Covers All Express Models

Covers All Express Models
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© 2009 Equalizer Industries, Inc.
Revision 1/19/2015
www.equalizer.com
WARRANTY INFORMATION
All Equalizer® auto glass removal tools are warranted for one year to be free
of factory defects. Warranty does not apply to abuse, misuse, or normal wear
and tear. Warranty also does not apply to accessories or damage caused
where repairs have been made or attempted by unauthorized persons. We
will repair or replace, at our option, any defective part. Tools are repaired and
sent back the same day they are received.
If you feel your tool is covered under warranty or simply need to send it in
for repair, send the entire tool, including battery, blades & sheath to:
EQUALIZER INDUSTRIES, INC.
ATTN: Repair Department
2611 OAKMONT DRIVE
ROUND ROCK, TEXAS 78665
Equalizer Industries, Inc., reserves the right to refuse to repair, at our
expense, any tool which has not been properly maintained as specified in
the Users Guide. Particularly important are the following:
1. KEEP THE BLADES SHARP!!!!! This is the one thing most technicians WILL NOT
do and it WILL damage the tool.
2. USE A CUTTING LUBRICANT.
3. USE HIGH HEAT GREASE TO PROTECT THE SHEATH AND BLADE
SHAFT. 4. DO NOT HIT THE PINCHWELD. THIS WILL DESTROY THE DRIVE
MECHANISM OF YOUR TOOL.
If you have any questions about your tool, call us toll free at
800.334.1334, fax us at 512.388.4188 or email to repairs@equalizer.com or
sales@equalizer.com
EQUALIZER® SERIAL NUMBER
KEEP THIS FOR YOUR RECORDS
Table Of Contents
Equalizer® Blades & Sheath............................................................. 4-7
Cutting Method..................................................................................... 8
Safety Information................................................................................ 9
SR1418360 • 360°.......................................................................... 10-11
120-Volt Powered
HHT2013 • Black-Ops™.......................................................................12
120-Volt Powered
LDT204 •StingRay™..............................................................................13
120-Volt Powered
SP1416 • Equalizer® Air.......................................................................14
Air-Powered (Pneumatic)
ATV2012 • Ambush™.................................................................... 15-16
20-Volt Battery Powered
EBD838 • Big Dawg™.................................................................... 17-21
36-Volt Battery Powered
Battery Clip Installation.............................................................................................................22
Parts Diagrams.............................................................................. 23-35
All Models
Notes Page...................................................................................... 36-38
Warranty Registration Form............................................................39
© 2009 Equalizer Industries, Inc.
All content including photographic or illustrated images and text descriptions that are displayed
within this guide are the sole property of Equalizer Industries, Inc.
Any reproduction is prohibited without the express written consent of Equalizer Industries, Inc.
BLADES
BFE1400 • Express® Blade
3" Wide, 10" Long
Equalizer® Express® Blades
The BFE1400 is the most used size and is perfect for
slicing through wide bands of urethane. It works well
in all places where you plunge cut or angle cut. The
BFE1401 blade is perfect for removing glass that is
not broken. Its narrow width is more flexible, which
EHB145 • Express® HydroBlade™
puts less stress on the glass. The LBE1402 work well
1-1/2" Wide, 10" Long
where the urethane is far below the glass, but there
is a limited amount of vertical space inside the
vehicle. The LBE1403 blade is perfect for removing
glass that is not broken. Its narrow width is more flexible, which puts less stress on the glass. The RLE1404
work well where the urethane is very deep below the dash. The Equalizer™ Express® HydroBlades™ are
the same as our standard Express® Blades but they have a series of small dimples stamped on the side of
the blade that rides against the urethane. These dimples are designed to carry cutting lubricant into the
urethane that is being cut by the blade. With each stroke the blade picks up cutting lubricant on the outside
of the urethane and deposits it inside the urethane allowing for each additional stroke of the blade to slide
easily through the urethane. Besides making the blade cut easier they also lengthen the tool life and reduce
vibration because of the reduced friction on the blade. These blades can also be used with our Express®
Blade Handle. Made in the USA.
With Proper Care
& Maintenance, All
Equalizer® Blades Can
Last Up To 50 Removals
Standard Blade
HydroBlade™
BFE1401 • 1-1/2” Wide, 10” Long
LBE1403 • 1-1/2” Wide, 12” Long
BFE1400 • 3” Wide, 10” Long
LBE1402 • 3" Wide, 12" Long
RLE1404 • 3” Wide, 14” Long
EHB145 • 1-1/2” Wide, 10” Long
EHL146 • 1-1/2” Wide, 12” Long
EHB186 • 3" Wide, 10" Long
EHL187 • 3" Wide, 12" Long
EHE160 • 3" Wide, 14" Long
Equalizer® Express® Specialty Blades
Serrated For An Even Better Cut!
