tentec force10 spring return bolt tensioners

tentec force10 spring return bolt tensioners
TENTEC FORCE10
SPRING RETURN
BOLT TENSIONERS
The worldwide standard for general purpose spring return
bolt tensioning tools.
TENTEC FORCE10 SPRING
RETURN BOLT TENSIONERS
Features & Benefits
The FORCE10 range of topside bolt tensioning tools consist of 10 base
tools covering bolt sizes from 3/4” to 4” (M20 to M100). This general
purpose range of tools are designed to fit on to most ANSI B16.5, ANSI
B16.47 Series 1, MSS-SP44, API-6A and API-17D standard flanges.
Puller
FORCE10 Tensioners have many new features and user requested en-
Convert from one Bolt size to another
hancements and provide extra bolt load capacity without compromising
on the tool size and ease of handling. The 10 tool range offers multiple
size, within the tool range. Forms part
of the Conversion Kit
tool variations per bolt size, only 5 tools are required to suit bolt sizes
Spring Return
from 3/4” to 4” (M20 to M100). For added versatility each base tool can
Heavy duty integrated springs assist
be converted for use on a different bolt size within the tool size range by
the use of conversion kits.
automatic ram reset. Reduces operation time between pressure cycles.
We have presented world class bolt tensioning solutions for over 25
years and offer some of the most reliable, safe and durable tools on
the market.
Seal Kit
Reliable, mature high pressure Seal
Spring Return
FORCE10 tensioners from models F10-04 to F10-10 feature heavy
technology
duty integrated springs that assist in resetting the tensioners in
between pressure cycles. This greatly speeds up the tensioning operation and reduces the physical effort needed by the user.
2 Hydraulic Connections
High Pressure Quick Connect Couplings
are user configurable
Bridge
Machine profiled rotatable Bridge component. Convert tool from one bolt size to
another size within the tool range. Forms
part of the Conversion Kit
Nut Rotating Socket
(NRS)
Spring return ram fitted to models F10-04 to F10-10
Forms part of the Conversion Kit
The 10 tool range offers multiple tool variations per bolt siz
Versatile
FORCE10 range of topside tensioners have been designed
for use on the following flange classes. Starting from 3/4” bolt
diameter.
ANSI B16.5 / ANSI B16.47 Series A
150 Lbs
300 Lbs
400 Lbs
600 Lbs
900 Lbs
1500 Lbs
2500 Lbs
API 6A & API 17D
2000 Lbs
3000 Lbs
5000 Lbs
10000 Lbs
15000 Lbs
20000 Lbs
Seal Technology
BOLT TIGHTENING SOLUTIONS
Over the years we have developed a class
The compact nature and enhanced bolt load capacity
of the FORCE10 tensioners means they are ideally
suited to many non standard bolted joints. Contact
us if you need advise to determine suitability on your
non standard bolted joints.
This mature seal technology is industry
leading high pressure seal technology.
proven and offers many 1000’s of reliable
and safe pressure cycles.
A Range of 10 Bolt Tensioning Tools
Tool Properties
All components are hard stamped with tool
identification and tool specifications
Knurled Puller
For easy user operation
Grip Surface
For easy user handling
Handling Straps
For easy user handling
Reduced Side Profile
Ensures maximum fit versatility
e, only 5 tools are required to suit bolt sizes from 3/4” to 4” (M20 to M100).
Safety & Reliability
Integrated into the design of each FORCE10 tensioners are multiple
FORCE10 models F10-04 to F10-10 feature internal hydraulic check
enhanced safety features including mechanisms to remove the hazard
valves that can sense the position of the tensioners hydraulic ram
of over-stroking the tensioner rams. Models F10-01 to F10-03 feature a
and again safely releases oil flow internal to the tool. All FORCE10
mechanism which directs oil flow away from the operator in the instance the
Tensioners offer a maximum ram stroke of 15mm, in many cases this
ram is over-stroked and exhausts oil harmlessly into the internal section of
is sufficient to achieve a “One Pull” tensioning procedure.
the tensioner.
Designed to Fit
During the engineering development of the FORCE10 tensioner range over 450
different configurations of standard pipe flanges were modelled using the latest
3D solid model CAD software.
Our design team then set about designing tensioners to perfectly fit not only the
hub profile of standard pipe flanges but also the weld protrusion and the pipe
diameter. Care was taken to design profile machined tensioners that also stay
clear of the adjacent hexagon nuts. The resulting tools fit perfectly onto standard
pipe flanges.
