13159425139 ."(os-ns)
US9425739 (03-05)
Operator’s Manual 8: Parts List
425, 475, 435, 474, 476, 485, A73P, 473D,473LCS including Deluxe
and Heavy Duty Models
WARRANTY:
Solo backpack sprayers are covered by Solo’s 1-YEAR LIMITED WARRANTY. A 3-YEAR EXTENDED WARRANTY is available, See
back page for details. Solo manufactured parts which fail due 10 defective material or workmanship will be repaired or replaced without
charge. See page 5 for full details and complete warranty information.
———iephragmX
SAFETY PRECAUTIONS:
{. Before using sprayer with chemicals, fill sprayer with fresh water to assure that you
have it properly assembled; pressurize and practice spraying. Also, check for any
leaks at this time. When thoroughly familiar with the sprayer operation, follow
normal operating procedures.
2 Ensure all pressure in the sprayer is relieved by locking the shut-off valve in the
open position.
3. Avoid contact with chemicals.
4. Always wear rubber gloves, safety goggles and appropriate protective
clothing.
5. Work in a well ventilated area.
6. Individuals should be rained in the proper use of this sprayer, chemical handling procedures, and first aid/emergency care. Where
training is not available, individuals should study and foliow the procedures detailed in this manual.
WARNING:
Chemicals can be harmful to individuals and the environment if improperly used. In addition, some chemicals are caustic, corrosive or
poisonous and should be avoided. Read warnings and chemical manufaciurers’ instructions. Selo high density polyethylene sprayers are
fitted with Viton® seals which are resistant to a wide variety of agricultural and household chemicals; however, care should be exercised
to ensure that sprayer components are clean, functioning properly, and in a good state of repair before and during use. If in doubt about
a particular chemical, check with the manufacturer. If you suspect or observe indications that the material may be unsafe in a Solo
sprayer...STOP. DO NOT USE OR APPLY CHEMICAL, ALWAYS WEAR RUBBER GLOVES, GOGGLES, AND APPROPRIATE
PROTECTIVE CLOTHING!
+ Read and follow operating instructions.
+ Do not fill with, use, or spray flammable materials.
« Do not modify sprayer. | |
« Never spray in the direction of humans, animals or property which might be injured or damaged by spray formula.
s Do not use disinfectants, solvents or impregnating agents unless first tested to ensure they are not harmful fo the
environment or sprayer. | |
‚© Do not use liquids with a temperature above 110°F (43°C).
« Wear appropriate protective clothing to prevent contact with chemical agents.
+ Rinse and clean sprayer thoroughly after using. Disposal of contaminated rinse should be in accordance with
applicable ordinances. Observe the precautionary instructions of the chemical manufacturer. |
« DO NOT USE ANY ACID (INCLUDING CITRUS) OR CAUSTIC CHEMICALS (INCLUDING BLEACH).
« Remember that a sprayer with liquid is a significant amount of weight (8 Ibs. per gallon). Use caution when
— bending, leaning or walking. Bend at the knees rather than the waist. | |
» During sprayer operation, the pressure cylinder (#4400240) contains compressed air and liquid. Compressed air
and liquid under pressure are inherently dangerous. Before making adjustments on sprayers fitted with a pressure
regulating valve body (#4074323) or control knob (#4074344) located on the pressure cylinder or any cther repair —°
or inspection, of any sprayer be sure to relieve pressure through the shut-off valve and wand. |
a
”
EE
CUSTOMER SERVICE COMMITMENT FROM SOLO’S SERVICE DEPARTMENT
In the event the sprayer you have purchased has missing or damaged parts, please call 1-800-765-6462, 9:00 AM ~ 5:00 PM EST.
in order to assist your service representative, please have the following information available: sprayer model number, part descrip-
tion and part number. A paris list is included in your operators manual. | Е |
Solo is committed to your satisfaction and is continuing its efforts to earn your future business.
EEE ET web at www.solousacom
“Troubleshooting and parts ordering available on-line.
Removing Plastic Adjustable Nozzle | |
Unscrew the nozzle cap (1) from the nozzle body (3). This is best | <>. Nozzie «Screw Cap
accomplished while ihe retaining nut (2) is fastened tightly to the . 2, Retaining Nut
elbow (5). Nexi, unscrew the retaining nut (2). Push the nozzle O 3 Nozzle body Body € Wand
body (3) out oí the retaining nut (2). The filter with gasket (4) will y
come out with the body. To reinstall the nozzle, reverse the above 4. Fiter with case O-Rin
instructions. | a NN 8 > Install Wand
5. Elbow (UN E
ASSEMBLY INSTRUCTIONS FOR WAND | Gauge Mount >
4. Insert wand into shut-off valve as shown. sio à
2, Tighten the screw cap clockwise onto the shut-off valve. |
PUMP LEVER INSTALLATION: All hardware necessary for pump lever Installation is |
(C) onto the shaft (A). Align bolt holes and install the two bolts (E) and washers (F); then tight-
еп. To stall pumprlever-on-the-opposite side, remove ihe stop plate (D) and washer, install the
pump lever as above. The stop plate (D) should be mounted on te innerbolthole-with-he-closed
FOLD-AWAY PUMP HANDLE* INSTALLATION (FOR DELUXE MODELS ONLY):
+. Remove boit and nut (A) from pump rod (B). |
2, Siide handle assembly over the pump rod and align the holes so that the rear (elbow) portion of
| the handle points UP and slightly forward and away from the Solo logo. Reinstall bolt and lock-
nut. Pump handie can be installed on the opposite side of the sprayer for right hand pumping.