Some areas require side-to-side cutting. This is more common around very radical
curves in the glass, and in vehicles that have corners with
EHF173 • HydroBlade™ • 10” Long
a sharper-than-90° angle. It can be difficult to get all the
way up into these corners with a square-end blade, but
with the round tip it will reach up into the corner and
cut the urethane. This blade can also be used with our
Express® Blade Handle.
Equalizer® Express® Spacer Blades
Some vehicles have a moulding with a piece of metal
inside. Mouldings with metal inserts can be difficult to
EHS174 • HydroBlade™ • 1-1/2” W, 10” L
cut, but by using the Express® Spacer Blade cutting these
is a breeze. Also, many encapsulated glasses have a very EHS175 • HydroBlade™ • 3” W 10” L
dense encapsulation material that is difficult to cut. To
save unbroken glass these blades are designed to hold
the blade below the moulding and prevent the blade from
cutting into the encapsulation. A permanently attached, selfSide View
lubricating nylon spacer lets the blade move easily back and forth
while holding the blade under the lower lip of the moulding or
encapsulation. These blades can also be used with our Express® Blade Handle.
4
BLADES
Equalizer® Quarter Glass & Corner HydroBlades™
Serrated For An Even Better Cut!
Many quarter glasses come to a sharp point in the
back and can be difficult to remove. The narrow
blades are designed to reach into those difficult
areas and cut the urethane. They are also very
useful on those vehicles that have corners with
sharp angles. The blades are flexible to allow the
tool to be held outside the quarter glass opening
while cutting inside. Each blade is designed for
a specific side of the vehicle. The wide blade is
designed to accommodate the quarter glasses
and corners that are not as pointed. These blades
can also be used with our Express® Blade Handle.
Made in the USA.
HQS176 • Passenger Side
1-3/8" Wide, 12" Long
HQS177 • Driver Side
1-3/8" Wide, 12" Long
HQW178 • Passenger Side
2" Wide, 12" Long
HQW179 • Driver Side
2" Wide, 12" Long
Equalizer® Piranha™
This is a new spin on the tried and true design of the orignal
HydroBlade™. The Equalizer® Piranha™ blade uses the same
cutting technology as the orignal HydroBlade™ but also
incorporates serration on a portion of each side of the blade, making
cutting from left to right and right to left much easier. These blades
can also be used with our Express® Blade Handle. Made in the USA.
PHB169 • 3" Wide, 10" Long
PHB174 • 3” Wide, 12” Long
PHB175 • 3” Wide, 14” Long
There is a difference in how the Piranha blade performs
versus our standard HydroBlade™. When using the
Piranha™ blade the serrations cause the blade to
pull you into your cut and guide you. This blade is
more agressive than the standard HydroBlade™
and must be used with a lubricant!
When used correctly it is very effective.
BLADE SHARPENING
Sharpening The Blade
Keep your blades sharp! This
is crucial for effective cutting
action and tool longevity. A
dull blade will destroy the drive
mechanism in your Equalizer®
Every ten removals
Between each removal
auto glass cut-out knife. Sharpen
the blade between each removal with an SFE329 Blade Sharpener. Be careful to
maintain the original sharpening angle. Every ten removals, re-sharpen the blade
on a bench grinder. Keeping a sharp blade will help the tool cut faster, will reduce
vibration, increase the life of the tool, and reduce fatigue for the user. Most tool
damage is caused because the blade has not been kept sharp. Equalizer® does
not warranty tools in these cases.
CAUTION
Discard the blade when it has been sharpened down to the line that says:
DO NOT SHARPEN BELOW THIS LINE.
Using a blade past this point will eliminate the flexibility of the blade, damage the tool
& VOID WARRANTY!
5
SHEATH
ES1406
About The Equalizer® Express® Sheath...
The sheath is the unique, patented idea that allows the Equalizer® auto glass cut-out knives
to use a flexible blade and still have the strength to cut the toughest urethane. Equalizer®
Express® Blades come in longer and shorter sizes, but there is only one size sheath and it fits
all Equalizer® tools that utilize Express® Blades.
The sheath provides protection for the dash and interior vehicle parts. To keep the
sheath cool we recommend that you periodically apply a light film of High Heat
Grease (Equalizer® Part# 4237) to the blade part that is inside the sheath.
