ILDV Series Direct Vent Gas Fireplace Insert Installation

ILDV Series Direct Vent Gas Fireplace Insert Installation
ILDV Series Direct Vent Gas Fireplace Insert
Installation and Operating Instructions
Models: 30ILDVNV, 30ILDVPV
 
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
•
•
•
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
–Do not try to light any appliance.
–Do not touch any electrical switch; do
not use any phone in your building.
–Leave the building immediately.
–Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
–If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause
injury or property damage. Refer to this manual.
For assistance or additional information consult
a qualified installer, service agency or the
gas supplier. This appliance may be installed in an aftermarket,*
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is for use only with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certified kit is used.
* Aftermarket: Completion of sale, not for purpose of resale, from
the manufacturer.
CERTIFIED
SAFETY BARRIER
0511
ILDV cover
9/08
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this
appliance and shall be installed.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for
future reference.
DANGER
20306755 1015 Rev. 2
Un panneau vitré chaud peut
causer des brûlures.
Laissez refroidir le panneau
vitré avant d’y toucher.
30ILDV Series Gas Fireplace Insert
CONTENTS
Thank you and congratulations on your purchase of a
Vermont Castings Group Gas Fireplace Insert
PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BEFORE USING THE APPLIANCE!
IMPORTANT: Read all instructions and warnings carefully before starting installation.
Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
Important Safety Information.......................................3
Code Approval..........................................................4
Product Features
Product Specifications..............................................5
Gas Pressures..........................................................5
Gas Specifications....................................................5
High Elevations.........................................................5
Insert Dimensions.........................................................6
Installation Information.................................................7
Before You Start........................................................7
Insert Applications.....................................................7
Clearances.....................................................................8
Insert Clearances......................................................8
Mantel Clearances....................................................8
Hearth Requirements................................................8..
Insert Placement.......................................................9..
Zero-Clearance Fireplace Requirements..................9
Venting Installation......................................................10
Venting Requirements.............................................10
Installation Precautions...........................................10
Altitude Considerations...........................................11
Venting Configurations............................................12
Manifold Removal and Installation..........................13
Operating Instructions................................................22
Lighting Pilot for the First Time...............................22
Lighting Burner........................................................24
To Turn Off Gas.......................................................24
Adjusting Blower Speed..........................................24
Air Shutter Adjustment............................................25
Final Installation..........................................................26
Safety Barrier Installation........................................26
Blower Replacement...............................................27
Blower Parts............................................................28
Cleaning and Maintenance.........................................29
Venting System.......................................................29
Cleaning Glass........................................................29
Pilot and Burner Flames.........................................29
Firebox Cleaning.....................................................30
Yearly Service Procedure........................................31
Troubleshooting..........................................................32
Replacement Parts......................................................33
Optional Accessories..............................................35
For Massachusetts Residents ONLY.........................38
Warranty.......................................................................39
Efficiencies..................................................................40
Insert Installation.........................................................14
Check Gas Type.....................................................14
Install Gas to Insert Location..................................14
Installation Items Needed.......................................14
Check Gas Pressure...............................................16
Electrical Installation...............................................16
Electrical Wiring......................................................16
Remote Wall Mounted Switch.................................17
Hand Held Remote Control.....................................17
Log Placement........................................................18
Surround Installation...............................................19
2
20306755
30ILDV Series Gas Fireplace Insert
IMPORTANT SAFETY INFORMATION
INSTALLER
OWNER
Please leave these instructions with the appliance.
Please retain these instructions for future reference.
WARNING
•Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace.
•Any change to this fireplace or its controls can be dangerous.
•Improper installation or use of this fireplace can cause serious injury or death from fire, burns, explosions, electrical
shock and carbon monoxide poisoning.appliance, when installed, must be electrically grounded in accordance with
local codes or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70 (latest edition) and
Canadian Electrical Code, CSA C22.1.
This fireplace is a vented product. This fireplace must be
properly installed by a qualified service person. The glass
door must be properly seated and sealed. If this unit is not
properly installed by a qualified service person with glass
door properly seated and sealed, combustion leakage can
occur.
CARBON MONOXIDE POISONING: Early signs of carbon
monoxide poisoning are similar to the flu with headaches,
dizziness and/or nausea. If you have these signs, the fireplace may not have been installed properly. Get fresh air
at once! Have the fireplace inspected and serviced by a
qualified service person. Some people are more affected
by carbon monoxide than others. These include pregnant
women, people with heart or lung disease or anemia,
those under the influence of alcohol, and those at high
altitudes.
Propane/LP gas and natural gas are both odorless. An
odor-making agent is added to each of these gases. The
odor helps you detect a gas leak. However, the odor added
to these gases can fade. Gas may be present even though
no odor exists.
Make certain you read and understand all warnings. Keep
this manual for reference. It is your guide to safe and proper
operation of this fireplace.
1. This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases unless a certified
kit is used.
2. For propane/LP fireplace, do not place propane/LP
supply tank(s) inside any structure. Locate propane/LP
supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100
lbs. capacity.
3. If you smell gas
• shut off gas supply.
• do not try to light any appliance.
• do not touch any electrical switch; do not use any
phone in your building .
• immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
20306755
4.
5.
6.
7.
8.
9.
Never install the fireplace
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable objects are less than 36" from the front, top,
or sides of the fireplace
• in high traffic areas
• in windy or drafty areas
This fireplace reaches high temperatures. Keep children
and adults away from hot surfaces to avoid burns or
clothing ignition. Fireplace will remain hot for a time after
shutdown. Allow surfaces to cool before touching.
Carefully supervise young children when they are in
the room with fireplace.
Do not modify fireplace under any circumstances. Any
parts removed for servicing must be replaced prior to
operating fireplace.
Turn fireplace off and let cool before servicing, installing, or repairing. Only a qualified service person should
install, service, or repair the fireplace. Have burner
system inspected annually by a qualified service
person.
You must keep control compartments, burners, and
circulating air passages clean. More frequent cleaning
may be needed due to excessive lint and dust. Turn off
the gas valve and pilot light before cleaning fireplace.
10.Have venting system inspected annually by a qualified
service person. If needed, have venting system cleaned
or repaired. Refer to Cleaning and Maintenance, Page
31.
11. Keep the area around your fireplace clear of combustible materials, gasoline, and other flammable vapor and
liquids. Do not run fireplace where these are used or
stored. Do not place items such as clothing or decorations on or around fireplace.
12. Do not use this fireplace to cook food or burn paper or
other objects.
13. Never place anything on top of fireplace.
3
30ILDV Series Gas Fireplace Insert
14.Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type
indicated on rating plate.
15.This appliance, when installed, must be electrically
grounded in accordance with local codes or in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22.1.
16. Do not obstruct the flow of combustion and ventilation
air in any way. Provide adequate clearances around
air openings into the combustion chamber along with
adequate accessibility clearance for servicing and
proper operation.
17. Do not use fireplace if any part has been exposed to
or has been under water. Immediately call a qualified
service technician to inspect the appliance and replace
any part of the control system and any gas control
which as been submerged in water.
18. Do not operate fireplace if any log is broken.
19. Do not use a blower insert, heat exchanger insert, or
any other accessory not approved for use with this
fireplace.
20. Do not operate the fireplace with glass door removed,
cracked, or broken.