The enhanced bolt load offered by the FORCE10 Series bolt tensioning tools
allows for time efficient 25% and 50% tool to bolt ratio usage on most standard
pipeline flanges, using the industry standard A & B tensioning pressure procedure. Refer to the FORCE10 user manual for more specific information and
flange exclusions.
FORCE10 Tensioners only require a minimum of 1 x bolt diameter of stud protrusion above the joint nut.
FORCE10 Tensioners are carefully designed
to fit on to most standard pipe flanges.
1 x Dmin
D
FORCE10 Tensioners are machine profiled to the rear and sides of the tool to
ensure the best possible fit on the maximum number of bolted joints.
Conversion Kits
Conversion Kits offer a very economical way to expand your inventory of bolt
tensioning tools.
Kits are available to convert a Force10 tensioner to suit an alternative bolt size
within its size range.
Kits consist of a Puller, Bridge and Nut Rotating Socket. Get in touch with us
and we can advise on suitable Conversion Kits part numbers.
FORCE10 tensioners need a minimum
of 1 x bolt diameter protruding above the
hexagon or round nut.
Bridge
Puller
NRS
BOLT TIGHTENING SOLUTIONS
All FORCE10 tensioners have been designed
without the use of small bonded seals.
Bonded seals are used by most bolt tensioning
manufacturers to seal the hydraulic connections to
the tensioner. These tiny seals are prone to failure.
Tentec have designed out the use of bonded seals.
X
X
TENTEC FORCE10 SPRING RETURN
BOLT TENSIONERS
H
TECHNICAL SPECIFICATIONS
C
Top View
Base View
D
A
F
E
H
B
B
Maximum Working Pressure = 1500bar : 21750 psi
Thread Size
Tool
Part No
Ident
Imperial
Inch
F10-01
F10-02
F10-03
F10-04
F10-05
F10-06
F10-07
F10-08
Bolt Load
Metric
Kn
Ton
In²
mm²
mm
180.25
18.09
1.86
1201.93
15
HTT.10001.034
3/4" 10UNC
M20 x 2.5
HTT.10001.020
HTT.10001.078
7/8" 9UNC
M22 x 2.5
HTT.10001.022
HTT.10002.034
3/4" 10UNC
M20 x 2.5
HTT.10002.020
HTT.10002.078
7/8" 9UNC
M22 x 2.5
HTT.10002.022
HTT.10002.100
1" 8UN
M24 x 3
HTT.10002.024
HTT.10003.078
7/8" 9UNC
M22 x 2.5
HTT.10003.022
HTT.10003.100
1" 8UN
M24 x 3
HTT.10003.024
HTT.10003.118
1.1/8" 8UN
Ram Area
Stroke Weight
A
23.69
2.44
1573.55
15
2.62
72
3.24
80.5
3.32
3.41
380.38
38.18
3.93
2536.12
15
C
D
E
F
G
H
68.5
61.75
49
36
72
57.5
mm
2.68
236.06
B
kg
5.21
99
5.25
21.5
90
99.5
24.75
89.25
100.75
21
90
99.5
25
89.25
100.75
28
90
104
24.75
93
104.5
27.5
93
68.5
71.5
59.75
49
70
56.5
80.5
64.25
76
59.5
107
80.5
64.25
M27 x 3
HTT.10003.027
5.53
28
96
113.5
90.75
72
M30 x 3.5
HTT.10003.030
5.54
35
94
114
85
69
HTT.10003.114
1.1/4" 8UN
M33 x 3.5
HTT.10003.033
HTT.10014.118
1.1/8" 8UN
M27 x 3
HTT.10014.027
M30 x 3.5
HTT.10014.030
5.56
564.95
56.70
5.84
408.00
15
34.5
95
114.5
33
118.5
135.5
8.71
35
121
8.76
116.5
89.88
75
90.75
75
136
85
72
97
HTT.10014.114
1.1/4" 8UN
M33 x 3.5
HTT.10014.033
9.02
35
122
140
89.88
77
HTT.10014.138
1.3/8" 8UN
M36 x 4
HTT.10014.036
9.08
42
121
142
95.14
83
HTT.10014.112
1.1/2" 8UN
M39 x 4
HTT.10014.039
9.08
39
121
145
93.41
85
HTT.10015.138
1.3/8" 8UN
M36 x 4
HTT.10015.036
42
131.5
152.5
95.14
83
HTT.10015.112
1.1/2" 8UN
M39 x 4
HTT.10015.039
45