Changing The Sheath
The sheath is not adjustable! The four top
screws are secured in place with Loctite®
to prevent loosening from vibration, and
are not meant to be removed unless you
are replacing the sheath. Please be aware
that some force may be required to remove
these screws. If difficulty is encountered, to
prevent stripping of the screws we recommend warming the sheath retainer with a
heat gun or other warming device and follow these steps:
1.
2.
3.
4.
Loosen the screws with a 3/16” hex wrench.
Make note of the built-in sheath stop located at the back of the sheath holder. Remove the old sheath.
Insert the new sheath until it touches the stop, but DO NOT insert the sheath past
the stop!
6
DAMAGED BLADES & SHEATH
Damaged Blades
Damage to blades can be caused by forcing the tool to cut faster rather than
letting it cut at its own pace. Damage can also be caused by not using a cutting
lubricant, not properly maintaining a sharp edge on the blade, and by hitting metal
clips, rivets, and the pinchweld when cutting. Damaged blades can cause excess
vibration making your tool harder to control. When you have a damaged blade
resharpen to maintain a sharp straight edge. Not doing so will VOID WARRANTY!
Damaged Sheath
Worn out sheaths must be replaced.
If not replaced, the blade will not flex
properly which will result in damage
to your tool and VOID WARRANTY!
WARRANTY INFORMATION
All Equalizer® auto glass removal tools are warranted for one year to be free
of factory defects. Warranty does not apply to abuse, misuse, or normal wear
and tear. Warranty also does not apply to accessories or damage caused
where repairs have been made or attempted by unauthorized persons. We
will repair or replace, at our option, any defective part. Tools are repaired and
sent back the same day they are received.
Equalizer Industries, Inc., reserves the right to refuse to repair, at our
expense, any tool which has not been properly maintained as specified in
the Users Guide. Particularly important are the following:
1. KEEP THE BLADES SHARP!!!!! This is the one thing most technicians WILL NOT
do and it WILL damage the tool.
2. USE A CUTTING LUBRICANT.
3. USE HIGH HEAT GREASE TO PROTECT THE SHEATH AND BLADE
SHAFT. 4. DO NOT HIT THE PINCHWELD. THIS WILL DESTROY THE DRIVE
MECHANISM OF YOUR TOOL.
7
CUTTING METHOD
Before You Begin Cutting...
Spray the entire cutting area and blade
with plenty of water. Lubrication is vital
for maximum cutting ease. Failure to use
water increases cutting friction and will
cause tool damage. Periodically spray the
blade with water.
To prevent rust caused by
water droplets, place a few
drops of oil into the sheath
every day and allow it to run
down into the blade holder.
Start cutting from the inside top
center of the glass and cut toward
the A-pillars. Keep the blade properly
orientated and flat against the glass.
Reverse and cut from the top center
of the glass toward the other A-pillar.
Relax and let the tool do the work.
After the sides are loose, cut the bottom
of the glass loose, utilizing one or a
combination of two cutting methods.
Figure 1
Figure 2
Figure 1. The plunge cut. Cut straight
down, move over three inches and
repeat this process until finished
cutting.
Figure 2. The angle cut. Turn the tool
at roughly a 45-degree angle and cut
along the bottom until finished.
The plunge cut
Figure 3
In some cases, you can work from the
outside of the vehicle as shown in
Figure 3.
8
The angle cut
SAFETY INFORMATION
1. Always wear safety glasses and safety gloves when using any Equalizer® auto glass cut-out knife.
2. Do not activate Equalizer® tools until they are in the cutting position. Disengage the tool and let it stop before taking it out of the urethane.
3. The blade is sharp and can cut even when the tool is not running.
4. Do not force the tool. Put light forward pressure on the tool. Let it do the work.
5. Consider your work environment. Do not use or expose power tools to rain or damp weather.
6. Do not lay tool on the dash, the blade and sheath can be hot after use
and could scorch the dash.
7. Unplug from electric source before servicing and when changing accessories.
8. Stay Alert!! Watch what you are doing. Use common sense.
FOR MORE INFORMATION ABOUT ANY OF THE TOOLS
IN THIS USER GUIDE, PLEASE CONTACT...
2611 Oakmont Drive
Round Rock, Texas 78665
Telephone: 512.388.7715
Toll Free USA & Canada: 800.334.1334
FAX: 512.388.4188
Email: sales@equalizer.com
Web: www.equalizer.com
9
Equalizer® 360
120-Volt Electric
Users Guide
SR1418360
The Equalizer® 360 120-Volt tool is
a multipurpose auto glass removal
tool, designed primarily for inside
use on bonded auto glass parts. It
may be used outside on A-pillars for
windshields of some vehicle models,
and on all broken tempered parts. The
blade shaft is enclosed in a sheath
which protects interior car parts.
