Pneumatic Carton Closing Staplers

Pneumatic Carton Closing Staplers
Operator’s Manual
Pneumatic Carton Closing Staplers
SAB100-A
!
SAB150-C
Item No. 64320
1-3/8" Crown Carton Closing Stapler
5/8" and 3/4"
(15mm and 18mm)
Item No. 64330
1-1/4" Crown Carton Closing Stapler
5/8" and 3/4"
(15mm and 18mm)
Ask for
Genuine
INTERCHANGE®
A58 and A34
Staples
Ask for
Genuine
INTERCHANGE®
C58 and C34
Staples
NOTE: Please read and fully understand the instructions in this manual before
operating the stapler. Carefully read through this OPERATOR’S MANUAL to ensure efficient, safe
operation. It is recommended that the MANUAL be kept readily available as an important reference
when using this tool.
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Index
InformationPage
Tool and fastener specifications . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lubrication and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Air supply and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Loading the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Check staple leg length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Clinch adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Depth adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operating the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cleaning the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Clearing a jam from the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Teeth replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Driver replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pusher spring replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Valve and tube o-ring replacement . . . . . . . . . . . . . . . . . . . . 12
Piston replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Parts drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
NOTICE: The parts listed in this manual are for service assembly and for reference.
Changes to the tool and drawing may be made without notification.
Most parts are available. Contact your local dealer for more information.
WARNING: When the tool needs repairing or servicing, it is strongly recommended
that you contact your local dealer. Do not disassemble the tool yourself, which might
waive your right for product guarantee.
2
Interchange Brands, LLC
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Tool & Fastener Information
Stapler Specifications: SAB100-A & SAB150-C
Tool Dimensions Length x Width x Height
12.60" x 4.53 x 8.86"
﹙320mm x 115mm x 225mm﹚
Weight (without fasteners)
5.47 lbs. ﹙2.48 kgs.﹚
Magazine Capacity
100 Staples
Compressed Air:
Recommended Operating Pressure
70 to 100 psi (5 kg/cm2 to 7 kg/cm2﹚
A Staple Specifications:
Crown
1-3/8" (35mm)
Length
5/8" and 3/4" (15mm and 18mm)
C Staple Specifications:
Crown
1-1/4" (32mm)
Length
5/8" and 3/4" (15mm and 18mm)
Applications:
Carton Closing
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3
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Safety Instructions
!
Important Safety Instructions for
Operating Staplers
READ ALL INSTRUCTIONS
DANGER
1. NEVER USE IN PRESENCE OF FLAMMABLE LIQUIDS OR
COMBUSTIBLES. Never use any type of flammable gases or oxygen
as a power source for the tool. Use filtered, lubricated, and regulated
compressed air only.
2. NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO
CLEAN THE TOOL. Vapors in the tool may ignite by a spark and cause
the tool to explode.
3. DO NOT EXCEED maximum permissible operating pressure of the tool
(114 psi / 8kg/cm2).
4. DISCONNECT THE TOOL FROM AIR SUPPLY before cleaning, clearing
jams, servicing, adjusting, and when not in use.
WARNING
5. OPERATORS AND OTHERS IN WORK AREA MUST
WEAR SAFETY GLASSES WITH SIDE SHIELDS.
Ear and head protection may be needed in some work
environments.
6. DO NOT USE A CHECK VALVE or any other fitting that allows air to
remain in the tool.
7. ALWAYS CARRY THE TOOL BY THE HANDLE ONLY. Never carry the
tool by the hose or pull the hose to move the tool. Do not pull the trigger
when carrying or holding the tool.
8. DO NOT PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE
STAPLE CLINCHING AREA or adjustment window of the tool when
connecting or disconnecting air supply.
9. NEVER POINT ANY OPERATIONAL DRIVING TOOL AT YOURSELF
OR AT ANY OTHER PERSON.
4
Interchange Brands, LLC
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Operating Instructions
Lubrication and Maintenance
NOTE:
Your tool requires lubrication before you use it
for the first time.
1. Disconnect the air supply from the tool before lubricating.
2. Turn the tool so the inlet is facing up and put one drop of
Interchange Tool Oil or 3-in-1 oil into air inlet. Never use
detergent oil or additives. Operate the tool briefly after
adding oil.
3. Wipe off excessive oil at the exhaust. If in-line oiler is used,
manual lubrication through the air inlet is not required on a
daily basis.
Air Supply and Connections
NOTE:
The following illustration shows the correct mode of connection to the air supply system,
which will increase the efficiency and life of the tool.
Tool
connects here >
■■ Oiler: Using an oiler may increase oil circulation through the tool, which may increase the
efficiency and life of the tool. If you use an oiler, it is recommended to check the oil level daily.
