Dear Customer, Congratulations on choosing “Bajaj Pulsar 150 CC

Dear Customer, Congratulations on choosing “Bajaj Pulsar 150 CC

Dear Customer,

Congratulations on choosing

“Bajaj Pulsar 150 CC DTS-i”

, one of the finest vehicle in the country brought to you by Bajaj Auto Limited.

Before you prepare for riding, please read this User's Guide carefully to familiarize yourself with the mechanism and the controls of the vehicle.

To maintain your bike in perfect running condition to deliver consistent performance, we earnestly advise you to avail periodic services.

You can entrust our Bajaj Dealers, who are well equipped with all necessary facilities, skill sets and trained manpower for servicing and repairs of your

“Bajaj Pulsar 150 CC DTS-i”

. In the rare event of going to a local garage, always insist on Genuine Bajaj Spares to ensure safety, performance and longer life of your vehicle.

Should you require any additional information, please approach our Bajaj Dealers. If necessary, you may also write to selling dealers, with relevant details like Registration no. Chassis no.,

Engine no., Date of purchase, Kms. run, name of selling dealer and your contact numbers.

Finally, may we request you to give your vehicle a proper care and regular maintenance, as described in this manual. We are sure this will offer you a long trouble-free ownership experience.

Wishing you unlimited miles of happiness!

International Marketing

BAJAJ AUTO LIMITED

Akurdi Pune 411 035 India CIN - L65993PN2007PLC130076

Table of Contents

Description

Identification Data....................................................................................................................................1

Technical Specifications......................................................................................................................... 2

Location of Parts.....................................................................................................................................3

How to Ride your Bike.........................................................................................................................11

• Running In.................................................................................................................................11

Riding the Bike..........................................................................................................................11

Fuel Saving Tips.......................................................................................................................14

Safe Riding Tips....................................................................................................................................15

General Maintenance Information.........................................................................................................16

• Engine Oil..................................................................................................................................16

• Battery........................................................................................................................................18

• Rainy Season Care...................................................................................................................19

Daily Safety Checks...............................................................................................................................20

Non-use Maintenance............................................................................................................................21

Periodic Maintenance / Lubrication Chart........................................................................................... 22

Pre-Delivery Inspection..........................................................................................................................25

Applicable to All Periodic Services...................................................................................................... 26

Use Only Bajaj Genuine Parts..............................................................................................................27

DOC. NO.: 71111377 REV. 05, Apr 2014

Safety and Warning Information

Warning

This indicates that a potential hazard or injury to you or other persons and to the vehicle can happen, if the advise provided is not followed.

Caution

This indicates that a potential hazard that could result in vehicle damage.

Follow the advise provided with the caution.

Notice

The description and illustration in this booklet are not to be taken as binding on the manufacturers.

The essential features of the type described and illustrated herein remaining unaltered.

Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this booklet upto-date.

Modifications on the vehicle, parts or accessories as may be convenient and necessary.

Identification Data

The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type.

Frame Number Location

On LH Side of Steering Tube

(Alpha-Numeric - 17 Digits)

Engine Number Location

On LH Side Crankcase

Near Gear Change Lever

(Alpha-Numeric - 11 Digits)

1

Technical Specifications

Engine

Bore x Stroke

: 4 stroke, Single Cylinder, Natural air cooled.

: 58.00mm x 56.40mm

Engine Displacement : 149.01 cc

Compression Ratio : 9.5 + 0.5 : 1

Max. Net Power

Max. Net Torque

Ignition System

Spark Plug

: 14.09 Ps at 8500 rpm

: 12.76 Nm at 6500rpm

: Microprocessor controlled digital CDI

: Champion RG 4 HC. 2 Nos.

Spark Plug Gap

Lubrication

Transmission

Front Brake

Rear Brake

Fuel Tank Capacity

Full

Reserve

Usable Reserve

Dimensions

Length

Width

Height

Wheel base

Min. Turning radius

Ground clearance

:

:

: 0.6 to 0.8 mm

: Wet sump, Forced.