Most of the cutting is accomplished
on the end of the blade, therefore
the operator utilizes upper torso muscles, making the tool easy to operate and
ergonomically friendly. The Equalizer® 360 120-Volt tool’s specific blade stroke
length and dynamic two-way cutting power slices through the toughest urethane
adhesive with ease.
Head Rotates 360°
One of the great features of the Equalizer® 360 is the ability to rotate the head
so you can get into confined or awkward spaces. To rotate the head, pull the
release latch back and twist the front barrel. The head will rotate and lock in
45° increments. Because of it's unique design, it can be swiveled 360˚ around
(without turning it backwards) to get back to the standard configuration.
10
Reciprocating
Oscillating
When set to reciprocating the blade will move in a straight back and forth
direction. When set to oscillating the blade moves back and forth and as it
reaches the end of it's stroke it moves up slightly as it reciprocates. Besides the
in and out thrusting this gives some sideways cutting ability to the blade.
Changing The Blade
To put a blade in the tool, the blade latch
must be rotated 90°. You can rotate the
blade latch with your finger, fingernail, or
a straight screwdriver. Put a blade into the
tool until it stops. Push in lightly on the
blade and rotate the blade latch until the
blade drops into place. Release the blade
latch and it will rotate back in the opposite
direction locking the blade in place.
WARNING
• Before changing a blade the tool should be disconnected from the
power source.
• Do not hold the tool by the aluminum foot assembly as this may result
in your fingers being pinched by the moving blade holder. The proper way
to hold the tool is to hold the front part by the rubber boot.
11
Equalizer® Black-Ops™
120-Volt Electric
Users Guide
HHT2013
The Equalizer® Black-Ops™ 120-Volt tool
is a powerful addition to the Equalizer®
line of Auto Glass Removal tools. It has a
compact design measuring only 14.5” in
length for easy access to tight areas and
more flexibility of applications. It’s also
lightweight at only 6.5 lbs and has an
ergonomic design with a soft grip handle
and boot area to provide additional
comfort and reduce vibration. The powerful 10 Amp motor drives the blade at
up to 2,800 strokes per minute and will cut through the thickest of urethane
with ease. It also has a quick blade release that allows you to change the blade
without any tools.
Changing the Blade
The blade is installed by lifting the quick connect lever, fully inserting the shaft of
the blade into the sheath, and pressing the quick connect lever back down.
WARNING
Before changing a blade the tool should be disconnected
from the power source.
12
Equalizer® Express® StingRay™
120-Volt Electric
Users Guide
LDT204
The Equalizer® Express® StingRay™ has an
ergonomic design for ease of use. The
plunger floats on a series of ball bearings
and the blade is driven by a floating pin
bearing system. This allows more of the
power of the StingRay™ to be applied
directly to the blade. The low profile of
the handle gives you clearance no matter
which direction you are cutting. A rotating speed control gives a wide range of
speeds from 500 to 3200 strokes per minute. It has a quick blade release that
allows you to change the blade without any tools.
Rotate blade latch approximately 45°
Changing The Blade
To put a blade in the tool, the blade latch must be rotated approximately 45°. You
can rotate the blade latch with your finger, fingernail, or a straight screwdriver.
Put a blade into the tool until it stops. Push in lightly on the blade and rotate the
blade latch until the blade drops into place. Release the blade latch and it will
rotate back in the opposite direction locking the blade in place.
WARNING
Before changing a blade the tool should be
disconnected from the power source.
13
Equalizer® Air
Air-Powered (Pneumatic)
Users Guide
SP1416
We recommend using a filter,
airline pressure regulator, and
lubricator mounted as closely
as possible to the tool.
The Equalizer® Air is a multipurpose auto glass removal tool, designed primarily
for inside use on bonded auto glass parts. It may be used outside on A-pillars for
windshields of some vehicle models, and on all broken tempered parts. The blade
shaft is enclosed in a sheath which protects interior car parts. Most of the cutting is
accomplished on the end of the blade, therefore the operator utilizes upper torso
muscles, making the tool easy to operate and ergonomically friendly. The Equalizer®
Air’s specific blade stroke length and cutting power slices through the toughest
urthane adhesive with ease.
