OWNER`S MANUAL
OWNER’S MANUAL
XF50X
LIT-11626-21-55
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INTRODUCTION
EAU10090
Congratulations on your purchase of the Yamaha XF50X. This model is the result of Yamaha’s vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
1
This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you have
any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer.
The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the
date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
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EAU10122
IMPORTANT MANUAL INFORMATION
EAU35821
Particularly important information is distinguished in this manual by the following notations:
Q
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
2
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Failure to follow WARNING instructions could result in severe injury or death to the scooter
operator, a bystander, or a person inspecting or repairing the scooter.
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cC
A CAUTION indicates special precautions that must be taken to avoid damage to the scooter.
4
NOTE:
A NOTE provides key information to make procedures easier or clearer.
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NOTE:
● This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is
subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your scooter
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA12580
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PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY
AND COMPLETELY BEFORE OPERATING THIS SCOOTER. DO NOT ATTEMPT TO OPERATE THIS SCOOTER UNTIL
YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL
YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS SCOOTER.
*Product and specifications are subject to change without notice.
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EAU10122
IMPORTANT MANUAL INFORMATION
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AFFIX DEALER
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LABEL HERE
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EAUT2190
XF50X
OWNER’S MANUAL
©2007 by Yamaha Motor Corporation, U.S.A.
1st edition, September 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Taiwan.
P/N LIT-11626-21-55
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EAU10210
TABLE OF CONTENTS
SAFETY INFORMATION ................... 1-1
Further safe-riding points ............... 1-4
Location of important labels ........... 1-5
1
2
3
4
5
6
7
8
9
DESCRIPTION ................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL FUNCTIONS ................................................ 3-1
Main switch/steering lock ............... 3-1
Keyhole cover ................................. 3-2
Indicator and warning lights ........... 3-2
Speedometer unit ........................... 3-3
Fuel gauge ...................................... 3-3
Handlebar switches ........................ 3-4
Front brake lever ............................. 3-5
Rear brake lever ............................. 3-5
Fuel tank cap .................................. 3-5
Fuel ................................................. 3-6
Catalytic converters ........................ 3-7
Kickstarter ....................................... 3-7
Seat ................................................ 3-8
Luggage hook ................................. 3-8
Helmet holder ................................. 3-8
Storage compartment ..................... 3-9
PRE-OPERATION CHECKS ............. 4-1
Pre-operation check list .................. 4-2
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OPERATION AND IMPORTANT RIDING
POINTS .............................................. 5-1
Starting a cold engine .................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-3
PERIODIC MAINTENANCE AND MINOR
REPAIR .............................................. 6-1
PERIODIC MAINTENANCE ........... 6-1
Periodic maintenance chart for the
emission control system .............. 6-2
General maintenance and lubrication
chart ............................................ 6-3
Removing and installing panels ..... 6-6
Checking the spark plug ................. 6-7
Engine oil and oil strainer ............... 6-8
Final transmission oil .................... 6-10
Coolant ......................................... 6-11
Replacing the air filter element ..... 6-13
Checking the throttle cable free
play ............................................ 6-13
Valve clearance ............................ 6-13
Tires .............................................. 6-14
Cast wheels .................................. 6-15
Adjusting the brake lever free play 6-15
Adjusting the rear brake lever free
play ............................................ 6-16
Checking the front and rear brake
shoes ......................................... 6-17
Checking and lubricating the throttle
grip and cable ............................ 6-17
Lubricating the front and rear brake
levers ......................................... 6-18
Checking and lubricating the
centerstand ............................... 6-18
Checking the front fork ................. 6-18
Checking the steering ................... 6-19
Checking the wheel bearings ....... 6-20
Battery .......................................... 6-20
Replacing the fuse ........................ 6-21
Replacing the headlight bulb ........ 6-22
Replacing the tail/brake light bulb 6-23
Replacing a turn signal light bulb . 6-24
Troubleshooting ............................ 6-25
Troubleshooting charts ................. 6-26
SCOOTER CARE AND STORAGE ... 7-1
Care ................................................ 7-1
Storage ........................................... 7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION ............ 9-1
Identification numbers .................... 9-1
Reporting safety defects ................. 9-3
Motorcycle noise regulation ............ 9-4
Maintenance record ........................ 9-5
2007/08/01, 10:57
EAU10210
TABLE OF CONTENTS
YAMAHA MOTOR CORPORATION,
U.S.A. RIVA LIMITED
WARRANTY ................................ 9-7
YAMAHA EXTENDED SERVICE
(Y.E.S.) ........................................ 9-9
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Safety information<IXE>
Q SAFETY INFORMATION
EAU10240
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SCOOTERS ARE SINGLE TRACK
VEHICLES. THEIR SAFE USE AND
OPERATION ARE DEPENDENT
UPON THE USE OF PROPER RIDING
TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW
THE FOLLOWING REQUIREMENTS
BEFORE RIDING THIS SCOOTER.
HE OR SHE SHOULD:
● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT
SOURCE ON ALL ASPECTS OF
SCOOTER OPERATION.
● OBSERVE THE WARNINGS AND
MAINTENANCE
REQUIREMENTS IN THE OWNER’S
MANUAL.
● OBTAIN QUALIFIED TRAINING IN
SAFE AND PROPER RIDING
TECHNIQUES.
● OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED
BY THE OWNER’S MANUAL
AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
EAU10220
Safe riding
● Always make pre-operation
checks. Careful checks may help
prevent an accident.
● This scooter is designed to carry
the operator only. No passengers.
● The failure of motorists to detect
and recognize scooters in traffic is
the predominating cause of automobile/scooter accidents. Many
accidents have been caused by an
automobile driver who did not see
the scooter. Making yourself conspicuous appears to be very effective in reducing the chance of this
type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when
approaching and passing
through intersections, since
intersections are the most likely
places for scooter accidents to
occur.
• Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
●
●
Many accidents involve inexperienced operators. In fact, many operators who have been involved in
accidents do not even have a current driver’s license.
• Make sure that you are qualified and that you only lend your
scooter to other qualified
operators.
• Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
• We recommend that you
practice riding your scooter
where there is no traffic until
you have become thoroughly
familiar with the scooter and all
of its controls.
Many accidents have been caused
by error of the scooter operator. A
typical error made by the operator
is veering wide on a turn due to
EXCESSIVE
SPEED
or
undercornering (insufficient lean
angle for the speed).
• Always obey the speed limit
and never travel faster than
warranted by road and traffic
conditions.
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Q SAFETY INFORMATION
●
●
●
• Always signal before turning or
changing lanes. Make sure that
other motorists can see you.
The posture of the operator is important for proper control. The operator should keep both hands on
the handlebar and both feet on the
footboard during operation to maintain control of the scooter.
Never ride under the influence of
alcohol or other drugs.
This scooter is designed for onroad use only. It is not suitable for
off-road use.
Protective apparel
The majority of fatalities from scooter
accidents are the result of head injuries. The use of a safety helmet is the
single most critical factor in the prevention or reduction of head injuries.
● Always wear an approved helmet.
● Wear a face shield or goggles. Wind
in your unprotected eyes could
contribute to an impairment of vision that could delay seeing a hazard.
● The use of a jacket, substantial
●
●
shoes, trousers, gloves, etc., is effective in preventing or reducing
abrasions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the
control levers or wheels and cause
injury or an accident.
Never touch the engine or exhaust
system during or after operation.
They become very hot and can
cause burns. Always wear protective clothing that covers your legs,
ankles, and feet.
Modifications
Modifications made to this scooter not
approved by Yamaha, or the removal of
original equipment, may render the
scooter unsafe for use and may cause
severe personal injury. Modifications
may also make your scooter illegal to
use.
Loading and accessories
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution
of the scooter is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or accessories to your scooter. Use extra care
when riding a scooter that has added
cargo or accessories. Here are some
general guidelines to follow if loading
cargo or adding accessories to your
scooter:
2
2
3
Loading
The total weight of the operator, accessories and cargo must not exceed the
maximum load limit of 85 kg (187 lb).
When loading within this weight limit,
keep the following in mind:
● Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Make sure
to distribute the weight as evenly
as possible on both sides of the
scooter to minimize imbalance or
instability.
● Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely
attached to the scooter before
riding. Check accessory mounts
and cargo restraints frequently.
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Q SAFETY INFORMATION
●
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Never attach any large or heavy
items to the handlebar, front fork,
or front fender. Such items can create unstable handling or a slow
steering response.
Accessories
Genuine Yamaha accessories have
been specifically designed for use on
this scooter. Since Yamaha cannot test
all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.
Keep the following guidelines in mind,
as well as those provided under “Loading” when mounting accessories.
● Never install accessories or carry
cargo that would impair the performance of your scooter. Carefully
inspect the accessory before using it to make sure that it does not
in any way reduce ground clearance or cornering clearance, limit
suspension travel, steering travel
or control operation, or obscure
lights or reflectors.
• Accessories fitted to the
handlebar or the front fork area
can create instability due to
improper weight distribution or
aerodynamic changes. If
accessories are added to the
handlebar or front fork area,
they must be as lightweight as
possible and should be kept to
a minimum.