IMPORTANT SAFETY INFORMATION
IMPORTANT:
PLEASE READ THE FOLLOWING
CAREFULLY
It is not unusual for gas fireplaces to give off some
odor the first time it is burned. This is due to the
manufacturing process.
Please ensure that your room is well ventilated
during burn off — open all windows.
It is recommended that you burn your fireplace
for at least ten (10) hours the first time you use it.
Place the fan switch in the “OFF” position during
this time.
WARNING
Never connect unit to private (non-utility) gas wells. This
gas is commonly known as wellhead gas.
Code Approval Direct Vent type appliances draw all combustion air from
outside of the dwelling through the vent pipe.
These appliances have been tested by CSA and found to
comply with the established standards for DIRECT VENT
GAS FIREPLACE HEATERS in the USA and Canada as
follows:
LISTED VENTED GAS FIREPLACE HEATER
TESTED TO:
ANSI Z21.88-2014/CSA 2.33-2014 STANDARDS
A manufactured home (USA only) or mobile home OEM
installation must conform with the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part
3280, or when such a standard is not applicable, the
Standard for Manufactured Home Installations, ANSI/
NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.
IMPORTANT:
PLEASE READ THE FOLLOWING
CAREFULLY
It is normal for fireplaces fabricated of steel to
give off some expansion and/or contraction noises
during the start up or cool down cycle. Similar
noises are found with your furnace heat exchanger
or car engine.
4
DANGER
Nous recommandons que nos
appareils de chauffage au gaz
soient installés et entretenus par
HOT qui
GLASS
WILL
des professionnels
ont été
CAUSE
BURNS.
accrédités aux È.U. par le National
Fireplace Institute ® (NFI) comme
DO NOT TOUCH
étant des spécialistes
du NFIGLASS
en
UNTIL
COOLED.
matièred’appareils de chauffage
au gaz.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this
appliance and shall be installed.
DANGER
20306755
Un panneau vitré chaud peut
causer des brûlures.
product features
product SPECIFICATIONS
30ILDV Series Gas Fireplace Insert
GAS pressures
• This appliance has been certified for use with either
•
•
•
•
•
•
natural or propane gas. Refer to the appropriate data
plates.
This appliance is not for use with solid fuels.
The appliance is approved for bedroom or bedsitting
room installations.
The appliance must be installed in accordance with local
codes if any. If none exist use the current installation
code. ANSI Z223.1/NFPA 54 in the USA, CSA B149 in
Canada.
This appliance is mobile home approved.
The appliance must be properly connected to a venting
system.
The appliance is not approved for closet or recessed
installations.
Natural Gas
Propane (LP)
Inlet Minimum
4.5” w.c.
11.0” w.c.
Inlet Maximum
10.5” w.c.
13.0” w.c.
3.5” w.c.
10.0” w.c.
Manifold Pressure
Gas Specifications & ORIFICE SIZE
Model
Fuel
Max.
Input
BTU/h
30ILDVNV
Nat.
30,000
20,500
#37
30ILDVPV
LP
30,000
23,000
#51
Min.
Input
BTU/h
Orifice
size
HIGH ELEVATIONS
Input ratings are shown in BTU per hour and are certified
without deration for elevations up to 4,500 feet (1,370 m)
above sea level.
For elevations above 4,500 feet (1,370 m) in USA,
installation must be in accordance with the current
ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installation at elevations above
4,500 feet (1,370 m).
Blower
NOTE: The ILDV Series fireplace
inserts work without any electrical
supply. The blower must be attached
to 110/120V AC.
Gas ShutOff Valve
Blower Knob
ON/OFF
Switch
Figure 1 ILDV Series Fireplace Insert
20306755
OFF/Pilot/ON
Knob
HI/LO Knob
Piezo
5
30ILDV Series Gas Fireplace Insert
insert dimensions
Insert Dimensions
I
G
H
J
K
C
L
D
F
B
E
A
Figure 2
ILDV Fireplace Insert Dimensions
A
0511
ILDV30ILDV
dims
1
25 ⁄4" (641 mm)
9/08
B
163⁄16" (411 mm)
C
145⁄8" (372 mm)
D
281⁄8" (714 mm)
E
203⁄4" (527 mm)
F
61⁄4" (159 mm)
G
203⁄16" (513 mm)
H
97⁄8" (251 mm)
I
4" (102 mm)
J
23⁄16" (56 mm)
K
75⁄8" (194 mm)
L
3" (76 mm)
Ref.
6
20306755
general installation INFORMATION 30ILDV Series Gas Fireplace Insert
before you start
INSERT APPLICATIONS
Read this homeowner manual thoroughly and follow all
instructions carefully. Inspect all contents for shipping
damage and immediately inform your dealer if any damage
is found. Do not install any unit with damaged, incomplete,
or substitute parts. Check your packing list to verify that all
listed parts have been received.
Before installing the gas fireplace insert, consider the
functioning needs of the fireplace. Confirm the size of the
fireplace cavity, the design of the chimney, and the availability of the gas supply and electricity for the insert fan.
The following factors should be taken into consideration:
• This insert should have sufficient access for its safe
operation and maintenance.
• The flow of combustion and ventilation air must not be
obstructed.
• Minimum clearances to combustibles, such as mantels,
must be maintained. Refer to Pages 8 and 9, Figures 3
and 4.
• Never obstruct the front opening of the insert.
• Do not install in the vicinity where gasoline or other
flammable liquids may be stored.
• These units can be installed in a bedroom. Refer to
National Fuel Gas Code ANSI Z233.1/NFPA 54 (current
edition), the Uniform Mechanical Code (current edition), and Local Building Codes for specific installation
requirements.
IMPORTANT: Your direct vent insert is designed to be
only vented vertically with a minimum height of 10 feet.
When the unit is installed into a wood burning fireplace,
the minimum distance the mantel can be placed above the
fireplace is governed by local building codes applicable to
wood burning fireplaces. Consult local authorities having
jurisdiction for these clearances. The underside of the
mantel will become warm. Use only finishes which are heat
resistant and do not discolor.
IMPORTANT: Your direct vent insert was designed to
be installed in an existing wood burning fireplace. The
location and clearances are subject to local building
codes.
20306755
7
30ILDV Series Gas Fireplace Insert
clearances
INSERT Clearances
WARNING
no combustibles (ie: drapes, doors) may be within, or
swing within 36" of the front of the insert.
Co
mb
To
p
F
ing
tib
le Ma
nte
12” (305 mm)
Maximum Depth
l
Side Facing
Side Wall
ac
us
The dimensions shown on Pages 8 and 9, Figures 3 and
4, are minimum clearances to maintain when installing
this heater. Follow these instructions carefully to ensure
safe installation. Failure to follow instructions exactly can
create a fire hazard.
12”
(305 mm)
9”
(228 mm)
3/4” (19 mm)
Maximum Depth Combustible Facing
NOTE: Side clearance to combustibles is 10" (254 mm) from
opening whether it is side wall
or mantel legs.
