EVO MAX LED - Aqua-Quip
EVO MAX LED
LIGHTS FOR
CONCRETE POOLS
INSTALLATION INSTRUCTIONS
INSTALLER
– READ ENTIRE INSTRUCTION SHEET BEFORE
PROCEEDING TO INSTALL.
POOL OWNER
– PLEASE KEEP THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
PLEASE NOTE
THESE INSTALLATION INSTRUCTIONS APPLY TO
AQUA-QUIP EVO MAX LED LIGHTS FOR CONCRETE POOLS ONLY.
Included in the package are the following items:
Alternative “winged”
Housing
Housing
Red
Concrete Cap
Green
Plaster Cap
Adjustable
Dress Ring
Overall Diameter 190mm
Cable
Screw
Kit
Cable Seal
Assembly
Quick Connect Plug Kit
Optional
Stainless Steel
Dress Ring
(not included as standard)
Evo Max
LED Light
Evo Max Flush Mounted Pool Light – Concrete
CODE
EVO MAX
D
K
L
C
B
F
H
E
A
G
Dimensions for the major components of Aqua-Quip Evo Max LED Pool Lights are
obtained by cross-referencing the relevant code against the table.
EVO
MAX
LED
DIMENSIONS (mm)
LIGHTS
FOR
CONCRETE
POOLS
–
A
136
B
154
C
120 max
D
79
E
63
F
143
G
54
H
166
K Accepts 20mm conduit or 25mm socket
L Accepts 20mm conduit only if Conduit
Fitting is factory fitted.
INSTALLATION
INSTRUCTIONS
1
EVO MAX LED
LIGHTS FOR
CONCRETE POOLS
HOUSING INSTALLATION
Housing Installation – see Diagram 1
1 Evo Max Housing should be tied to the steel reinforcing,
before concreting the pool. A red Concrete Cap is supplied
to fit inside the front of the Housing prior to concreting.
2 The Housing is factory-fitted with a Conduit Fitting. On
the exterior of the Housing, the Conduit Fitting will accept
20mm rigid PVC electrical conduit or 25mm socket. Do not
use flexible conduit. Run the conduit above water level to
form an anti-siphon loop.
Undercut
Please note: Aqua-Quip can provide the Housing factoryfitted with the Conduit Fitting located at the rear of the
Housing. This must be pre-ordered.
100mm
Concrete
Encasement
3 Use tie wire or cable ties through the holes on the outer
perimeter of the Housing to securely fasten it to the steel
reinforcing bars. Position the Housing so that the front will
finish level with the concrete.
Concrete
4 It is very important to locate Housing at a suitable location
and depth to allow for future servicing of the pool light.
Excavate sufficiently around the rear of the Housing to allow
approximately 100mm of concrete to encase it. If pool is out
of ground and fully formed, ensure the formwork allows for
concrete to encase the Housing.
Diagram 1 – After Concreting
5 During pouring/spraying, concrete should be undercut
around the front perimeter of the Housing to allow for a
construction adhesive to be applied prior to the application
of the internal pool surface.
6 Concrete should be applied to reduce the likelihood of
a void occurring on the underside of the Housing. Once
concrete has cured, construction adhesive must be applied
around the Housing to seal it to the concrete.
TECHNICAL SPECIFICATIONS
Nominal Supply Voltage: Voltage Tolerance:
Protection Rating: Temperature Range: Power Consumption:
Power Consumption:
Light Output (typical):
12V AC 50/60 Hz
+20%, -20%
IPX8 (to 2.0m depth)
0°C ~ +40°C water temperature
White, blue and green = 25 VA
SP4 Multi-Colour = 30 VA maximum
White – 985 lumens, blue – 300 lumens, green – 595 Lumens
Fault Protection:
Power-cycle “run dry” thermal cut-out. Voltage transient clamping.
Evo Max LED Lights must only be operated underwater as they are water-cooled.
Install in an accessible location, ensure that sufficient cable is wound up inside the housing to
allow the light to be floated to the deck level.
Evo Max LED Pool Lights should only be installed on a vertical pool surface.
Up to 1.6m of cable can be wound up inside the Evo Max Concrete Housing.
2
EVO
MAX
LED
LIGHTS
FOR
CONCRETE
POOLS
–
INSTALLATION
INSTRUCTIONS
EVO MAX LED
LIGHTS FOR
CONCRETE POOLS
DRESS RING INSTALLATION
Adjustable Dress Ring Installation –
After Concreting and Sealing (Diagram 2)
7 Remove red-coloured Concrete Cap. Use pvc glue or
construction adhesive to secure the Adjustable Dress
Ring inside the Housing to your required depth and
alignment. If Housing protrudes out from the concrete,
a maximum of 20mm can be cut off from the front. If
the housing has been set back too far in the wall, then
a special extension ring (P/N ASL 076) is available. The
eyeball feature on the Adjustable Dress Ring allows
adjustment so that the Adjustable Dress Ring face
can be aligned flush with the anticipated pool interior
finish even if the Housing is out of alignment. When
gluing or securing the Adjustable Dress Ring, ensure
that 2 of the screw holes are located horizontally.