(Stop plate will need to be relocated to the left side.)
2 The handle can be rotated to either down (pumping) or up (storage) positions. Note: The handle
swings away from the sprayer, then up of down as desired. The spray wand attaches to the
clamps on the handle assembly for storage (does not apply to the brass wand).
SHOULDER STRAP INSTALLATION: |
The top of the shoulder straps are pre-attached to the sprayer by means of a buckle. The lower end
of the straps are attached by fastening the strap hooks to the metal frame between where frame
exits the plastic tank and makes a bend. |
REGULATING THE PRESSURE: (FOR DELUXE MODELS ONLY}
The Solo backpack sprayer is equipped with a built-in regulator to control output pressure. This reg-
ulator is operator adjustable. Make adjustments prior to filling tank. To adjust the regulator, remove
k the tank cap and the filter basket. Look inside the spray tank; you |
°° ee will see the top of the regulator. There are 4 fingers on the regulator
a EEE Te knob. The finger farthest to the left is #1; 10 the right is #4. They are
numbered 1,2,3,4.1=15 psi, 2 = 30 psi, 3 = 45 psi, 4 = 60 psi. The higher the pressure,
the more chemical applied from the sprayer in a given amount of time, but the droplets will
he smaller with more drift. If the spray pressure must be changed, excess pressure in the
pressure cylinder must be released back into the tank through the spray tube. To adjust,
push down on the knob and rotate to align the desired number with the alignment pin. If a
spray pressure exceeding 60 psi (4 bar) is required, first release the excess pressure and
then replace the adjustment piece with the optional plug (#4200215). The plug should only
he used on piston pump sprayers. ( DELUXE MODELS ONLY)
Please note: the maximum pressure the models 425, 435 are capable of is 90 psi and the
474. 475, 476 and 485 models is 60 psi. For operating the 425. 435 at higher than 80 psi, the — Setting #1 15 psi
pressure. control valve must be removed and replaced with an optional plug (#4200215) | #2 30 psi
(see item B). | | | #3 45 psi
#4 60 psi
FILLING:
Mix the spray formula and the proper volume of water in a separate container. Pour the mix through the filter hasket in the
tank opening. This keeps debris from entering sprayer. Note: To fill the sprayer 10 its full 4 gallon capacity, set the pressure
control valve to the 3 or 4 setting. ( DELUXE MODELS ONLY ) Add 2 or 3 gallons of spray formula mix. Pump the sprayer.
handle to prime the pump and fill the pressure cylinder. The volume of liquid in formula mix tank will appear to decrease as
the pressure cylinder is filled. Liquid will flow through the top of the pressure regulator when the cylinder is completely full.
Add the remaining formula mix to the tank. Remember that it's not necessary to completely fill the sprayer tank each time.
Mix only the amount needed to get the job done.
Always read and follow manufacturers instructions printed on the product label. This can save money and help
prevent crop and environmental damage. | | |
2
included with the sprayer. The pump lever (C) should be installed as follows: place lever handle |
end of the stop plaie pointing downward on the opposite side of the pump shaft.
|
OPERATING FEATURES:
Nozzles - Your Solo sprayer is supplied with nozzle arrangements to provide a variety of spray patterns.
Item - Application | Part #
Flat spray nozzle BC a Row treatment | | 4074263
Jet stream nozzle 0 — Spot & longer range a 4074755
“Jet stream nozzle and | M Shrubs and bushes 4074755
———gwirt plate-= hollow-eone—00: | 4074756
Plastic adjustable — | | Spot, shrubs & bushes ‚ 4900527
nozzle NED |
SPRAY TIP ASSEMBLY
1. Flat spray nozzle |
2. Filter
3. Jet cap
4. Swirl plate
5. Nozzle cap | )
6. Nozzle body — | 5
| | и
7. Brass adj. nozzle”
8. Nozzle retaining nut
Flat spray Hollow Brass Jet stream Plastic
cone spray adjustable adjustable
© nozzle” nozzle
*Brags adjustable nozzle is noi a standard item on all Solo sprayers.
“Spray tips should be assembled as above for desired spray pattern.
SPRAYING: | |
Prime the pump with rapid pump strokes. When you feel very firm resistance, the pressure chamber Is filling with liquid. With
repeated piston strokes, the air in the pressure chamber is slowly compressed. By pressing the hand lever, the valve opens,
and liquid is forced through the nozzle. The shut-off valve has a retaining clip which keeps the valve in the “OPEN” position
for continuous operation. Pump using the end of the pump handle, as it is less fatiguing. The volume of liquid delivered
varies with the working pressure which should be as high as needed to ensure an adequate spray pattern for each individ-
ual application. | | | |
NOTE: Should the pressure drop very quickly, drain the tank completely and pump without liquid. By this procedure, the air
chamber is refilled with the required volume of air. lt is advisable to pump the tank completely empty from time 10 time.
WET TABLE POWDERS:
Avoid use in piston pump sprayers models 425, 435, 473P!