10” (254 mm)
Minimum
12” (305 mm)
Minimum
Figure 3
Mantel Clearances
42” (1067 mm)
Minimum
FP1947
mantel clearances
HEARTH REQUIREMENTS
NOTE: The combustible area above the facing must
not protrude more than 3/4" from the facing. If it does,
FP1947
it is considered a mantel and must meet
the mantel
insert clearances
requirements listed in this manual. 9/08
The insert must be installed on a noncombustible hearth
extending a minimum of 12" from the fireplace opening
(local codes may require a larger hearth). The hearth must
also extend to both sides of the face (Refer to the table
on Page 7).
8
20306755
15¹⁄₈”
(384 mm)
clearances
30ILDV Series Gas Fireplace Insert
INSERT PLACEMENT
• The insert must be placed within a code-conforming
18”
masonryILDV20
fireplace or a tested and listed zero-clear(457
mm)
ance (UL-127, solid fuel) fireplace. Repair any fireplace
damage prior to installation.
• Because the insert uses a circulation blower, clean the
fireplace, smoke shelf and chimney before installing.
14”
• This heater may be 22¹⁄₂”
placed in a bedroom. Please
be
(572 mm)
(356 mm)proaware of the large amount of heat this appliance
duces when determining a location.
18”
(457 mm)
ILDV30
30ILDV
Figure 4
Minimum Openings
WARNING
•Installer must attach red warning plate to the inside of the
firebox of fireplace with screws supplied.
•Do not cut any sheet metal parts of the fireplace in which
this gas fireplace insert is installed. THIS IS STRICTLY
PROHIBITED!
•If factory-built fireplace has no gas access hole(s)
provided, drill a 1.5" (37.5 mm) or less through lower sides
or bottom of firebox. You must plug the access hole with
noncombustible insulation after gas supply line has been
installed.
•If your factory-built fireplace has air passages on the
face for zero clearance, DO NOT BLOCK THESE
PASSAGES!
21”
(533 mm)
28”
(711 mm)
16”
(406 mm)
23”
(584 mm)
ZERO-CLEARANCE (METAL) FIREPLACE
REQUIREMENTS
and grate must be removed.
• The damper
ILDV40
23¹⁄₂”
• The smoke shelf, internal baffles, screen, refractory
and
(597 mm)
20306755
Sm
r
pe
m
Da
Masonry Lining or Refractory
Screen
Metal or Glass Doors
oke
Shelf
al
rn
te es
In affl
B
metal or glass doors may be removed (if applicable).
• Do not remove or alter the insulation or any structured
rigid frame members (metal sides, floor, door frames,
31”
face of the fireplace, etc.).
16¹⁄₂”
(787
mm)
IMPORTANT: Please review
the following carefully.
(419 mm)
It is normal for inserts fabricated of steel to give off some
expansion and/or contraction noises during the start up or
cool down cycle. Similar noises are found with your furnace
heat exchanger or car engine.
It is not unusual for your insert to give off some odor the
first time it is burned. This is due fp1959
to the curing of the paint
and any undetected oil from the manufacturing
process.
FIREBOX DIMS
Please ensure that your room is well ventilated. OPEN
ALL WINDOWS DURING INITIAL BURN OFF/CURING
PHASE.
Burn your insert for at least six (6) hours on "HIGH" the
first time you use it. Place the fan in the "OFF" position
during this time.
Insulation
Grate
Masonry Lining or Refractory
Figure 5
Metal Fireplace Zero-Clearance Requirements
Fp1921
zero clearance requirements
9/08
9
30ILDV Series Gas Fireplace Insert
VentING installation VENTING REQUIREMENTS
WARNING
Read all instructions completely and thoroughly before
attempting installation. Failure to do so could result in
serious injury, property damage or loss of life. Operation
of improperly installed and maintained venting system
could result in serious injury, property damage or loss
of life.
•Make sure the exhaust pipe on heater connects to
exhaust portion of cap. Attach flex liners. Figure 6
•Do not crimp or rupture liner when bending it into
chimney offsets.
NOTICE
WARNING
Failure to follow these instructions will void the
warranty.
INSTALLATION PRECAUTIONS
• The exhaust vent must reline the entire length of
chimney and terminate above chimney top.
• Vent must meet all vent manufacturer's requirements
when installed.
• Make sure you have the following before installing
unit:
• 3" and 3" UL 1777 Listed gas liner for air inlet and
exhaust.
• Vertical Terminations kits: HEDV32T812,
HEDV32T1212, HEDVRT, AI31TK33A
Consult local building codes before beginning the installation. The installer must make sure to select the proper vent
system for installation. Before installing vent kit, the installer
must read this insert manual and vent kit instructions.
Only a qualified installer/service person should install venting system. The installer must follow these safety rules:
• Wear gloves and safety glasses for protection.
• Use extreme caution when using ladders or when
on rooftops.
• Be aware of electrical wiring locations in walls and
ceiling.
Inlet
Exhaust
The following actions will void the warranty on your venting system:
• Installation of any damaged venting component.
• Unauthorized modification of the venting system.
• Installation of any component part not manufactured
Maximum Height 40'
(12.9 m)
Minimum Height 10'
(3 m)
or approved by Vermont Castings Group.
• Installation other than permitted by these instructions.
WARNING
This insert must be vented to the outside. The venting
system must NEVER be attached to a chimney serving
a separate solid fuel burning appliance. Each gas
appliance must use a separate vent system. Do not use
common vent systems.
Figure 6
Venting Unit
FP1922
20306755
10
FP1922
vent requirements
venting installation 30ILDV Series Gas Fireplace Insert
ALTITUDE CONSIDERATIONS
This heater has been tested at altitudes ranging from sea
level to 4,500 feet (1,370 m). In this testing, heater with
standard orifice burns correctly with just an air shutter
adjustment. If you need to resize orifice for use at high
altitude, contact your dealer.
WARNING
Failure to adjust air shutter properly may lead to improper
combustion which can create a safety hazard. Consult
your dealer or installer if you suspect an improperly
adjusted air shutter.
Termination Kit
(Refer to Page 12)
High Temp
Silicone
Apply high-temperature silicone to
lines on both ends and secure with
two (2) screws
FP1923
3" and 3" UL 1777 Gas
Liner
Figure 7
Connecting Vent Pipe to Heater
FP1923
exhaust pipe
9/08
20306755
11
30ILDV Series Gas Fireplace Insert
venting installation VENTING CONFIGURATIONS
Termination Kits (Refer to Page 12)
Exhaust
Inlet
3" (75 mm) Exhaust
UL 1777 Gas Liner 3" (75 mm)
Inlet
Recommended block-off
plate (noncombustible
metal). Prevents odors from
chimney entering room.
UL 127 Solid
Fuel Z.C Firebox
FP1924
Figure 8
Inlet and Exhaust Reline
FP1924
NOTE: You may use either reline configuration with a masonry
inlet exhaust reline
or zero-clearance fireplace.
9/08
12
20306755
venting installation
30ILDV Series Gas Fireplace Insert
INTAKE MANIFOLD VENT INSTALLATION
Before insert is placed back into fireplace opening, attach intake
flex pipe to intake manifold, located in rear lower left corner with
hose clamp (not supplied) or other approved method.
EXHAUST MANIFOLD REMOVAL AND VENT
INSTALLATION
The exhaust manifold is shipped attached to insert. It may be
removed to allow tight installation.
4. Feed exhaust flex through hole on top of insert and attach to
manifold with hose clamp (not provided) or other approved
methods (check local codes). Insure the gasket is in place
before securing the flex to the manifold.