• Bulky or large accessories may
seriously affect the stability of
the scooter due to aerodynamic effects. Wind may
attempt to lift the scooter, or
the scooter may become
unstable in cross winds. These
accessories may also cause
instability when passing or
being passed by large vehicles.
• Certain accessories can
displace the operator from his
or her normal riding position.
This improper position limits
the freedom of movement of
the operator and may limit
control ability, therefore, such
●
accessories are not recommended.
Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the
scooter’s electrical system an electric failure could result, which could
cause a dangerous loss of lights
or engine power.
Gasoline and exhaust gas
● GASOLINE IS HIGHLY FLAMMABLE:
• Always turn the engine off
when refueling.
• Take care not to spill any
gasoline on the engine or
exhaust system when refueling.
• Never refuel while smoking or
in the vicinity of an open flame.
● Never start the engine or let it run
for any length of time in a closed
area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a
short time. Always operate your
scooter in an area that has ad-
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Safe-riding points<IXE>
Q SAFETY INFORMATION
●
●
equate ventilation.
Always turn the engine off before
leaving the scooter unattended and
remove the key from the main
switch. When parking the scooter,
note the following:
• The engine and exhaust
system may be hot, therefore,
park the scooter in a place
where pedestrians or children
are not likely to touch these hot
areas.
• Do not park the scooter on a
slope or soft ground, otherwise
it may fall over.
• Do not park the scooter near a
flammable source (e.g., a
kerosene heater, or near an
open flame), otherwise it could
catch fire.
If you should swallow any gasoline,
inhale a lot of gasoline vapor, or
allow gasoline to get in your eyes,
see your doctor immediately. If any
gasoline spills on your skin or clothing, immediately wash the affected
area with soap and water and
change your clothes.
EAUT2030
Further safe-riding points
●
●
●
●
●
●
●
Make sure to signal clearly when
making turns.
Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when stopping on a wet surface.
Slow down as you approach a corner or turn. Once you have completed a turn, accelerate slowly.
Be careful when passing parked
cars. A driver might not see you and
open a door in your path.
Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers become
extremely slippery when wet. Slow
down and cross them with caution.
Keep the scooter upright, otherwise
it could slide out from under you.
The brake lining could get wet
when you wash the scooter. After
washing the scooter, check the
brakes before riding.
Always wear a helmet, gloves, trousers (tapered around the cuff and
ankle so they do not flap), and a
●
bright colored jacket.
Do not carry too much luggage on
the scooter. An overloaded scooter
is unstable.
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Labels, location of<IXE>
Q SAFETY INFORMATION
EAU10381
Location of important labels
Please read the following important labels carefully before operating this vehicle.
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1
2,3
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Q SAFETY INFORMATION
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Part locations<IXE>
EAU10400
DESCRIPTION
EAU10410
Left view
1
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2
3, 4, 5
6 7
2
3
4
5
6
7
8
9
1.
2.
3.
4.
5.
6.
7.
8.
Front turn signal light (page 6-24)
Fuel tank cap (page 3-5)
Luggage hook (page 3-8)
Helmet holder (page 3-8)
Battery (page 6-20)
Storage compartment (page 3-9)
Air filter (page 6-13)
Rear turn signal light (page 6-24)
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DESCRIPTION
EAU10420
Right view
1
2
3
4
1
2
3
4
5
6
7
8
1.
2.
3.
4.
5.
6.
7.
Tail/brake light (page 6-23)
Seat (page 3-8)
Coolant reservoir (page 6-11)
Headlight (page 6-22)
Spark plug (page 6-7)
Centerstand (page 6-18)
Muffler (page 3-7)
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7
6
5
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DESCRIPTION
EAU10430
Controls and instruments
1
1
2
3
4
5
7
6
2
3
4
5
8
6
7
8
9
1.
2.
3.
4.
5.
6.
7.
8.
Rear brake lever (page 3-5)
Left handlebar switches (page 3-4)
Speedometer unit (page 3-3)
Fuel gauge (page 3-3)
Right handlebar switches (page 3-4)
Front brake lever (page 3-5)
Throttle grip (page 6-17)
Main switch/steering lock (page 3-1)
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Main switch/steering lock<IXE>
EAU1044D
INSTRUMENT AND CONTROL FUNCTIONS
EAU10460
Main switch/steering lock
EAU10660
OFF
All electrical systems are off. The key
can be removed.
To unlock the steering
1
EAU10680
LOCK
The steering is locked, and all electrical systems are off. The key can be removed.
1
2
2
3
To lock the steering
ZAUM00**
4
ZAUM00**
The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
1. Turn.
2. Release.
1
Push the key in, and then turn it to “OFF”
while still pushing it.
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ZAUM00**
1. Push.
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF” position, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving,
otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident. Make
sure that the vehicle is stopped before turning the key to “OFF” or
“LOCK”.
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EWA10060
EAUT2060
ON
All electrical circuits are supplied with
power, and the meter lighting, taillight,
and license plate light come on, and the
engine can be started. The key cannot
be removed.
NOTE:
The headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF”, even
if the engine stalls.
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9
Keyhole cover<IXE>
Indicator and warning lights<IXE>
Turn signal indicator light<IXE>
High beam indicator light<IXE>
Coolant temperature warning light<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
EAUT2120
Keyhole cover
EAU11003
Indicator and warning lights
2
1
1
3
4
2
20
10
3
4
5
6
7
8
9
0
30
40
50
60
ZAUM00**
ZAUM00**
To open the keyhole cover
Insert the key bow into the keyhole
cover receptacle as shown, and then
turn the key to “OPEN” to open the
cover.
To close the keyhole cover
Insert the key bow into the keyhole
cover receptacle as shown, and then
turn the key to “SHUT” to close the
cover.
1.
2.
3.
4.
Turn signal indicator light "5"
High beam indicator light "&"
Engine trouble warning light "
"
Coolant temperature warning light "
EAU11440
Coolant temperature warning light
“ ”
This warning light comes on when the
engine overheats. When this occurs,
stop the engine immediately and allow
the engine to cool.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”.
If the warning light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical circuit.
ECA10020
cC
"
EAU11020
5”
Turn signal indicator light “5
This indicator light flashes when the turn
signal switch is pushed to the left or
right.
Do not operate the engine if it is overheated.
EAU11080
&”
High beam indicator light “&
This indicator light comes on when the
high beam of the headlight is switched
on.
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Engine trouble warning light<IXE>
Speedometer unit<IXE>
Fuel gauge<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
EAUT1931
Engine trouble warning light “ ”
This warning light flashes or stays on
when an electrical circuit monitoring the
engine is defective. When this occurs,
have a Yamaha dealer check the selfdiagnosis system.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. If the warning light does not come
on for a few seconds, then go off, have
a Yamaha dealer check the electrical
circuit.
EAUT1820
Speedometer unit
1
EAU12150
Fuel gauge
1
2
2
20
30
10
0
20
40
50
10
60
0
40
50
60
3
ZAUM00**
1. Fuel gauge
The speedometer unit is equipped with
a speedometer and an odometer. The
speedometer shows the riding speed.
The odometer shows the total distance
traveled.
The fuel gauge indicates the amount of
fuel in the fuel tank. The needle moves
towards “E” (Empty) as the fuel level
decreases. When the needle reaches
the red line, refuel as soon as possible.
NOTE:
Do not allow the fuel tank to empty itself completely.
3-3
3
30
4
ZAUM00**
1. Speedometer
2. Odometer
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5
6
7
8
9
Handlebar switches<IXE>
Dimmer switch<IXE>
Turn signal switch<IXE>
Horn switch<IXE>
Engine stop switch<IXE>
Start switch<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
EAU12347
Handlebar switches
1
1
5
2
See page 5-1 for starting instructions
prior to starting the engine.
EAU12460
3
3
ZAUM00**
ECA10050
cC
4/6
6”
Turn signal switch “4
To signal a right-hand turn, push this
switch to “6”. To signal a left-hand turn,
push this switch to “4”. When released, the switch returns to the center
position. To cancel the turn signal lights,
push the switch in after it has returned
to the center position.
2
4
EAU12400
%/&
&”
Dimmer switch “%
Set this switch to “&” for the high beam
and to “%” for the low beam.
1. Dimmer switch "%/&"
2. Turn signal switch "4/6"
3. Horn switch "*"
EAU12500
*”
Horn switch “*
Press this switch to sound the horn.
EAU12660
6
#/$
$”
Engine stop switch “#
Set this switch to “#” before starting the
engine. Set this switch to “$” to stop
the engine in case of an emergency,
such as when the motorcycle overturns
or when the throttle cable is stuck.
1
7
8
EAUM1131
9
,”
Start switch “,
Push this switch while applying the front
or rear brake to crank the engine with
the starter.
2
ZAUM00**
1. Engine stop switch "#/$"
2. Start switch ","
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Brake lever, front<IXE>
Brake lever, rear<IXE>
Fuel tank cap<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
EAU12900
Front brake lever
EAU12950
Rear brake lever
EAUT2010
Fuel tank cap
1
1
1
3
1
LOCK
2
2
ZAUM00**
3
4
ZAUM00**
ZAUM00**
1. Front brake lever
1. Rear brake lever
The front brake lever is located on the
right handlebar grip. To apply the front
brake, pull this lever toward the handlebar grip.