: 5 speed constant mesh.

: Hydraulic disc type.

: Mech. expanding shoe & drum type.

: 15 litres

: 3.2 litres

: 2 litres

: 2055 mm

: 790 mm

: 1100 mm

: 1320 mm

: 2320 mm (Min.)

: 165 mm (Min.)

Tyre Size

Tyre Pressure

Front : 2.75 x 17, 41P

Rear : 100/90 x 17, 55P

Electrical System

Head Lamp

Pilot Lamp

Tail /Stop Lamp

: 12 Volts DC

: 35/35 W-HS1

: 5 W Each 2 Nos.

: LED/LED

Turn Signal Lamp

Neutral Indicator Lamp

Hi Beam Indicator Lamp

: 10 W 2Nos.

: LED

: LED

Turn Pilot Indicator Lamp : LED

Side Stand Indi. Lamp : LED

Speedometer Lamp

Rear No. Plate Lamp

Horn

Battery

Vehicle Kerb Weight

Gross Vehicle Weight

Climbing Ability

: LED Display

: 5 W

: 12 V DC

: 12V - 7 Ah Dry

: 143 kg.

: 273 kg.

Note : All dimensions are under UNLADEN condition. Above information is subject to change without any notice.

2

Location of Parts

1

2

3

4

5

-

+

6

7

8

N

SIDE

STAND

9

10

11

12

1.

Battery Indicator :

It indicates battery needs charging

2. Fuel Level Indicator :

Fuel level indicator shows available fuel in fuel tank.

3. Reserve/ Engine Rev Indicator :

It glows when fuel level in tank reaches reserve level. It also blinks when engine RPM cross 9000 RPM mark.

4. Tachometer Dial :

It shows engine speed in RPM.

5. Odometer :

The Odometer shows the total distance that the vehicle has accumulated.

6. Neutral Indicator :

When transmission is in Neutral &

Ignition switch ‘ON’, Neutral indicator will glow.

7. Speedometer:

Vehicle speed will be displayed digitally.

3

8. Trip Meter Reset Button :

Both trip meters can be reset to zero by pressing the button.

9. Trip Meter :

The Trip meter shows the distance traveled since it was last reset to zero.

10. Side Stand Indicator :

When Side stand is ‘ON’, the Side stand indicator will glow.

11. Hi Beam Indicator :

When Headlight is ‘ON’ & Hi beam is selected with engine running, Hi beam indicator will glow.

12. Turn Signal Indicator (LH & RH) :

When Turn signal switch is turned to Left or Right, Turn pilot indicator - LH or RH will flash.

Steering cum Ignition Lock :

It has three positions.

LOCK :

Steering locked. Ignition

OFF.

OFF

ON

:

Steering unlock. Ignition

OFF.

:

Steering unlock. Ignition

ON.

To Lock the Steering :

To lock the steering, turn the handle bar to the left or right. Push

& release the key. Turn the key to “LOCK” position and remove the key.

To Unlock the Steering :

To unlock the steering, insert the key in steering cum ignition lock & turn it clockwise to “OFF” or

“ON” position.

Key :

A common key is used for ‘Steering cum Ignition lock’, ‘Fuel tank cap’ and ‘Side cover lock’.

4

Location of Parts

A

Fuel

Tap

Fuel Tank

Cap

Fuel Tank Cap

To open the fuel tank cap, lift the flap

(A)

, insert the key in the lock and turn it clockwise.

To lock ‘Fuel Tank Cap’ gently press the cap.

RES

ON

Fuel Tap

Fuel tap lever has following positions.

ON : When fuel level is above Reserve position.

RES : When fuel level is below Reserve position.

OFF : When fuel supply is to be cut off.