5. Re-attach exhaust baffle and manifold assembly in reverse
order of Step 2.
6. Re-attach glass door in reverse order.
NOTE: The 30ILDV has an adjustable baffle and may be adjusted
as needed by loosening four (4) screws. Figure 10
1. Remove glass door assembly following instructions on Page
18, Figure 16.
2. Lightly tap on flange of exhaust baffle assembly towards you
until disengaged. Remove baffle, manifold and gasket from
unit. Figure 9
3. Attach the slotted baffle plate. Figure 10
Gasket
Flex Vent
Manifold
Baffle
Assembly
FP1960
Side View
Front View
Figure 9 Remove Manifold and Attach to Flex Vent
FP1960
manifold assembly
9/08
FP1961
Loosen Four (4) Screws to Adjust
Bottom View
Closed Position
Figure 10 Baffle Assembly and Adjustment
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Bottom View
Open Position
30ILDV - Baffle Plate
FP1961
30ILDV: Adjust for
extended vertical applications.
baffle adjustment
9/08
13
30ILDV Series Gas Fireplace Insert
INSERT INSTALLATION
check gas type
Use proper gas type for the insert you are installing. If you
have conflicting gas type, do not install insert. See dealer
where you purchased the insert for proper insert according
to your gas type.
100 gal. (min.
Propane/LP
Supply Tank
External
Regualtor
Install gas piping to insert location
WARNING
Vent
Pointing
Down
For propane/LP units, never connect insert directly
to the propane/LP supply. This burner system
requires an external regulator (not supplied). Install
the external regulator between the burner system
and propane/LP supply.
installation items needed
Make sure you have the items listed below before installing
appliance.
•
•
•
•
•
•
Tee joint
•Pipe wrench
Piping (check local codes) •Test gauge connection*
External regulator (supplied by installer)
Sealant (resistant to propane/LP gas)
Sediment trap (optional but recommended)
approved flexible gas line with gas connector (if allowed
by local codes — not provided)
* A CSA design-certified equipment shutoff valve with
1/8" NPT tap is an acceptable alternative to test gauge
connection. Purchase the CSA design-certified equipment shutoff valve from your dealer.
FP1930
Figure 11 - External Regulator with Vent
Pointing Down (Propane/LP Only)
FP1930
external regulator
Use only new
9/08black iron or steel pipe. Internally
CAUTION
CAUTION
A qualified installer or service person must connect
appliance to gas supply. Follow all local codes.
tinned copper or copper tubing can be used per
National Fuel Gas Code, Section 2.6.3, providing gas
meets hydrogen sulfide limits, and where permitted
by local codes. Gas piping system must be sized to
provide minimum inlet pressure (listed on data plate)
at the maximum flow rate (BTU/hr). Undue pressure
loss will occur if the pipe is too small.
For propane/LP connections only, the installer must supply
an external regulator. The external regulator will reduce
incoming gas pressure. You must reduce incoming gas
pressure to between 11 and 13 inches of water. If you do
not reduce incoming gas pressure, burner system regulator damage could occur. Install external regulator with the
vent pointing down as shown in Figure 11. Pointing the vent
down protects it from freezing rain or sleet.
14
20306755
30ILDV Series Gas Fireplace Insert
WARNING
Only persons licensed to work with gas piping may make
the necessary gas connections to this appliance.
NOTE: The gas line connection may be made using 1/2"
rigid tubing or an approved flex connector. Since some
municipalities have additional local codes it is always best
to consult your local authorities and the current edition of
the National Fuel Gas Code ANSI.Z223.1, NFPA54. In
Canada CSA-B149 (1 or 2) Installation Code.
A listed manual shutoff is factory installed upstream of
appliance. Union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance.
Figure 12
IMPORTANT: The main gas valve is for turning on or
shutting off the gas to the insert.
A manual shut-off valve is factory installed upstream
of the appliance. Union tee and plugged 1/8" NPT
pressure tapping point should be installed upstream
of the appliance. Figure 12
Apply pipe joint sealant lightly to threads. This will prevent
excess sealant from going into pipe. Excess sealant in pipe
could result in clogged burner system valves.We recommend that you install a sediment trap/drip leg in supply
line as shown in Figure 12. Locate sediment trap/drip leg
where it is within reach for cleaning. Install in piping system
between fuel supply and burner system. Locate sediment
trap/drip leg where trapped matter is not likely to freeze. A
sediment trap traps moisture and contaminants. This keeps
them from going into the burner system gas controls. If
sediment trap/drip leg is not installed or is installed wrong,
burner system may not run properly.
CAUTION
Check your building codes for any special requirements
for locating equipment shutoff valve to inserts.
CAUTION
INSERT installation
Use pipe joint sealant that is resistant to liquid
petroleum (LP) gas.
Approved Flexible
Gas Line Supplied
with Appliance
Tee Joint
Pipe Nipple
Figure 12 Gas Connection
Cap
FP1931
gas connection
9/08
20306755
3"
Mi
nim
um
Natural Gas
From Gas Meter
(4.5" w.c. to 10.5" w.c. Pressure)
Propane/LP
From External Regulator
(11" w.c. to 13" w.c. Pressure)
15
30ILDV Series Gas Fireplace Insert
INSERT INSTALLATION
CHECKING GAS PRESSURE
WARNING
Do not use open flame to check for gas leaks.
Pressure
Test "IN"
This insert will work without any electrical supply. Electricity is only needed to operate blower.
WARNING
Electrical connections should only be performed by a
qualified, licensed electrician. Main power must be off
when connecting to main electrical power supply or
performing service. All wiring shall be in compliance
with all local, city and state codes. The appliance, when
installed, must be electrically grounded in accordance
with local codes, or in the absence of local codes, with
the National Electrical Code ANSI/NFPA 70 (latest
edition) and Canadian Electrical Code, CSA C22.1.
Verify proper operation after servicing.
CAUTION
1. Check gas type. The gas supply must be the same as
stated on the appliance’s rating decal. If the gas supply
is different from the fireplace, STOP! Do not install the
appliance. Contact your dealer immediately.
2. Install and attach flex line provided with on this appliance
to 1/2" gas line.
3. After completing gas line connection, purge air from
gas line and test all gas joints from the gas meter to the
fireplace for leaks. Use a soap and water solution or a
gas sniffer.
4. To adjust flame height, turn HI/LO knob to HI to get
maximum pressure to burner. Turn HI/LO knob to LO
to get minimum pressure.
5. To check gas pressures at valve, turn captured screw
counter clockwise 2 or 3 turns and then place tubing
to pressure gauge over test point. Turn unit to high.
Figure 13. After taking pressure reading, be sure and
turn captured screw clockwise firmly to reseal. Do not
over torque. Check test points for gas leaks with a soap
and water solution or an electronic gas leak detector.
Electrical Wiring
Label all wires before disconnecting when servicing
controls. Wiring errors can cause improper and
dangerous operation.
FP1932
Pressure Test
"OUT"
HI/LO Knob
Pilot Adjustment Screw
Figure 13 Gas Pressure Check at Gas Valve
FP1932
valve regulator with knobs
16
20306755
insert INSTALLATION
30ILDV Series Gas Fireplace Insert
Remote Wall mounted Switch
A remote wall switch and up to fifteen (15) feet of 18 Ga.
wire may be used with this appliance. Attach the wall
switch in a junction box at the desired location on the wall.