The rear brake lever is located on the
left handlebar grip. To apply the rear
brake, pull this lever toward the handlebar grip.
1. Fuel tank cap lid
2. Fuel tank cap
3. Match marks
To remove the fuel tank cap
Open the lid, insert the key into the lock,
and then turn it 1/4 turn clockwise. The
lock will be released and the fuel tank
cap can be removed.
To install the fuel tank cap
1. Insert the fuel tank cap into the tank
opening with the key inserted in the
lock and with the marks on the cap
and tank aligned.
2. Turn the key counterclockwise to
3-5
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5
6
7
8
9
Fuel<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
1
2
the original position, remove it, and
then close the lid.
NOTE:
The fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly installed and locked.
EAU13211
Fuel
ECA10070
cC
Immediately wipe off spilled fuel with
a clean, dry, soft cloth, since fuel may
deteriorate painted surfaces or plastic parts.
1
EAU36080
3
Recommended fuel:
UNLEADED GASOLINE ONLY
Fuel tank capacity:
4.5 L (1.19 US gal) (0.99 Imp.gal)
EWA10130
w
4
Make sure that the fuel tank cap is
properly installed before riding.
ZAUM00**
ECA11400
1. Fuel tank filler tube
5
cC
6
Make sure that there is sufficient fuel in
the tank. Fill the fuel tank to the bottom
of the filler tube as shown.
7
w
EWA10880
●
8
●
9
Do not overfill the fuel tank, otherwise it may overflow when the
fuel warms up and expands.
Avoid spilling fuel on the hot
engine.
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
Your Yamaha engine has been designed
to use regular unleaded gasoline with a
pump octane number [(R+M)/2] of 86
or higher, or a research octane number
of 91 or higher. If knocking (or pinging)
occurs, use a gasoline of a different
brand or premium unleaded fuel. Use
of unleaded fuel will extend spark plug
life and reduce maintenance costs.
3-6
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Catalytic converters<IXE>
Kickstarter<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
Gasohol
There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content
does not exceed 10%. Gasohol containing methanol is not recommended by
Yamaha because it can cause damage
to the fuel system or vehicle performance problems.
EAU13442
Catalytic converters
EAU13680
Kickstarter
This vehicle is equipped with catalytic
converters in the exhaust system.
1
EWA10860
w
The exhaust system is hot after operation. Make sure that the exhaust
system has cooled down before doing any maintenance work.
ECA10700
2
3
1
ZAUM00**
4
cC
The following precautions must be
observed to prevent a fire hazard or
other damages.
● Use only unleaded gasoline. The
use of leaded gasoline will cause
unrepairable damage to the
catalytic converter.
● Never park the vehicle near possible fire hazards such as grass
or other materials that easily
burn.
● Do not allow the engine to idle
too long.
1. Kickstarter
To start the engine, fold out the
kickstarter lever, move it down lightly
with your foot until the gears engage,
and then push it down smoothly but
forcefully.
3-7
3B3-F8199-11_ch3.pmd
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5
6
7
8
9
Seat<IXE>
Luggage hook<IXE>
Helmet holder<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
EAU13891
Seat
EAUT2050
Luggage hook
1
EAUT2040
Helmet holder
1
1
2
3
4
5
6
ZAUM00**
ZAUM00**
To open the seat
1. Insert the key in the lock, and then
turn it as shown.
2. Fold the seat up.
ZAUM00**
1. Luggage hook
1. Helmet holder
The luggage hook is located under the
seat. (see page 3-8)
The helmet holder is located under the
seat.
EWAT1030
w
7
8
9
To close the seat
1. Fold the seat down, and then push
it down to lock it in place.
2. Remove the key.
NOTE:
Make sure that the seat is properly secured before riding.
●
●
Do not exceed the load limit of
1.0 kg (2.2 lb) for the luggage
hook.
Do not exceed the maximum
load of 85 kg (187 lb) for the vehicle.
To secure a helmet to the helmet
holder
1. Open the seat. (See page 3-8.)
2. Pull the helmet holder up.
3. Attach the helmet to the helmet
holder and then push the helmet
holder down.
4. Securely close the seat.
EWA10160
w
Never ride with a helmet attached to
the helmet holder, since the helmet
3-8
3B3-F8199-11_ch3.pmd
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Storage compartment<IXE>
INSTRUMENT AND CONTROL FUNCTIONS
may hit objects, causing loss of control and possibly an accident.
EAU14451
Storage compartment
1
To release the helmet from the helmet holder
1. Open the seat, pull the helmet
holder up and remove the helmet
from the helmet holder, and then
push the helmet holder down.
2. Securely close the seat.
partment, be sure to wrap them in a
plastic bag so that they will not get wet.
When washing the vehicle, be careful
not to let any water enter the storage
compartment.
1
2
3
4
ZAUM00**
1. Storage compartment
5
The storage compartment is located
under the seat. (See page 3-8.)
6
EWA10961
w
●
●
Do not exceed the load limit of 5
kg (11 lb) for the storage compartment.
Do not exceed the maximum
load of 85 kg (187 lb) for the vehicle.
When storing the owner’s manual or
other documents in the storage com-
3-9
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7
8
9
EAU15580
PRE-OPERATION CHECKS
EAU15593
1
2
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual
inspection, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved.
3
EWA11150
4
w
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.
5
6
7
8
9
4-1
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Pre-operation check list<IXE>
PRE-OPERATION CHECKS
EAU15605
Pre-operation check list
ITEM
CHECKS
PAGE
Fuel
• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
3-6
Engine oil
• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.
6-8
Final transmission oil
• Check vehicle for oil leakage.
6-10
3
Coolant
• Check coolant level in reservoir
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.
6-11
4
Front brake
•
•
•
•
Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.
6-15,6-17
5
Rear brake
•
•
•
•
Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.
6-16~6-17
Throttle grip
• Make sure that operation is smooth.
• Check cable free play.
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
Wheels and tires
•
•
•
•
Brake levers
• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
2
6
7
Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.
2
6-17
6-14~6-15
6-18
4-2
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8
9
PRE-OPERATION CHECKS
ITEM
CHECKS
• Make sure that operation is smooth.
• Lubricate pivots if necessary.
Centerstand
1
2
PAGE
6-18
Chassis fasteners
• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.
Instruments, lights, signals
and switches
• Check operation.
• Correct if necessary.
Engine stop switch
• Check operation.
3-2,3-4
3-4
3
4
5
6
7
8
9
4-3
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3
-
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Starting a cold engine<IXE>
EAU15942
OPERATION AND IMPORTANT RIDING POINTS
EAU15980
EWA10870
w
●
●
●
EAUT2080
Starting a cold engine
ECA10250
Become thoroughly familiar with
all operating controls and their
functions before riding. Consult
a Yamaha dealer regarding any
control or function that you do
not thoroughly understand.
Never start the engine or operate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of consciousness and death within a
short time. Always make sure
that there is adequate ventilation.
For safety, always start the engine with the centerstand down.
cC
See page 5-3 for engine break-in instructions prior to operating the vehicle for the first time.
should be as short as possible to preserve the battery. Do not crank the engine more than 5 seconds on any one
attempt. If the engine does not start with
the star ter motor, tr y using the
kickstarter.
ECAT1070
cC
The engine trouble warning light and
coolant temperature warning light
should come on for a few seconds,
then go off. If these warning lights
do not go off, have a Yamaha dealer
check their electrical circuits.
cC
3
For maximum engine life, always
warm the engine up before starting
off. Never accelerate hard when the
engine is cold!
4
5-1
1
2
ECA11130
1. Turn the key to “ON” and make sure
that the engine stop switch is set
to “#”.
2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the front
or rear brake.
NOTE:
If the engine does not start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
3B3-F8199-11_ch5.pmd
1
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5
6
7
8
9
Starting off<IXE>
Braking<IXE>
Acceleration and deceleration<IXE>
OPERATION AND IMPORTANT RIDING POINTS
EAU16760
Starting off
1
2
3
4
5
6
EAU16780
Acceleration and deceleration
NOTE:
Before starting off, allow the engine to
warm up.
EAU16792
Braking
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually increasing the pressure.
(b)
EWA10300
1. While pulling the rear brake lever
with your left hand and holding the
grab bar with your right hand, push
the scooter off the centerstand.
2. Sit astride the seat, and then adjust the rear view mirrors.
3. Switch the turn signal on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip (on
the right) in order to take off.
5. Switch the turn signal off.
(a)
w
●
ZAUM00**
●
The speed can be adjusted by opening
and closing the throttle. To increase the
speed, turn the throttle grip in direction
(a). To reduce the speed, turn the throttle
grip in direction (b).
7
●
8
●
9
Avoid braking hard or suddenly
(especially when leaning over to
one side), otherwise the scooter
may skid or overturn.
Railroad crossings, streetcar
rails, iron plates on road construction sites, and manhole
covers become extremely slippery when wet. Therefore, slow
down when approaching such
areas and cross them with caution.
Keep in mind that braking on a
wet road is much more difficult.
Ride slowly down a hill, as braking downhill can be very difficult.
