FAAC 402 CBC, 402 CBA Gate Opener, 455D Control Board, RP 418 DS, RP 433 RC Radio Receiver User manual
Below you will find brief information for Gate Opener 402 CBC, Gate Opener 402 CBA, Control Board 455D, Radio Receiver RP 418 DS, Radio Receiver RP 433 RC. The FAAC 402 Series swing gate operator is a self-contained electro-hydraulic unit consisting of an electric motor, a pump, a valve assembly and a hydraulic cylinder, all housed in an anodized aluminum oil reservoir. The operator is designed and built to automate vehicular swing leaf gates. The 455D control board is used to operate the FAAC High Voltage swing gate operators. It has several operating logics built in, programmable with the help of a display and push-buttons. The 455D board allows connection of various accessories including monitored photocell for compliance with the UL325 standard. The RP 418 DS and RP 433 RC radio receivers can be connected to the 455D control board via a 5 pin connector.
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402 Hydraulic Swing Gate Operator UL325 Compliant FAAC International Inc. Headquarter & East Coast Operations 3160 Murrell Road Rockledge, FL 32955 Tel. 800 221 8278 www.faacusa.com FAAC International Inc. West Coast Operations 357 South Acacia Avenue Fullerton, CA 92831 TABLE OF CONTENTS IMPORTANT SAFETY INFORMATION Important Safety Instructions Important Installation Instructions General Safety Precautions UL325 Gate Operator Classifications Installing the Warning Signs 3 3 3 4 5 5 1. DESCRIPTION TECHNICAL SPECIFICATIONS 1.1 Dimensions 1.2 Wiring 6 6 6 2. INSTALLATION 2.1. Preliminary Checks 2.2. Installation Dimensions 2.3 General Rules 2.4. Installation of the Operator 2.5. By-Pass valves adjustment 7 7 7 7 7 10 3. MANUAL OPERATION 10 4. MAINTENANCE AND REPAIRS 11 5. SPARE PARTS 12 402 CBC 12 Cylinder13 455D CONTROL BOARD 1. General Description 2. Technical Specification 3. Features 4. Layout and Components 5. Electric Connections 6. Connection of Safety Devices 7. Operating Logics 8. Programming 9. Start-up 10. Learning Operating Times 11. Final Tests 12. Operating Modes Detailed Description 13. Prewired Enclosure Limited Warranty A2 A2 A2 A2 A3 A4 A6 A6 A8 A9 A9 A10 A12 A16 2 IMPORTANT SAFETY INFORMATION Important Safety Instructions Important Installation Instructions WARNING: TO REDUCE THE RISK OF SEVERE INJURY OR DEATH: • READ AND FOLLOW ALL INSTRUCTIONS. • Never let children operate or play with the gate controls. Keep remote controls away from children. • Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF A MOVING GATE. • Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when an object activates a non-contact sensor. If necessary, adjust the force or the limit of travel and then retest the gate operator. Failure to properly adjust and retest the gate operator can increase the risk of injury or death. • Use the manual release mechanism only when the gate is not moving. • KEEP GATE PROPERLY MAINTAINED. Have a qualified service person make repairs to gate hardware. • The entrance is for vehicles only. Pedestrians must use a separate entrance. • SAVE THESE INSTRUCTIONS. 1. Install the gate operator only when the following conditions have been met: • The operator is appropriate for the type and usage class of the gate. • All openings of a horizontal slide gate have been guarded or screened from the bottom of the gate to a minimum of 4 feet (1.25 m) above the ground to prevent a 2.25 inch (55 mm) diameter sphere from passing through openings anywhere in the gate or through that portion of the adjacent fence that the gate covers when in the open position. • All exposed pinch points are eliminated or guarded. • Guarding is supplied for exposed rollers. 2. The operator is intended for installation on gates used by vehicles only. Pedestrians must be provided with a separate access opening. 3. To reduce the risk of entrapment when opening and closing, the gate must be installed in a location that allows adequate clearance between the gate and adjacent structures. Swinging gates shall not open outward into public access areas. 4. Before installing the gate operator, ensure that the gate has been properly installed and that it swings freely in both directions. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate. 5. User controls must be installed at least 6 feet (1.83 m) away from any moving part of the gate and located where the user is prevented from reaching over, under, around or through the gate to operate the controls. Controls located outdoors or those that are easily accessible shall have security features to prevent unauthorized use. 6. The Stop and/or Reset buttons must be located within line-of-sight of the gate. Activation of the reset control shall not cause the operator to start. 7. All warning signs and placards must be installed and easily seen within visible proximity of the gate. A minimum of one warning sign shall be installed on each side of the gate. 8. For gate operators that utilize a non-contact sensor (photo beam or the like): • See instructions on the placement of non-contact sensors for each type of application. • Exercise care to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving. • Locate one or more non-contact sensors where the risk of entrapment or obstruction exists, such as at the reachable perimeter of a moving gate or barrier. • Use only FAAC “Photobeam” photoelectric eyes to comply with UL325. 9. For gate operators that utilize a contact sensor (edge sensor or similar): 3 Important Installation Instructions (continued) • • • • • • • General Safety Precautions Locate one or more contact sensors where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate Locate one or more contact sensors at the bottom edge of a vehicular vertical lift gate. Locate one or more contact sensors at the bottom edge of a vertical barrier (arm). Locate one or more contact sensors at the pinch point of a vehicular vertical pivot gate. Locate hard-wired contact sensors and wiring so that communication between sensor and gate operator is not subjected to mechanical damage. Locate wireless contact sensors, such as those that transmit radio frequency (RF) signals, where the transmission of signals are not obstructed or impeded by building structures, natural landscaping or similar hindrances. Wireless contact sensors shall function under their intended end-use conditions. Use only FAAC MSE MO, CN60 or M60 edge sensors. Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction. For more information, contact ASTM at: www.astm.org Installation • • • • • • • If you have any questions or concerns regarding the safety of the gate operating system, do not install the operator and consult the manufacturer. The condition of the gate structure itself directly affects the reliability and safety of the gate operator. Only qualified personnel should install this equipment. Failure to meet this requirement could cause severe injury and/or death, for which the manufacturer cannot be held responsible. The installer must provide a main power switch that meets all applicable safety regulations. It is extremely unsafe to compensate for a damaged gate by increasing hydraulic pressure. Install devices such as reversing edges and photo beams to provide better protection for personal property and pedestrians. Install reversing devices that are appropriate to the gate design and application. Before applying electrical power, ensure that voltage requirements of the equipment correspond to the supply voltage. Refer to the label on your gate operator system. Usage • • • • • • • • 4 Use this equipment only in the capacity for which it was designed. Any use other than that stated should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for damage caused by improper, erroneous or unreasonable use. If a gate system component malfunctions, disconnect the main power before attempting to repair it. Do not impede the movement of the gate, you may injure yourself or damage the gate system as a result. This equipment may reach high thermal temperatures during normal operation, therefore use caution when touching the external housing of the gate operator. Use the manual release mechanism according to the procedures presented in this manual. Before performing any cleaning or maintenance operations, disconnect power to the equipment. All cleaning, maintenance or repair work must performed by qualified personnel. UL325 Gate Operator Classifications RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I A vehicular gate operator system intended for use in a single family dwelling, garage or associated parking area. COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II A vehicular gate operator system intended for use in commercial locations or buildings such as multi-family housing units (five or more single family units), hotels, parking garages, retail stores or other buildings that service the general public. INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III A vehicular gate operator system intended for use in industrial locations or buildings such as factories, loading docks or other locations not intended to service the general public. RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security areas or other restricted access locations that do not service the general public, and in which unauthorized access is prevented via supervision by security personnel. Installing the Warning Signs This FAAC swing gate operator is supplied with two warning signs to alert people that a possible hazard exists and that appropriate actions should be taken to avoid the hazard or to reduce exposure to it. Permanently install one warning sign on each side of the gate so they are fully visible to traffic and pedestrians. Use appropriate hardware such as metal screws (not supplied) to permanently install each warning sign. 5 402 OPERATOR The self contained 402 operator is an electro-hydraulic unit consisting of an electric motor, a pump, a valve assembly and a hydraulic cylinder, all housed in an anodized aluminum oil reservoir. All models of the 402 operator have one hydraulic lock. The CBC version is designed to lock when the piston is extended. The optional CBA version is designed to lock when the piston is retracted. The hydraulic lock is a service device rather than a security device. Additional external locks are recommended if tight security is needed. 1.1.DIMENSIONS Fig. 2 E The 402 operator is designed and built to automate vehicular swing leaf gates. Do not use for any other purpose. 1. DESCRIPTION AND TECHNICAL SPECIFICATIONS D A 37.75 in (959 mm) B 26.1 in (664 mm) C 9.5 in (240 mm) D 3.3 in (85 mm) E 2.4 in (61 mm) 1.2.WIRING Fig. 3 Electric motor Hydraulic piston Cylinder By-pass valves Pump unit Front bracket Housing Rear bracket Fig. 1 Tab. 1: Technical specifications Input voltage Rod extension speed Pump flow rate Traction and thrust force Operating ambient temperature Power Current Motor rotation speed Thermal protection Weight Type of oil Line 0.5 in/sec (1.3 cm/s) 1 l/min Operators mod. 402 Photocells Electronic control unit Key operated push-button Radio receiver Warning light Electric lock (if necessary) 1124 lbf (500 daN) 4°F +131°F (-20 °C +55°C) 220 W 2A (115V) - 1A (230V) 1400 rpm 120°C Always separate the connection cables of the low voltage accessories from the high voltage power cables. Use separate conduits to avoid interference. The installer is responsible for grounding the gate and operator systems, for providing the main power breaker switch, and for making sure that the entire gate system meets all applicable electrical codes. Make sure to locate all controls that operate the gate system at least 6 ft away from any moving parts. 14.2 lb (6.5 kg) FAAC HP OIL Protection class IP 55 Leaf max width 10 ft (3m) Leaf min width AC 115Vac (+10% -6%) or 230Vac (+6% -10%) 7.5 ft (2.3m) Leaf max weigth 900 lb (410 Kg) Use frequency 55 (cycles/hour) 6 2.3. 