■■ Filter: Using a filter may help increase the efficiency of the tool and remove liquid impurities that
can rust or wear internal parts of the tool. If you use a filter, it is recommended to check the filter
daily and drain if necessary.
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5
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Operating Instructions
Loading the Tool
1. Disconnect the air supply.
2. Pull pusher back until it stops on pusher
pivots then rotate pusher to position for
loading staples.
1
3
3. Insert 2 sticks of appropriate staples into
the magazine from the back. Let the sticks
slide forward to the front of the magazine.
4. Pull pusher back to upright position and
2
gently let the pusher slide forward against
the staples. Do not let the pusher slide
forward and strike the staples at high
speed as this may deform the staples or
damage the tool.
4
Check Staple Leg Length
1. Disconnect the air supply.
STAPLE
LENGTHS
2. Loosen set screw with 3mm hexagon
ROD
POSITION
wrench key.
1
4&5
3. Turn adjusting rod 180° with a
screw driver to the desired adjustment.
4. If you want to shoot 3/4" / 18mm leg
2
staples, position “L” on the adjusting rod up.
5. If want to shoot 5/8" / 15mm leg staples,
position “S” on the adjusting rod up.
3
6
6. Tighten set screw.
6
Interchange Brands, LLC
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Operating Instructions
Clinch Adjustment
1. Disconnect the air supply.
2. Use rod diameter 3mm or 2.5mm hexagon wrench key.
Turn collar through window clockwise to clinch.
2
3. Remove adjusting tool after adjustment is made.
Depth Adjustment
1. Disconnect the air supply.
2. Loosen front screw with 6mm hexagon wrench key.
2
3. Push the body up and adjust to desired depth.
3
a. When the top edge of adjustment plate is at
its highest setting, the teeth are at their shallowest
penetration.
b. When the top edge of adjustment plate is at its
lowest setting, the teeth are at their deepest
penetration.
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7
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Operating Instructions
Operating the Tool
WARNING: To prevent accidental injuries: never place a hand or any other part of body in
staple clinching area or adjustment window. Never point tool toward anyone else. Never engage in
horseplay. Always handle the tool with care. Never pull trigger unless tool is in positioned over carton.
Protect your eyes and ears: wear safety glasses with side shields and wear hearing protection.
Employers and users are responsible for ensuring the user or anyone near the tool wear this safety
protection and follow these safety precautions.
NOTE: Check and replace any damaged or worn components on the tool.
1. Disconnect the air supply
2. Add a few drops of Interchange Tool Oil
or 3-in-1 oil into the air inlet.
1
3. Install a quick connect fitting to the tool.
5
4. Regulate the air pressure to obtain
85psi / 6kg/cm2 at the tool.
5. Insert staples into your tool following
the Instructions for loading the tool.
2
6. Reconnect the air hose to the tool.
6
7. Grasp handle with one hand. Position
3
the tool on the box in line with the
desired staple location. There is a
small projection on either side of the
magazine seat as an aid in locating the
position of the staple. Press trigger and
move tool to next staple location with or
without releasing trigger.
7
8. Strongest closure requires end staples
to be placed close to the end of the box.
Adjustments for depth of penetration
and tightness of clinch are easy and on
page 7.
4
8
Note: Check staple clinching by testing
the tool on samples of box board before
being used in a work environment.
8
Interchange Brands, LLC
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Operating Instructions
Cleaning the Tool
DANGER: Never use gasoline or other flammable liquids to clean the
tool. Vapors in the tool may ignite a spark and cause the tool to explode
and may result in death or serious personal injury.
1. Disconnect the air supply from the tool.
1
2. Remove tar build up with kerosene, #2 fuel oil, or diesel fuel.
Do not allow solvent to get into the cylinder or damage may
occur. Dry off the tool completely before use.
2
Trouble Shooting
Clearing a Jam from the Tool
1. Disconnect the air supply.
2. Pull pusher back and rotate to locked
1
position.
3
3. Release magazine unit, with flat head
screw driver, then clear the jam.
2
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4. Reassemble magazine unit.
4
9
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Trouble Shooting
WARNING: Stop using the tool immediately if any of the following problems occur. Serious
personal injury could occur. A qualified person or an authorized service center must do any repairs
or replacements.
PROBLEM
CAUSE
REMEDY
Air leakage from trigger
O-rings on valve or on tube are
damaged.
O-rings must be replaced.
Air leakage from exhaust port
O-rings on valve or on tube are
damaged.
O-rings must be replaced.
Piston’s O-ring is damaged.
O-ring must be replaced.
Air leakage from cylinder
Piston rod port O-ring is
damaged.
Replace the O-ring.
Slow and short travel cycling
Check for loose screws and
worn parts.
Position eccentric pin and tighten screw.
Recheck. For maximum efficiency, make a
slight adjustment of the pin: upward
direction if short travel occurs and
downward direction if slow cycling occurs.