WARNING
Do Not Exceed 90 psi when using this tool! Doing so could
damage the tool and/or accessories and VOID WARRANTY!
Changing the Blade
A hex screw holds the blade in place.
Loosen the screw and pull the blade out
of the sheath. Insert a new blade and
tighten the screw. The blade retaining
screw is accessible through the side of
The Equalizer® Air base.
14
Equalizer® Ambush™
20-Volt Battery Powered
Users Guide
ATV2012
The Equalizer® Ambush™ 20-Volt cordless
tool is a multipurpose auto glass removal
tool, designed primarily for inside use
on bonded auto glass parts. It may be
used outside on A-pillars for windshields
of some vehicle models, and on all
broken tempered parts. The blade shaft
is enclosed in a sheath which protects
interior car parts. A heavy-duty 20-Volt
motor provides the power to quickly remove the most difficult glass and with the
convenience of the battery, there is no need to worry about finding an electrical
outlet or extension cords. It has a rubber over molded comfort grip that allows for
optimal comfort and control and a quick release blade clamp that makes it fast and
easy to change blades on the fly.
Changing the Blade
The blade is installed by lifting the quick connect lever, fully inserting the shaft of
the blade into the sheath, and pressing the quick connect lever back down.
Caution
Use Only DeWalt DCB205 batteries! There are several off-the-shelf batteries
that will fit the Equalizer® Ambush™ but it is only made to operate with the
DCB205 battery. The DeWalt battery feeds electricity to the motor and runs it backwards so that
it will stop quickly. Other batteries can also feed too much electricity into the switch and cause
the drive mechanism to unwind. Whereas others may not send enough electricity which can lead
to the switch being destroyed. Use of other batteries will VOID WARRANTY!
15
Important Instructions For Your
Equalizer® 20-Volt Battery & Charger
Battery Use and Care
Upon receiving your Equalizer™ Ambush Tool or
20-Volt replacement battery, you will need to
FULLY charge your 20-Volt battery before use. about 1 Hour. A fully charged battery should
remove about three (entire) windshields or
about ten (bottom only) cut-outs.
DO NOT slam the battery into the
Equalizer® tool. Gently slide the battery
into the tool until you hear it “click” into
place.
Removal expectations depend on a
number of factors including weather,
thickness of urethane, age of urethane,
size of windshield, & operator skill. Colder
weather conditions will get only about
50% of the expected cut-outs.
DCB101 - 120-Volt AC Charger
Fig. 1
The DCB101 battery charger is designed to use standard household
120-Volt AC 60 Hz power. The use of other power sources like, but not
limited to, those that convert DC to AC is not recommended and will
destroy the internal circuitry of the DCB101 charger. If you do not use
standard household 120-Volt AC, 60 Hz power then only use a true
sine wave inverter.
DCB119 - 12-Volt Automotive Charger
The DCB119 battery charger is designed to plug into the cigarette
lighter or power point of a vehicle and use 12-Volt DC power. Do not
use AC power. The use of any other power source, such as a device to
convert AC to DC power, is not recommended and may cause serious
damage to the circuitry of the DCB119 charger.
Charging Procedure
1. Plug the charger into an appropriate power outlet.
2. Insert the battery pack into the charger, as shown in Fig. 1, making sure the pack is
fully seated in the charger. The red (charging) light will blink continously, indicating
that the charging process has started.
3. The battery pack will be fully charged in about 1 hour. The completion of
charge will be indicated by the red light remaining ON continuously. The
pack is fully charged and may be used at this time or left in the charger.
Please note: In colder weather conditions, the battery will charge at about 1/2 the
normal rate.
16
Equalizer® Big Dawg™
36-Volt Battery Powered
Users Guide
EBD838
The Equalizer® Big Dawg™ 36-Volt
cordless tool is a multipurpose
auto glass removal tool. Designed
primarily for inside use on bonded
auto glass parts, but it may be used
outside on A-pillars for windshields
of some vehicle models, and on all
broken tempered parts. The blade
shaft is enclosed in a sheath which
protects interior car parts. Most of the cutting is accomplished on the end of the
blade, therefore the operator utilizes upper torso muscles, making the tool easy
to operate and ergonomically friendly. The Equalizer® Big Dawg™ 36-Volt cordless
tool’s specific blade stroke length and cutting power slices through the toughest
urethane adhesive with ease.
Changing the Blade
The blade is installed by lifting the quick connect lever, fully inserting the shaft of
the blade into the sheath, and pressing the quick connect lever back down.