2. INSTALLING THE OPERATOR 2.1. PRELIMINARY CHECKS If the dimensions indicated in table A or B cannot be obtained the following general rules can be used determine different installation dimensions: To ensure a correctly operating automated system, the structure of the existing gate or gate to be built must satisfy the following requirements: • Leaf dimensions are within the limits specified in Table 1 • The gate swings level • Smooth, uniform leaf movement, without any irregular friction during the entire travel • Existing hinges in good condition • Positive stops are provided in the fully opened and closed positions 2.2. GENERAL RULES - to obtain 90° opening of the leaf: a + b = rod stroke. - to obtain over 90° opening of the leaf: a + b < rod stroke. - lower a and b dimensions will result in higher speeds. - limit the difference of the a and b dimensions to within 1.5 in, higher differences will create high speed variations during the opening and closing movement; - if the column dimensions or the position of the hinge (dimension D) do not make it possible to reach the required A dimension, a niche must be carved in the column as shown in Fig. 5; INSTALLATION DIMENSIONS Inward swinging gate, top view Fig. 4a B D E z 8 in A C Opening angle A B C 90° 4 1/2 4 1/2 35 1/2 110° 4 4 35 1/2 D: If greater that 2 in. a recess must be constructed E : Must be less than A Z : Must be 2 in minimum to avoid mechanical interference Outward swinging gate, top view (1) Length of dimension “A” - 2 in. (2) Length of dimension “B” + 4 in. Fig. 4b 2.4. E A INSTALLATION OF THE OPERATOR Installing the model 402 operator consists of the following steps: C B Fig. 5 1. Attach the rear mounting bracket Opening angle A B C 90° 4 1/2 4 1/2 26 1/4 2. Attach the operator to the rear mounting bracket 3. Attach the front mounting bracket to the operator 4. Attach the operator to the gate E : Must be less than A 5. Adjust the hydraulic pressures for the operator 7 Push the front pin through the front mounting bracket then the piston rod to temporarily attach them together. Attach the rear mounting bracket Attach the rear mounting bracket according to the dimensions in Figure 4a or 4b. WARNING! You must achieve the A and B dimensions as specified in Figure 4a. Modification of the rear bracket may be necessary to achieve these dimensions (i.e. cutting or extending the bracket provided). If there is a steel gate post, weld the rear bracket directly to it. If the gate post is made of any other material, attach the optional mounting plate, with lag bolts or anchors, and weld the bracket to it. For an outward swing gate refer to Figure 4b. Fig. 8 Attach the mounting hardware Place the operator so that the red and green pressure adjusting screws face up. Place the mounting fork in the operator’s rear flange, secure with the long brass pin and selflocking nut. Attach the fork assembly to the rear mounting bracket and secure with the short pint, washer, and nut. Make sure the operator is level and that the gate is against the closed positive stop. Hold the front mounting bracket flush against the gate, mark the location of the front mounting bracket, remove the operator from the gate. Remove the front mounting bracket from the piston rod. Fig. 6 Attach the front mounting bracket to the operator Insert the triangular key over the Manual Release mechanism on the underside of the operator and turn the key counterclockwise one turn. For inward swing, pull the piston completely out and push it back inward approximately 1/4 “ (6mm). For outward swing, push the piston in completely and pull it back out approximately 1/4“ (6mm). Fig. 9 Spot weld the front bracket on the leaf, protecting the rod against any welding splatter. WARNING! Do Not Weld the front mounting bracket with the operator attached. Doing so will seriously damage the operator. Make sure the gate structure allows the bracket to be firmly fastened, otherwise create a solid support base. Release the operator and manually check if the gate is free to open completely, stopping on the positive stops, and if leaf movement is good and without friction. Complete the welding of the front bracket to the gate leaf. Fig. 7 1/4 in 8 Attach the operator to the gate Fig. 10 Re-attach the operator to the mounting brackets. Once the operator is mounted and level, remove the vent screw from the bottom of the valve body (Fig. 11). Use a 3mm hex wrench. WARNING! Failure to remove the vent screw may result in erratic operation of the operator or blown seals. Slowly move the gate open and close, the piston should not bottom out in either direction. Be sure that the gate reaches the positive stop before the piston bottoms out. Attach the connector with the cable and secure it with the supplied screws (Fig 12). Make sure the strain relief is tight on the connector. Slip the cover over the operator. The slit in the cover should face the gate, and the cover should be placed firmly over the rear of the operator cover (item 1 in Fig 13). Secure the cover to the operator using the self tapping screw (2). Fix the end cap (3) to the cover using the black plastic screws (4). Fig. 11 Fig. 12 Fig. 13 9 2.5.BY-PASS VALVES ADJUSTMENT 4.MAINTENANCE Run a functional check of the system at least every 6 months. Pay special attention to the efficiency of the safety and release devices (Including the thrust force of the operator), and the perfect operation of the gate hinges. Checking oil level: The 402 operator has an anti-crushing safety device which limits the operator’s force if an obstacle is encountered while the gate is moving. To adjust the intervention threshold of the anti-crushing system, turn the By-Pass screws on the flange (Fig.14). Periodically check the oil level inside the tank • Cut power to the system. • Position the operator vertically, with the rear flange high up. • Remove the oil filling plug. • Insert a screwdriver until it comes into contact with the electric motor as shown