5

Location of Parts

D

A

B

C

Left Handle Bar Switches

A. Dipper Switch :

When headlight is ON,

High or Low beam can be selected with the dipper switch. Hi beam indicator light located on Speedo console will light up when high beam is selected.

: High Beam : Low beam

B. Turn Signal Switch :

When the turn signal knob is turned to Left ( ) or Right

( ) respective indicator will start blinking, to stop blinking push the knob in &

6

C. Horn Button :

( ) Press button for sounding horn.

D. Pass Switch :

Press the switch to flash the head light. It is used to give signal to vehicles coming from opposite side while overtaking.

Location of Parts Location of Parts

G

B

A

E

F

Right Handle Bar Switches

E. Head Light Switch :

It has 3 positions.

: All lamps 'OFF'.

: While engine running, Tail lamp and

Pilot lamps ‘ON’.

: While engine running, Headlamp, Pilot lamp, Tail lamp, Meter lamps ‘ON’.

F. Starter Button :

It operates the electric starter when clutch lever is depressed with

7 transmission in any gear. It is recommended to start engine with transmission in neutral.

G. Engine Kill Switch :

The engine kill switch is for emergency use. During emergency move the engine kill switch to the ‘OFF’

( ) position.

CAUTION :

While starting ensure that engine kill switch is in ON ( ) position.

Keeping the kill switch in OFF position

Engine will not start.

Removal of Side Cover LH or RH

Insert key into cover lock & turn clockwise. & pull ‘Side Cover’ out from the bottom.

Pull front side (side towards Engine) of ‘Side

Cover’ to release Lug provided on ‘Side

Cover’ from hole

(A)

provided on ‘Fuel Tank’.

Slide the ‘Side Cover’ forward (towards the engine) to release slot provided on rear side of ‘Side Cover’ from bracket with rubber cap

(B)

provided on ‘Chassis’.

Take out ‘Side Cover’.

CAUTION :

Remove cover as described above, otherwise the lugs may break.

Fitment of Side Cover LH or RH

• Match slot provided on rear side of ‘Side

Cover’ with bracket

(B)

provided on

‘Chassis’ and slide ‘Side Cover’ backward

(towards Tail lamp).

• Match Lug provided on front side of ‘Side

Cover’ with hole

(A)

provided on ‘Fuel

Tank’ and press ‘Side Cover’ inside.

• Match the lock plate of ‘Side Cover’ properly with bracket on ‘Chassis’ and

Lock.

CAUTION:

Fit cover as described above to ensure proper fitment.

8

Location of Parts

BATTERY

TOOL KIT

Battery

It is located inside the ‘Side Cover’ LH.

Always maintain electrolyte level in each cell between max and min level lines.

Always keep a watch on battery charge level indicating icon, if it flashes (indicates battery is in low charged condition), show the vehicle to authorised BAL dealer.

Tool Kit Location

It is located below seat.

2 rubber straps are provided to hold the tool kit.

CAUTION :

Always fit tool kit with rubber straps.

9

Location of Parts

A

3

1

4

2

A : Seat Release Cable Fig. B

Removal of Seat

Remove ‘Side Cover’ LH.

Pull the ‘Seat Release Cable’

(A)

to release seat lock. Keeping cable pulled, tap the center of seat, lift the seat from rear end and slide it towards tail lamp to remove seat.

Fig. C

Fitment of Seat

Match & insert the bracket (

‘1’

of Fig.

‘B’

) of seat with slot (

‘2’

of Fig.

‘B’

) provided below fuel tank rear mounting on chassis.

Push seat towards fuel tank and align lock rod (

‘3’

of Fig.

‘C’

) & seat lock (

‘4’

of

Fig.

‘C’

). Then press the seat in middle from top to lock the seat.

10

How to Ride Your Bike

Running IN

Proper running-in is important for the better life

& trouble free performance of the vehicle.

• During first 2000 kms running-in period do not exceed following speed limits.