17
Important Instructions For Your Equalizer® Big Dawg™
36-Volt Battery & Charger
The DC9000 charger is designed to charge the EBD838 battery in
approximately 1 hour. This charger requires no adjustment and is
designed to be as easy as possible to operate. Simply plug in your charger,
place your battery pack into the receptacle, and it will automatically
charge the pack.
DCB361
DC9000
Charging Procedure
1. 2. Plug the charger into an appropriate outlet before inserting the battery pack.
Insert the battery pack into the charger. The charger is equipped with a three-light fuel gauge that will blink according to the state of charge of the battery pack.
The completion of charge is indicated by the three red lights
remaining ON continuously. The pack is fully charged and may be
used at this time or left on the charger.
Charger Diagnostic
This charger is designed to detect certain problems that can
arise with the battery packs or the charger. Problems are
indicated by the three red lights flashing together in different
patterns.
18
PROBLEM POWERLINE
When the charger is used with some portable power sources such as
generators or inverters, the charger may temporarily suspend operation. The
three red lights will flash together with two fast blinks followed by a pause.
This indicates that the power source is out of limits.
BAD BATTERY
The charger can detect a weak or damaged battery. The three red lights will
flash together with rapid blinking. The battery will no longer charge and
should be properly discarded or returned to Equalizer if you feel it is still
under warranty.
BAD CHARGER
The charger will detect if it is not functioning properly. The three red lights
will flash together with one fast blink followed by a long blink. The charger
will no longer work and should be returned to Equalizer for service or
replacement.
LEAVING THE BATTERY IN THE CHARGER
The charger and battery pack can be left connected with the red lights
glowing indefinitely. The charger will keep the battery pack fresh and fully
charged. This charger features an automatic tune-up mode which balances
the individual cells in the battery pack to allow it to function at peak capacity.
Battery packs should be tuned up weekly or whenever the battery no longer
delivers the same amount of work. To use the automatic tune-up mode, place
the battery pack in the charger and leave it in for at least 8 hours.
Important Charging Notes
1.Longest life and best performance can be obtained if the battery pack
is between 65°F and 75°F (18° - 24°C). Do Not charge the battery pack in
anair temperature below +40°F (+4.5°C) or above +105°F (+40.5°C). This is
important and will prevent erious damage to the battery pack.
2. The charger and battery pack may become warm to the touch while
charging. This is a normal condition, and does not indicate a problem. To
facilitate the cooling of the charger or battery pack after use, avoid placing them in a warm environment.
3.If the battery pack does not charge properly:
a. Check current at receptacle by plugging in another appliance that
you know works.
b. Check to see if receptacle is connected to a light switch which turns power off when you turn the lights out. (continued...)
19
c. Move the charger and battery pack to a location where surrounding air temperature is approximately 65°F and 75°F (18° - 24°C).
d. If charging problems persist, send the tool, battery pack and charger back to Equalizer for evaluation.
4. The battery pack should be recharged when it fails to produce sufficient power
on jobs which were easily done previously. DO NOT continue to use under these
conditions. Follow the charging procedure. You may also charge a partially used
pack whenever you desire with no adverse affects on the battery pack.
5. Foreign materials of a conductive nature such as, but not limited to, steel wool,
aluminum foil, or any buildup of metallic particles should be kept away from
charger cavities. Always unplug the charger from the power supply when there is
no battery pack in the cavity. Unplug charger before attempting to clean.
6. Do not freeze or immerse charger in water or any other liquid.
WARNING: Shock hazard. Do not allow any
liquid to get inside charger.
Caution: Never attempt to open the battery
pack for any reason. If the plastic housing
of the battery pack breaks or cracks, pack it
properly and return it to Equalizer.
Important: Do not incinerate the battery pack even if it is severely damaged or
is completely worn out. The battery pack can explode in a fire. Toxic fumes and
materials are created when lithium ion battery packs are burned.
Do not charge or use battery in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Inserting or removing the
battery from the charger may ignite the dust or fumes.
If battery contents come into contact with the skin, immediately wash the area
with a mild soap and water. If the battery liquid gets into the eyes, rinse water
over the open eye for 15 minutes or until irritation ceases. If medical attention
is needed, the battery electrolyte is composed of a mixture of liquid organic
carbonates and lithium salts.
20
How to Install Battery Clip for
Equalizer® Big Dawg™
Step 2: Place clip on handle
Step 1: Remove
screws to release
handle
Step 3: Slide the clip all the
way down on the handle
Step 4: Close the handle
Step 5:
Finished Big Dawg™ with battery clip installed
21
Important Safety Information
About the Battery and Chargers
When using Equalizer® battery powered tools, the following are basic safety
precautions that should be followed to reduce risk of fire, electrical shock and
personal injury:
• Do not incinerate the battery pack even if it is severely damaged or is
completely worn out. The battery pack can explode in a fire.