The Solo models 474, 475, 473D, 476 and 485 sprayers with
a diaphragm pump are generally resistant to abrasive materi-
als and are recommended for this purpose. Note: If you use
a wettable powder in your 425, 435, 473P sprayer, be sure
it is thoroughly mixed in the formula solution. Immediately
after use, be sure to remove the piston, clean and lubricate
“the the Viton® collar with Solo Superior Grease or petrole-
um jelly. Thorough flushing of sprayer will extend the life of
its working parts. If you use wettable powders in the piston
pump sprayer be sure to inspect regularly for seepage
around the piston and repair accordingly.
CLEANING: |
« After spraying, clean the tank thoroughly. If some spray
liquid is left inside, drain tank completely.
+ Pumping causes air to be taken in and the remaining lig-
uid to be discharged. Pump until liquid and air are com-
ing out through the nozzle.
. Refill tank with a few quarts of clean water and pump the
water out as explained above (if necessary: repeat this
procedure several times). |
» If the shut-off valve is removed, the pump can be
flushed quickly. improper spray distribution is the result of
a clogged nozzle, which is easily removed and cleaned.
+» Soap and water may also be used to clean tank.
+ Do not use aggressive cleaning agents or abrasives.
» Follow the recommendations of the chemical manu-
facturer for disposal of waste water and chemicals.
« Activated charcoal in liquid or other form may be used 10
absorb chemicals in tanks or spills.
NOTE: When cleaning the sprayer after working with
hormone weedkillers, follow the instructions of the herbicide
producers. Neutralize with activated charcoal. (Example:
add 0.35 07./1 g. of activated charcoal to 1.7 pint/1 liter of
water and leave this detergent in the tank and the lines
approximately 24 hours.) This is very important if other
chemicals should be sprayed as the residues of the
herbicide may damagé susceptible plants, Cleaning after
‘application of products containing carbolineum, if they are
not water soluble, should be done with a 5% soda lye hav-
ing a temperature of 104°F (40°C). Rinse with plenty of
— clean water. |
“The screen can be cieaned
MAINTENANCE AND STORAGE TIPS:
To protect the piston, cylinder and Viton® collar, a fine
mesh, stainless steel screen is located on the pressure
cylinder inlet.
If you find that your sprayer will
not empty the formula tank,
check for a clogged inlet screen
(2). The inlet screen Is located
at the bottom of the pressure
cylinder on the side that faces
your back.
i
а
1
i
1
I
b
1
1
+
I
1
1
One-indication_that it needs
cleaning is that when you let
go of the pump handle, it
“springs” to the down position. 1. Pressure Cylinder
2. niet Screen
with a small bristle brush or 3. Cylinder Support
a discarded toothbrush. See (Deluxe Models Only)
diagram for location of screen.
» After operation, the sprayer should be stored away from
direct sunlight to prevent UV damage.
» After removing the pump or when mounting a new
Viton® collar, treat both the collar and the piston with
water-resistant grease.”
+ Before winter, drain all liquid in tank, lines and air cham-
ber. (See “Cleaning.”) Leave shut-off valve locked in the
“open” position.
+ For service, call your nearest Solo dealer. Always insist
on original Solo spare parts.
» Regularly inspect hose, wand, pump, tank and shut-off
valve for wear, damage or leaks. Repair promptly.
Avoid excessive wear by:
4) Regular lubrication of Viton® collar, cylinder and piston
with water resistant grease.”
2) Prompt and thorough cleaning and flushing of sprayer.
Soap and water work well.
“Use Solo Superior Grease (49850). Petroleum jelly may also be used.
4, Pressure Control Valve
SOLO LIMITED WARRANTY -
Solo Incorporated guarantees the original purchaser of Solo equipment that any failure of Solo manufactured parts due to
defects in material and workmanship occurred during the applicable warranty period will be repaired or replaced without
charge for parts or labor, except for those items not covered by warranty.
CONSUMER LIMITED WARRANTY: Solo equipment purchased for consumer use is covered by this Limited Warranty for
a period of ONE (1) YEAR.
COMMERCIAL LIMITED WARRANTY: Solo equipment purchased for commercial use is covered by this Limited Warranty
for a period of ONE (1) YEAR. | .
OWNER’S OBLIGATION AND RESPONSIBILITY: Proof of purchase must be provided by the owner in order to obtain war-
ranty service. Should any failure covered by this | imited Warranty occur, deliver or ship the Solo products or parts to
an authorized Solo service center. Freight, packing and insurance costs, if any, will be borne by the owner. Follow
normal maintenance service to include applicable lubrication, operation and storage of the product as explained in the oper-
ator's manual. |
ITEMS NOT COVERED BY WARRANTY: -Provisions.of the Limited Warranty will not apply to the following: Any indirect or
consequential damages that may result from the failure or malfunction of The Solo product Normal-service-requirements
arising during the warranty period, such as cleaning, normal wear, lubrication, filter, spray tips, etc. Normal service work
over and above the repair or replacement of defective parts. Any failure that results from an accident, customer abuse, nor-
mal wear, neglect or failure to operate the product in accordance with the instructions provided in the operator's manual or
provided with the produci. When an alteration or modification has been performed on a Solo product, Solo is responsible
only for producis as originally furnished by Solo, provided the alterations or modifications do not adversely affect the prod-
ucts operation, performance Of durability. Parts or accessories that are incomplete with the product are not approved
by Solo.
