ESL450 Ignition/Lighting StatorFitting Instructions

ESL450 Ignition/Lighting StatorFitting Instructions
ElectroSport
615 S. Tremont Street,
Oceanside CA 92054
PH: 760-433-0184
FX: 760-433-1052
www.electrosport.com
Read these instructions completely
Step 1
Take the ignition cover off. Are The Replacement Parts
Similar? Compare the replacement part to the original. The
replacement part should match, including the mounting hole
locations. If not: Double check the application listing with your
bike.
ESL450 Ignition/Lighting
StatorFitting Instructions
APPLICATIONS
Suzuki RM125 1989-93, RM250 1986-93
Honda CR125 1984-85, CR250 1984-85,
CR500 1985-86 Yamaha YZ250 1985-87
6-POLE
STATOR
C45 OR
ESL450
Step 2
Remove the flywheel using a proper puller. Remove the baseplate
with the original stator. Disconnect the wires from the wiring loom.
Step 3
Remove existing stator coil off the baseplate and cut the wires
close to the coil. Replace it with the new unit and feed the new
leads though the holes in the baseplate.
ESC450 OR
ESL450
Suzuki RM125/250
Honda CR125/250/500
Step 4
Screw the unit tight in position, as shown in the diagram, and
make sure you use locking compound on the screws. TIGHTEN
THE SCREWS SECURELY!
Ignition Connections
Suzuki RM: Connect the new BLACK lead to the original RED/
WHITE wire. Connect the new BLUE lead to the original BLACK/
RED wire.
Yamaha YZ250
STATOR C45
OR ESL450
Honda CR: Connect the new BLACK lead to the original WHITE
wire. Connect the new BLUE lead to the original RED wire.
Yamaha YZ: Connect the new BLACK lead to the original BROWN
wire. Connect the new BLUE lead to the original RED wire.
Step 5
Make sure the connections you make are good ones. Preferably
you should crimp the wires using a high quality crimps. Otherwise
use solder, but be aware that solder doesn’t work very well on
older wiring.
Lighting Connection
Single YELLOW lighting output can be connected up straight to
the lighting circuit. However it is better to use a 12V-AC regulator
(ERG-200) parallel in circuit. The ground tag for the lighting coil
can be hooked up under the base plate fitting screw. Take a look at
our universal instructions for lighting coils for wiring details.
Step 6
On all applications, ensure the wires CANNOT TOUCH THE
FLYWHEEL
ERG-200
Installation
COIL
GROUND
ERG-200
GROUND
LIGHT
GROUND
Troubleshooting
Engine will not start: Sometimes the source coil wires are reversed.
Swap the connections, resolder the wires and the engine should start.
If the engine still does not start, and before calling technical support at
ElectroSport, preform a few basic tests: 1) Re-check the connections. Make
sure you carefully solder the connections. Twisting wires together or taping
wires will cause engine inoperability. 2) Check the engine for spark and 3)
Is fresh fuel in the gas tank? If you still cannot get the engine to start, have
all your testing information ready for a technician prior to calling.
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