Liko Service System - LSS

Prod. No. 21090024

7.0

Product Description

Liko Service System is a soft ware developed to enable service technicians to conduct service in an easy way on all lifts equipped with the control unit CBL 20. It also gives the service technician the possibility to program the spare part on the field.

Detailed information can be found in the instruction guide supplied with the product.

Liko Service System mobile lift

• 3EN360401 Rev. 10 74 www.hill-rom.com l

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Liko Diagnostic System - Service

LDS Service Prod. No. 21090016

8.0

LDS Monitor

LDS Service

Product Description

Liko™ mobile lifts equipped with LDS (Liko Diagnostic System™), record and store information on how the lift is used. LDS Service can read the information stored in the Control unit CBL.

LDS Service can be used as hand control to operate Liko™ IR controlled mobile lifts.

LDS Service is specially developed for Hill-Rom authorized service technicians to reset the Control Unit CBL service interval after completed service/periodic inspection.

Detailed information can be found in the instruction guide supplied with the product.

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 75 www.hill-rom.com l

www.liko.com

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 76 www.hill-rom.com l

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Periodic Inspection Viking™ mobile lift

Prod. No.

Viking™ XL

2040003

2040013

2040033

Viking™ L

2040004

2040014

2040034

Viking™ M

2040005

2040015

2040035

9.0

Output (TAAxT): .................. Ah (Prod. No. 2040013-2040035)

(Use Liko Service System or Liko Diagnostic System to read data from the CBL)

Lift type: ....................................................................

Prod No: ....................................................................

Customer Reference:

Contract No: ........................................................................

Name: ........................................................................

Serial No: .................................................................... Address: ........................................................................

Prod. Year: ...................................................................

(Zip Code) ........................................................................

The lift must be thoroughly inspected when the Service Light at the Control Unit CBL iIluminates, or at least once per year.

Viking with control unit other than CBL shall be thoroughly inspected at least once per year.

Inspection and service must be carried out by Hill-Rom authorized personnel.

INSPECTION POINTS

Approved Not To be actioned:

approved

1 Product decal

2 Visible damage to the lift surface finish

3 Castor wheels, forks and fork covers

4 Castor brakes

5 Base covers

6 Base opening and closing linkage

7 Base frame castor play and levelling

8 Locking handles

9 Lift arm hardware and covers

10 Flexlink to arm hardware and covers

11 Flexlink to slingbar hardware and covers

12 Slingbar

13 Mast actuator

14 Battery and electrical cable installations

15 Hand control

16 Emergency stop function

17 Emergency lowering device

18 Control unit CBL20

....................................................................................

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LOAD TESTING

19 Max. load test

20 Mechanical em. lowering load test

.....................................................................................

.....................................................................................

ACCESSORY

21 Armrest

DOCUMENTATION

22 Instruction guide

CLEAR SERVICE (CBL20)

23 Service symbol reset by using:

.....................................................................................

LSS LDS Manual service

Approval to use the overhead lift:

Approved Not approved To be actioned

If the overhead lift has one or more inspection point with result “Not approved” the system must not be used. If the system has one or more inspection point with result “To be actioned” these actions should be performed immediatley.

After performed actions sign below. If anything is unclear or if you have questions, please contact Hill-Rom or your local Hill-Rom representative. Contact information is to be found at www.liko.com l

www.hill-rom.com

Inspection performed by: _________________________________________

Final approval by: _________________________________________

Next inspection:

Date: ______________________

Approval date: _______________

_________________________________________

Inspection performed in accordance with ISO 10535:2006 Annex B- Periodic inspection

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 77 www.hill-rom.com l

www.liko.com

9.0

Viking XL mobile lift

12

12

11

Check points

Viking™ XL mobile lift

Prod. No. 2040003

Viking™ L mobile lift Prod. No. 2040004

Viking™ M mobile lift Prod. No. 2040005

10

9

13

20

21

15

14 16

17

8

1

6

4

5

3

7

Viking L & Viking XL mobile lift

13

20

6

15

9

14

18

16

Check points

Viking™ XL mobile lift

Prod. No. 2040013, 2040033

Viking™ L mobile lift

Prod. No. 2040014, 2040034

Viking™ M mobile lift Prod. No. 2040015, 2040035

13

10

11

12

Viking XL

12

20

1

8

7

3

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10

4

78

5

21 www.hill-rom.com l

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9.0

Instructions for the check points

1 Product decal

- Verify presence of mast decal with model type and serial number.