Excessive jams
Slow and short travel cycling.
Check as noted in slow and short travel
cycling section.
Teeth screws loose.
Tighten screws.
Staple size is wrong.
Use the proper size staple.
Insufficient lubrication.
Clean and lubricate tool.
Uneven clinch
Wrong staple size.
Check for proper leg length adjustment
and clincher size.
Unclinched staple
Teeth are loose.
Tighten teeth.
Teeth are broken.
Replace teeth.
Slow and short travel cycling.
Check as noted in slow and short travel
cycling section.
10
Interchange Brands, LLC
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Tool Maintenance
Teeth Replacement
1. Disconnect the air supply.
2. Remove the magazine unit with flat
head screw driver.
2
3. Loosen screw with 4mm hexagon
wrench key.
4
4. Remove the magazine seat.
5. Loosen screws with 3mm hexagon
wrench key. Change teeth one
at a time to prevent reversing the
direction of the teeth.
3
5
Driver Replacement
1. Disconnect the air supply.
2. Take off the magazine unit with
flat head screw driver.
1
5
3. Loosen screws with 4mm
hexagon wrench key.
4. Remove the magazine seat.
2
6
5. Loosen set screw with 3mm
hexagon wrench key to unlock
adjusting rod.
6. Slide linkage mechanism and
3
adjusting rod simultaneously from
collar.
7
7. Loosen screws with 3mm
4
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hexagon wrench key.
Take off the spring pin with
hammer and 6mm straight rod.
11
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Tool Maintenance
Pusher Spring Replacement
1. Take off the magazine unit with flat
head screw driver.
2. Loosen screw and nut with 2.5mm
1
hexagon wrench key and 7mm
socket wrench.
3
3. Loosen rod with 6mm offset
wrench and remove pusher guides.
Remove pusher.
2
4. Remove spring pin with hammer
and 4mm straight rod.
4
Valve and Tube O-ring Replacement
1. Loosen screws with flat screw driver.
2. Remove spring with a long nose pliers.
3. Remove c-ring with a c-ring pliers.
1
3
4. Remove valve and tube with a long nose
pliers.
5. Replace valve and tube with new ones
and reassemble tool.
2
12
4
Interchange Brands, LLC
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Tool Maintenance
Piston Replacement
1. Disconnect the air supply.
2. Remove the magazine assembly with a flat head screw driver.
2
3. Remove screws with 4mm hexagon wrench key.
3
4. Loosen set screw with 3mm hexagon wrench key to unlock
adjusting rod.
4
5. Slide linkage mechanism and adjusting rod simultaneously from
collar.
5
6. Loosen spring pin with 3mm straight rod, then remove collar and
spring.
6
7. Loosen screw with 3mm hexagon wrench key to remove block
through window.
7
8. Loosen screws with 3mm hexagon wrench key. Remove cap.
8
9. Remove piston assembly. Loosen nut with 10mm spanner.
Remove piston and exchange with a new one.
9
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13
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Parts List
NO.
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
017
018
019
020
021
022
023
024
025
026
026
027
028
CODE
A00100107
A00100201
A00100301
A00100401
A00100501
A00100601
ADCSY-P31
A00100802
A00100902
A00101001
A00101101
A00101201
A00101301
A00101402
A00101501
A00101601
A00101702
A00101801
A00101901
A01102501
A00102102
A00102202
A00102301
A00102401
A00102502
A00102605
A01201706
A00102703A
A02100407A
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
Description
CAP
PISTON
PISTON ROD
BLOCK
SPRING
COLLAR
BODY UNIT
AIR PLUG
BLOCK
SPRING
TRIGGER
SPRING
ROD
TRIGGER'S CONTROL
SPRING
VALVE
TUBE
ADJUSTING ROD
ADJUSTING PLATE
FRONT PLATE
RIGHT TEETH
LEFT TEETH
TEETH SEAT
PLATE
BLOCK
DRIVER
DRIVER
COVER UNIT
MAGAZINE SEAT
NO.