5-2
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Engine break-in<IXE>
Parking<IXE>
OPERATION AND IMPORTANT RIDING POINTS
EAU16830
EAU17212
EWA10310
w
Engine break-in
Parking
There is never a more important period
in the life of your engine than the period
between 0 and 1000 km (600 mi). For
this reason, you should read the following material carefully.
When parking, stop the engine, and
then remove the key from the main
switch.
●
●
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throttle
operation or any condition that might
result in engine overheating must be
avoided.
Since the engine and exhaust
system can become very hot,
park in a place where pedestrians or children are not likely to
touch them.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn.
ECA10380
1
2
3
4
cC
Never park in an area where there are
fire hazards such as grass or other
flammable materials.
5
6
7
8
9
ZAUM00**
5-3
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Maintenance, periodic<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17271
1
2
3
4
5
Safety is an obligation of the owner.
Periodic inspection, adjustment and lubrication will keep your vehicle in the
safest and most efficient condition possible. The most important points of
scooter inspection, adjustment, and lubrication are explained on the following
pages.
gine wear may result. Consult a
Yamaha dealer for proper maintenance intervals.
Maintenance, replacement, or repair
of the emission control devices and
systems may be performed by any
repair establishment or individual
that is certified (if applicable).
EWA10320
6
w
7
If you are not familiar with maintenance work, have a Yamaha dealer do
it for you.
8
EWA10330
w
9
This scooter is designed for use on
paved roads only. If this scooter is
operated in abnormally dusty, muddy
or wet conditions, the air filter element should be cleaned or replaced
more frequently, otherwise rapid en-
EAU17301
PERIODIC MAINTENANCE
PROPER PERIODIC MAINTENANCE
OF YOUR VEHICLE IS IMPORTANT IN
ORDER TO ENJOY LONG, PLEASURABLE SERVICE. ESPECIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELATED TO EMISSIONS
CONTROL. THESE CONTROLS NOT
ONLY FUNCTION TO ENSURE
CLEANER AIR, BUT ARE ALSO VITAL
TO PROPER ENGINE OPERATION
AND MAXIMUM PERFORMANCE. IN
THE FOLLOWING PERIODIC MAINTENANCE CHARTS, THE SERVICES
RELATED TO EMISSIONS CONTROL
ARE GROUPED SEPARATELY. THESE
SERVICES REQUIRE SPECIALIZED
DATA, KNOWLEDGE, AND EQUIPMENT. YAMAHA DEALERS ARE
TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES.
6-1
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Maintenance, emission control system<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17560
Periodic maintenance chart for the emission control system
INITIAL
NO.
1
*
2
ITEM
ROUTINE
Fuel line
• Check fuel and vacuum hoses for
cracks or damage.
• Replace if necessary.
Spark plug
• Check condition.
• Adjust gap and clean.
• Replace at 4000 mi (7000 km) or
12 months and thereafter every
4000 mi (6000 km) or 12 months.
*
Valve clearance
• Check and adjust valve clearance
when engine is cold.
*
Crankcase breather
system
• Check breather hose for cracks or
damage.
• Replace if necessary.
5
*
Fuel injection
• Check engine idle speed.
6
*
Exhaust system
7
*
Air induction system
3
4
600 mi
(1,000 km)
or
1
month
ODOMETER READING
2,000 mi
(4,000 km)
or
6
months
—
4,000 mi
6,000 mi
8,000 mi
10,000 mi
(7,000 km) (10,000 km) (13,000 km) (16,000 km)
or
or
or
or
12
18
24
30
months
months
months
months
—
—
—
—
Replace.
3
—
Replace.
—
5
—
Every 6000 mi (10000 km)
6
—
—
—
—
—
—
—
—
—
—
• Check for leakage.
• Tighten if necessary.
• Replace gasket(s) if necessary.
—
—
—
—
—
• Check the air cut-off valve, reed
valve, and hose for damage.
• Replace any damaged parts.
—
—
—
—
—
—
7
8
9
6-2
2
2
4
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
3B3-F8199-11_ch6.pmd
—
1
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Maintenance and lubrication, periodic<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU32125
General maintenance and lubrication chart
INITIAL
1
NO.
ITEM
ROUTINE
2
10,000 mi
8,000 mi
6,000 mi
4,000 mi
(7,000 km) (10,000 km) (13,000 km) (16,000 km)
or
or
or
or
30
24
18
12
months
months
months
months
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
• Check runout and for damage.
• Replace if necessary.
—
—
—
—
—
* Tires
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
—
—
—
—
—
* Wheel bearings
• Check bearings for smooth
operation.
• Replace if necessary.
—
—
—
—
—
7
* Steering bearings
• Check bearing assemblies for
looseness.
• Moderately repack with lithiumsoap-based grease every 8000 mi
(13000 km) or 24 months.
—
—
—
Repack.
—
8
* Chassis fasteners
• Check all chassis fitting and
fasteners.
• Correct if necessary.
—
—
—
—
—
* Air filter element
• Replace.
2
* Front brake
• Check operation.
• Adjust cable and replace brake
shoes if necessary.
3
* Rear brake
• Check operation.
• Adjust cable and replace brake
shoes if necessary.
4
* Wheels
5
6
4
5
6
7
9
ODOMETER READING
2,000 mi
(4,000 km)
or
6
months
—
1
3
8
600 mi
(1,000 km)
or
1
month
—
6-3
3B3-F8199-11_ch6.pmd
3
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EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
INITIAL
NO.
ITEM
ROUTINE
600 mi
(1,000 km)
or
1
month
ODOMETER READING
2,000 mi
(4,000 km)
or
6
months
10,000 mi
8,000 mi
6,000 mi
4,000 mi
(7,000 km) (10,000 km) (13,000 km) (16,000 km)
or
or
or
or
30
24
18
12
months
months
months
months
9
Front brake lever
pivot shaft
• Apply lithium-soap-based grease
(all-purpose grease) lightly.
—
—
—
—
—
10
Rear brake lever
pivot shaft
• Apply lithium-soap-based grease
(all-purpose grease) lightly.
—
—
—
—
—
11
Centerstand
• Check operation.
• Lubricate.
—
—
—
—
—
• Check operation and for oil
leakage.
• Replace if necessary.
—
—
—
—
—
• Check operation and for oil
leakage.
• Replace if necessary.
—
—
—
—
—
12
* Front fork
13
* assembly
Shock absorber
14
Engine oil
15
16
Engine oil strainer
6
• Change (warm engine before
draining).
• Check oil level and vehicle for oil
leakage.
—
• Clean.
—
17
18
19
• Check vehicle for oil leakage.
• Change.
* V-belt
—
*
—
—
—
—
4
—
—
—
—
—
—
Every 3 years
—
—
—
—
—
2007/07/30, 16:36
—
8
9
—
Every 6250 mi (10000 km)
6-4
3B3-F8199-11_ch6.pmd
—
7
• Replace.
Front and rear brake
• Check operation.
switches
3
5
• Change.
Final transmission
oil
2
4
• Check coolant level and vehicle for
coolant leakage.
* Cooling system
1
—
—
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
INITIAL
NO.
ITEM
ROUTINE
1
2
20
Control and meter
* cables
3
Throttle grip housing
and cable
21
*
22
* switches
4
5
6
Lights, signals and
• Apply Yamaha chain and cable
lube or engine oil 10W-30
thoroughly.
2,000 mi
(4,000 km)
or
6
months
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
• Check operation and free play.
• Adjust the throttle cable free play if
necessary.
• Lubricate the throttle grip housing
and cable.
• Check operation.
• Adjust headlight beam.
ODOMETER READING
10,000 mi
8,000 mi
6,000 mi
4,000 mi
(7,000 km) (10,000 km) (13,000 km) (16,000 km)
or
or
or
or
30
24
18
12
months
months
months
months
600 mi
(1,000 km)
or
1
month
—
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
NOTE:
From 12000 mi ( 19000 km) or 36 months, repeat the maintenance intervals starting from 4000 mi (7000 km) or 12 months.
7
8
9
6-5
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5
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Panels, removing and installing<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU18771
EAUT2100
Removing and installing panels
Panel A
To remove the panel
Slide the panel backward, and then pull
it out as shown.
Panel B
To remove the panel
Remove the screw, and then take the
panel off.
1
2
1
3
1
3
1
4
2
ZAUM00**
5
ZAUM00**
ZAUM00**
1. Panel B
1. Panel A
1. Panel A
2. Panel B
3. Panel C
To install the panel
Place and slide the panel into the original position.
To install the panel
Place the panel in the original position,
and then install the screw.
9
6-6
6
7
8
The panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.
3B3-F8199-11_ch6.pmd
6
2007/07/30, 16:36
Spark plug, checking<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAUT2070
Panel C
To remove the panel
Checking the spark plug
1
2
1
3
4
The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plug can
reveal the condition of the engine.
ZAUM00**
5
6
7
8
1. Panel C
1. Open the seat. (See page 3-8.)
2. Remove the screws, and then take
the panel off.
To remove the spark plug
1. Remove panel A. (See page 6-6.)
2. Remove the spark plug cap.
1
To install the panel
Place the panel in the original position,
and then install the screws.
3. Remove the spark plug as shown,
with a spark plug wrench available
at a Yamaha dealer.