Kms

0 - 1000

1000 - 2000

1st

15

20

2nd 3rd

30 45

40 55

4th

55

65

5th

65

75

• Always keep the speed below the limits mentioned in the table.

• Do not race the engine excessively.

• Do not start moving or race the engine immediately after starting. Run the engine for a minute at idle speed to give the oil a chance to work-up into the engine.

Riding the Bike

Before starting the vehicle & with the ignition key ‘OFF’, adhere to the following first thing in the morning or after a long period of non-use

(whichever is the case). Depress the clutch lever completely. Kick the kick lever all the way down to its stop, briskly a couple of times.

Release the clutch lever.

Starting the Engine :

• Keep the fuel tap to ON or RES position.

• Turn ignition switch to ON position.

• Turn Kill switch to ( ) ON position.

• Confirm that the vehicle (transmission) is in neutral.

• If the engine is cold or when starting for first time. Use choke for quick starting.

Choke lever (A) is located on LH side of

Carburettor.

• Keep the throttle completely closed, push the starter button ( ) or kick the engine with kick starter lever.

• When the engine is warmed up enough to idle without using choke, return the choke to OFF position.

B

A

11

A : Choke “OFF” B : Choke “ON”

How to Ride Your Bike

CAUTION :

Do not operate the starter continuously for more than 5 seconds.

Wait for 15 seconds before next crank.

After three continuously cranking the function will be disable after 20 seconds. it can be unable again.

NOTE :

The motorcycle is equipped with a starter lockout switch. The vehicle can start in any gear when clutch lever is depressed.

It is recommended to start the engine with the transmission in neutral.

Moving Off :

Check that Center/Side stand is up.

Depress the clutch lever.

Open the throttle and release the clutch lever slowly and simultaneously.

As the clutch starts to engage, open the throttle a little more, giving the engine just enough rpm to keep it from stalling.

Shifting Gears :

• Close throttle & depress the clutch.

Shift into next higher or lower gear.

Open the throttle and release the clutch lever slowly and simultaneously.

5

4

3

2

N

1

Gear Shifting Sequence Gear Shifting Lever

WARNING :

When shifting down to lower gear, do not shift at such a high speed that the engine rpm rises excessively & which may cause the rear wheel to skid.

12

How to Ride Your Bike

Braking :

• Close the throttle completely, leaving the clutch engaged (except where shifting gears) so that the engine braking will help slow down the motorcycle.

Shift down one gear at a time so that you are in Neutral when you come to a complete stop.

When stopping, always apply both brakes at the same time. De-clutch as necessary to keep the engine from stalling.

Never lock the brakes, or it will cause the tyres to skid. When cornering, use brakes judiciously & do not de-clutch. Reduce your speed before you get into the corner.

For emergency braking, disregard downshifting, and concentrate on applying the brakes as hard as possible without skidding.

Stopping the Vehicle :

• Close the throttle completely.

• Shift the transmission into neutral.

• Bring the vehicle to complete stop.

• Turn the ignition switch off.

Parking :

• Shift the transmission into neutral and turn the ignition switch OFF.

• Support the motorcycle on a firm level surface with the center or side stand.

CAUTION:

Do not park on a soft/steeply inclined surface or the motorcycle may fall over.

How to Ride Your Bike

Fuel Saving Tips

• Drive smoothly & steadily at speed between 40 and 50 km/h .

Drive at constant speed; avoid sudden accelerations & harsh braking as far as possible. Plan your trips properly with minimum start-stops.

Change the gear judiciously according to the speed requirements. Drive as far as possible in highest gear.

Travel as light as possible; do not overload the vehicle above the specified payload.

Stop the engine quickly at the end of the journey. Avoid excessive idling. For intermediate stoppages, cut-off the engine if you want to stop for more than two minutes.

Vehicle Maintenance (Ensure Following)

Fuel

Spark plug

Air filter

Engine oil

Brakes

Clutch

Tyre pressure

Carburettor

Check fuel lines and connections for leakage.