2 Visible damage to the lift surface finish

- Check for scratches, dents, deformities or unusual surface wear.

3 Castor wheels, forks and fork covers

- Roll the lift, unloaded and with load, along the floor. Check to ensure that all castors roll and turn freely.

- Verify that the castor fasteners are tight. There should not be any play between the fork and the castor nut.

- Remove the front fork cover and inspect safety casing and bolt channel for cracks or fractures.

4 Castor brakes

- Lock the brakes. Make sure the wheels do not turn and the castor housing does not swivel when the lift is pushed.

5 Base covers

- Verify that the protective plastic covers are secure.

6 Base opening and closing linkage

- Inspect the linkage between legs and base motor. Make sure there is no cracks or deformations at the legs.

- Inspect the plastic protective cover shell for cracks, deformation or gaps.

- Open and close the base to maximum and minimum dimensions.

- Listen for particular noises and vibrations.

7 Base frame castor play and levelling

- Manually open and close legs at the front castors to measure wheel play. Base width wheel play should not

exceed 35mm / 1,38 Inch total.

8 Locking handles

- Loosen & re tighten locking handles. Verify that threads are not damaged or binding.

9 Lift arm hardware and covers

- With the liftarm in it’s lowest position, carefully maually raise the lift arm. NOTE! Do not lift higher than shoulder hight.

Verify that the shaft lowers and raises freely. If the arm is binding, the mounting screw is to tight.

- Inspect the plastic protective cover shells for cracks, deformation or gaps.

- Make sure the holes in the mast are not deformed on:

Product Product No. Up to S/N:

Viking™ XL mobile lift 2040003

Viking™ L mobile lift 2040004

Viking™ M mobile lift 2040005

801 999

7 200 795

7 106 200

X¹ X²

Verify that the diameter of the holes in the mast

(where the arm and mast is connected) are not bigger than 12 mm/0,47 inch.

It can be done by measuring the distance from cover hat, to top of the“ear”.

The length should be the same on each side (X¹=X²)±1 mm.

10 Flexlink to arm hardware and covers

- With the slingbar hanging in it’s lowest position, manually raise the slingbar and flexlink arm.

- Verify that the flexlink arm lowers and raises freely. If the flexlink is binding the screw is too tight.

- Inspect the plastic protective cover shells for cracks, deformation or gaps.

11 Flexlink to slingbar hardware and covers

- With the slingbar hanging in it’s lowest position, manually pivot the slingbar side-to-side. Verify that the flexlink

arm lowers and raises freely. If the flexlink is binding, the mounting screw is too tight.

- Verify that hardware covering plastic caps are secure.

- If no accessories is attached, verify that the slingbar is assembled directly to the flexlink.

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 79 www.hill-rom.com l

www.liko.com

9.0

Instructions for the check points

12 Slingbar

- Inspect visually to ensure that the slingbar is free from any scratches, sharp edges or deformities.

- Check that the unit rotates freely on its bearings.

- Make sure that both latches are mounted and fall back against the body of the slingbar.

13 Mast actuator

- Verify that the upper and lower actuator fasteners to the mast are tight.

- Visual inspection of tubes, back fixture and piston rod eye.

- Check of abnormal noise.

- If the lift is equipped with Outer tube: Pull the Outer Tube to the top and bottom (with the lift arm in its highest position).

Make sure the Outer Tube not get stuck in any position.

- Check of electric end stop

Prod. No. 2040003-2040005: By using test box 21090014 UK or 21090015 US

Prod. No. 2040013-2040015 and 2040033-2040035: Run the lift all the way up and down. Verify that the

Indicator lamp for overload (orange light) not lights.

14 Battery and electrical cable installations

- Verify that all cables are properly inserted. Re-insert if uncertain.

- Make sure the charge cable hook is mounted at the mast.

Prod. No. 2040003-2040005: Verify battery charge (recharge battery or test with Prod. No. 2101100 Battery tester with diodes).

Prod. No. 2040013-2040015 and 2040033-2040035: Inspect that the cable cover is mounted correctly.

Verify battery charge. During charging the lights shall shine alternatively (orange, orange, green). Completed charging is indicated by a flashing green light.

15 Hand control

- With the emergency stop out, verify that all functions on the hand control are working.

Prod. No. 2040013-2040015 and 2040033-2040035: With the emergency stop out, verify that all functions on the

operation panel are working.