Figure 14.
NOTE: Extended lengths of wire may cause the fireplace
not to function properly. Longer length of wire is permitted
if the wire is made out of larger gauge (diameter) wire.
Always check with local code.
Sparker
Thermocouple
Pilot Assembly
Piezo Igniter
Switch
ON
Optional 15'
Wall Switch
OFF
ON
HI
ON
OFF
PILOT
Thermopile
LO
OFF
TH
TP
TH/TP
Millivolt
Valve
Optional
Remote Control
ON
OFF
Figure 14 Wiring Diagram for Wall Switch
HAND HELD REMOTE CONTROL
The remote control receiver may be installed in the control
panel by removing the ON/OFF switch and the knock-out
FP1933
plate. Slide the receiver into the space where the knock-out
wallfor
switch
plate was removed. Refer to remote instructions
wiringwiring
and operation.
Remote
Receiver
Figure 15 Remote Receiver
FP2177
FP2177
remote receiver
20306755
17
30ILDV Series Gas Fireplace Insert
insert INSTALLATION
GLASS FRAME REMOVAL
Note: If the safety barrier is in place, you must first remove
it before you remove the glass frame. To remove the
barrier, simply lift up and pull out until the tabs are clear
of their corresponding slots on the firebox. Then proceed
to remove the glass frame by following the steps below.
1. Carefully remove upper filigree by pulling straight out.
2. Remove glass frame from insert by releasing two latches
on top of insert and lifting the door up and off the unit.
Figure 16
3. Set glass frame aside.
4. Re-install in reverse order.
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this
appliance and shall be installed.
WARNING
DANGER
CAUTION
Make sure the glass panel edges do not touch any metal
parts during thermal expansion.
Un panneau vitré chaud peut
causer des brûlures.
Laissez refroidir le panneau
vitré avant d’y toucher.
Ne laisser jamais les enfants
toucher le panneau vitré.
Always use gloves when handling broken glass.
Glass Frame
Latches
Une barrière visant à réduire le risque de brûlure
par le hublot chaude est fournie avec cet
appareil et doit être installé.
Safety Screen
Barrier
Figure 16 Glass Frame Removal
20306755
18
install glass frame
12/14
insert INSTALLATION
30ILDV Series Gas Fireplace Insert
log placement
Before you begin - This unit is supplied with six (6) ceramic
fiber logs. Do not handle these logs with your bare hands.
Always wear gloves to prevent skin irritation from ceramic
fibers. After handling the logs, wash your hands gently with
soap and water to remove any traces of fibers.
INSTALLING LOGS AND ROCK WOOL (EMBER
MATERIAL) IN FIREBOX
1. Break up rock wool (ember material) into dime-sized
pieces. Place evenly as shown. Do not exceed 1" layer
covering all round burner ports. Refer to Figures 17a
and 17b.
2. Do not cover rectangular slots located at rear of burner.
WARNING
The positioning of the logs is critical to the safe and
clean operation of this heater. Sooting and other
problems may result if the logs are not properly and
firmly positioned in the appliance. Never add additional
logs or embellishments such as pine cones or vermiculite
to the heater. Only use the logs supplied with the unit.
Failure to position the parts in accordance with diagrams
below or to use only parts specifically approved for this
heater may result in property damage or personal injury.
WARNING
Do not use the entire bag of rock wool to cover burner
area.
Ember Material Area
Figure 17a Ember Material Area
FP1968
ember material area
9/08
Figure 17b Place Ember Material
Ember Material
20306755
19
LG536
ILDV
30ILDV Series Gas Fireplace Insert
3. Align the two pin holes on Log #6 onto the burner. Figure
18
insert INSTALLATION
6. Position log #3 so that the bottom right end is resting
on the pad on log #2 and the left end is resting on the
flat spot on log #1. Figure 21
Log #3
Figure 18 Place Log #6
4. Place log #1 by
Figure 19
Log #6
LG537
ILDV log 6
aligning
9/08
the holes to the burner pin.
Figure 21 Place Log #3
Log #1
7. Align log #4
Figure 22
burner pin and rest on log #1.
Log #4
Figure 19 Place Log #1
5. Position
LG540
ILDV log #3
9/08to the
hole
LG538
ILDV log #1
log9/08
#2 so that
it is resting on log #1. Figure 20
Log #2
Figure 22 Place Log #4
8. Align the cutout on the
bottom of log #5 and fit it into
LG541
ILDV log #4
log #4. Figure 23
9/08
Figure 20 Place Log #2LG539
Log #5
ILDV log #2
9/08
Figure 23 Place Log #5
20
LG542
ILDV log #5
9/08
20306755
insert INSTALLATION
30ILDV Series Gas Fireplace Insert
INSTALL SURROUND
1. Remove glass door assembly. Page 18, Figure 16
2. Align cast or beveled surround holes with insert and
attach with screws provided.
3. Re-attach glass door assembly.
4. Attach filigree to face by gently pushing into place.
Insert
Facing
Figure 24 Install Surround
FP1962
Filigree
(Floral Shown)
Glass Door
Assembly
Safety Barrier
Screen
FP1962
install surround
9/08
Figure 25a Beveled Surround
Figure 25b Cast Surround
20306755
FP1934
21
FP1934
insert surrounds
30ILDV Series Gas Fireplace Insert
operating instructions
for your safety read before lighting
WARNING
If you do not follow these instruction exactly, a fire or
explosion may result causing property damage, personal
injury or loss of life.
A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following
these instructions exactly.
B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to
the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Turn off all gas to the appliance.
• Open windows.
• Do not attempt to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in, or turn the gas control knob. Never use tools. If the knob will
not push in or turn by hand, don't try to repair it. Call a qualified service technician. Force or
attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part of it has been under water. Immediately call a qualified
service technician to inspect the appliance and to replace any part of the control system and
any gas control that has been under water.
Lighting pilot for the first time initial lighting WARNING
Purge air from the supply line as follows:
• Open main shutoff valve.
Never use an open flame to check for gas leak.
• Unscrew main pressure test point.
• Leave inlet test screw open until gas comes in.
• When gas is flowing, tighten inlet screw immediately.
leak testing
1. Follow the pipe from the gas supply line connection to the gas valve. Check connection for
leaks with soap and water mixture.
2. Next check for gas leaks at the burner with soap and water mixture.
3. Check the pilot for gas leaks with soap and water mixture.
22
20306755
operating instructions
30ILDV Series Gas Fireplace Insert
Lighting pilot for the first time approved leak testing method WARNING
You may check for gas leaks with the following
methods only:
If using a soap and water solution to test for leaks,
DO NOT spray solution onto control body.
• Soap and water solution
• An approved leak testing spray
• Electronic sniffer
NOTE: Remove any excessive pipe
compound from the connections.
Excessive pipe compound can set off
electronic sniffers.
WARNING
Never check for gas leak with open flame!
Check for gas leaks in each of the following locations:
• Pipe from the gas supply line connection to the gas valve
• Burner connections • Field made joints / gas shutoff valve
• Pilot • Factory made joints
• Each joint or connection
• All joints on valve and control body
Lighting pilot
WARNING
The control has an interlock device that does not allow the lighting of the fireplace up to the moment the safety
device of the flame has not interrupted the gas flow. After that period of time (when the magnet is closed), it is
possible to start the lighting operation.