Eull disclosure of Solo's Limited Warranty is available from your local Solo dealer or SOLO INCORPORATED, 5100
Chestnut Avenue, Newport News, Virginia 23605.
This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state.
ACCESSORIES: |
The following accessories are not standard. Order them from your SOLO dealer.
Pressure control gauge (#49 00 356}; Displays spraying pressure so operator can maintain
desired pressure level. |
Pressure limiting valve (+49 00 183): Limits pressure to 5 psi, 10 psi ar 15 psi as needed for
low pressure applications. | |
Brass adjustable spray nozzle (#06 10 410-P): Affords operator a full range of sprays from
fine to jet stream. Standard on model 476. |
Drift guard (+49 00 430): Helps control application of formula under breezy conditions,
A-nozzle spray hoom {#49 00 208): Mounted on the back part of the sprayer frame with 4
hollow cone jets for area treatment (total width 49-3/4" distance between nozzles 16”).
2.nozzie spray boom (#49 00 514): Handheld spray boom mounts on end of spray wand (total
width 33”; distance between nozzles 247). includes 2 flat spray nozzles.
Twin nozzle {#49 00 477): This is a multi-purpose nozzle that attaches to the end of the spray
wand for double row application.
Brass spray wand (#49 00 528): The spray wand is 60” (150 em) long and replaces the
standard spray tube for treating trees up to heights of 16 ft. (5 meters). Additional extension tube
available in 20” length (#49 00 513).
Shoulder Saver Harness (#43 00 314): Heavy duty padded straps, padded lumbar support
- and fully adjustable straps. . |
Solo Superior Grease {#9850}: (4 oz.) Used in the manufacture of all Solo parts.
Controlled Flow Vaive {CFValve™): Provides constant pressure and flow to the spray nozzle
and can be used in various applications.
in the best interest of continued technological progress, We reserve the right to change design and configuration of any
product without prior or other notice. Therefore, please note thai text and illustrations of this manual are noi to De considered
binding and do not constitute a basis for legal or other claims.
NOTE: An order form is provided on pages 11 and 12.
SPARE PARTS LIST — ——07
Liste de piéces de rechange ~ _ 559 | 4
Lista de piezas de recambio 0g
Re oe 7 —
=—10 35 3-29
Deluxe models only 32 ap
|27—e 10
25 9— ®%
24—2 os
—10
38
*Not standard on al! models.
7
fl
„7
-—
T—— 114
LCS Model
Diaphragm
Pump |
Assembly
SPECIAL PARTS AND ACCESSORIES (Not shown in parts list)
Order No.
4900310N
0610406-K
0610407-K
0610411-K
— 0610409-K
4400203
4400221
Description
Conversion kit (from piston to diaphragm pump)
Diaphragm pump repair Kit includes 8, 11-13, 20 (2 ea.), 24, 25, 66
Piston repair kit includes 10-13, 20 (2 ea.), 24, 25, 44
Wand repair kit includes 7-10, 22, 26, 34, 49, 103
Piston, rod & collar kit includes 41-44, 54 | |
Pump assembly (Piston) includes 1, 8, 11, 12, 13, 20 (2 ea.), 39, 40, 41, 42, 43, 44, 54
Pump assembly (Diaphragm) includes 1, 8, 11, 12, 20 (2 ea.), 39, 61, 63, 64 (13 ea.), 65, 66,
a 67, 68, 69, 70, 72 (2ea.), 106
6
POS. | ORDER + FOR MOD. DESCRIPTION * FRANCAIS : ESPANOL
2 . 0010165 Bolt Vis LE. ¿ Tornillo cil.
3 . 00 12185 - Bolt : : Vis LC. : Tornille cil:
4 00 30 131 Washer ; Rondelle - ; Arandela
6 00 12 185 . Bolt Vis TG. i Tarniiio cil.
7 06 10402-K Shut-off valve repalr kit — Pochetta robinet d'arrét >. . « | JJuego rep. grifo de cierres
8 00 62 258 Gasket : Joint de connection 1 Junta de conexion
10 00 82 115 O-ring | Joint bague | Anillo O
11 00 62 291 O-ring : Joint bague 1 Anillo R
12 00 62 139 O-ring | Joint bague : Anillo BR
13 00 62 140 O-ring © Joint bague + Anillo R
14 00 64 234 Rose 48” (item 34 incl.) —-- : Tuyau (Pas. 34 incl.) i Manguera
16 00 66 388 - Hose clamp 1 Collercpl. -.. * Abrazadera
16 DO 66 394 : Clamp —: Collier cpl q Abrazadera
17 40 43 123 Stop plate 1 Buige | Pleza de apoyo
18 40 35 111 Pump shaft : Tuyau ; Tubo —-
20 40 61 257 Valve plate ; Joint de soupape Place de valvula
21 42 00 242 Hed tank cap {item 48, 98 & 98 incl.) Couvercle Tapa del depúsito (roja)
— 42 00 305 Heavy Duty Black tank cap (item 48, 98 & 98 incl.) Couvercle Tapa del depôsito (negra)
22 AO 74 148 Retaining nut À Ecrou de raccord Tuerca de manguito
23 074323 Valve body ; Piece de reglage Pieze de ajusta
: 24. 46.74 350. . Sealing piece Joint SES : Junta -
PB - DE 70 260 Compression spilng. - -— Ressort de compression e Hasorta de presion o
a 1874 BT is opa ЗЕ | Вело nue co ©... 1 Ecrou de raccord Co ° Tuerca de. manguito @
27. 4074344 Control KidE” > mien ppt —-Pièca-dé- “Toglage- „Тара де а ajuste ta
28: 4074410: ° - Bushing —. O Coussine + Coninete CRETE
29 40 74 263 Flat spray jet Buse à difusion large Tobera de charro ancho
30 40 74 786 Swirl plate Pièce girafoire Pleze de rayado
al 40 74 283 del iter tamis de gicleur Piltro de tobara
32 4074 755 Jet cap Capuchon de увел Tapa de tobara
3d 49 00 527 Plastic adjustable nozzle (Inc. à & bh). 3
34 -. 40 74 500 Зо o Clamp. © Pièce de serrage” | Plede de retencion.