16 Emergency Stop function

- Press the emergency stop button. With the emergency stop pressed in, verify the lift does not operate with the

hand control buttons.

- Turn the red emergency button in the direction of the arrows. Verify the button releases from the locked position into the

raised, open position.

17 Emergency lowering device (only on Prod. No. 2040003-2040005)

- With the emergency stop out, verify that the electrical emergency-lowering device functions.

18 Control unit CBL 20 ( Prod. No. 2040013-2040015 and and 2040033-2040035)

- With the emergency stop out, verify the function of the electrical emergency-lowering device at the operation panel.

19 Max. load test

- Run the lift with maximum load, all the way up and down.

- Run the base in and out with maximum load.

- Make sure all four wheels have contact with the floor.

- Listen for peculiar noises and vibrations.

Max load

Viking M

Viking L

Viking XL kg

205

250

300

lbs

450

550

660

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 80 www.hill-rom.com l

www.liko.com

9.0

Instructions for the check points

20 Mechanical emergency lowering load test

- Raise with maximum load (see table above) and with (50 kg/110 lbs) until the arm is parallel to the ground.

Prod. No. 2040003-2040005, 2040015, 2040035: Lift red emergency handle on the actuator upwards and hold, verify that the load lowers.

Prod. No. 2040013, 2040014, 2040033, 2040034: Manually turn the red actuator collar in the direction of the

21 Armrest (accessory)

arrows to lower.

- Verify that both arms rotate freely and hang vertically when not in use.

- Rotate arms to raised position. Perform a load test of the armrest with (40 kg/88 lbs).

22 Documentation

- Verify that the Instruction guide is provided.

23 Clear Service (CBL 20)

- Only products with Control Unit CBL20

(Prod No 2040013 - 2040015 and 2040033-2040035)

Service indicator (orange light)

- I lluminates when service is needed.

When the Periodic Inspection has been performed, reset the service indicator with LSS, LDS or Manual Service

according to instructions “Reset Service Interval Parameters” in the Service Manual.

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 81 www.hill-rom.com l

www.liko.com

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 82 www.hill-rom.com l

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Preventive Maintenance Viking™ mobile lift

Prod. No.

Viking™ XL

2040003

Viking™ L

2040004

2040013* 2040014*

2040033* 2040034*

*

Lift equipped with Control Unit CBL

Viking™ M

2040005

2040015*

2040035*

Customer references

Lift type: ....................................................................

Product No: ....................................................................

Serial No: ....................................................................

Prod. Year: ....................................................................

If Liko Service System (LSS) or Liko Diagnostic System (LDS) are available, data can be read from lifts equipped with Control Unit CBL. With LSS you can store data and with LDS, write down the values in the columns below.

10.0

Agreement No: ................................................................

Name: ...............................................................................

Address: ............................................................................

Post code: .......................................................................

TAAxT

PAAxT

AAS

ASERV

IMED

ALA

AALA

AOLA

Ah

Ah

Starts

Times mA

Charges

Charges

Charges

AABT

AEUP

AFSERV

AEDWN

IDNR

AOLUP

PADT

PAOLUP

Removals

EposUp

Services

EposDn

OverLoads

Hours

OverLoads

To ensure maximum life cycle, Preventative Maintenance should be carried out according to how much the lift has been used

TAAxT (Totally Accumulated Amphours) or according to years in use, see table below. TAAxT can only be read from lifts equipped with Control Unit CBL. Inspection and service must be carried out by Hill-Rom authorized personnel.

Check points:

Maintenance according to used TAAxT (Ah):

Viking XL mobile lift (with Control Unit CBL) 102 204 306 408 510 612 714 816 918

Viking L mobile lift (with Control Unit CBL) 91 182 279 364 455 546 637 728 819

Viking M mobile lift (with Control Unit CBL) 70 140 210 280 350 420 490 560 630

Maintenance according to years of use:

1 2 3 4 5 6 7 8 9

1 Surface treatment ..................................................

2 Front castors ...........................................................

3 Rear castors / brakes ..............................................

4 Pivot bolts ...............................................................

5 Base opening and closing linkage ...........................

6 Base motor linkage .................................................

7 Lift arm ...................................................................

8 Flexlink / Lift arm joint / Slingbar bolt ....................

9 Battery. ...................................................................

10 Actuator ..................................................................

Lubricate with PTFE or silicon grease

When maintenance is performed; mark specified square with “X”

When part is replaced; mark specified square with “R”

Interval/Month: ________________Date: ______________ Serviced by: ________________________________________

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 83 www.hill-rom.com l

www.liko.com

10

Check points

7

8

11

9

6

3

4

5

2

Instructions regarding the check points

1 Surface treatment

Visually inspect the lift for external damage or wear.