The gas control knob is designed to be operated by hand. DO NOT use any tools during this operation. Damaged
knobs may result in serious injury.
1. Depress and turn knob counterclockwise
to pilot position.
If the pilot does not stay lit, repeat steps 1 and 2.
WARNING
F
PILOT
ON
OF
2. Depress fully and hold pilot gas knob. Depress
piezo igniter as many times as needed to ignite pilot.
Keep knob fully depressed for a few seconds.
Release and check that pilot continues to
burn.
PIL
Pilot Position
OT
If the knob does not "pop" out to its original position when released,
turn off gas to appliance and contact qualified service technician.
20306755
23
30ILDV Series Gas Fireplace Insert
operating instructions
Lighting burner main burner switch The “ON/OFF” switch for the main burner can be found on the right side of insert surround. This
switch allows you to turn on and to turn off the main burner without using the gas valve knob.
Make sure the button is in the “ON” position to light the main burner.
Lighting the burner
to the “ON” position. It will take less than four
Depress and turn the knob counterclockwise
(4) seconds for the burner to ignite.
Pilot position
Depress and turn knob to pilot position to keep burner off while maintaining the pilot light.
PILOT
ON
F
P
ILOT
On/Off Switch
OFF
F
OF
ON
OF
ON
PIL
PIL
OT
OT
On Position
Pilot Position
to turn off gas FP1937
Depress and turn knob clockwise tocontrol
“OFF” knob
position.
on
ON
OFF
PI L O
T
PIL
OT
Off Position
24
20306755
operating instructions
adjusting blower speed 30ILDV Series Gas Fireplace Insert
ADJUST THE AIR SHUTTER
The internal blower helps transfer heat from heater into room. The venturi of the burner is equipped with an air shutter.
It will not turn on until heater is up to temperature (approxi- The opening of the venturi has been set at 1/4" for Natural
mately 10 minutes after starting).
Gas and fully open for Propane installation at sea level.
To turn blower off, turn knob all the way counterclockwise The burner on Natural Gas models may be adjusted for
. One click clockwise turns blower to high speed. Turn- high altitude as follows:
ing knob clockwise
of blower. Figure 26
from high position decreases speed
• To increase air mixture, open the shutter more. This
will reduce soot formation. Figure 27
• To decrease air mixture, close the shutter. Flames
will be more yellow. Figure 28
Air Shutter
Figure 26 Blower Knob
Figure 27 Push Adjustment Lip Up to Open Air Shutter
FP1939
fan control knob
FP1940
air shutter part open
Air Shutter
Figure 28 Pull Adjustment Lip to Close Air Shutter
FP1941
air shutter fully open
20306755
25
30ILDV Series Gas Fireplace Insert
safety barrier installation
CERTIFIED
SAFETY BARRIER
NOTE: A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance and
shall be installed for the protection of children and other
at risk individuals. If the barrier becomes damaged, the
barrier shall be replaced with the manufacturer's barrier
for this appliance.* Any safety screen, guard, or barrier
removed for servicing the appliance must be replaced
prior to operating the appliance.
* See parts list for model number.
1. Remove screen from packaging.
2. Align the four tabs on the sides of the screen frame
(two top, two bottom) with the corresponding slots on
the firebox. Figure 29
3. Slide the screen down into the slots until it fits securely in place.
Notice: It is the responsibility of the installer to ensure
the barrier is affixed to the fireplace at the time of installation.
Figure 29 Barrier Screen Installation
26
final INSTALLATION
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this
appliance and shall be installed.
DANGER
warning: The safety screen barrier
must be installed after the glass front is
in place. It is not a replacement for the
glass and theUn
unit
must not
operatpanneau
vitré be
chaud
peut
ed without the glass
in place.
causer
des brûlures.
Laissez refroidir le panneau
vitré avant d’y toucher.
Ne laisser jamais les enfants
toucher le panneau vitré.
Slot
Une barrière
visant à réduire le risque de brûlure
par le hublot chaude est fournie avec cet
appareil et doit être installé.
Barrier Screen Tabs
(2 per side)
20306755
30ILDV Series Gas Fireplace Insert
final INSTALLATION
BLOWER REPLACEMENT
Turn off the unit and allow to cool completely. Turn off gas
at shut-off and disconnect all electricity to unit.
1. Remove the decorative filigree by gently pulling it out.
2. Rotate the cam on the glass toward the center.
3. Tilt the glass out, lift and release it from the track.
4. Set the glass on a towel out of the way.
5. Remove the logs and bricks. To remove the brick,
unfasten the brackets located on the right and left.
6. Unfasten the brick support plate fastened to the
burner.
7. Unfasten the rectangular plate located at the rear of the
firebox by only removing the six (6) screws around the
perimeter of the plate.
8. Lift the plate up and slide to the left. You may have to
rotate the plate to clear the blower through the hole.
9. Disconnect the two (2) wires to free the blower.
10.Reassemble the blower in reverse order.
Brick Retainers
Brick Panels
FP1963
Blower Assembly
Figure 30 Blower Removal and Assembly
20306755
Glass Door Assembly
FP1963
blower assey replace
9/08
27
30ILDV Series Gas Fireplace Insert
final INSTALLATION
BLOWER PARTS LIST:
20ILDV
53D2196
Parts not shown
39D0098
26D2870
26D0746
83D0521
83D0522
26D0619
30ILDV
40ILDV
56D2196 56D2196
39D0098
26D2870
26D0746
83D0521
83D0522
26D0619
CAUTION
Description
Qty.
Blower
1
Disc Bracket
1
Blower Snap Disc
1
Speed Control
1
Wire Assembly 34"
1
Wire Assembly 16"
2
Power Cord
1
39D0098
26D2870
26D0746
83D0521
83D0522
26D0619
Label all wires prior to disconnection when
servicing controls. Wiring errors can cause
improper and dangerous operation. Verify
proper operation after servicing.
Variable
Speed
1 Control
2
OFF
110/115 V AC
Blower Plug
Black
Hi-Temp
ON
White
(Hi Temp)
FP1945
blower
Hi-Temp
Blower
Motor
White
Green
28
Blower
Snap
Disc
20306755
FP1946
blower wiring diagram
30ILDV Series Gas Fireplace Insert
CLEANING and MAINTENANCE
Cleaning and maintenance
Make sure the gas valve knob is in the “OFF” position.
Wait at least five (5) minutes before start­­ing maintenance.
Venting system
A qualified agency should examine the venting system
annually.
Cleaning glass
Clean the ceramic glass periodically. Condensation will
sometimes form on the glass during a cold startup. This is
normal for all gas fireplaces and inserts. This condensation
often attracts dust and lint to the surface of the glass. The
initial paint curing of the appliance can also leave a slight
film on the glass. This is a temporary problem.
You should clean the glass after the first two weeks of use.
After that, you should clean the glass no more than two or
three times a season. Use a mild glass cleaner to clean
the door. Do not use abrasive cleaners. They will damage
the glass surface.
pilot and burner flames
Visually check pilot and burner flames periodically. Refer
to Figure 31 for typical burner flame. Refer to Figure 32
for typical pilot flame.