in Fig. 16. • Remove the screwdriver and check oil level as shown in Fig. 16. OPEN screw (green) : gate opening direction. CLOSE screw (red) : gate closing direction. (the opposite applies in case of outward opening) To reduce pressure, turn the screws anti-clockwise. To increase pressure, turn the screws clockwise. USE ONLY FAAC HP FLUID OIL After the adjustment is complete attach the protective plastic cover over the by-pass screws using the supplied self tapping screws. Periodically check the correct adjustment of the anti-crushing safety device (BY-PASS) and the efficiency of the release system to allow manual operation. The safety devices installed on the system must be checked every 6 months. Fig. 16 13/16 in Fig. 14 3. MANUAL OPERATION If the gate must be moved manually due to a power outage or other failures use the manual release device as follows: - Insert the triangular key on the release screw located in the lower part of the flange (Fig.15). - Turn the release key counter-clockwise for about two turns. - Open or close the leaf manually. To re-lock the operator turn the key clockwise until it stops. REPAIRS Fig. 15 For any repairs, contact FAAC’s authorised Repair Centers. LOCK UNLOCK 10 This page is intentionally left blank 11 5. SPARE PARTS 39 Part Part Number Description 01 2036 Galvanized Nut Part 02 7220015 Rear Bracket 26 2274 Vent Screw 03 7284005 Rear Bracket Plate 27 7094065 Copper Gasket 04 7182075 Short Pin 28 3204425 Cast Iron Pump 1 Lt 05 7228015 Rear Fork 29 706122 Pump Pin 06 2037 Self Locking Nut 30 7203275 By-Pass Protection Cover 13 70991015 Gasket (D80) 31 7260995 Spacers for Protective Cover 14 7450005 Operator Body 32 7271545 Protective Cover End Cap 15 701431 Self Threading Screw 33 7114025 Protective Cover Plug 16 7119475 Vibration Dampener 34 7272085 Protective Cover 17 2365 Motor Bolt (4x50mm) 35 4304015 Front Mounting Bracket 18 2366 Lock Washer 36 7182355 Pin Front Bracket 19 2367 Hex Nut 37 701405 Black Plastic Screw 20 77000425* Motor 115V 1400rpm 38 7090010015 O-Ring (4.48X1.78mm) 21 7119485 Vibration Dampener 39 701497 Stainless Steel Screw 2.9x6.5mm 22 7320065 Vent Screw Label 40 23 7182175 Long Pin 24 701047 Socket Head Screw (5x20mm) 25 Part Number Description 7110015 Oil Plug 7228015.1 Aluminum Fork Kit NOTE: * 220 VAC 8 uF Motor * 220 VAC 16 uF Motor ** 16uF Capacitor for 220 VAC Motor ** 25uF Capacitor for 115 VAC Motor 12 p/n 7700205 p/n 77000415 p/n 2706 p/n 2705 114 110 113 107 105 115 111 108 109 106 107 116 112 108 109 117 111 118 110 102 119 103 104 120 102 121 130 101 131 132 102 128 129 122 124 102 127 IL 123 O 103 126 101 125 Part Part Number Description Part Part Number Description 101 4404065 Inlet Valve 116 4994165 Front Flange 102 7090050015 O-Ring (10.82x1.78mm) 117 4350065 Piston Assembly 103 7049135 Valve Retainer 118 7095035 Piston Rod Packing 104 4180205 Black Lock Valve 119 7366065 Cylinder 105 4180395 Brass By-Pass Valve 120 7271555 Protective Cover Guide 106 4180395 Brass By-Pass Valve 121 7090300015 O-Ring (7.66x1.78mm) 107 7090150015 O-Ring (9.25x1.78mm) 122 4180285 Shuttle Piston 108 7210025 By-Pass Spring 123 4404085 Lock Valve 109 7119335 By-Pass Cover 124 4180355 Manual Release 110 7090350025 O-Ring 34.60x2.62 (Front Flange) 125 713002 Manual Release Key 111 7090635 O-Ring 5x1.5 (Retract Tube) 126 701039 Galvanized Screw 4x6mm 112 7361315 Retract Tube Alum. 127 709069 O-Ring (7x1.5mm) 113 7230225 Tie Rod Cylinder 128 4994365 CBC Distribution flange 114 63000655 Seal (Front Flange Internal) 129 7049005 Brass Retainer Star Washer 130 3906145 Skinpack 402 131 2168.1 Seal Kit For 402 115 703204 13 132 714019 Qt.1 FAAC Oil: 1 qt. 132a 7140251 Qt.1 FAAC Arctic Oil: 1 qt. 455D CONTROL BOARD 4. Layout and Components 1. General Description The 455 D control board is used to operate the FAAC High Voltage swing gate operators. It has several operating logics built in, programmable with the help of a display and pushbuttons. The board allows connection of various accessories including monitored photocell for compliance with the UL325 standard Ed: 6. F2 DL FSWOP F2 FCA1 OP_A FCC1 STOP OP_B FCC2 + The 455 D control board should be installed in an enclosure that is conveniently located as close as possible to the gate operator. All electrical connections from the control board to the operator must be made in a weatherproof junction box. J2 J2 FSWCL FCA2 + – F – F F1 F1 4 5 6 7 8 J4 J1 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Input Voltage 115 V~ ± 10% or 230 V~ +6% -10% 50/60 Hz Input Power 10 W Motor Max. Load 800 W Accessories Max. Load 0,5 A Electric Lock Max. Load 15 VA Ambient Operating Temperature Range -4°F to +131°F J4 MOTORS AND WARNING LAMP TERMINAL BLOCK Protection Fuses 5A (230V version) J5 INDICATOR-LIGHT AND ELECTRIC LOCK TERMINAL BLOCK 10A (115V Version) J6 LIMIT-SWITCH TERMINAL BLOCK 800 mA (accessory) F1 MOTORS AND TRANSFORMER PRIMARY WINDING FUSE (F 5A - 230V) (F 10A - 115V) MAIN OP COM M1 OP COM M2 CL LAMP A B OPEN STP CL OP FSW - - - + + +24V LOCK -TX FSW W.L. FCC2 2 FCA2 L PE N 1 FCA1 J1 J4 J3 J3 J6 J5 J6 J5 FCC1 2. Technical Specifications DL STATUS AND PROGRAMMING DISPLAY J1 LOW VOLTAGE TERMINAL BLOCK J2 CONNECTOR FOR RADIO RECEIVER J3 AC POWER SUPPLY TERMINAL BLOCK F2 LOW VOLTAGE AND ACCESSORIES FUSE (T 800mA) 3. Features F “F” PROGRAMMING PUSH-BUTTON Function Logics: – “–” PROGRAMMING PUSH-BUTTON Semi-automatic / Automatic / Safety Devices / “Stepped” Semiautomatic / “Stepped” Automatic / “Stepped” Safety Devices / Semi-automatic B / Dead-man C + Opening/Closing Time: “+” PROGRAMMING PUSH-BUTTON Connector J2 - Rapid Connection to RP Receivers Programmable (from 0 to 120 s) The 5 pin J2 connector allows to plug in the FAAC RP radio receivers Pause Time: Programmable (from 0 to 4 min.) Closing Leaf Delay: Programmable (from 0 to 4 min.) Opening Leaf Delay: RP 418 DS RP 433 RC 2 s (can be excluded) Thrust Force: Adjustable on 50 levels for each motor 455 D Terminal Board Inputs: Open / Open