— 38 40 74:527 | —Elbow 1 Coude - | | Cade
. 36 £2 00 162 425, 474, 475. as - Tank añd frame cats A al Æ Support de réservoir, 151 E Soporta de depósito, 151
4-2 00 293 435,485 - Tank and frame assy., $ gal. + Support de reservoln 201. 4 Soporte-de depôsito, 201.
4071305 —473F, 4730 - Tank and frame assy,.. 3.041... : Emtonnolr.. -Embudo Filtro _. E
37 42 00 166 Filter basket Bretelle (Pos. 73 ne.) Correaje (Pos. 73 in e, о
38 43 00 315 Carrying strap {item 73 incl.) ; Corps de pompe (Pes, 10, 23- 25, 27 7 inc] Camara de aire (Pos. 10, 23-25, 27 7 Inc]
ag 44 00 240 Pressure cyfindar {Deluxe Models) | Cylindre cpl. Cilindro mont
4400240N Pressure cylinder
40 44 00 168 | Cylinder, assy. (item 12, 13, 20 incl.) . Bielle sand ièton | Biela
ZA 40 744097 fo ET EE Connecting rod without std. Ta Leven $e DÉSIR RE TS ei EE Palanca:
42 8074262 $ Lover poa E Pletor =: 77: РОЛ. EE IET
3. 4073558... E — Pisto Tel Bi 4 - Manchette Vitor CE A Manquito: Vitor: EE
Mo 44 00:1898 * | —- -| Vitin® solar : À" Robînei d'arrêt - + Grifó de clerra; mont. — -
45 4890170 "1 À. Shut-off valve, assy. ~~: “3 Levier de pompe (Pos. 75 Sal 3 Palanca de. bomba (Pos: 75 singly
45 4800173 Pump lever (item 75 incl.) - | Tuyau puivérisateur (500 mm) Tuba atomizador (500 mm)
47 49 00 230 Spray tube 20" Joint bague Anilio de junta
48 40 61 342 Gasket Rondelle Arandela
49 00 31 356 Washer Coiffe protestas Tapa protectora
51 A074 877 Protective cover vis T.C, Tranillo cil.
CRE 0010110. Tol te © Bolt DT ee, … Ecrou. nex. WARUM LAN TERN “Tuerca. hex 3
54 |. - A0 74 408. © EN ul ES congcino rod with stud e mala : E Hebilla para Correa -
° 55. CEA EAR E O uckle- “Carter de membrame DOE ‘Carter membrana _
60 AG 78 411: 00: br QE | Housina (diaghragn} - Joint. bagü 7. AcAnioO HR NE:
61 40 73 410 Flange Siege soupañé (Pos. i 2 Dima” Pieza rosada (Pos. 15, 20 0 fil}
63 44 00 222 Valve, assy. {item 12, 20 incl.) is TC. Tornillo cil,
64 00 18 275 Screw Plaque a membrane Chapa de membrana
65 40 74 247 Plunger Membrane Membrana
66 40 74 245 Diaphragm Bielle Biela
87 — 4074283 7 E Lever oo 5 — .Gúujan ибо 4 Parma: 5 =
68 “4031130 “|. Wirist pin CF Levier 1." À Palanca: -
69 . :40 74 234 |: RY Connecting bracket. ; 4 Levier 2. - a Pajanca 2
70 -40 74243... } “E *L” connecting bracket - Mis. T.0: © Tomillo. en.
71 :46 74189 21 ; ' Hand grip (Deluxe. Model}. не В Ованес
72 00 10 141 Вой ‘’Ancroche * Gantho
73 40 74 833 ook Jet coplque, cpi (Pos. 30, 32 12 incl.) Tobera, cono hueco, mont. (Pos. 30, 32 incl.)
74 49 00 252 Hollow cone jet nozzle {iter 30,32 incl.) Polgnés Manija
75 40 74 392 Grip
97 40 74 295 Pin Loh de
— 98: 4051464: 1 vent plate —. o a
gg | :4074128 . Vent cap ds E.
10 | :4074329- — -F Lock clip dos Lo
101- „7 4074 3860 - - Aetaining. nut Es +.
102 : 4074 335- - Lever LE EE
103 a0 62 271 O-ring |
106 00 62 324 O-ring
107 49 00 527 Adjustable nozzie Ë
108 49 00 104 Wand 2
108 40 74 148 Retaining nut À. Ш:
1107 |: 0062110 - 0- ‚ng LUTTE т Ш
3. 4074284 Handle filter | E.