If needed, clean the patient lift with warm water or ethanol.

Warning! Do not use chemicals containing phenol or chlorine, since the aluminium parts may be damaged.

Viking L & Viking XL

2 Front castors

10.0

Check and clean front castors. If wheels are in poor condition, replace them. (For Spare Part No, see the Spare Parts List)

3 Rear castors / brakes

Viking M

Viking L & XL

Check and clean rear castors. If wheels are in poor condition, replace them.

(For Spare Part No, see the Spare Parts List)

Check the brakes. They should lock in all directions.

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 84 www.hill-rom.com l

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Inspect plastic cover, clean them if necessary.

10.0

4 Pivot bolts

Instructions regarding the check points

x2

Lubricate inner side with flourflon PTFE grease.

Flat side down

Remove pivot bolt, inner and outer bearing sleeves and hardware. Clean and lubricate pivot bolt, inner and outer bearing sleeves.

5 Base opening and closing linkage

Remove hardware covers from middle beam and actuator.

Remove leg from middle beam and actuator.

(a) Remove pivot bolt, inner and outer bearing sleeves and hardware.

(b) Remove link arm cover, bolt and nut.

Remove plastic covers and inspect middle beam edges for burrs. File smooth if required.

Clean and inspect the three pieces of plastic cover. Replace if cracked or deformed. (For Spare Part No see the Spare Parts List)

Clean, lubricate and reassemble pivot bolt, bearing sleeves and hardware.

Tighten pivot bolt and apply plastic hardware covers.

Reconnect actuator to link arm. Apply plastic hardware covers.

Leg covers needs to be replaced after: or

Replace according to years in use:

Viking XL

612 Ah

Viking L

546 Ah

Viking M

420 Ah

6 6 6

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 85 www.hill-rom.com l

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6 Base motor linkage

Instructions regarding the check points

Remove link arm cover, bolt and nut.

Clean, lubricate and reassemble pivot bolt, bearing sleeves and hardware.

Inspect the legs at the linkage. If the linkage are in poor condition, replace them with Restoration set motor attachment.

(For Spare Part No, see the Spare Parts List)

Reconnect actuator to link arm. Apply plastic hardware covers.

x2

Restoration set motor attachment

10.0

7 Lift arm

Remove hardware covers.

Z

Remove and lubricate lift arm bolt.

Visually inspect lift arm, plastic covers

X

Y

Reassemble in reverse order.

Carefully manually raise the lift arm. NOTE! Do not lift higher than shoulder hight.

Then release, so that it falls to the lowest position.

If the arm does not fall to the lowest position, the screw is too tight. x6 x2 x3

Remove and lubricate actuator hardware. Visually inspect actuator plastic bushings for wear. Replace if worn. Reassemble in reverse order.

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 86 x6 x2

Overhead beam Restoration set

(For Spare Part No, see the

Service Manual.) www.hill-rom.com l

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Instructions regarding the check points

8 Flexlink / Lift arm joint / Slingbar bolt

Inspect Flexlink:

1. Remove covers.

2. Remove, clean and lubricate flexlink. Inspect shell covers for cracks or gaps.

3. Pull out the Flexlink and check for wear. Re-assemble in reverse order.

4. Lift up the slingbar and then release, so that it falls to the lowest position. If the link does not fall to the lowest

position, the screw is too tight.

10.0

Inspect Slingbar bolt:

(Universal SlingBar and Universal TwinBar)

1. Check slingbar bolt for wear.

2. Remove slingbar centerbolt and bearing, wipe of any dirty,

dust or residue. (Universal Twinbar)

3. Reassemble in reverse order pivot slingbar centerbolt

within the Flexlink. If the slingbar is binding, the screw is too tight.

X

Exposed to wear

Max wear: M = X -3mm

Pull out the Flexlink and check for wear by measuring with the sliding caliper. Replace link with Spare Part No. 20490049, if its worn more than 3mm (0,12 inch)

Reassemble in reverse order.

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 87 www.hill-rom.com l

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Instructions regarding the check points

9 a) Battery to Control UnitCBL

2

3

4

Battery capacity

Check battery capacity by pressing the i button (1).