Free Leaf / Stop / Limit-switch / Opening Safety Devices / Closing Safety Devices / Power Supply + Earth. Terminal Board Outputs: Terminal Block J3 - Power Supply Flashing Lamp / Motors / 24 VDC Accessories Power Supply / 24 VDC Indicator-Light / Fail Safe / 12 VAC Electric Lock Power Supply PE: N: L: Programmable Functions: Logic / Pause Time / Thrust Force / Torque at Initial Thrust / Opening and Closing Leaf Delay / Reversing Stroke / Over-Pushing Stroke / IndicatorLight / Pre-Flashing / Electric Lock / Fail Safe / Safety Devices Logic / Assistance Request / Detection Time of Obstacle or Contact Point Earth Connection / Ground AC V~ power supply (Neutral) AC V~ power supply (Line) The installer is responsible for grounding the operator system, for providing the main power breaker switch, and for making sure that the entire gate system meets all applicable electrical codes. Learning Function: Simple or complete work time learning, with or without Limit-switches A2 BLUE BLUE FCC2 5. Electric Connections VAC MAX. 60W 230 VAC 50 Hz or 115 VAC 60 Hz 24 V DC 3W NO For connection of the safety devices, see the next paragraph OPEN A OPEN B NB: Capacitors are supplied with the operator. 12 V AC NC LIMIT-SWITCHES + - Maglock STOP OP FSW - Opening safety devices contact (N.C.): Terminal Block J4 - Motors and Warning Lamp The opening safety input is used to protect the leaf movement area during opening. While opening, an activation of the the safety device connected to this input will reverse the movement of the gate leaves. This input is inactive during the closing cycle. To be compliant with the UL325 standard if this input is used to protect an entrapment zone at least one monitored safety device must be connected to it. See the next paragraph on how to connect a monitored device. If this input is active when the gate is closed it will prevent the leaf opening movement. M1: COM / OP / CL: Connection to Motor 1 Must be used for single-leaf configuration M2: COM / OP / CL: Connection to Motor 2 Cannot be used in single-leaf configurations LAMP: Warning lamp output ( AC V ~) Terminal Block J1 - Accessories OPEN A - “Total Opening” Command (N.O.): – - Negative for power supply to accessories Any pulse generator (push-button, detector, etc.) which, by closing a contact, commands opening and/or closing of both gate leaves. To install several full opening pulse generators, connect the N.O. contacts in parallel. + - 24 VDC - Positive for power supply to accessories Important: Accessories max. load is 500 mA. To calculate current draw, refer to the instructions for individual accessories. OPEN B - “Partial Opening” Command (N.O.) / Closing: Any pulse generator (push-button, detector, etc.) which, by closing a contact, commands opening and/or closing of the leaf driven by motor M1. In the B and C logics, it always commands closing of both leaves. To install several partial opening pulse generators, connect the N.O. contacts in parallel. See logic chart for exact operation. -TX FSW - Negative Power to photocell transmitters. This terminal is used for the photocells monitoring feature. Compliance with the UL325 standard requires connecting the transmitter photocell negative power to this input and activating the FAIL SAFE function (see Advanced Programming). This will allow the 455 D board to check the correct operation of the safety photecells before each opening or closing cycle. STP - STOP Contact (N.C.): Any device (e.g. a push-button) which, by opening a contact, is able to stop gate movement. To install several STOP devices, connect the N.C. contacts in series. Terminal Block J5 - Indicator-Light and Electric Lock NB: If STOP devices are not used, connect a jumper between the STP terminals and -. W.L. - Power supply to indicator-light Connect a 24 VDC - 3 W max. indicator-light, if necessary, between this terminal and the +24V supply. To avoid compromising correct operation of the system, do not exceed the indicated power. CL FSW - Closing Safety Contact (N.C.): The closing safety input is used to protect the leaf movement area during closing. While closing, an activation of the the safety device connected to this input will reverse the movement of the gate leaves. This input is inactive during the opening cycle. To be compliant with the UL325 standard at least one monitored safety device must be connected to this input. See the next paragraph on how to connect a monitored device. If this input is active when the gate is open it will prevent the leaf closing movement. LOCK - Power supply to electric lock If necessary, connect a 12 Vac electric strike lock between this terminal and the +24V power supply. Or connect a 12 Vac relay and a Maglock following the schematic above. Terminal Block J6 - Limit-Switches These inputs are dedicated to the connection of opening and closing limit switches A3 6. Connection of Safety devices Connection of One Pair of Monitored Opening Photocells and One Pair of Monitored Closing Photocells Entrapment protection To comply with the UL325 standard for gate operators every entrapment zone, as defined in ASTMF2200, must be protected by two independent entrapment protection devices. One of the devices is inherent in the FAAC operators or the control board design, the other can be external, like a photocell or an edge sensor. 