Inspect and clean spark plug. Adjust electrode gap.

Clean air filter element periodically.

Check level. Use recommended oil for top up or refill.

Ensure that the brakes are not dragging

/ binding.

Ensure correct clutch lever play.

Always maintain the recommended tyre pressure.

Adjust idling speed.

13 14

Safe Riding Tips

• Always wear helmets while driving or riding.

Your helmets should confirm to appropriate standards.

• Read thoroughly the instructions in this manual and follow them carefully.

• Avoid unnecessary accessories for the safety of both rider and other motorists.

• Get familiar and follow traffic rules and regulations in your states as well as general traffic signs.

• Familiarize yourself well with starting, acceleration and braking of the vehicle.

• When applying the brakes, use both front and rear brakes simultaneously. Applying only one brake may cause the vehicle to loose control.

• Riding at proper speed and avoiding unnecessary acceleration and braking are important not only for safety and low fuel

15 consumption, but also for longer life of the vehicle.

• During rainy season drive the vehicle more cautiously. Remember vehicles skid more easily during light showers.

• Drive cautiously. Start early & reach your destination safely.

• Always carry vehicle registration and insurance papers, & a valid driving licence with you.

• Avoid driving on loose sand or stones where vehicle is likely to skid.

• Properly wrap-up loose clothes while driving or riding to avoid entangling in wheel or other objects on road.

• Always concentrate on riding for safety.

General Maintenance Information

Engine Oil

• Check engine oil level every day before starting the vehicle.

• Always maintain engine oil level between upper & lower mark provided on cover RH.

Engine Oil Level Checking :

• Park the vehicle on level surface on center stand.

• Check oil level through oil inspection gauge as shown in photograph. Always maintain engine oil level between the upper (C) and lower (D) mark provided on Cover RH.

Engine Oil Capacity :

For refill : 1000 ml, For engine O/H 1100 ml.

A : Oil Filler

Cap

A

B : Oil Level

Inspection

Window

B

Recommended Engine Oil:

Always insist on Bajaj Genuine

Engine Oil for optimum engine performance and warranty benefits.

It is a specially formulated oil for vehicles with DTS-i engines.

Model Recommended

Engine oil

Grade

Pulsar

150cc

Bajaj DTS-i

10000

SAE 20W50 API ‘SL’, or JASO ‘MA’ Grade

16

• Engine oil replacement frequency : 1 service & then every 10,000 Km. In case any other engine oil of same specifications is used, the frequency of Oil replacement will be every 5000 Kms.

CAUTION :

• It is most important to adhere to recommended grade & frequency of oil change for the purpose of long life of critical engine components. For details refer periodic maintenance chart.

• Do not reuse drained oil.

• Contact your Dealer for proper disposal of drained engine oil.

General Maintenance Information

Wheel Puncture :

Use recommended levers while removing the Tyre / Tube for puncture work. This will avoid any damages to the edges / scratches on paint of the wheel.

Tyre Pressure :

Keep appropriate tyre pressure as mentioned below to increase life of the tyre & for better fuel consumption.

Front

Rear (Solo)

Rear (with Pillion)

Drive Chain Slackness

• Chain top edge to be kept between the two marks during chain slackness adjustment.

• Care should be taken, that the chain should never run dry.

• Lubricate chain from outside with SAE 90 oil at every 500 kms.

• Chain slackness will have to be adjusted whenever required.

17

General Maintenance Information

CAUTION :

Do not drive/run vehicle in battery disconnected condition. It may lead to damage of electrical / electronic components.

Battery : 12V - 9 Ah, MF

• Battery is located inside ‘Side Cover’ LH.

• Always ensure that battery electrolyte level is in between max & min level marks.

• Check & top up battery by distilled water if electrolyte level is below min level mark.

• Battery life would get adversely affected if top up with ‘Tap Water’.