To check the spark plug
1. Check that the porcelain insulator
around the center electrode of the
spark plug is a medium-to-light tan
(the ideal color when the vehicle is
ridden normally).
NOTE:
If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the
vehicle.
2. Check the spark plug for electrode
erosion and excessive carbon or
other deposits, and replace it if
necessary.
9
Specified spark plug:
CR7E (NGK)
ZAUM00**
1. Spark plug wrench
6-7
3B3-F8199-11_ch6.pmd
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Engine oil<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
To install the spark plug
1. Measure the spark plug gap with a
wire thickness gauge and, if necessary, adjust the gap to specification.
4. Install the spark plug cap.
5. Install the panel.
Spark plug gap:
0.7 ~ 0.8 mm (0.028 ~ 0.031 in)
2. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
3. Install the spark plug with the spark
plug wrench, and then tighten it to
the specified torque.
Tightening torque:
Spark plug:
13 Nm (1.3 m • kgf, 9.4ft • lbf)
EAUT1460
Engine oil and oil strainer
The engine oil level should be checked
before each ride. In addition, the oil must
be changed and the oil strainer cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
3
2. Start the engine, warm it up for several minutes, and then turn it off.
7
4
5
6
8
9
6-8
8
2
To check the engine oil level
1. Place the vehicle on the
centerstand.
NOTE:
Make sure that the vehicle is positioned
straight up when checking the oil level.
A slight tilt to the side can result in a
false reading.
NOTE:
If a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4~1/2 turn past
finger tight. However, the spark plug
should be tightened to the specified
torque as soon as possible.
3B3-F8199-11_ch6.pmd
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EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
1
1
2
3
4
5
6
7
8
2
3
ZAUM00**
1. Engine oil filler cap
2. Maximum level mark
3. Minimum level mark
To change the engine oil and clean
the oil strainer
1. Start the engine, warm it up for several minutes, and then turn it off.
2. Place an oil pan under the engine
to collect the used oil.
3. Remove the engine oil filler cap and
the engine oil drain bolts A and B
to drain the oil from the crankcase.
3. Wait a few minutes until the oil
settles, remove the oil filler cap,
wipe the dipstick clean, insert it
back into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.
NOTE:
The engine oil should be between the
minimum and maximum level marks.
9
ZAUM00**
4. If the engine oil is below the minimum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
1
1. Engine oil drain bolt A
1
ZAUM00**
1. Engine oil drain bolt B
ECAT1020
cC
When removing the engine oil drain
bolt B, the O-ring, compression
spring, and oil strainer will fall out.
Take care not to lose these parts.
4. Clean the oil strainer with solvent,
and then check it for damage and
replace it if necessary.
5. Check the O-ring for damage and
replace it if necessary.
6. Install the oil strainer, compression
spring, O-ring and engine oil drain
bolt B.
6-9
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Final transmission oil<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
Make sure that the O-ring is properly
seated.
7. Install engine oil drain bolt A, and
then tighten both drain bolts to their
specified torques.
Tightening torque:
Engine oil drain bolt A:
23 Nm (2.3 m • kgf, 16.6 ft • lbf)
Engine oil drain bolt B:
32 Nm (3.2 m • kgf, 23.1 ft • lbt)
8. Add the specified amount of the
recommended engine oil, and then
install and tighten the oil filler cap.
Recommended engine oil:
See page 8-1.
Oil change quantity:
0.78 L (0.82 US qt) (0.69 Imp.qt)
ECA11670
cC
●
●
1
Do not use oils with a diesel
specification of “CD” or oils of a
higher quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Be sure no foreign material enters the crankcase.
EAUT1560
Final transmission oil
The final transmission case must be
checked for oil leakage before each ride.
If any leakage is found, have a Yamaha
dealer check and repair the scooter. In
addition, the final transmission oil must
be changed as follows at the intervals
specified in the periodic maintenance
and lubrication chart.
1. Start the engine, warm it up by
riding the scooter for several minutes, and then stop the engine.
2. Place the scooter on the
centerstand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
9. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off and
check for the cause.
10. Turn the engine off, and then check
the oil level and correct it if necessary.
ZAUM00**
1. Oil filler hole
6-10
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1
2
3
4
5
6
7
8
9
Coolant<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
1
EAU20070
Tightening torque:
Final transmission oil filler bolt:
23 Nm (2.3 m • kgf, 16.6 ft • lbf)
Coolant
1
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.10 L (0.11 US qt) (0.09 Imp.qt)
2
3
4
5
6
7
8
9
2
ZAUM00**
1. Final transmission oil filler bolt
2. Final transmission oil drain bolt
4. Remove the oil filler bolt and drain
bolt to drain the oil from the final
transmission case.
5. Install the final transmission oil
drain bolt, and then tighten it to the
specified torque.
Tightening torque:
Final transmission oil drain bolt:
13 Nm (1.3 m • kgf, 9.4 ft • lbf)
EWA11310
w
●
●
Make sure that no foreign material enters the final transmission
case.
Make sure that no oil gets on the
tire or wheel.
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
6. Add the specified amount of the
recommended final transmission
oil, and then install the oil filler bolt
and tighten it to the specified
torque.
The coolant level should be checked
before each ride. In addition, the coolant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUT1521
To check the coolant level
The coolant level should be checked as
follows before each ride. In addition, the
coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
1. Place the vehicle on the
centerstand.
NOTE:
● The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
● Make sure that the vehicle is positioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the coolant reservoir.
6-11
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EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
The coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the minimum level mark, remove panel B
and the reservoir cap. (See page
6-6.)
4. Add coolant or distilled water to
raise the coolant to the maximum
level mark, and install the coolant
reservoir cap and the panel.
Coolant reservoir capacity (up to the
maximum level mark):
0.26 L (0.27 US qt) (0.23 Imp.qt)
1
2
ECA10470
cC
ZAUM00**
●
1. Maximum level mark
2. Minimum level mark
1
●
ZAUM00**
●
1. Coolant reservoir cap
check the antifreeze content of
the coolant as soon as possible,
otherwise the effectiveness of
the coolant will be reduced.
EWA10380
w
2
Never attempt to remove the radiator cap when the engine is hot.
3
NOTE:
If the engine overheats, see page 6-27
for further instructions.
If coolant is not available, use
distilled water or soft tap water
instead. Do not use hard water
or salt water since it is harmful
to the engine.
If water has been used instead
of coolant, replace it with coolant as soon as possible, otherwise the engine may not be sufficiently cooled and the cooling
system will not be protected
against frost and corrosion.
If water has been added to the
coolant, have a Yamaha dealer
6-12
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4
5
6
7
8
9
Air filter element, replacing<IXE>
Throttle cable free play, checking<IXE>
Valve clearance<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
EAUT1990
EAU21382
Replacing the air filter element
Checking the throttle cable
free play
The air filter element must be replaced
and the check hoses must be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
The throttle cable free play should measure 1.5 ~ 3.5 mm (0.06 ~ 0.14 in) at
the throttle grip. Periodically check the
throttle cable free play and, if necessary,
have a Yamaha dealer adjust it.
3
EAU21401
Valve clearance
The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this from
occurring, the valve clearance must be
adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
4
5
6
7
8
9
6-13
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Tires<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAUT2150
Tires
To maximize the performance, durability, and safe operation of your scooter,
note the following points regarding the
specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
EWA10540
w
Because loading has an enormous
impact on the handling, braking, performance and safety characteristics
of your scooter, you should keep the
following precautions in mind.
● NEVER
OVERLOAD THE
SCOOTER! Operation of an overloaded scooter may result in tire
damage, loss of control, or severe injury. Make sure that the
total weight of rider, cargo, and
accessories does not exceed the
specified maximum load for the
vehicle.
● Improper tire air pressure greatly
affects tire life and handling.
If the tire air pressure is too high,
shocks from the road will not be
dampened but instead be transmitted to the frame and handlebars, which impairs riding comfort. In addition, the scooter will
be unstable in curves.
If the tire air pressure is too low,
the tires will be damaged and the
tire life shortened. In addition,
the tires could slip off the wheel
rims during braking, which
could result in tube damage. The
scooter could also easily turn
over in a curve.
Tire air pressure* (measured on cold
tires):
Front:
175 kPa (25 psi) (1.75 kgf/cm2)
Rear:
175 kPa (25 psi) (1.75 kgf/cm2)
Tire inspection
1
2
2
3
ZAUM00**
1. Tire tread depth
2. Tire sidewall
Always check the tires before operating the scooter. If a tire tread shows
crosswise lines (minimum tread depth),
if the tire has a nail or glass fragments
in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and
have the tire replaced.
Minimum tire tread depth (front and
rear):
0.8 mm (0.03 in)
Tire information
This scooter is equipped with cast
wheels and tubeless tires.
6-14
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4
5
6
7
8
9
Wheels<IXE>
Brake lever free play, adjusting<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
EAU21960
Front tire:
Size:
120/90-10 57J
Manufacturer/model:
CHENG SHIN / C-6022
Rear tire:
Size:
120/90-10 57J
Manufacturer/model:
CHENG SHIN / C-6022
Cast wheels
EWA10580
4
w
●
5
6
●
7
8
It is dangerous to ride with a
worn-out tire. When a tire tread
begins to show crosswise lines,
have a Yamaha dealer replace
the tire immediately.