112. : ABO0107 1 V5 ee T0 Shut-off-valve- i Ш
113 1 40 74 655. .. |. nino” Retalhing nut: : :
114 | 4074654 -- 473 LOS Hose bark 3 i”
ACCESSORIES
Ad 4200215. Plug (tam nel) Bouchon (Pos. 10 incl) : + Tapôn (Pos. 10 incl)
g . 0082106 TE Uri - FR a e a
47 4900319 —....; Spray wand 27" (690 mai de Po
:50 4900454 foi emy handle (tem 58 nl) т LS
. 56 — 0020118. 3 a
57 00 12 192 Bol Ë |
58 40 74 996 Clip |
59 00 65 210 Heavy Duty Brass flat spray nozzle ; Ë
76 49 00 430 Drift guard + :
80. : 4900477 - Double spray nozle. , Ballange (1280 mm). | - Tavera doble ——-
81 AQ DO 528... | o N Extension wand 60" (1250 mr mm} Joint bague . ; UT Ta - Tubo de extenisoh (1250 mm)
8 A0 65 189 E | Pressure gauge guard: _ |. Manométre avec. ¡coords Coe _ Manometro con plezas de conexxian...
90 4900356 | Hs Bi + Pressure gauge wicannection parts ' . ‘ Nes 1 Mandometro -
gi 00 65-180 co | Pressure gauge : | alos (06 ma € Lt
99 49 00 513 Extension tube 20" (500 mm) Clapet anti-retour | Tuba alargador (506 mm
93 27 00316 Heavy Duty No ari check valve Valvula de retencion
g4 40 74 338 Retaining nut : Tuerca de manguito
95 00 62 249 {-ring i + Anllio 0
— 08 10 410-Р Adj. spray nozzle assy. ¢ Jolt bague i Tobera de allure, mont.
Po -49 00-207 Adi. spray noie - © Tio - 7 5 Bouchler —- a Ton 8; o
— 43 00314 | shouider saver harness - Do : Buse longue protes, ep a o :
— 49 00 323 — Organic liquid spray kit SEA Accessoire bio : 111 Agregado bio.
— 42 00 205 Reduction insert, gasketsingl. го. - Reduceur-avec finis - : Empaquetadura
96 49 00 258N - -Elbow.nozzla assy. Co : Pochette joints (10, 22, 91:38, 35 no - Juego empaquetaduras (8- -10, 4“ a
7
Note: Always wear rubber gioves,
~ ventilated area. Prior to repair, flus
that all pressure is released by locking the 5
with clean water, pressurize, and check for leaks. If the sprayer leak
1)
Using a 13mm socket wrench
remove the handie boîts, and
set handle and bolts aside. Lay
unit on its back with pump sys-
‘tem facing you. See Figure 1.
Loosen hose clamp (E) by un-
safely goggle
h unit with water by filling, then spraying the water |
hut-off valve in the open position.
+
DD 7
|= me
CT В
>
A
6)
To replace the Viton® collar,
push it off of the top of the pis-
ton with your thumb. Figure 6.
Install the new collar on the pis-
ton crown into the form fitted
sides.
s and appropriate protective clothing when repairing a sprayer. Work in well
nto an appropriate container or area. Ensure
Once a repair is completed, fill the unit
s, Do Not Use. Repair leaks and recheck.
2)
4)
5)
screwing the bolt. Pub of
sprayer hose. Caution: There
may be liguid inside the hose
and pressure cylinder even if
the tank is empty. Wear protec-
tive gloves. Next, remove the
nut and bolt from protective
cap, and remove cap (C).
Loosen stop plate (A) but do not
remove. Rotate the pump shaft
to access the two lever bolts in.
the center (B). Using a 6mm
allen head wrench, remove
them. Pull the piston (F) out of
the piston cylinder (D).
To remove the piston cylinder
assembly, turn the piston cyl-
inder counter clockwise when
viewing from the bottom. Fig-
ure 2. Caution: The piston cyi-
inder has sharp edges.
Check the inside of the piston
cylinder and the piston for ver-
tical scratches. If the piston су!-
inder or piston are scratched,
replace it. Figure 3.
To remove the connecting rods
from the piston and lever, insert
a flathead screwdriver between
the two connecting rods and
twist. Figure 4.
with the new piston, place the
two connecting rods over the
studs on the inside of the pis-
ton. Place the lever studs into
the connecting rods and snap
together with your fingers. Fig-
ure 5.
Figure 1
Figure 6
7)
Remove the valve plate and
O-rings from the outside of the
piston cylinder. Install the new
valve plate and the two O-rings,
making sure the O-rings seat in
the grooves. Finally, inside the
piston cylinder you will find a sec-
ond valve plate. Using needle
nose pliers, pull out the red or
orange pin and remove the valve
plate. Figure 7. Install a new
valve plate and firmly reseat the
retaining pin using needle nose
pliers. Figure 8.
Next, assemble the piston cyl-
inder. First grease the O-ring on
the piston cylinder, being care-
ful not to get any on the valve
plate, and then place the piston
cylinder into the pressure cylin-
der. Screw the piston cylinder
clockwise until it is tight and the
‘bottom O-ring is no longer seen.
Figure 9. When properly seated
+ the notch on the piston cylinder
9)
(G) will tine up with the catch on
the pressure cylinder (H). Figure
10.
