dye, separate oil circuit (for hybrid and fully electric vehicle systems) BAC 5000yf and BAC 4000a Unit with mounted flushing kit Top quality: Fully automatic service unit: Additional features: •Precision rate of ±15 gram for filling •Recovery function •Hose clearing function and recovering functions achieved by •Vacuum function •LAN connection for work- integrated pressure and temperature •Leak test control of refrigerant •Purging of non condensable •2 separate lubrication circuits prevent a cross contamination of PAG and POE oil •Separate injection of UV dye and lubricants 54 gases •Clean oil injection •UV dye injection •Refrigerant charge function shop network connectivity •Internal air flow control •Software Windows Embedded CE •Flushing function (optional flushing kit) AC Service Units Lifts Headlight Testing DAS-Tools AC Service Units Networking gerant identifier asy operation New variants: Technical data • BAC 3000a • BAC 3000yf Technical data Refrigerant BAC 4000a BAC 5000yf BAC 3000a BAC 3000yf R134a R1234yf R134a R1234yf Refrigerant identifier integrated Recovery accuracy / performance Display 15 gr, 99 % < 95 % 5,7 inch TFT, 320 x 240 pixel 160 x 120 Monocromatic Keypad Manometers Alphanumeric with function keys EN837-1, 100 mm EN837-1, 68 mm No Yes, 2 Manual valves Service hoses Couplings Hybrid a/c system compatibility optional 2.50 m SAE J2196 SAE J2888 SAE J2196 Yes, hoses flush and POE/PAG oil injection Yes, hoses flush Printer Yes USB port Yes SD card slot Yes Hermetic compressor Vacuum pump Internal storage vessel Filter for dryer SAE J2888 3/8 HP 1/4 HP 170 l/min (50 Hz) 198 l/min (60 Hz) 71 l/min 9.09 kg 8 kg 700 cc 300 cc Oil bottles 3 x 250 ml 2 x 250 ml UV dye bottle 1 x 250 ml no UV dye injection Dimensions 107 x 61 x 76 cm Weight 107 kg Voltage supply Certificates 230 V, 50/60 Hz CE, TÜV Rheinland CE Flushing accessories (for R134a and R1234yf) ACT2502-104 Adapters kit ACT1234 Installation kit ACT1234-SFK Installation kit ACT1234 and adapters kit ACT 2502-104 55 Beissbarth Service worldwide Service from Beissbarth Munich: • Immediate telephone support • Rapid replacement parts deliveries • Individual maintenance contracts Factory customer service: Beissbarth and certified partner companies provide on-site assistance with installation, instruction, equipment assembly and maintenance – with partners in more than 90 countries around the world. Training Centre: Instruction and training at STC of Robert Bosch GmbH, 73207 Plochingen Software Centre: Technical documentation, specified vehicle data and marketing material for immediate download: www.beissbarth.com Subject to technical modification and changes to scope of delivery. Pictures may sometimes show special accessories or similar versions. Please contact your Beissbarth dealer for a binding Local distributor: Beissbarth GmbH A Bosch Group Company Hanauer Strasse 101 80993 Muenchen (Munich, Bavaria) Germany Tel. +49-89-149 01-0 Fax +49-89-149 01-240 www.beissbarth.com firstname.lastname@example.org Order Nr. 1 693 610 026 Printnorm BB 268 / 07.12.2015 EN up-to-date quotation.
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