131.5
155.5
100.53
88
763.94
76.67
7.89
5092.89
15
12.71
134.75
12.98
107.5
HTT.10015.158
1.5/8" 8UN
M42 x 4.5
HTT.10015.042
13.09
45
136
159
111.54
96
HTT.10015.134
1.3/4" 8UN
M45 x 4.5
HTT.10015.045
13.42
46
136
162
119.72
103
HTT.10016.158
1.5/8" 8UN
M42 x 4.5
HTT.10016.042
HTT.10016.134
1.3/4" 8UN
M45 x 4.5
HTT.10016.045
16.07
951.41
95.49
9.83
6342.57
15
15.67
149.25
48
135.75
158.75
48
136
162
107.5
111.54
96
119.72
103
HTT.10016.178
1.7/8" 8UN
M48 x 5
HTT.10016.048
16.01
46.5
137.5
166.5
113.52
103
HTT.10016.200
2" 8UN
M52 x 5
HTT.10016.052
16
53.5
135
168.5
120.47
110
HTT.10017.178
1.7/8" 8UN
M48 x 5
HTT.10017.048
55
141.25
170.25
121.45
107
HTT.10017.200
2" 8UN
M52 x 5
HTT.10017.052
55
142.5
176
128.42
114
HTT.10017.214
2.1/4" 8UN
24.3
179.5
24.85
109.5
24.89
59
148.25
180.75
132.61
119
24.26
60
145.5
182
144.8
127
144.8
130
M64 x 6
HTT.10017.064
M56 x 5.5
HTT.10018.056
M60 x 5.5
HTT.10018.060
M64 x 6
M68 x 6
M72 x 6
67
141.5
182
65
151.25
184.75
34.6
60
145.5
HTT.10018.064
34.64
66
HTT.10018.068
32.83
70
HTT.10018.072
35.08
76
HTT.10018.300
3" 8UN
M76 x 6
HTT.10018.076
HTT.10019.234
2.3/4" 8UN
M72 x 6
HTT.10019.072
HTT.10019.300
3" 8UN
M76 x 6
HTT.10019.076
M80 x 6
HTT.10019.314
3.1/4" 8UN
M85 x 6
F10-09
15
HTT.10017.056
2.1/4" 8UN
2.3/4" 8UN
9725.79
HTT.10017.060
2.1/2" 8UN
2.1/2" 8UN
146.42 15.08
M56 x 5.5
HTT.10018.214
HTT.10018.212
1458.89
M60 x 5.5
HTT.10017.212
HTT.10018.234
F10-10
Part No
mm
24.81
1989.25
199.64 20.56 13261.91
15
33.68
206.75
34.73
110.5
134.6
119
183
170
137
152.5
194
144.8
130
151
196.5
160
141
147.75
197.25
158.23
146
80.5
146.75
198.75
80
154.75
204.25
48.86
81
160.75
211.75
HTT.10019.080
47.7
78
158.5
213.5
190
164
HTT.10019.085
50.82
88
159
219
181.37
160
2753.32
276.33 28.45 18355.45
15
48.6
HTT.10019.312
3.1/2" 8UN
M90 x 6
HTT.10019.090
HTT.10020.314
3.1/4" 8UN
M85 x 6
HTT.10020.085
HTT.10020.312
3.1/2" 8UN
M90 x 6
HTT.10020.090
60.07
HTT.10020.334
3.3/4" 8UN
M95 x 6
HTT.10020.095
HTT.10020.400
4" 8UN
M100 x 6
HTT.10020.100
239
51.08
3109.94
312.12 32.14 20732.86
15
112.5
169.93
151
170.18
149
169.93
151
94
158.5
223.5
87
165
223
95.5
166.5
229.5
58.69
100
157.75
225.75
209.44
185
56.9
105
152
223.5
215.64
194
59.28
257.5
Designs and specifications are subject to change without notice or obligation. Read all safety instructions in the manual before usage.
112.5
187.38
172
181.37
163
187.38
171
38.8
47.9
56.5
65.38
72.53
87.5
103.4
119.5
128.8
TDR198R1 2015:04 © 2015, Atlas Copco. All rights reserved.
TENTEC BTS-BOLT TIGHTENING SOFTWARE
Tentec software allows users to manage and rapidly calculate
bolt tensioner pressures. Tentec Bolt Load Software has been
designed with the philosophy of minimal input, maximum
output.
Documentation for multiple bolted joint projects can be
created very quickly with minimal operator input. The
software package contains data for all standard flanges
along with the correct tensioner pressures to apply.
TENTEC BOLT TIGHTENING SOLUTIONS
ISO 14001 BS OHSAS 18001
ISO 9001
COMMITTED TO SUSTAINABLE PRODUCTIVITY
www.bolttighteningsolutions.com
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