• Environment care must be taken to dispose off used battery. It is always recommended to hand over the same to the Authorised battery / Bajaj dealer for proper disposal.

• When battery is found discharged, it is advised to get it charged immediately.

18

Spark Plug

• Remove spark plugs by using plug spanner.

• Clean the spark plugs.

• Adjust the gaps if incorrect by bending outer electrode carefully.

Spark Plug Gap :

0.6 to 0.8 mm.

Spark Plug

(2 Nos) : CHAMPION RG 4 HC

General Maintenance Information

Front Brake Fluid Level

• Front brake fluid master cylinder reservoir is located near RH switch on handle bar.

• To check oil level, keep the vehicle on Center stand with handle bar in straight ahead position.

• Always ensure that brake fluid level is above

‘MIN’ mark given on inspection window.

• Use only DOT 3 or DOT 4 or equivalent brake fluid (from sealed container) to top up if reqd.

It is advisable that brake fluid should be replenished at every 30,000 Km or once in two years whichever occurs earlier.

19

Rainy Season Care :

• It is suggested to customer to take appropriate care in area of high rainfall area. The appropriate surface preventive coat to avoid rusting/poor surface finish on account of adverse atmospheric conditions.

• Vehicle cleaning to be done with soft & clean wet cloth to avoid scratches on painted parts.

• Clean & lubricate all the important parts as detailed in a periodic maintenance chart.

• Do not apply direct water jet on painted, electrical / electronic parts.

• Do not obstruct engine cooling by adding mud protection sheet from front.

Daily Safety Checks

Before riding the motorcycle be sure to check the following items. Please give proper importance to these checks and perform all of them before riding the motorcycle. If any irregularities are found during these checks, refer to the Maintenance chapter and see

Authorised Dealer / Service center for the action required to return the motorcycle to a safe operating condition.

WARNING :

Failure to perform these checks every day before you ride may result in serious damage or severe accident.

What to check Check for

Fuel Enough fuel for the planned distance of operation, no leaks in the fuel lines.

Engine Oil Oil level between upper & lower marks.

Throttle 1. Correct play in the throttle cable (2 to

3 mm)

2. Smooth operation & positive return of throttle grip to the closed position.

20

What to check Check for

Steering Lock Correct operation.

Brakes 1. Correct pedal play (25~30 mm).

2. Brake lining wear indicator within

‘USABLE RANGE’.

3. No dragging.

Drive chain 1. Proper slack (25~35 mm).

2. Adequate lubrication.

Operation of all lights.

Lighting

Horn

Steering

Clutch

Correct functions.

1. Smoothness.

2. No restriction of movement.

3. Not Loose / Tight.

1. Correct lever play. (2 to 3 mm).

2. Smooth operation of lever.

Side and

Center Stand

Tyres

Return to their fully up position.

Mirrors

1. Correct pressure.

2. Adequate tread depth.

3. No cracks or cuts.

Correct position.

Jobs to be Carried out during Pre-Delivery Inspection

1. Fill adequate petrol into petrol tank for proper flow of petrol to the carburettor.

2. Check all locks, P.T. cap, ignition switch, steering lock, Side cover.

3. Check for smooth operation for fuel cock.

4. Check engine oil level and top up if required.

5. Check all controls for proper free play and function :- Accelerator, clutch lever, front brake lever, rear brake pedal / lever, choke lever. (As applicable to certain model).

6. Check gear shifter lever for proper position and working.

7. Inspect rear shock absorber for proper setting and correct if required. (As applicable to certain model).

8. Check / Adjust chain slackness appropriately. Lubricate if required.

9. Check brakes and adjust if required.

10. Check and top up brake fluid level. (As applicable to certain model).

11. Check and adjust tyre air pressure to the recommended value.

12. Check battery terminal voltage, specific gravity, electrolyte level. Charge the battery if required.

Check connection at terminal, starter relay and apply petroleum jelly on terminals if required.