Construction
Adhesive Seal
8 Evo Max Cable can be drawn through, excess
cable must be coiled up and stored inside Housing.
The Connector Cap must remain on end of Quick
Connect Plug Kit.
Important: Allow enough cable to enable pool light
to be floated to pool deck.
Cable Seal Assembly is factory-fitted onto the black
cable. Slide the Cable Clamp, Seal, Washer and
Cable Nut up the cable and tighten onto the male
thread that is fixed to the inside of the Housing. This
will prevent water entering the conduit.
Concrete
Adjustable
Dress Ring
Installed
and
Sealed
Interior
Pool Wall
Finish
Diagram 2 – Sealing
9 The Adjustable Dress Ring is now in position ready
for the pool interior to be applied. Push on the greencoloured Plaster Cap into the Adjustable Dress Ring
by lining up the arrows on the Plaster Cap with the
screw provisions on the Adjustable Dress Ring, push
in firmly. Pool interior should finish flush with the front
face of the Adjustable Dress Ring.
EVO MAX CABLE AND QUICK CONNECT PLUG KIT
Quick
Connect
Plug Kit
Cable Seal Assembly
Protective
Connector
Cap
The Evo Max LED pool light cable is 2-core, .75mm² cable with an outer diameter of ±7mm.
It is supplied factory fitted with the Quick Connect Plug Kit and Protective Connector Cap. This allows the installer/
builder to install the cable and build the pool without the need to connect the pool light until just prior to filling.
The cable is also supplied factory fitted with the Cable Seal Assembly. The components of the Cable Seal Assembly
will slide up the cable, tighten and seal onto the male thread that is fixed to the inside of the housing, preventing pool
water from entering the conduit.
EVO
MAX
LED
LIGHTS
FOR
CONCRETE
POOLS
–
INSTALLATION
INSTRUCTIONS
3
EVO MAX LED
LIGHTS FOR
CONCRETE POOLS
POOL LIGHT INSTALLATION
Pool Light Installation
10 Remove green-coloured Plaster Cap. Clean
any debris that may have entered the Housing
and Adjustable Dress Ring during pool
construction. Unwind Evo Max Cable and
unscrew the white protective Connector Cap
and remove it (retain for possible future use).
Ensure the two O-rings are lubricated and in
good order, clean any grit or dust that may be
around the O-rings. Push the Quick-Connect
Plug Kit into the rear of the Evo Max Pool
Light and tighten Connector Nut firmly by
hand. Insert and coil up excess cable into the
Housing.
Evo Max self-locates
onto the Adjustable
Dress Ring, use two
7/8" CSK stainless
steel screws provided
to attach pool light
to Adjustable
Dress Ring, do not
overtighten.
11 Fit optional Polished Stainless Steel
Trim Ring if required, using the 1" CSK
stainless steel screws provided in the
Stainless Steel Trim Ring Kit.
12 Only turn pool light on when completely
submerged under water.
The Evo Max LED Pool Light is factorysealed and is not user-serviceable.
Ensure sufficient cable length is
wound up inside the Housing.
See cutaway diagram.
Connector
Nut
Diagram 3
Diagram 4 – Transformers
TRANSFORMERS
ELECTRICAL CONNECTION AND
OPERATION
• Install Light(s) and Transformer(s) in accordance
with AS/NZS 3000:2007 as amended.
• Aqua-Quip’s extra low voltage Transformers
have either 1, 2 or 4 x 12v secondary outputs,
refer to Diagram.
• Dimming of EvoMAX LED Fixed Colour Lights
(i.e. white, blue and green) is possible.
Aqua-Quip recommends the HPM Leading Edge
Dimmer Cat. 200L. EvoMAX Multi-Colour LED
Lights cannot be dimmed.
• If your lights are EvoMAX Multi-Colour, then see
included “LED Programming Instructions”.
P/N: APL 511N
P/N: APL 512N
P/N: APL 514N
Output: 1 x 30VA
Outputs: 2 x 30VA
Outputs: 4 x 30VA
Runs 1 light
Runs up to 2 lights
Runs up to 4 lights
Hardwired transformers are also available upon request.
WARNING
Never stare directly at LED Pool Lights.
Prolonged direct exposure can cause eye damage.
COPYRIGHT AUTOMATIC POOL CLEANERS (AUSTRALIA) PTY LTD
Automatic Pool Cleaners (Australia) Pty Ltd
40 Percy Street, Auburn NSW 2144
Ph: 02 9643 8338 Fax: 02 9643 8448
www.aquaquip.com.au
4
EVO
MAX
LED
LIGHTS
FOR
CONCRETE
POOLS
–
INSTALLATION
INSTRUCTIONS
EM4p_0217
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