The following information is displayed:

2 – Green light: More than 50% of battery capacity remaining.

3 – Yellow light: 25% -50% of battery capacity remaining.

4 – Yellow light: 0% -25% of battery capacity remaining.

The indicator lamps light for about 30 seconds before switching off.

Battery capacity is also displayed during lift operation.

1

Maximum charge is reached after about 5 hours. When the batteries are fully charged, the charger switches automatically to maintenance charging.

The lamps blink alternately (yellow/yellow/green) during charging. A blinking green lamp indicates that charging is complete. When operating time is noticeably shorter than normal, the batteries should probably be replaced. Discontinue charging and replace the batteries with 2006107 Extra battery box.

Batteries needs to be replaced after: or

Replace according to years in use: and:

Prod. No.

2006107 Extra battery box

Viking XL Viking L

408 Ah

816 Ah

364 Ah

728 Ah

4 and 8 4 and 8

Viking M

280 Ah

560 Ah

4 and 8

9 b) Battery to ”Jumbo” Control Box

1. Remove the charger cable holder.

2. Remove the battery.

3. Inspect V-shaped metal contacts on the batterypack casing for uniformity. Check the battery with the battery tester Part. No. 2101100.

A signal should be audible for more than 5 sec. If not, replace battery with spare part 2006106.

4. Inspect V-shaped metal contacts on control box for uniformity. Verify that plastic housing for metal contacts is not damaged/deformed. Tighten screws.

5. Place the removable battery pack into position on top of the control box.

Adjust until you hear a clicking sound.

1.

4.

3.

2.

5.

Replace according to years in use: Every 3rd year

10.0

10 Actuator

1. Visually inspect the actuator and the Outer tube (Outer Tube only on Viking M)

for wear, cracks or deformation.

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 88 www.hill-rom.com l

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11.0

Viking L

Product changes

Prod. No. 2040004, 2040014, 2040034

2013-05-24

Prod. No. 2040034

S/N 9 300 001 - 9 400

000

Prod. No. 2040014

S/N. 7 800 001 - 7 900 000

Prod. No. 2040004

S/N. 7 200 201 - 7 300 300

(Discontinued 2013)

Changes

Model

2040034

S/N

2013

Viking L, Prod No. 2040004 is discontinued.

-

2012

New model Prod. No. 2040034 with intelligent control unit and fixed hand control.

2010

9 300 001

New model Prod. No. 2040014 with intelligent control unit and IR hand control.

Model

2040014

S/N

-

7 800 001

Model

2040004

S/N

-

-

Project

1740

1707

934

2008

4 mm shorter middle beam. Link attachment for base motor adjusted.

7 202 000 671

2007

Outer tube on actuator, and washers in pivot points.

New arm and friction washers at link Viking L introduces.

Old safety latch back.

New safety latch composite.

2006

Flourflon grease inside of outer leg casing.

Hook composite with safety latch composite.

Actuator Viking XL replaces actuator Viking L.

7 201 500 520

7 200 795 EFR715

7 200 690

7 200 664

619

-

7 200 637

7 200 591

7 200 586

Keeps the actuator, Viking XL has different actuator.

901890122 Screw M6S M10x40 GL=15 mm change to 930000040 screw M6S M10x40.

7 200 511

7 200 488

New pivot points between arm-Mast, actuator-arm, Mast-actuator, arm- link and link-slingbar. 7 200 488

New arm. Same as Viking XL, different hole.

7 200 483

-

467

-

432

-

-

-

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 89 www.hill-rom.com l

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Changes

2005

New screw thread on bolts M6S M10x80 och M6S M10x65.

New length on mast.

New diagonal profile inside the Middle Beam.

New locking handles.

Emergency guard for control box.

2004

New Slingbar ”Universal Slingbar 450”.

Viking L delivered with the old Slingbar Standard 450.

11.0

Viking L

Product changes

Prod. No. 2040004, 2040014, 2040034

2013-05-24

Model

2040004

S/N

7 200 483

7 200 483

7 200 476

7 200 431

7 200 431

7 200 387

7 200 285

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 90 www.hill-rom.com l

www.liko.com

Service Manual Viking™L mobile lift

• 3EN360401 Rev. 10 91 www.hill-rom.com l

www.liko.com

Liko AB

Nedre vägen 100

SE-975 92 Luleå , Sweden

www.hill-rom.com I www.liko.com