• A small leakage of liquid from the battery pack cells may occur under extreme
usage or temperature conditions. This does not indicate a failure. However, if the
outer seal is broken and this leakage should get on your skin...
1. Wash quickly with soap and water.
2. Neutralize with mild acid such as lemon juice or vinegar.
3. If battery liquid gets into your eyes, flush them with clean water for a minimum of 15 minutes and seek immediate medical attention.
(Medical Note: The battery electrolyte is a mixture of liquid organic carbonates and
lithium salts. )
• Never attempt to open the battery pack for any reason. If the plastic housing
of the battery pack breaks or cracks, immediately discontinue use and do not
recharge.
• Do not carry extra, charged battery packs in aprons, pockets, or tool boxes along
with other metal objects. Battery pack could be short circuited, causing damage to
the battery pack and possibly causing severe burn or fire.
All Equalizer® Tool Kits come with an
Instructional DVD. The instructional
DVD shows proper use, cutting
methods, and tips for all Equalizer®
power tools.
22
ILLUSTRATED
PARTS DIAGRAMS
FOR
SR1418360
Equalizer® 360
ATV2012
Equalizer® Ambush™
HHT2013
Equalizer® Black-OpsTM
EBD838
Equalizer® Big DawgTM
LDT204
Equalizer® Sting Ray™
SP1416
Equalizer® Air
23
24
2760
2761
2762
2749
2763
2759
2756
2755
2753
2754
ES1406
2751
2752
Model: SR1418360
25
1 set
1
Sheath Clamp Screws (set of 4)
Complete Sheath Clamp Assembly
(includes 2750, 2751, & ES1406)
Gear Case includes All Internal Parts
Gear Case Cover Boot
Drive Motor Assembly
Brushes (set of 2)
Swivel Lock Release
Replacement Handles (3-pieces)
Swivel Lock
Electric Cord Lock
Electric Cord
Equalizer® Express® Sheath
2751
2752
2753
2754
2755
2756
2759
2760
2761
2762
2763
ES1406
Strokes Per Minute
0-3,000
Equalizer® 360 Specifications:
Power Source
120-Volts
Watts
1560 Watts
Amps
13 Amp.
Weight
10 lbs.
1 set
Speed Control Dial (2757) & Switch (2758)
(Can be ordered seperately if needed)
2749
1
1
1
1
1 set
1
1 set
1
1
1
Quantity
Description
Part No.
26
2613
2611
2615
2608
2612
2610
2609
2616
2614
Model: HHT2013
ES1406
HT2013S
2831
27
Power Cord With Protective Cover
Equalizer® Express® Sheath
2616
ES1406
Equalizer® Black-Ops™ Specifications:
Power Source
120-Volts
Output
1200 Watts
Amps
10 Amp.
Weight
6.5 lbs.
Strokes Per Minute
0-2,800
Brush Set
2615
1
1
1 set
1
Complete Sheath Clamp Assembly
(includes: 1-pc. sheath clamp, 2831 screws, HT2013S screws and ES1406 sheath)
1
1
2614
Drive Motor Assembly (includes drive motor cover)
2611
1
1 set
Blade Release
2610
1
1
Switch With Lead Wires
Gear Case Cover Boot
2608
2609
1 set
Replacement Handle Set
Gear Case includes all internal parts and gear case plate
HT2013S
1 set
Quantity
2613
Base Mounting Screws (Set of 3)
2831
2612
Description
Sheath Clamp Screws (Set of 4)
Part No.
28
2834
Model: LDT204
2835
2570
2836
2836
4108
2830SET
2831
ES1406
29
2831
2834
2835
2836
2570
4108
ES1406
2830SET
Part No.
Strokes Per Minute
500-3,200
Equalizer® Express® StingRay™ Specifications:
Power Source
120-Volts
Watts
840 Watts
Amps
7 Amp.
Weight
7 lbs.
Description
Gear case with sheath clamp &
Motor, Housing & Speed Control
Blade retainer screws (set of 4)
Handle Set
Switch
Brushes (set of 2)
Cord Protector
Cord & Plug
Equalizer® Express® Sheath
1
1
1
1
1
1
1
1
Quantity
30
4151
I-1415
I-1414
4228
2716
ES1406
4200A
I-3058
GV1163
GU1162
2717
I-1416
Model: SP1416
31
Strokes Per Minute
0-2,800
Equalizer® Air Specifications:
Power Source
Air
PSI
90 psi
CFM
8 cfm
Weight
4 lbs.
