Water-Proof CYCLONE RZR Race Snorkel Filter Part No

Water-Proof CYCLONE RZR Race Snorkel Filter Part No
Water-Proof CYCLONE RZR Race Snorkel Filter
Part No: DFR-2PRAFW
Installation Instructions
Note: Includes the Oval Stock Air Box adapter
rPart No: DFR-2PRAFW - Water-Proof Filter Parts
QTY
1
1
1
1
1
1
1
1
1
1
1
1
P/N
P181054
CAF-105
AFC-106
P102111
P102112
CAF-104C3
CAFRZR-105C3
P550090
AF-3
AFC-1001
B-114-112
CAF-C8
Description
Filter Element
Filter end cap w/ O-ring Seal(Part#2-171)
Filter housing with snorkel inlet mount and Cork protective tape.
Outside End Cap Billet nut , w/(1) O-Ring(Part#2-119)
Inside Billet nut , (1) rubber washer
Filter End Cap w/ 3” Intake, w/O-Ring Seal(#2-171) & Alum. Tong & 7/16-20 Thd. Shaft
Oval snorkel adapter for the stock air box w/ (1) O-ring(Part#2-036), (3) SS bolts
New & Improved Crankcase Breather filter
3” Intake Hose Clamp
Includes (2) 8” Hose Clamps & Billet Cradle Bracket w/ hardware
(mounts to transmission)
¼-20 x 1-1/2 Bolt (used instead stock bolt holding electrical housing)
8" Cork Anti-Scratch Strip for canister housing
NOTE: Be sure to install the 8" self-stick CAF-C8 Cork anti-scratch strip (No Shown),
around the canister to keep the clamps from scratching the housing.
NOTE: Dragonfire Racing and the Cyclone Filter MFR (BTI) are not responsible for any damage resulting
from errors in installation or any other reasons whatsoever to your vehicle prior or after install of the
CYCLONE filter for any reason.
DragonFire Racing
2330 W Broadway Rd #112
Mesa, Arizona 85202
www.DragonFireRacing.com
Phone: (800) 708-9803
Fax: (480)834-4597
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Cyclone Ultra filter
RZR High Performance Air Filter
Installation instructions
Figure -A
1. Remove both seats.
2. Removing the bed: Remove 4 Torx screws “Figure A” located
On the back of the vehicle.
Do not remove
Figure -B
Figure -C
3. Remove 6 push pin retainers “Figures B & C”, 3 on each side of
the vehicle. Do not remove the larger push pin retainers “Figure B”.
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Cyclone Ultra filter
RZR High Performance Air Filter
Installation instructions
Figure -D
4. Remove 4 hex bolts from the bed “Figure -D”
Figure -E
5. Remove 4 Torx screws “Figure -E” located behind the seats.
6. Disconnect the wiring harness located on the driver side under the bed.
The rear cowling can now be lifted from the vehicle.
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Cyclone Ultra filter
RZR High Performance Air Filter
Installation instructions
Figure -F
7. Remove 2 push pin retainers “Figure -F” from the intake cowling.
8. Remove both mounting bolts on the rear of the filter housing.
Remove the cowling.
9. Remove the entire filter assembly, check intake for dirt debris etc. If found STOP
contact your local dealer & tell them about the condition of the stock filter and
motor intake. You may have damage to your motor. DO NOT install the DFR intake
system unless the motor is not damaged and the motor intake is cleaned by the
professional before install of the CYCLONE filter.
NOTE: Dragonfire Racing and the Cyclone Filter MFR (BTI) are not responsible for
any damage whatsoever to your vehicle prior or after install of their filter.
Install the new Cyclone Ultra Filter.
1. Attach the filter to the throttle body intake boot (snorkel removed). Be sure to line up the
cutout on the filter inlet with the mass air flow sensor located inside the intake boot.
Locate the cutout and install it facing up “opposite the ground”. Use the existing hose
clamp to secure the filter in place. “do not tighten yet”
2. Install the snorkel if applicable. If you do not have the snorkel model skip to the next
step. Install the snorkel as pictured. Once installed with the 3 bolts tight, rotate the entire
filter assembly to allow clearance between the filter snorkel and the RZR frame. Now
tighten the hose clamp on the intake boot.
3. Install the filter clamp assembly. Spread the clamp open and slide it over the filter to
about 6 ¾” from the access end of the filter. Install mount clamp in the original mount
location. Secure all mount and pinch bolts.
4. Reinstall the intake cowling.
5. Reinstall the rear cowling and fasteners.
6. Reconnect the wiring harness. Be sure the wiring harness cannot touch the exhaust pipe.
4 of 8
Cyclone Ultra filter
RZR High Performance Air Filter
Installation instructions
Figure -G
Figure -H
7. Install o-ring “Figure -G”
8. Install snorkel using (3) #10 socket screws
with snorkel oriented “Figure -H”
9. Install the supplied crankcase breather filter onto the
breather hose.
5 of 8
Cyclone Ultra filter
RZR High Performance Air Filter
Installation instructions
1/8”
Gap
Orient filter as shown before tightening
Install snorkel cowling with rivets inserted
Thank you for your purchase of the Cyclone Ultra Filter
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Cyclone Ultra filter
RZR High Performance Air Filter
Installation instructions
End of bolt shown. Stock bolt
Is too long
Remove electrical component mount bolt and
replace with the supplied ¼-20 X 1-3/4 Lg. bolt.
Note: The small Crankcase filter supplied is installed externally.
Attach your existing hose from the crankcase to the input side shown below.
Note: Pictures may vary from product supplied
Attach Crank Case tube on input side
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Clamp excess hose to frame.
Cyclone Ultra filter
RZR High Performance Air Filter
Installed Shown Below
NOTE: Be sure to install if desired, the CAF-C8 Cork anti-scratch strip (No Shown),
around the canister to keep the clamps from scratching the housing.
NOTE: Dragonfire Racing and the Cyclone Filter MFR (BTI) are not responsible for any damage
whatsoever to your vehicle prior or after install of the CYCLONE filter for any reason.
DragonFire Racing
2330 W Broadway Rd #112
Mesa, Arizona 85202
www.DragonFireRacing.com
Phone: (800) 708-9803
Fax: (480)834-4597
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