042
043
044
501
502
504
505
506
507
508
510
511
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
529
530
CODE
A00106001
A00105801
A01900401
BAC0604142
BAI1401
BAD02061
BAE06094
BAB017076
BAB053438
A00104101
BAC0604102
BAA025014
A00104401
BAE01042
BAA030020
BAE02042
BAC0404102
BAA030010
BAB017124
BAB017076
BAB016145
BAB016150
BAB016155
BAB016160
A00104701
BAC0306142
BAC0608162
BAA030010
BAC0605142
QTY
1
1
1
4
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
2
1
1
4
2
029
HAA-19-35-P7-SD
1
MAGAZINE
532 A00106201
2
029
030
031
032
032
033
034
035
036
037
038
039
HAA-19-32-P7-SD
A01102403
A01102201
A00103709A
A00103710A
A00103501
A00103401
A00607101
A00103903A
A00103203
A00103904A
A00607501
1
2
1
1
1
1
1
2
1
2
1
1
MAGAZINE
SPRING
BRACKET
PUSHER UNIT
PUSHER UNIT
ROLLER
SPRING
ROD UNIT
RIGHT PUSHER GUIDE
ROD
LEFT PUSHER GUIDE
BRACKET
533
534
535
537
538
539
540
541
542
544
545
546
A00104501
A00104602
BAC0604102
BAA060016-R
BAD01041
BAC0404202
BAA040016
BAF10252
BAF22002
A00104901
C0191201
BAC0204122
4
2
2
2
1
1
1
1
1
1
1
3
040
A00105001
2
WASHER
547 BAC0204062
1
041
A00105901
1
WASHER
548 BAB019058
2
Description
WASHER
COVER
SHAFT
HEX.SOC. HEAD BOLT
SILENCER
HEX.NUT
WASHER
O-RING
O-RING
WASHER
HEX.SOC. HEAD BOLT
SPRING PIN
TRIGGER SCREW
SPRING WASHER
SPRING PIN
OUTSIDE TEETH WASHER
HEX.SOC. HEAD BOLT
SPRING PIN
O-RING
O-RING
O-RING
O-RING
O-RING
O-RING
ROD
HEX.SOC. HEADLESS BOLT
HEX.SOC. HEAD BOLT
SPRING PIN
HEX.SOC. HEAD BOLT
HEX.SOC. FLAT COUNTER
SUNK HEAD SCREW
PIN
PIN
HEX.SOC. HEAD BOLT
SPRING PIN
LOCK NUT
HEX.SOC. HEAD BOLT
SPRING PIN
E-RING
C-RING
PLASTIC PIN
COUNTER BALNCER HANGER
HEX.SOC. FLAT COUNTER
HEX.SOC. FLAT COUNTER
SUNK HEAD SCREW
O-RING
Rev. 2013/06/19
14
Interchange Brands, LLC
Pneumatic Carton Closing Staplers
Model No. SAB100-A
& SAB150-C
Parts Drawing
SAB100-A, SAB150-C Parts Drawing (09-1-14)
Interchange Brands, LLC
15
Limited One (1) Year Warranty for Staplers
Our products are designed and constructed using the highest standards of both material and workmanship.
We warrant to the original retail purchaser that their tools will be free from defects in material or workmanship
for the warranty period of one year.
During the warranty period (which begins on the purchase date), we will repair or replace, at our option and
expense, any product or part that is defective in materials or workmanship after examination by an Authorized
Warranty Service Center, subject to the exceptions, exclusions and limitations described below. Any replacement
product or part will carry a warranty for the balance of the warranty period applicable to the replaced product
or part. A DATED SALES RECEIPT OR PROOF OF PURCHASE FROM THE ORIGINAL RETAIL PURCHASER IS
REQUIRED TO MAKE A WARRANTY CLAIM. To make a warranty claim, you must return the product, with
proper receipt/proof of purchase and return transportation charges prepaid, to us (your dealer) or an Authorized
Warranty Service Center. We will perform our obligations under this warranty within a reasonable time after
approval of the warranty claim.
WARRANTY EXCLUSIONS
The following warranty exclusions apply:
1. Normal wear parts are not covered under this warranty.
2. This warranty does not cover parts damaged due to normal wear, misapplication, misuse, accidents,
improper storage, or damage resulting during shipping.
3. Products used in production/industrial applications are excluded from this warranty.
4. Labor charges, maintenance, or loss, damage and repairs resulting from improper operation are not
covered by this warranty.
GENERAL WARRANTY CONDITIONS
This warranty will be honored, only if:
1. No evidence of abuse, abnormal conditions, accident, neglect, misuse or improper modifications or
storage of the product exists; and
2. No deviations from following recommended operating instructions, specifications, and maintenance
schedules exist. (Read Operator Manual for use, specifications, and maintenance instructions).
This warranty is the only warranty for the product and we disclaim all other warranties. Any implied warranties will be limited in duration to the applicable warranty period specified above. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Your remedies
are solely and exclusively as stated above. We shall in no event be liable for incidental, consequential, indirect or
special
damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you. In no event, whether as a result of a breach of contract,
warranty, tort (including negligence) or otherwise, shall our liability exceed the price of the product that has
given rise to the claim or liability. Any liability connected with the use of this product shall terminate upon the
expiration of the warranty period specified above. No employee or representative of any distributor or dealer is
authorized to make any change or modification to this warranty.
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to
state.
Interchange Brands
Operator’s Manual
Models: SAB100-A,
SAB150-C
(11-10-14)
Made In Taiwan
DN
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