13. Check and adjust steering freeness.

14. Check front mudguard alignment w.r.t. front wheel.

15. Check all important nuts and bolts for proper torque and tightness.

16. Fit all O.E. accessories like mirror, leg guard etc. (As applicable to certain model).

17. Start vehicle, check idling and CO%.

18. Check all switches, meters, horn and lights for proper functioning.

19. Test drive the vehicle.

20. Check for oil leakage and rectify if any.

21. Repair for any other defects seen or observed during the test drive before cleaning the vehicle.

22. Clean the vehicle / washing before delivery.

q q q q q q q q q q q q q q q q q q q q q q

25

Applicable to All Paid Services

1. Wash the vehicle.

2. Change / Top up engine oil as per periodic maintenance schedule.

3. Clean air filter element. (Replace element at every 15,000 kms).

4. Check all fuel lines. (Replace fuel pipes at every 20,000 kms).

5. Clean oil strainer / centrifugal filter as per periodic maintenance schedule. (Replace, if required).

6. Clean fuel cock sediment bowl.

7. Drain carburettor / clean float bowl as per periodic maintenance schedule.

8. Clean, Check & Adjust spark plug gap. (Replace at every 15,000 kms).

9. Replace carburetor duct, & Air filter ‘O’ ring at every 20,000 kms.

10. Check & adjust valve clearance (if required). Decarbonize cylinder head at every 15,000 kms.

11. Adjust chain slackness. Lubricate chain. Replace kit chain lock at every 10,000 kms.

12. Replace rear wheel rubber shock damper at every 10,000 kms. (if required)

13. Replace engine air breather tube at every 20,000 kms.

14. Clean silencer drain hole at every 5,000 kms.

15. Check brake lining & pad wear and adjust brakes. Replace at every 15,000 kms. (if required)

16. Brake cam & pin lubricate at every 15,000 kms.

17. Replace master cylinder cup & dust seal, caliper piston seal & dust seal, brake hose pipe at every 30,000 Kms. (If applicable)

18. Check and top up brake fluid level. Replace brake fluid at every 30000 kms.

19. Check and adjust steering freeness. Replace steering cone kit at 10000 kms.

20. Replace fork oil at every 20000 kms.

21. Clean clutch switch at every 10000 kms. (If applicable)

22. Check & adjust clutch, accelerator.

23. Replace starter clutch bush kit at every 15000 kms.

24. Replace engine foundation silent bush at every 15000 kms.

25. Check & tight nuts, bolts & fasteners to the recommended torque.

26. Lubricate specific points as per lubrication schedule, swing arm pivot pin at 20,000 Kms.

27. Check batt. voltage, electrolyte level & top up if reqd. with distilled water. Route cables & fit terminal caps properly, Clean terminals & apply petroleum jelly.

28. Start engine, check & adjust horn & all lights, TPS, auto choke, thermal sensor. (If applicable)

29. Check idling and CO%. Tune engine & carburetor if required.

30. Rear shocker gas pressure at every 20,000 kms. for proper functioning.

31. Carry out any additional work if required.

32. Check tyre wear & inflate air pressure in the tyre.

33. Test ride the vehicle.

34. Clean the vehicle at the time of delivery.

Note : Above jobs are applicable as per Periodic Maintenance Schedule.

26

Use only Bajaj Genuine Parts

For optimum performance of vehicle

For prolonged life of components & vehicle

For economical maintenance cost

For rider's safety

Genuinity Test

Always

Insist

on

Scratch Hologram to find

‘Genuine’

Patrial transparent Hologram

parts

Bajaj Auto Limited

Akurdi Pune 411 035 India

03100802 CLUTCH BOX

M.R.P. (Incl. of All Taxes) in Rs. for Qty. packed

NAGALAND, U.P.,

& UTTARANCHAL

IN OTHER STATES

PACKAGING MONTH

MAY 2003

QTY. 1 NO.

57.43

55.58

Golden Hologram

27

Price Label

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