9 10 11 12 13 14 15 16 17 18 19 20 21 B A OPEN STP CL OP FSW - - - RX OP See this picture for the photocells positioning: + + +24V LOCK -TX FSW W.L. TX OP 1 2 16” or less - + - 1 3 -TX FSW + + 2 4 5 + TX CL RX CL 1 -TX FSW + 2 1 - 3 2 + - - 4 + + 5 Figure C Closing Safety Devices Opening Safety Devices Once the photocells are wired the Fail Safe mode of the 455D control board must be enabled. To enable it enter in advanced programming by pressing and holding “F” and then press “+”, scroll to the “FS” parameter and select “Active”. Opening Safety Devices: Are active only during the gate opening movement, and are suitable for protecting the area between the opening leaves and fixed obstacles (walls, etc) agains the risk of entrapment For more details please refer to the advanced programming pararagraph. Closing Safety Devices: Are active only during the gate closing movement, and are suitable for protecting the closing area against the risk of entrapment. ADVANCED PROGRAMMING F Display Function Connection of One Pair of Monitored Closing Photocells RX CL - - - + + +24V LOCK -TX FSW W.L. TX CL 1 2 - + 3 4 - - 1 + 2 = Disabled Only one monitored photocell can be connected to the Closing or Opening safety inputs. More than one photocell or other device can be connected to the safety inputs, but they will not be monitored. Other devices connected to the safety inputs must have normally closed contacts and wired in series with the main monitored sensor. See the following example of one closing safety monitored photocell and one non monitored one. 9 10 11 12 13 14 15 16 17 18 19 20 21 CL OP FSW Default If this function is activated, it enables a function test of the photocells before any gate movement. If the test fails (photocells not serviceable), the gate does not start the movement. = Active STP + FAIL SAFE: Monitored Devices: Additionaly the UL325 standard requires that every external entrapment protection device must be monitored for presence and correct operation. To comply with this requirement the photeocells must be wired as shown: B A OPEN + -TX FSW + 5 + Figure I A4 Connection of One Pair of Closing Photocells (monitored), One Pair of Opening Photocells (monitored) and One pair of Opening/Closing Photocells (non monitored) Connection of Two Pairs of Closing Photocells, One Monitored and One non Monitored 9 10 11 12 13 14 15 16 17 18 19 20 21 B A OPEN STP CL OP FSW RX CL 1 - - - + + +24V TX CL1 B A OPEN CL OP FSW STP RX CL 3 + + 2 4 - 2 -TX FSW - 1 - + 5 + - - + + +24V TX CL - 3 4 - 5 + TX OP/CL TX CL2 RX CL 2 1 + - -TX FSW 20 21 W.L. LOCK MONITORED 1 2 + 9 10 11 12 13 14 15 16 17 18 19 MONITORED 1 - LOCK -TX FSW W.L. 1 2 + 1 + 2 RX OP/CL 1 NON MONITORED + 2 3 - 4 + 3 5 - - 4 NON MONITORED - + + + 5 RX OP TX OP MONITORED 1 2 - 3 - + Opening/Closing Safety Devices: They operate during the gate opening and closing movements and are suitable to protect the opening and closing areas against the risk of impact. Typically these photocells work in combination with other monitored photocell protecting closing or opening entrapment zones. In that case they can’t be monitored so they can only protect against potential impact on vehicles. Opening/Closing Safety Devices 16” or less Closing Safety Devices + 2 1 2 + -TX FSW Opening Safety Devices A5 4 - 5 + 1 + 2 -TX FSW + 7. Operating Logics The following table displays the sequence of functions accessible in BASIC PROGRAMMING: This is a brief description of the main operating logics of the system. For a complete description please refer to Table 3 • A (automatic): The gate opens on command and automatically closes after a pause phase. A second command while opening is ignored; a second command during the pause phase interrupts the pause time; a second command during closing reopens the gate. A maintained open command will hold the gate open. • S (security): The security mode is like A logic except that a second command during opening immediately closes the gate. A maintained open command will not hold the gate open. • E (semi-automatic): This mode requires a command to open and a command to close. A second command during opening stops the gate. A second command during closing reopens the gate. • • • BASIC PROGRAMMING Display press F Function Default OPERATING LOGICS (see tab. 3/a - h): = Semi-automatic = Automatic = “Safety” Automatic = “Stepped” Semi-automatic = “Stepped” Automatic = “Safety Stepped” Automatic = “B” Semi-automatic = Dead-man PAUSE TIME: This has effect only when automatic logic is selected. Adjustable from EP (semi-automatic, step by step): This mode requires a command to open and a command to close. A second command during opening or closing causes the gate to stop. A third command then reverses the previous motion of the gate. to secs. in one-second increments. Subsequently, display changes to minutes and tenths of seconds (separated by a decimal point), time is adjusted in 10-second increments, up to B (manned, pulsed): This mode is designed for guard station use and requires a three button switch (pulsed) to open, close, and stop the gate. minutes max. Thus, if the unit displays , Pause Time is 2 mins. and 50 secs. LEAF 1 FORCE: Adjusts thrust of Motor 1. C (manned and constant): This mode requires constant pressure switches. One to open and one to close. No pressure on a switch stops the gate. = minimum force = maximum force (hydraulic) LEAF 2 FORCE: Adjusts thrust of Motor 2. = minimum force = maximum force (hydraulic) LEAF 1 CLOSING DELAY: Delays closing start of leaf 1 with respect to to minutes (see leaf 2. Adjustable from Pause Time). 8. Programming To program the 455D Control Board, you have to access “PROGRAMMING” mode. Programming is split into two parts: BASIC and ADVANCED. TIME LEARNING (see Section F.3.): Enables the selection between “simple” learning and “complete” (manual choice of deceleration and stop points) learning. Basic Programming: Simple Learning: To access BASIC PROGRAMMING, press key F: • Press and hold F, the unit will display the name of the first function / parameter. • When you release the key, the unit will display the parameter’s current value. • Value can be modified with keys + and - . • Press and hold F again, the unit will display the name of the next function / parameter. • When you reach the last function, press F to exit the program, the display resumes monitoring input status. Complete Learning: + ≈ 1 s. + > 3 s. Exit from programming and return to inputs status monitoring. For hydraulic operators, set force to the maximum level. • IMPORTANT: Make sure to exit programming mode otherwise the changes will not be saved. A6 Display