The replacement of all wheeland brake-related parts, including the tires, should be left to a
Yamaha dealer, who has the necessary professional knowledge
and experience.
9
To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels.
● The wheel rims should be checked
for cracks, bends or warpage before each ride. If any damage is
found, have a Yamaha dealer replace the wheel. Do not attempt
even the smallest repair to the
wheel. A deformed or cracked
wheel must be replaced.
● The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse handling characteristics, and a shortened tire life.
● Ride at moderate speeds after
changing a tire since the tire surface must first be “broken in” for it
to develop its optimal characteristics.
EAU22130
Adjusting the brake lever free
play
1
ZAUM00**
1. Front brake lever free play
The brake lever free play should measure 10 ~ 20 mm (0.4 ~ 0.8 in) as shown.
Periodically check the brake lever free
play and, if necessary, adjust it as follows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).
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Rear brake lever free play, adjusting<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22170
Adjusting the rear brake lever
free play
1
(b)
ZAUM00**
(a)
1
1
(b)
2
(a)
ZAUM00**
1
3
1. Adjusting nut
1. Adjusting nut
EWA10650
EWA10650
w
w
4
ZAUM00**
If proper adjustment cannot be obtained as described, have a Yamaha
dealer make this adjustment.
1. Rear brake lever free play
The brake lever free play should measure 10 ~ 20 mm (0.4 ~ 0.8 in) as shown.
Periodically check the brake lever free
play and, if necessary, adjust it as follows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).
If proper adjustment cannot be obtained as described, have a Yamaha
dealer make this adjustment.
6-16
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5
6
7
8
9
Brake shoes, checking<IXE>
Throttle grip and cable, checking and lubricating<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22361
Checking the front and rear
brake shoes
1
1
2
2
3
4
ZAUM00**
5
1. Wear indicator
2. Wear limit line
The front and rear brake shoes must
be checked for wear at the intervals
specified in the periodic maintenance
and lubrication chart. Each brake is provided with a wear indicator, which allows you to check the brake shoe wear
without having to disassemble the
brake. To check the brake shoe wear,
check the position of the wear indicator
while applying the brake. If a brake shoe
has worn to the point that the wear indicator reaches the wear limit line, have
a Yamaha dealer replace the brake
shoes as a set.
EAU23111
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip should
be checked before each ride. In addition, the cable should be lubricated at
the intervals specified in the periodic
maintenance chart.
6
1
7
8
2
9
ZAUM00**
1. Wear indicator
2. Wear limit line
6-17
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Brake levers, lubricating<IXE>
Centerstand, checking and lubricating<IXE>
Front fork, checking<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU43630
EAU23191
Lubricating the front and rear
brake levers
Checking and lubricating the
centerstand
The pivoting points of the front and rear
brake levers must be lubricated at the
intervals specified in the periodic maintenance and lubrication chart.
The operation of the centerstand should
be checked before each ride, and the
pivots and metal-to-metal contact surfaces should be lubricated if necessary.
EWA11300
Recommended lubricant:
Lithium-soap-based grease (all-purpose grease)
w
EAU23271
Checking the front fork
The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic maintenance and lubrication chart.
1
2
To check the condition
EWA10750
If the centerstand does not move up
and down smoothly, have a Yamaha
dealer check or repair it.
w
3
Securely support the motorcycle so
that there is no danger of it falling
over.
4
5
Recommended lubricant:
Lithium-soap-based grease (all-purpose grease)
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the motorcycle on a level surface and hold it in an upright position.
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
6-18
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6
7
8
9
Steering, checking<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23280
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as follows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the ground.
1
2
3
ZAUM00**
ZAUM00**
EWA10750
4
ECA10590
cC
5
6
If any damage is found or the front
fork does not operate smoothly, have
a Yamaha dealer check or repair it.
w
Securely support the motorcycle so
that there is no danger of it falling
over.
2. Hold the lower ends of the front fork
legs and try to move them forward
and backward. If any free play can
be felt, have a Yamaha dealer
check or repair the steering.
7
8
9
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Wheel bearings, checking<IXE>
Battery<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23290
Checking the wheel bearings
EAUT2001
Battery
The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrication chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
1
ZAUM00**
1. Battery
This model is equipped with a sealedtype (MF) battery, which does not require any maintenance. There is no
need to check the electrolyte or to add
distilled water.
●
ECA10620
cC
Never attempt to remove the battery
cell seals, as this would permanently
damage the battery.
EWA10760
w
●
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and always
shield your eyes when working
near batteries. In case of contact,
administer the following FIRST
AID.
• EXTERNAL: Flush with
plenty of water.
• INTERNAL: Drink large
quantities of water or milk
and immediately call a
physician.
• EYES: Flush with water for
15 minutes and seek prompt
medical attention.
Batteries produce explosive hydrogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and provide sufficient ventilation when
charging it in an enclosed space.
20
2
3
4
5
6
7
8
9
●
KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF
CHILDREN.
The battery is located under the seat.
6-20
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Fuse, replacing<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
Remove panel C to access the battery.
(See page 6-6.)
1
2
3
4
5
6
7
8
9
To charge the battery
Have a Yamaha dealer charge the battery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
To store the battery
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for more
than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before installation.
4. After installation, make sure that
the battery leads are properly connected to the battery terminals.
●
●
charged. Storing a discharged
battery can cause permanent
battery damage.
To charge a sealed-type (MF)
battery, a special (constant-voltage) battery charger is required.
Using a conventional battery
charger will damage the battery.
If you do not have access to a
sealed-type (MF) battery
charger, have a Yamaha dealer
charge your battery.
After installing the battery, be
sure to turn the main switch
from “ON” to “OFF” three times
in 3 seconds intervals to initialize the idle speed control system.
EAUT2021
Replacing the fuse
1
ZAUM00**
1. Fuse
The fuse holder is located beside the
battery. Remove panel C to access the
fuse. (See page 6-6.)
If the fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
Specified fuse:
15 A
ECAT1051
cC
●
Always
keep
the
battery
6-21
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Headlight bulb, replacing<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
ECAT1061
●
●
EAU23780
Replacing the headlight bulb
cC
Do not use a fuse of a higher
amperage rating than recommended to avoid causing extensive damage to the electrical
system and possibly a fire.
After removing and installing the
main fuse, be sure to turn the
main switch from “ON” to “OFF”
three times in 3 seconds intervals to initialize the idle speed
control system.
3. Turn the key to “ON” and turn on
the electrical circuits to check if the
devices operate.
4. If the fuse immediately blows again,
have a Yamaha dealer check the
electrical system.
2
This model is equipped with a quartz
bulb headlight. If the headlight bulb
burns out, replace it as follows.
1. Remove the headlight unit by removing the screws.
1
1
2
ZAUM00**
1
2(✕2)
1. Headlight coupler
2. Bulb cover
3. Remove the headlight bulb holder
by turning it counterclockwise, and
then remove the defective bulb.
3
4
5
6
ZAUM00**
1. Headlight unit
2. Screw
7
2. Disconnect the headlight coupler,
and then remove the bulb cover.
8
9
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Tail/brake light bulb, replacing<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with
alcohol or thinner.
1
1
2
3
ZAUM00**
1. Headlight bulb holder
4
5
6
EWA10790
w
Headlight bulbs get very hot. Therefore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down.
2
1. Tail/brake light lens
2. Bulb
2. Remove the defective bulb by
pushing it in and turning it counterclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clockwise until it stops.
4. Install the lens by installing the
screws.
4. Place a new headlight bulb into position, and then secure it with the
bulb holder.
cC
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of the
glass, the luminosity of the bulb, and
the bulb life will be adversely af-
ECA10680
cC
Do not overtighten the screws, oth6-23
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1
ZAUM00**
ECA10660
9
1. Remove the tail/brake light lens by
removing the screws.
5. Install the headlight bulb cover, and
then connect the coupler.
6. Install the headlight unit by installing the screws.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
7
8
EAU24131
Replacing the tail/brake light
bulb
2007/07/30, 16:36
Turn signal light bulb, replacing<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
erwise the lens may break.
EAU24202
Replacing a turn signal light
bulb
1. Remove the turn signal light lens
by removing the screw.
1
1
2
2
3
ZAUM00**
1. Turn signal light lens
2. Bulb
2
1
ZAUM00**
1. Turn signal light lens
2. Bulb
4
2. Remove the defective bulb by
pushing it in and turning it counterclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clockwise until it stops.
4. Install the lens by installing the
screw.
ECA11190
5
6
7
8
cC
Do not overtighten the screw, otherwise the lens may break.
6-24
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9
Troubleshooting<IXE>
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU25880
Troubleshooting
1
2
3
4
5
6
7
8
9
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur during operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems yourself. However, should your scooter require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter properly.
Use only genuine Yamaha replacement
parts. Imitation parts may look like
Yamaha parts, but they are often inferior, have a shorter service life and can
lead to expensive repair bills.
6-25
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EAU17226
Troubleshooting charts<IXE>
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU42700
Troubleshooting charts
Starting problems or poor engine performance
EWA10840
w
1
Keep away open flames and do not smoke while checking or working on the fuel system.