Apply a light coat of grease 10
the inside of the piston cylinder
wall and on the Viton® collar, and
then re-install the piston inio the
piston cylinder. Figure 11. Insert
the piston at a slight angie with
the leading edge of the Viton®
collar placed over the slot in the
piston cylinder, Install the 6mm
allen head bolts through lever
base Into shaft.
Sn SR
: LE
Lon Ee
e
Figure 6
Figure 10
Reinstall the handle. Re-tighten the stop plate, making «" e a
sure the bolt goes through the rear hole. Repiace the gp ET
hose and black hose clamp making sure it is firmly |
secured,
Replace the protective cap and tighten the nut and bolt. a [APNEA
1) Loosen the stop plate (A) and
remove the two allen head
screws (B) that hoid the con- a Ч |
necting pieces to the pump I, SXF | Z DIMINSIONS
rod. Figure 13. ais : 4 — TO MAKE
od. FIg E ye" damater | |4 SPECIAL TOOL
= from lop
| Figure 13
2) Remove the pump rod (С)
and the hose (D). Next, |
A Y
loosen the clamp at the base
of the sprayer (E). Figure 14.
e——1-5/8—
Tool can be ordered through SOLO”
Part # 44 00 222-T
7) Once the valve assembly is
removed, the valve plates and
O-rings can be replaced.
Figure 18.
3) Push the pressure cylinder
approximately 1” out of the
bottom of the tank. Then tum
the pump assembly 180°.
8) The pump housing (I) Is
separated from the pressure
cylinder (J) by pulling it off.
Figure 19. The O-ring can then
be replaced.
4) Next, remove the 12 torx
screws that hold the flange
in place. The flange and dia-
phragm can then be removed.
Figure 15. Note: For clarity of
this information the pressure
cylinder is shown removed from
the tank.
9) When reassembling the pump
housing to the pressure
cylinder, be sure the square
tab on the pump housing (K) is
aligned in the notch. See
arrows (L) on the pressure
cylinder in Figure 20. Be
careful not to pinch or nick the
O-ring.
5) To replace the diaphragm,
remove the connecting rod
retaining screw (G) from the
plunger and lever (F). Replace
the diaphragm and reassem-
ble. See Figure 16.
10) Screw the valve assembly into
the cylinder. Be sure that the
two square holes on the
threaded portion of the valve
assembly are aligned with the
holes in the pressure cylinder.
If the pressure cylinder was a a а
removed, look through the Figure 20
inlet screen to check align-
ment.If the pressure cylinder
was not removed, the four
holes of the valve assembly
must be centered on and fac-
ing the hose nipple.
6) The valve assembly (H) is
removed using a locally made
tool. See tool drawing for meas-
urements. Remove valve plate
retaining pin and insert tool into
slots. See Figure 17. Use a
screwdriver to rotate tool count-
er-clockvvise.
Nozzle Tip Specifications
Description Order number Spray Pressure Angle Applications
voiume
US gal| atu
1/min | /min | atm | psi
Flat spray nozzle 1074263" 0.88 | .23 1.0 1.15 120° area and row treatment
| | 1.25 | .33 20 | 29 120°
1.53 | .40 3.0 | 44 120°
Flat spray nozzle - brass 0065210 0.46 | .12 1.0 | 15 80°
- plastic with 0065132 0.64 | 17 2.0 | 29 80°
stainless 0.78 | .21 2.0 | 44 80° и
steel insert — | |
Adjustable nozzle - brass 4900207 153 | 40 | 281 40 |Straight stream | tres spraying (adjustable spraying pattern)
- plastic 4900527" 0.78 | .20 2.8 | 40 Hollow cone
Full cone nozzle ) 0065212 30°-50° game repellants of high viscosity
Full cone nozzle | 0065213 30°-50° game repellants of low viscosity
Full cone nozzle 0085214 game repellants
Hollow cone nozzle 4900209 0.4 | .10 1.0 | 15 a |. shrubs, bushes
1 mm orifice 0.55 15 2.0 29
Hollow cone nozzle | 4900252 0.64 | 47 | 1.01 15 50°
1.4 mm orifice 0.91 24 2.0 29 65°
1.11 20 3.0 44 65°
Hollow cone nozzle 4900322" 0.88 23 1.0 15 55°
1.8 mm orifice 1.25 33 2.0 29 70°
: 1.53 | .40 3.0 | 44 72°
No-drift nozzle 4074383 0.23 | .06 1.0 15.| - -- 80° mainly for herbicides at low pressure...
AN 0.5
No-drift nozzle 4074385 p.2g | .07 0.4 6 100°
AN 1.0 | 0.38 | .10 0.7 | 10 100°
046 | .12 1.0 15 100°
No-drift nozzle 4074386 . | 0.55 | .15 04 | 6 100°
AN 2.0 0.76 20 0.7 10 100°
0.91 ‚24 1.0 | 15 400°
No-drift nozzle 4074514 0.72 | .19 0.4 6 110°
AN 2.5 0.95 | .25 0.7 10 110°
4.14 | .30 4.0 | 15 : 410°
No-drift nozzle 4074513 1.80 48 0.4 6 120°
AN 5.0 1.20 | .50 0.7 10 120°
Ä ; 2.28 | ..60 1.0 15 120°
Foam nozzie 4900397 0.76 20 3.0 45 The XAN 2 nozzle is suited for low drift and water sav-
: 0.00 | 23 4.0 60 ing application oi herbicides which tend io foam
1.01 26 5.0 75
1.10 | 29 | 6.0 | 90
*Standard equipment
solo ORDER FORM
Order parts and accessories from your Solo dealer. If there is
no local dealer, use this form to order from Solo.