Advanced Programming: To access ADVANCED PROGRAMMING, press and hold key F and then press key +: • Release key +, the unit displays the name of the first function. • Release key F, modify the value of the function with keys + and -. • Press and hold key F, the unit displays the name of the next function, and if you release it, the value that can be modified with keys + and -. • When you reach the last function, press F to exit the program, the unit resumes monitoring input status. If is selected, the output functions as a standard indicator-light (lighted at opening and pause, flashing at closing, and off when gate is closed). Different figures correspond to the extra time compared to normal work time (opening or closing) when the output can be used - via a relay - to power a courtesy light. Time can be to sec. in 1 sec. steps, adjusted from to min. in 10 sec. steps. and from = Standard indicator-light from to = Timed output CLOSING PHOTOCELLS REVERSE AT RELEASE: The following table shows the sequence of functions accessible in ADVANCED PROGRAMMING: ADVANCED PROGRAMMING F Display + Function Enable this function if you want the closing photocells to stop movement and reverse at release. Default setting is immediate reverse. = Active + Default When enabled, the safety devices operate in compliance with French standard NFP 25/362. The motors operate at maximum torque (ignoring the torque setting) at start of movement. Useful for heavy leaves. = Active = Disabled The motors are activated at full speed for 1 second to facilitate locking of the electric lock. If activated, at the end of countdown (settable with the next function i.e. “Cycle programming”) it affects 8 s of pre-flashing at every Open pulse (job request). Can be useful for setting scheduled maintenance jobs. =Disabled REVERSING STROKE: Before opening, while the gate is closed, the motors thrust to close for 2 seconds thus facilitating release of the electric lock. = Active = Active For setting countdown of system operation to cycles. Settable (in thousands) from thousand cycles. The displayed value is updated as cycles proceed. Enables delayed start (at opening) of leaf 2, avoiding interference between leaves. = Disabled This function can be used to check use of the board or to exploit the “Assistance request”. FAIL SAFE: If this function is activated, it enables a function test of the photocells before any gate movement. If the test fails (photocells not serviceable), the gate does not start the movement. = Active EXTRA WORK TIME: If reversing occurs, and if the leaf does not reach its end contact point, you can activate this function to increase work time. = Disabled = Active PRE-FLASHING (5 s): = Disabled ELECTRIC LOCK ON LEAF 2: For using the electric lock on leaf 2 instead of on leaf 1. = Active = Disabled Exit from programming and return to inputs status monitoring. Activates the flashing lamp for 5 seconds before start of movement. = Active = Disabled CYCLE PROGRAMMING: = Disabled LEAF 2 OPENING DELAY (2 s): = Active = Disabled ASSISTANCE REQUEST (combined with next function): LAST STROKE AT CLOSING: = Active = Disabled A.D.M.A.P. FUNCTION: MAXIMUM TORQUE AT INITIAL THRUST: = Active Function INDICATOR-LIGHT: = Disabled NOTE: Parameter modifications take effect immediately. Exit out of programming to save changes. If the equipment is powered down before returning to normal status monitoring, any unsaved modifications will be lost. To restore programming defaults, press and hold the three buttons +, -, F simultaneously for 5 seconds. A7 Default 9. Start-up Rotation direction and force check: 1. Program the functions of the 455 D control board according to need, as previously shown. 2. Cut power to the electronic control equipment. 3. Release the operators and manually move the gate to the mid-point of the opening angle. 4. Re-lock the operators. 5. Restore power. 6. Send an opening command on the OPEN A input and verify that the gate leaves start moving towards the open position Note: If the first OPEN A pulse starts a closing movement, cut power and reverse the phases of the electric motor (red and black wires) on the 455 D control board. 7. Check force setting of the motors, modify if necessary. Note: For hydraulic operators, like the 400, force should be programmed to maximum level (50) 8. Stop leaf movement with a STOP command. 9. Release the operators, close the leaves and re-lock the operators. Opening/closing time is established by a time learning procedure which can be accomplished in “simple” or “complete” modes. The simple mode doesn’t allow a slow down phase in the operator, while the complete mode does. LED Indicators: The board has a two-digit display. When not in “PROGRAMMING” mode, this display is used to indicate the status of inputs. The figure below shows how the LED segments are mapped to the corresponding the inputs. The table below shows the status of the LEDs in relation to the status of the inputs. Note the following: LED ON = closed contact LED OFF = open contact Operation of the Status Signaling LEDs LEDs ON OFF OP_A Command activated Command inactive OP_B Command activated Command inactive STOP Command inactive Command activated FSWCL Safety devices clear Safety devices triggered FSWOP Safety devices clear Safety devices triggered FCA1 (if used) Limit switch free Limit switch triggered FCC1 (if used) Limit switch free Limit switch triggered FCC2 (if used) Limit switch free Limit switch triggered FCA2 (if used) Limit switch free Limit switch triggered The slow down can be useful to reduce the mechanical stress on the gate, but it can create problems in high wind conditions. 