2
1. Fuel
There is enough fuel.
Check the compression.
There is no fuel.
Supply fuel.
There is compression.
Check the ignition.
5
There is no compression.
Have a Yamaha dealer
check the vehicle.
6
Check the fuel level in
the fuel tank.
3
The engine does not start.
Check the compression.
2. Compression
4
Operate the electric starter.
3. Ignition
Wet
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plug.
Dry
Have a Yamaha dealer check the vehicle.
Operate the electric starter.
Remove the spark plug
and check the electrodes.
7
8
The engine does not start.
Check the battery.
9
4. Battery
The engine turns over
quickly.
The battery is good.
The engine turns over
slowly.
Check the battery lead connections,
and charge the battery if necessary.
Operate the electric starter.
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The engine does not start.
Have a Yamaha dealer
check the vehicle.
EAU17226
PERIODIC MAINTENANCE AND MINOR REPAIR
Engine overheating
EWAT1040
w
1
●
●
2
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
3
4
5
The coolant level is low.
Check the cooling system
for leakage.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
6
The coolant level
is OK.
There is
leakage.
There is
no leakage.
Have a Yamaha dealer check
and repair the cooling system.
Add coolant. (See NOTE.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
7
8
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible.
9
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Care<IXE>
EAU25991
SCOOTER CARE AND STORAGE
EAU26091
brush, but never apply such products onto seals, gaskets and wheel
axles. Always rinse the dirt and
degreaser off with water.
Care
While the open design of a scooter reveals the attractiveness of the technology, it also makes it more vulnerable.
Rust and corrosion can develop even if
high-quality components are used. A
rusty exhaust pipe may go unnoticed
on a car, however, it detracts from the
overall appearance of a scooter. Frequent and proper care does not only
comply with the terms of the warranty,
but it will also keep your scooter looking good, extend its life and optimize its
performance.
Before cleaning
1. Cover the muffler outlet with a plastic bag after the engine has cooled
down.
2. Make sure that all caps and covers as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
●
Cleaning
ECA10781
cC
●
●
●
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the affected area any longer than instructed. Also, thoroughly rinse
the area off with water, immediately dry it, and then apply a corrosion protection spray.
Improper cleaning can damage
plastic parts such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc. Use
only a soft, clean cloth or sponge
with mild detergent and water to
clean plastic.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
●
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust removers or inhibitors, brake fluid,
antifreeze or electrolyte.
Do not use high-pressure washers or steam-jet cleaners since
they cause water seepage and
deterioration in the following
areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instruments, switches and lights),
breather hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning compounds for plastic may leave
scratches on the windshield.
Test the product on a small hidden part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after washing.
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1
2
3
4
5
6
7
8
9
SCOOTER CARE AND STORAGE
1
2
3
4
5
6
7
8
9
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge, and
then rinse thoroughly with clean water.
Use a toothbrush or bottlebrush for
hard-to-reach areas. Stubborn dirt and
insects will come off more easily if the
area is covered with a wet cloth for a
few minutes before cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely corrosive in combination with water, carry
out the following steps after each ride
in the rain, near the sea or on saltsprayed roads.
NOTE:
Salt sprayed on roads in the winter may
remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the engine has cooled down.
ECA10790
cC
Do not use warm water since it increases the corrosive action of the
salt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely before storing or covering it.
EWA10940
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainlesssteel parts, including the exhaust
system. (Even the thermally induced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces.
4. Use spray oil as a universal cleaner
to remove any remaining dirt.
w
●
●
Make sure that there is no oil or
wax on the brakes or tires. If necessary, clean the brake discs
and brake linings with a regular
brake disc cleaner or acetone,
and wash the tires with warm
water and a mild detergent.
Before operating the scooter
test its braking performance and
cornering behavior.
ECA10800
cC
●
●
●
Apply spray oil and wax sparingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
7-2
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Storage<IXE>
SCOOTER CARE AND STORAGE
EAU36560
away the paint.
Storage
NOTE:
Consult a Yamaha dealer for advice on
what products to use.
Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover.
ECA10820
cC
●
●
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia) and
areas where strong chemicals
are stored.
Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent the
fuel tank from rusting and the fuel
from deteriorating.
3. Perform the following steps to protect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit sparking during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from
the spark plug, and then install
the spark plug and the spark plug
cap.
EWA10950
3
2
3
4
5
6
7
8
w
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
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9
SCOOTER CARE AND STORAGE
1
2
3
4
5
6
7
8
9
4. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alternatively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an excessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page 621.
NOTE:
Make any necessary repairs before
storing the scooter.
7-4
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Specifications<IXE>
EAU26320
SPECIFICATIONS
Dimensions
Fuel tank capacity
4.5 L (1.19 US gal) (0.99 Imp.gal)
Engine oil
Overall length
1905 mm (75.0 in)
Overall width
685 mm (27.0 in)
Overall height
1045 mm (41.1 in)
Seat height
735 mm (28.9 in)
Wheelbase
1280 mm (50.4 in)
Ground clearance
115 mm (4.53 in)
Minimum turning radius
2000 mm (78.7 in)
Type
SAE10W30 or SAE10W40
0
10
30
50
70
90
Fuel injector
Manufacturer
AISAN INDUSTRY
Model/quantity
3B3 / 1
110 130 ˚F
YAMALUBE 4 (10W-30)
or SAE 10W-30
Spark plug (s)
YAMALUBE 4 (20W-40)
or SAE 20W-40
-20
-10
0
10
20
30
Manufacturer/model
NGK/CR7E
Spark plug gap
0.7-0.8 mm (0.028-0.031 in)
40 50 ˚C
Recommended engine oil grade
API service SG type or higher, JASO
standard MA
Periodic oil change
0.78 L (0.82 US qt) (0.69 Imp.qt)
Weight
With oil and fuel
90.0 kg (198 lb)
Clutch
Clutch type
Dry, centrifugal automatic
Transmission
Final transmission oil
Engine
Engine type
Liquid cooled 4-stroke, SOHC
Cylinder arrangement
Forward-inclined single cylinder
Displacement
49.0 cm3
Bore x stroke
38.0 x 43.5 mm (1.50 x 1.71 in)
Compression ratio
12.00 :1
Starting system
Electric starter and kickstarter
Lubrication system
Wet sump
Type
SAE10W30 type SE motor oil
Quantity
0.10 L (0.11 US qt) (0.09 Imp.qt)
Cooling system
Coolant reservoir capacity (up to the maximum level mark)
0.26 L (0.27 US qt) (0.23 Imp.qt)
Radiator capacity (including all routes)
0.50 L (0.53 US qt) (0.44 Imp.qt)
Air filter
Primary reduction system
Helical gear
Primary reduction ratio
50/13 (3.846)
Secondary reduction system
Helical gear
Secondary reduction ratio
43/12 (3.583)
Transmission type
V-belt automatic
Operation
Centrifugal automatic type
Chassis
Air filter element
Wet element
Fuel
Recommended fuel
Unleaded gasoline only
Frame type
Steel tube backbone
Caster angle
26.00 degree
8-1
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1
2
3
4
5
6
7
8
9
SPECIFICATIONS
Trail
84.0 mm (3.31 in)
Rim size
10 x MT 3.00
Front tire
1
2
3
4
5
6
7
8
9
Voltage, capacity
12 V, 4.0 Ah
Front brake
Type
Tubeless
Size
120/90-10 57J
Manufacturer/model
CHENG SHIN / C-6022
Headlight
Type
Drum brake
Operation
Right hand operation
Rear brake
Type
Drum brake
Operation
Left hand operation
Rear tire
Type
Tubeless
Size
120/90-10 57J
Manufacturer/model
CHENG SHIN / C-6022
Maximum load
85 kg (187 lb)
Front suspension
Tire air pressure (measured on cold
tires)
Loading condition
0-85 kg (0-187 lb)
Front
175 kPa (25 psi) (1.75 kgf/cm2) (1.75 bar)
Rear
175 kPa (25 psi) (1.75 kgf/cm2) (1.75 bar)
Front wheel
Type
Telescopic fork
Spring/shock absorber type
Coil spring
Wheel travel
58.0 mm (2.28 in)
Rear suspension
Type
Unit swing
Spring/shock absorber type
Coil spring
Wheel travel
56.0 mm (2.20 in)
Ignition system
Transistorized coil ignition
Charging system
AC magneto
Rear wheel
Bulb voltage, wattage x quantity
Headlight
12 V, 35 W/35.0 W x 1
Tail/brake light
12 V, 5.0 W/21.0 W x 1
Front turn signal light
12 V, 10.0 W x 2
Rear turn signal light
12 V, 10.0 W x 2
License plate light
12 V, 5.0 W x 1
Meter lighting
12 V, 1.7 W x 1
High beam indicator light
12 V, 1.7 W x 1
Turn signal indicator light
14 V, 3.0 W x 1
Coolant temperature warning light
12 V, 1.7 W x 1
Engine trouble warning light
12 V, 1.7 W x 1
Fuses
Electrical system
Wheel type
Cast wheel
Rim size
10 x MT 3.00
Bulb type
Halogen bulb
Main fuse
15.0 A
Battery
Wheel type
Cast wheel
Model
GTX5L-BS
8-2
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Identification numbers<IXE>
Key identification number<IXE>
Vehicle identification number<IXE>
EAU26342
CONSUMER INFORMATION
EAU26351
Identification numbers
EAU26381
Key identification number
Record the key identification number,
vehicle identification number and model
label information in the spaces provided
below for assistance when ordering
spare parts from a Yamaha dealer or
for reference in case the vehicle is stolen.