LG535
Figure 31 Typical Burner Flame
LG535
ILDV log flame
9/08
Thermopile
Thermocouple
Figure 32 Typical Pilot Flame
FP1943
20306755
FP1943
pilot flame
29
30ILDV Series Gas Fireplace Insert
CLEANING and MAINTENANCE
firebox cleaning
WARNING
•Allow logs to cool completely before cleaning. Logs
reach high temperatures.
•Make sure clearances to combustibles leave enough
room for maintenance and service.
•Carefully reassemble and reseal insert properly after
any cleaning or servicing.
1. Carefully remove log set, and embers from combustion
chamber.
2. Vacuum burner compartment thoroughly.
3. Vacuum any dust off logs.
4. Remove any lint from main burner and pilot.
5. Carefully replace log set, and embers in their correct
positions. Refer to Pages 19 - 21.
6. Replace door.
7. Relight pilot. Refer to Page 22.
8. Turn on main burners.
30
20306755
CLEANING AND MAINTENANCE
30ILDV Series Gas Fireplace Insert
Yearly service procedure
4. Clean burner and burner ports. Figure 35
5. Replace log set and rock wool per instructions on Pages
19-21. Replace glass. Make sure gasket along perimeter
of glass contacts face of firebox and forms an airtight
seal. Realign if airtight seal is not formed. Replace glass
and glass frame if damaged.
6. Inspect area behind face plate. Clean if necessary.
Check gas control valve and all gas lines. If damaged,
do not use heater. Contact your dealer.
7. Start pilot and turn on main burner. Flames should be
orange/yellow and not touch top of firebox. If pilot or
main burners do not burn correctly, contact your dealer
for service. Monitor blower operation.
Failure to inspect and maintain heater may lead to improper combustion and a potentially dangerous situation.
A qualified technician should do the following once a year.
1. Check pilot flame. Flame should touch approximately
3/8" of the top of thermopile and touch top of thermocouple. Figure 34 If not, contact dealer for service.
2. Turn gas control knob to “OFF” position to shut off gas to
heater. See step “To Turn Off Gas”, Page 24. Let heater
cool for 15 minutes. Remove faceplate (see instructions
included with face plate) and glass. Page 18.
3. Carefully remove log set. If logs are severely deteriorated, replace logs. Check logs for sooting. A small
amount of soot along bottom of logs is normal. If excessive sooting is found, heater must be adjusted. Contact
dealer where you bought heater.
Thermopile
Thermocouple
Figure 34 Before taking unit apart, check pilot
flame. Flame should touch thermocouple and thermopile
FP1943
FP1943
pilot flame
Figure 35 Check Burner Ports and Burners
Check Burner Ports
20306755
FP1944
FP1944
check burner ports
9/08
31
30ILDV Series Gas Fireplace Insert
OBSERVED PROBLEM
POSSIBLE CAUSE
Piezo ignitor will not light 1. Defective ignitor
the pilot after repeated
pressing of piezo ignitor.
Pilot will not stay lit.
TROUBLESHOOTING
REMEDY
1. Check connections to ignitor. Replace ignitor if ignitor
connections are good, but there is no spark.
2. Misaligned spark electrode
2. Check for spark arcing from the electrode to pilot.
Adjust and retighten.
1.Defective thermocouple.
Loose thermocouple
1. Check for proper connection of thermocouple to
rear of valve.
2. Air in gas line
2. Bleed line. Contact dealer
3. No gas
3. Check shutoff valve and gas supply (LPG tank)
Burner will not light when 1. Defective switch
valve and burner switch
are both on.
2. Defective thermopile
1. Check switch connections. Jump wires at switch.
2. Check connections to valve. Contact dealer.
3. Thermostat set too low/defective 3. Turn up thermostat to start unit. Check thermostat
connections.
Glass fogs up
1. Normal condition
1. Allow appliance to warm up. Glass will clear.
Additives in the gas may dirty glass. Clean glass
when cool.
Blue flames
1. Normal during start up
1. Flames will yellow as appliance heats up.
Sooting
1. Flame impingement
1. Check log position. Open shutters to increase
primary air.
NOTE: All troubleshooting items are listed in order of operation.
WARNING
Turn appliance OFF and allow to cool before servicing.
Only a qualified service person should service and repair
the heater.
32
20306755
30ILDV Series Gas Fireplace Insert
REPLACEMENT PARTS
3
9
7
5
8
2
4
6
1
14
10
11
15
12/13
17
18
19
20
22
24
16
28
26
23
25
21
29.
23
27
0511
ILDV parts
9/08
20306755
33
30ILDV Series Gas Fireplace Insert
Ref. Description
REPLACEMENT PARTS
Qty.
30ILDVNV
30ILDVPV
1.
Log #1
1
83D1047
83D1047
2.
Log #2
1
83D1049
83D1049
3.
Log #3
1
83D1045
83D1045
4.
Log #4
1
83D1048
83D1048
5.
Log #5
1
83D1050
83D1050
6.
Log #6
1
83D1046
83D1046
7.
Burner Assembly
1
83D1267K
83D1267K
8.
Support Brick Rear
1
83D1026K
83D1026K
9.
Support Brick Front
1
83D1027K
83D1027K
10.
SIT820 Nova Valve
1
37D0117
37D0118
11.
Injector
1
62D3003
20H3144
12.
Tube from Valve
1
83D1040K
83D1040K
13.
Tube from Venturi
1
83D1039K
83D1039K
14.
Pilot Assembly
1
37D0018
37D0019
15.
Rocker Switch
1
32D0232
32D0232
16.
Shutoff Valve
1
83D0503
83D0503
17.
Venturi
1
45D0059
45D0059
18.
Gasket Venturi
1
45D0032
45D0032
19.
Piezo Ignitor
1
14D0503
14D0503
20.
ON/OFF Wire Harness
1
48D0163
48D0163
21.
Union
1
26D4500
26D4500
22.
Elbow
1
27D7307
27D7307
23.
Fitting
2
27D7026
27D7026
24.
Disk Bracket
1
26D3320
26D3320
25.
Left Brick Liner
1
83D1052
83D1052
26.
Rear Brick Liner
1
83D1053
83D1053
27.
Right Brick Liner
1
83D1051
83D1051
28.
Glass Door Assembly
1
83D1252K
83D1252K
29.
Safety screen barrier
1
20306859K 20306859K
Blower (not shown)
1
56D2196
56D2196
Blower Snap Disc (not shown)
1
26D2870
26D2870
Speed Control (not shown)
1
26D0746
26D0746
Blower Wire Assembly 34" (not shown)
1
83D0521
83D0521
Wire Assembly 16" (not shown)
2
83D0522
83D0522
Flex Line (not shown)
1
20H0002
20H0002
WARNING
Failure to position the parts in accordance with these
diagrams or failure to use only parts specifically
approved with this appliance may result in property
damage or personal injury.
34
20306755
30ILDV Series Gas Fireplace Insert
REPLACEMENT PARTS
OPTIONAL ACCESSORIES
1
2
3
Ref.
Description
30ILDV
1.
Hood Top - Black Texture
CF30BT
1.
Hood Top - Iron Age
CF30IA
2.
Assembly Louver - Black Texture
LF30BT
2.
Assembly Louver - Iron Age
LF30IA
3.