S
Нет Names/Description Part No. Retail Price Qty. Total
Nozzies
Flat spray nozzle - surface area & row treatment 40 74 263 2.00
Jet cap 40 74 755 1.25
Swirl plate 40 74 756 1.25
Filter - standard 40 74 283 1.35
Sprayer elbow and nozzle assortment 06 10 408-P 12.95
No-drift wide angle flat nozzles - 60 GPM 40 74 513 2.40
mainly_for.spraying herbicides at low pressure. 130 GPM 40 74 514 2.40
At 15 psi they deliver: — 22 GPM 4074-386 2.40
12 СРМ 40 74 385 2.40 _
Eibow nozzle assembly 49 00 258N 6.35
Double spray nozzle - for double row application 49 00 477 14.95
spraying in two directions simultaneously.
Brass adjustable spray nozzie kit - with O-ring and screw 06 10 410-P 8.75
cap for tree spraying (from fine misting to a jet stream).
Brass adjustable spray nozzle (same nozzle as kit above) 49 00 207 6.25
Plastic adjustable nozzle 49 00 527 4.25
Hollow cone nozzles - for shrubs & bushes: 1.4 mm 49 00 252 2.85
1.8 mm 49 00 322 2.85
Foam spray nozzle - for low drift & water saving 49 00 397 9.95
application of herbicides which tend to foam.
No drip check valve - prevents spray tip from leaking 27 00 316 3.25
when not in use.
Nozzle assortment - includes flat, hollow cone; no drift, 06 10 456-P . 12.95
and plastic adjustable nozzles.
Extension tubes and spray wands. |
5” bendable spray wand 49 00 450 11.95
20" spray wand 49 00 230 8.95
20" extension tube 49 00 513 7.10
21" stainless steel wand 49 00 645-Р 11.95
20" brass spray wand 49 00 42T 11.95
27" spray wand 49 00 319 10.95
40" brass telescoping wand 49 00 478 19.95
48" carbon fiber wand 49 00 449 24.95
60" brass spray wand 49 00 528 19.95
4' to 8' Carbon Fiber Wand 49 00 445 39.95
Note: exiension tubes attach to wands to extend length.
Spray wands attach to shut-off valve only.
Spray booms
Spray booms - spray 2 or 4 rows at ance with:
2.nozzle spray boom - handheld (total width 33) 49 00 514 19.95
distance between nozzles 24”. Includes 4 flat spray nozzles. —
“4-nozzle spray boom - mounts on rear of sprayer 49 00 298 79.95
(total width 49 3/4"; distance between nozzles 16").
| Includes 4 hollow cone Nozzles. |
Specialty items
Shoulder Saver Harness - padded shoulder straps and 43 00 314 19.95 -
added lumbar support reduces lower back fatigue.
Fits all models. |
Pressure gauge kits - indicates spray pressure. 49 00 356 14.95
Use with shut-off valve 4800170. Fits all models.
Pressure limiting valve - for no-drift spraying of . |
herbicides, Helps operator maintain pressure below 15 psi. 49 00 183 14.95
interchangeable springs are color coded for 5, 10 and 15 psi.
Drift guard - complete control for herbicide applications in 49 00 430 12.80
berry, flower, vegetable, cotton 8 other applications.
| SUBTOTAL
Prices and technical specifications are subject 10 change without notice.
11
ltem Names/Description Part No. Retail Price Qty. Total |
Pro spot drift guard. Controls spray to a 3” spot 49 00 323 9.85
Tank cap w/valve assembly 42 00 242 4.95
Filter basket 42 00 166 5.25
Hose - 48” long (150 psi) 00 64 234 5.40 a
Shut-off valve 48 00 170 14.85 a
Shut-off valve spray wand & nozzle elbow assy. 49 00 170N 24.95
Pressure cylinder 44 00 240 17.70
Fold away pump handle 49 00 454 12,50
Repair kits
Shut-off valve repair kit 06 10 402-K 4.80
Diaphragm-pump-repair-kit 06 10 406-K 14,95
Piston pump repair kit 06 10 407-K 19.95 -
Shut-off valve and wand repair kit 06 10 411-K 9,95
Piston, rod and collar kit -06 10 409-K 19.85
Conversion kit {from piston pump to diaphragm pump) 49 00 310N 26.15
Plug - to operate at higher than 60 psi (DELUX MODELS SEE PAGE 2) 42 00 215 3.10
Solo Superior Grease - (407.) used in the manufacture of all Solo Parts 9850 2,95
Sprayer service video - explains how to repair the backpack and handheld 998SPVID 3.95
sprayers in non-technical language.
Please do not send cash with this order. Make check or money order payable to Solo
call for current C.O.D. charges.
Incorporated. You may request C.0.D. shipment. Please
Form of Payment: —
Credit Card
Check or Money Order a
C.O.D.
НЕО {I À 1 ff
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1 7 ff
Total from page ©
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Total
VA € NC residents add applicable sales tax
5.95
SHIPPING CHARGE |
+5 | + | © | @ | | &
Grand Total
Please allow 1-2 weeks for delivery
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12
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