EAU26410
Vehicle identification number
1
1
1
2
3
KEY IDENTIFICATION NUMBER:
ZAUM00**
VEHICLE IDENTIFICATION NUMBER:
ZAUM00**
1. Key identification number
1. Vehicle identification number
The key identification number is
stamped into the key tag.
Record this number in the space provided and use it for reference when ordering a new key.
The vehicle identification number is
stamped into the frame.
NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcycle
with the licensing authority in your area.
MODEL LABEL INFORMATION:
4
5
6
7
8
9
9-1
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Model label<IXE>
CONSUMER INFORMATION
EAUT1440
Model label
1
1
2
3
4
5
6
7
ZAUM00**
1. Model label
The model label is affixed to the inside
of the storage compartment. (See page
3-8.) Record the information on this label in the space provided. This information will be needed when ordering spare
parts from a Yamaha dealer.
8
9
9-2
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Safety defects, reporting<IXE>
CONSUMER INFORMATION
EAU26551
Reporting safety defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,
U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Yamaha Motor Corporation, U.S.A.
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to http:/
/www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also obtain
other information about motor vehicle safety from http://www.safercar.gov.
1
2
3
4
5
6
7
8
9
9-3
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Noise regulation<IXE>
CONSUMER INFORMATION
EAU26560
Motorcycle noise regulation
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
1
2
3
4
Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other
than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new
vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use
of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
“AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”.
These acts include tampering with the following systems; i.e., modification, removal, etc.
5
6
Exhaust system
Muffler
Exhaust pipe
Silencer
Intake system
Air cleaner case
Air cleaner element
Intake duct
7
8
9
9-4
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Maintenance record<IXE>
CONSUMER INFORMATION
EAU26600
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document
that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a
reminder that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance
interval
600 mi
(1000 km) or
1 month
Date of
service
Servicing dealer
name and address
Mileage
Remarks
1
2
3
2000 mi
(4000 km) or
6 months
4
4000 mi
(7000 km) or
12 months
5
6000 mi
(10000 km) or
18 months
6
8000 mi
(13000 km) or
24 months
7
10000 mi
(16000 km) or
30 months
8
12000 mi
(19000 km) or
36 months
9
14000 mi
(22000 km) or
42 months
9-5
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CONSUMER INFORMATION
1
Maintenance
interval
16000 mi
(25000 km) or
48 months
2
18000 mi
(28000 km) or
54 months
3
20000 mi
(31000 km) or
60 months
Date of
service
Servicing dealer
name and address
Mileage
4
5
6
7
8
9
9-6
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Remarks
Warranty, limited<IXE>
CONSUMER INFORMATION
EAU26681
YAMAHA MOTOR CORPORATION, U.S.A.
RIVA LIMITED WARRANTY
1
2
3
4
5
6
7
8
9
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CONSUMER INFORMATION
1
2
3
4
5
6
7
8
9
9-8
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Warranty, extended<IXE>
CONSUMER INFORMATION
EAU26750
YAMAHA EXTENDED SERVICE (Y.E.S.)
Keep your Yamaha protected even after your warranty
expires with genuine Yamaha Extended Service (Y.E.S.).
In addition, Travel and Recreation Interruption Protection
(TRIP) is included at no extra cost. TRIP gives you up to
$150 reimbursement per occurrence for any reasonable
expenses you incur because your Yamaha needs
covered service: replacement vehicle rental, emergency
towing, phone calls, even food and lodging when you are
away from home. This superb coverage goes into effect
when you purchase Y.E.S., so it applies to any warranty
repairs as well as covered repairs during your entire
Y.E.S. plan period.
Y.E.S. is designed and administered by Yamaha Motor
Corporation to provide maximum owner satisfaction. You
get uninterrupted factory-backed coverage for extra
peace of mind.
Y.E.S. is flexible. You choose the plan that’s right for
you: 12 months, 24 months, 36 months or, on certain
models, even 48 months beyond your warranty period.
Y.E.S. is designed and administered by the same
Yamaha people who handle your warranty – and it
shows in the comprehensive coverage benefits. There
are no mileage limitations. Coverage isn’t limited to
“moving parts” or the “drive train” like many other plans.
And Y.E.S. covers manufacturing defects just like the
warranty. See the sample contract at your Yamaha
dealer to see how comforting uninterrupted factorybacked protection can be.
You don’t have to pay anything for covered repairs.
There’s no deductible to pay, and repairs aren’t
“pro-rated.” You don’t have any “out-of-pocket” expenses
for covered repairs.
9
2
3
4
Y.E.S. coverage is honored at any authorized Yamaha
dealer nationwide.
5
Y.E.S. coverage is transferable to a new owner if you
sell or trade-in. That can make your Yamaha much more
valuable!
6
This excellent Y.E.S. plan coverage is only available to
Yamaha owners like you, and only while your Yamaha is still
within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
you how easy it is to protect your investment with Yamaha
Extended Service.
7
8
9
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CONSUMER INFORMATION
We urge you to act now. You’ll get the excellent benefits of
TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
1
2
3
4
A special note:
If visiting your dealer isn’t convenient, contact Yamaha with
your Primary ID number (your frame number). We’ll be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
5
6
7
8
9
9-10
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INDEX
Helmet holder ........................................... 3-8
High beam indicator light ......................... 3-2
Horn switch .............................................. 3-4
A
Acceleration and deceleration ................. 5-2
Air filter element, replacing .................... 6-13
I
B
Battery .................................................... 6-20
Brake lever free play, adjusting .............. 6-15
Brake lever, front ...................................... 3-5
Brake lever, rear ....................................... 3-5
Brake levers, lubricating ......................... 6-18
Brake shoes, checking ........................... 6-17
Braking ..................................................... 5-2
C
Care .......................................................... 7-1
Catalytic converters ................................. 3-7
Centerstand, checking and lubricating .. 6-18
Coolant ................................................... 6-11
Coolant temperature warning light ........... 3-2
D
Dimmer switch .......................................... 3-4
E
Engine break-in ........................................
Engine oil .................................................
Engine stop switch ...................................
Engine trouble warning light ....................
5-3
6-8
3-4
3-3
F
Final transmission oil ............................. 6-10
Front fork, checking ............................... 6-18
Fuel .......................................................... 3-6
Fuel gauge ............................................... 3-3
Fuel tank cap ........................................... 3-5
Fuse, replacing ...................................... 6-21
H
Handlebar switches .................................. 3-4
Headlight bulb, replacing ....................... 6-22
3B3-F8199-11_ch9ind.pmd
Specifications ........................................... 8-1
Speedometer unit ..................................... 3-3
Start switch .............................................. 3-4
Starting a cold engine .............................. 5-1
Starting off ................................................ 5-2
Steering, checking ................................. 6-19
Storage ..................................................... 7-3
Storage compartment .............................. 3-9
11
Identification numbers .............................. 9-1
Indicator and warning lights ..................... 3-2
K
Key identification number ......................... 9-1
Keyhole cover ........................................... 3-2
Kickstarter ................................................ 3-7
L
Labels, location of .................................... 1-5
Luggage hook .......................................... 3-8
M
Main switch/steering lock .........................
Maintenance and lubrication, periodic .....
Maintenance record .................................
Maintenance, emission control system ...
Maintenance, periodic ..............................
Model label ...............................................
3-1
6-3
9-5
6-2
6-1
9-2
N
Noise regulation ....................................... 9-4
P
Panels, removing and installing ...............
Parking .....................................................
Part locations ...........................................
Pre-operation check list ...........................
6-6
5-3
2-1
4-2
T
Tail/brake light bulb, replacing ................ 6-23
Throttle cable free play, checking .......... 6-13
Throttle grip and cable, checking and lubricating ........................................................ 6-17
Tires ....................................................... 6-14
Troubleshooting ...................................... 6-25
Troubleshooting charts ........................... 6-26
Turn signal indicator light ......................... 3-2
Turn signal light bulb, replacing ............. 6-24
Turn signal switch ..................................... 3-4
V
Valve clearance ...................................... 6-13
Vehicle identification number ................... 9-1
W
Warranty, extended .................................. 9-9
Warranty, limited ....................................... 9-7
Wheel bearings, checking ...................... 6-20
Wheels ................................................... 6-15
R
Rear brake lever free play, adjusting ..... 6-16
S
Safe-riding points .....................................
Safety defects, reporting ..........................
Seat ..........................................................
Spark plug, checking ...............................
1-4
9-3
3-8
6-7
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INDEX
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YAMAHA MOTOR TAIWAN CO., LTD
PRINTED IN TAIWAN
×1!
2007.09-0.8×
(E)
3B3-F8199-11_Cv.pmd
1
2007/07/30, 16:38
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