Floral Filigree - Black Texture
FF30BT
3.
Floral Filigree - Iron Age
FF30IA
Beveled Surround Black Texture
IL30BSBT
Colonial Surround Black Texture
IL30CSBT
Beveled Surround Iron Age
IL30BSIA
830511
Colonial Surround Iron Age
IL30CSIA
ILDV access
ON/OFF Remotes
RCB, RCMT, RCBE, WMTD
Thermostat Remotes
RCST, RCT, RCSTE, WWTD
Full Function Remotes
RSCTEBA, RCSITEA
Wall Switch
MVWSK
Thermostat
WT
20306755
35
30ILDV Series Gas Fireplace Insert
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36
20306755
30ILDV Series Gas Fireplace Insert
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20306755
37
Massachusetts Residents Only
Please read and follow these special requirements
NOTE REGARDING VENTED PRODUCTS
monoxide detector as required in accordance with the above
This product must be installed by a licensed plumber or gas fitter provisions shall comply with NFPA 720 and be ANSI/UL 2034
when installed within the Commonwealth of Massachusetts.
listed and IAS certified.
Any residence with a direct vent product must have a carbon
monoxide (CO) detector installed in the residence.
Installation of the fireplace or vented gas log in the State of
Massachusetts requires the damper to be permanently removed
or welded in the fully open position.
In addition, a naturally vented gas log may not be installed in a
bedroom or bathroom in the State of Massachusetts.
3. Signage. A metal or plastic identification plate shall
be permanently mounted to the exterior of the building at a
minimum height of eight (8) feet above grade directly in line with
the exhaust vent terminal for the horizontally vented gas fueled
heating appliance or equipment. The sign shall read, in print size
no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
4. Inspection. The state or local gas inspector of the side
Flex line installation must not exceed 36 inches and must have a wall horizontally vented gas fueled equipment shall not approve
T shutoff valve.
the installation unless, upon inspection, the inspector observes
NOTE REGARDING VENT FREE PRODUCTS
carbon monoxide detectors and signage installed in accordance
This product must be installed by a licensed plumber or gas fitter with the provisions of 248 CMR 5.08(2)(a)1 through 4.
when installed within the Commonwealth of Massachusetts.
(b) Exemptions: The following equipment is exempt from 248
In addition, vent free products may not be installed in a
bedroom or bathroom regardless of size or type in the State of
Massachusetts.
CMR 5.08(2)(a)1 through 4:
CARBON MONOXIDE DETECTOR REQUIREMENTS
(2)Revise 10.8.3 by adding the following additional
requirements:
equipment installed in a room or structure separate from the
dwelling, building or structure used in whole or in part for
residential purposes.
(a) For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole
or in part for residential purposes, including those owned
or operated by the Commonwealth and where the side wall
exhaust vent termination is less than seven (7) feet above
finished grade in the area of the venting, including but not limited
to decks and porches, the following requirements shall be
satisfied:
(c) Manufacturer requirements — Gas Equipment Venting
System Provided. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides
a venting system design or venting system components with
the equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system shall
include:
1. The equipment listed in Chapter 10 entitled "Equipment Not
Required To Be Vented" in the most current edition of NFPA 54
Flex line installation must not exceed 36 inches and must have a as adopted by the Board; and
T shutoff valve.
2. Product Approved side wall horizontally vented gas fueled
1. Installation of carbon monoxide detectors. At the time
of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gas fitter shall observe
that a hard wired carbon monoxide detector with an alarm and
battery back-up is installed on the floor level where the gas
equipment is to be installed. In addition, the installing plumber
or gas fitter shall observe that a battery operated or hard wired
carbon monoxide detector with an alarm is installed on each
additional level of the dwelling, building or structure served by
the side wall horizontal vented gas fueled equipment. It shall be
the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired
carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic, the
hard wired carbon monoxide detector with alarm and battery
back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision
can not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply with the
above requirements; provided, however, that during said thirty
(30) day period, a battery operated carbon monoxide detector
with an alarm shall be installed.
1. Detailed instructions for the installation of the venting
system design or the venting system components; and
2. A complete parts list for the venting system design or
venting system.
(d) Manufacturer requirements — Gas Equipment Venting
System Not Provided. When the manufacturer of a Product
Approved side wall horizontally vented gas fueled equipment
does not provide the parts for venting the flue gases, but
identifies “special venting systems,” the following requirements
shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions
shall be included with the appliance or equipment installation
instructions; and
2. The “special venting systems” shall be Product Approved
by the Board, and the instructions for that system shall include a
parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved
side wall horizontally vented gas fueled equipment, all venting
instructions, all parts lists for venting instructions, and/or all
venting design
2. Approved Carbon Monoxide Detectors. Each carbon
38
20306755
Limited lifetime warranty policy
Lifetime Warranty
The following components are warranted for life to the original owner, subject to proof of purchase: Firebox,
Combustion Chamber and Heat Exchanger.
Five Year Warranty
The following components are warranted five (5) years to the original owner, subject of proof of purchase:
Ceramic Fiber Logs.
Basic Warranty
Vermont Castings Group warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the
components manufactured by Vermont Castings Group in the appliance are found to be defective in materials
or workmanship, Vermont Castings Group will, at its option, replace or repair the defective components at
no charge to the original owner. Vermont Castings Group will also pay for reasonable labor costs incurred
in replacing or repairing such components for a period of two years from date of installation. Any products
presented for warranty repair must be accompanied by a dated proof of purchase.
This Limited Lifetime Warranty will be void if the appliance in not installed by a qualified installer in accordance with the installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not
operated and maintained according to the operating instructions supplied with the appliance, and does not
extend to (1) firebox/burner assembly damage by accident, neglect, misuse, abuse, alterations, negligence
of others, including the installation thereof by unqualified installers, (2) the costs of removal, re-installation or
transportation of defective parts on the appliance, or (3) incidental or consequential damage. All service work
must be performed by an authorized service representative.
This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability of fitness for purpose and of all other obligations or liabilities. Vermont Castings Group does not
assume for it any other obligations or liabilities in connection with sale or use of the appliance. It states that
do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damage,
those limitations of exclusions may not apply to you. You may also have additional rights not covered in the
Limited Lifetime Warranty.
Vermont Castings Group reserves the right to investigate any and all the claims against the Limited Lifetime
Warranty and decide upon method of settlement.
IF WARRANTY SERVICE IS NEEDED:
1. Contact your supplier. Make sure you have your warranty, your sales receipt and the model/
serial number of your Vermont Castings Group product.
2. DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.
20306755
39
Based on CSA P.4.1-09
EFFICIENCY RATINGS
MODEL
ENERGUIDE RATINGS
FIREPLACE EFFICIENCY
PERCENTAGE
30ILDVNV
71.9
76.5
77.5
65.9
30ILDVPV
83.7
88.6
89.6
68.5
Steady State (%)
Fan-OFF Fan-ON
D.O.E.
(AFUE
PERCENTAGE)
Recherchez dans la brochure
les caractéristique de rendement
énergétique de foyer au gaz
Énerguide
Based
CSA
P.4.1-09
SelononCSA
P.4.1-09
149 Cleveland Drive • Paris, Kentucky 40361
www.vermontcastingsgroup.com
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