1
1
1
Gasket (Not Pictured)
®
I-3126
®
1/4” NPT Quick Coupler (Does Not Come With Tool)
1
GU1162
Motor Assembly / Drive Unit
I-1416
1
1/4” NPT Male Type Plug (Does Not Come With Tool)
Sheath Clamp
I-1415
1
GV1163
Plunger Cover
I-1414
4
1
10 x 32 x 1/4 Blade Holder Screws
4200A
1
Equalizer Express Sheath
1/4 x 20 x 3/8 Blade Retaining Screw
4228
8
ES1406
Sheath and Head Retainer Screws
4151
1
1
Rear Head Assembly
2717
1
Drive Bearing
Plunger Assembly (invcludes blade holder and all screws)
2716
Quantity
I-3058
Description
Part No.
32
I-2907
I-2904 (set)
Model:
ATV2012
I-2908
I-0510
2655
2712
2653
2670
2654
I-6341
2651
I-0500
2652L
2652S
ES1406
33
1 set
Drive motor assembly
Blade Release Latch
Housing Screws (6 large, 1 small)
20V replacement handle set (includes barrel and 2 handles)
Switch & Lead Wires
Lock Latch
Complete sheath clamp assembly (includes 2-pc sheath clamp, 2651 and 2652 screws, & ES1406 sheath)
Brushes (set of 2)
20-Volt Battery
120-Volt Charger
Sheath
Torsion Spring
2655
2670
2712
I-2904
I-2907
I-2908
I-0500
I-0510
DCB205
DCB101
ES1406
I-6341
Equalizer® Ambush™ Specifications:
Power Source
20-Volts
Output
20-Volt Battery
Weight
6 lbs.
Strokes Per Minute 0-2,800
1
Gear case cover boot
2654
1
1
1
1
1
1
1 set
1 set
1
1
1
1
1
Base mounting screw
2
Gear case includes all internal parts & gear case plate
2652S
1 set
Quantity
2653
Base mounting screws
2651
2652L
Description
Sheath clamp screws (set of 4)
Part No.
34
2807
2806
Model: EBD838
2808
2803
I-0510
2804
2654
2653
2801
2652S
ES1406
I-0500
2652L
2651
35
1 set
Lock Latch
Lead Wires (1 with 40 amp fuse and 1 without)
Torsion Spring
2808
2803
I-6341
Strokes Per Minute
0-3,200
Equalizer® Big Dawg™ Specifications:
Power Source
36-Volts
Output
36-Volt Battery
Fuse
40 Amp.
Weight
9 lbs.
1
Equalizer® Express® Sheath
ES1406
1
1
1
1
36-Volt Battery
1
120-Volt AC 36-Volt Battery Charger
I-0500
1
1 set
DC9000
Complete Sheath Clamp Assembly (includes: 1-pc. sheath clamp,
5651 screws, 2652 screws and ES1406-sheath)
2807
1 set
1
1
1
1
1
2
1 set
Quantity
DCB361
36-Volt Switch
Replacement Handle Set (includes drive motor cover and both handles)
2806
Brushes (set of 2)
2654
I-0510
Gear Case Cover Boot
2653
Blade Release
Gear Case includes all internal parts and gear case plate
2652L
Drive Motor Assembly
Base Mounting Screw
2652S
2804
Base Mounting Screws
2651
2801
Description
Sheath Clamp Screws (set of 4)
Part No.
ATV2012 EBD838
2611 OAKMONT DRIVE
ROUND ROCK, TEXAS 78665
)_________________________________________________
Warranty Registration Now Available Online! Visit www.equalizer.com and click on the Support drop down menu to complete.
CITY, STATE, ZIP___________________________________________________
THEIR ADDRESS______________________________________________________
PURCHASED FROM________________________________________________________
YOUR POSITION______________________
YOUR NAME_____________________________________
TELEPHONE NUMBER (
CITY________________________________STATE______________ZIP CODE_____________
ADDRESS________________________________________________________________
YOUR COMPANY__________________________________________________________
DATE YOU PURCHASED THIS TOOL______________________________
TOOL TYPE: SR1418360 HHT2013 LDT204 SP1416
TOOL SERIAL #________________________
Place in envelope and mail to address on right.
Please PRINT clearly and fill in all of the blanks.
WARRANTY REGISTRATION
Cut Along Dotted Line To Detach.
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