10. Learning Operating Times Make sure travel limit mechanical stops are present. WARNING: During the learning procedure, safety devices are disabled! Avoid crossing the leaf movement area when this operation is carried out. The status of the LEDs while the gate is closed at rest are shown in bold. This is the normal status of the display with all the safety inputs clear and no activation signal present A8 - SIMPLE LEARNING (Without Slow Down): Check that the leaves are closed. Enter “BASIC PROGRAMMING,” select the TIME LEARNING function and then press the + push-button for 1 second. The display begins flashing and the leaves begin to open. 11. Final Tests Once programming is complete and the proper operating times are stored in the board’s memory perform a complete test the system. Verify that the operator(s) run properly and, most importantly, check that force is adequately adjusted and that safety devices are operating correctly. After simple or complete learning the board will add 3 sec. to the programmed time so the operators will run against the stops. As soon as the leaves reach the opening contact point, provide an OPEN A pulse (with the key operated push-button or with the radio control) to stop the movement. The leaves stop and the display stops flashing. Press push-button F to exit and save the programming. The procedure is complete and the gate is ready to operate. Monitored safety test: - COMPLETE LEARNING (With Slow Down): Check that the leaves are closed. Enter “BASIC PROGRAMMING,” select the TIME LEARNING function and then press the + push-button for more than 3 seconds. The display begins flashing and leaf 1 begins to open. The following functions can be performed by sending OPEN A pulses (by key push-button or radio control). A total of 8 OPEN A commands required: IMPORTANT: To make sure that the safety photocells protecting entrapment zones are monitored properly install a temporary jumper on the N.C. output of the photocell and give an OPEN A command. The gate must not move, otherwise check the wiring of the photcells and make sure that FAIl SAFE is enabled in Advanced Programming 1. Slow down at opening of leaf 1 2. Leaf 1 stops at opening and leaf 2 begins its opening movement 3. Slow down at opening of leaf 2 4. Leaf 2 stops at opening and immediately begins its closing movement 5. Slow down at closing of leaf 2 6. Leaf 2 stops at closing and leaf 1 begins its closing movement 7. Slow down at closing of leaf 1 8. Leaf 1 stops at closing When the display stops flashing, press push-button F to exit and save the programming. The procedure is complete and the gate is ready to operate. Notes: • If you wish to eliminate deceleration in certain stages, wait for the leaf to reach its stop-limit and supply 2 consecutive Open pulses (by 1 second). • If only one leaf is present, the entire sequence must nevertheless be completed. When the leaf has finished opening, supply 5 Open pulses until the leaf begins to close, and then resume normal operation. A9 S t o p s o p e r a t io n ( 3 ) C lo s e s t h e le a f ( w it h C lo s in g S a f e t y d e v ic e s e n g a g e d , o p e n s a t t h e 2 n d p u ls e ) ( 3 ) O P E N IN G LO C K ED N o e ffe c t (1 ) (3 ) C lo s e s t h e le a f ( 3 ) O P E N IN G LO C K ED NB.: Effects on other active pulse inputs in brackets. A10 (3) During the partial opening cycle, an OPEN A pulse causes total opening. (1) If maintained, it prolongs the pause until disabled by the command (timer function) (2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation. Logic "EP" OPENING (always closes after a Stop) Restarts movement in reverse direction (3) Stops operation Stops operation (3) LOCKED opening time Opens leaf for the partial Re-closes the leaf immediately (3) Opens the leaf CLOSING OPEN CLOSED GATE STATUS OPEN-B C lo s e s t h e le a f ( 3 ) LO C K ED OPEN-A R e - c lo s e s t h e le a f im m e d ia t e ly ( 3 ) O P E N IN G Tab. 3/d R e - o p e n s t h e le a f im m e d ia t e ly C L O S IN G C LO SED R e - c lo s e s t h e le a f im m e d ia t e ly ( 3 ) O p e n s s in g le le a f a n d c lo s e s a f t e r p a u s e t im e O p e n s t h e le a f a n d c lo s e s it a f t e r p a u s e t im e O P E N o n PA U S E O PEN - B O PEN -A G A T E S TA T U S L o g ic " S " Tab. 3/c R e - o p e n s t h e le a f im m e d ia t e ly ( 1 ) C L O S IN G C LO SED R e lo a d s p a u s e t im e ( 1 ) ( 3 ) O p e n s s in g le le a f a n d c lo s e s a f t e r p a u s e t im e ( 1 ) O p e n s t h e le a f a n d c lo s e s it a f t e r p a u s e t im e ( 1 ) O P E N o n PA U S E O PEN - B O PEN -A G A T E S TA T U S L o g ic " A " Tab. 3/b R e - o p e n s t h e le a f im m e d ia t e ly C L O S IN G O p e n s s i n g l e l e af R e - c lo s e s t h e le a f im m e d ia t e ly ( 3 ) O p e n s t h e le a f C LO SED O PEN - B O PEN O PEN -A G A T E S TA T U S L o g ic " E " Tab. 3/a (OPEN disabled) No effect operation Stops STOP N o e ffe c t ( O P E N d is a b le d ) S to p s o p e r a t io n STO P N o e ffe c t ( O P E N d is a b le d ) S to p s o p e r a t io n STO P N o e ffe c t ( O P E N d is a b le d ) S to p s o p e r a t io n STO P PU LSES PU LSES PU LSES (if it must open, it disables OPEN) No effect see paragraph 5.2. No effect (saves OPEN) disabled) No effect (if on part.opng. OPEN A (OPEN disabled) No effect OPENING SAFETY DEVICES PULSES N o e ffe c t (if it must close, it disables OPEN) No effect No effect see paragraph 5.2. No effect (OPEN disabled) (3) No effect CLOSING SAFETY DEVICES No effect (OPEN disabled) opening Locks and, on release, continues open Locks and, on release, reverses to No effect (OPEN disabled) No effect (OPEN disabled) OP/CL SAFETY DEVICE N o e ffe c t O P E N d is a b le d ) L o c k s a n d , o n r e le a s e , c o n t in u e s o p e n in g N o e ffe c t (sa v e s O P E N ) R e v e r s e s t o c lo s e L o c k s a n d , o n r e le a s e , r e v e r s e s t o open s e e p a ra g ra p h 5 .2 . N o e ffe c t (sa v e s O P E N ) O n r e le a s e , c lo s e s a f t e r 5 " ( O P E N d is a b le d ) N o e ffe c t ( O P E N d is a b le d ) O P / C L S A F E T Y D E V IC E O n r e le a s e , c lo s e s a f t e r 5 " ( O P E N d is a b le d ) ( 3 ) N o e ffe c t C L O S IN G S A F E T Y D E V IC E S N o e ffe c t ( O P E N d is a b le d ) L o c k s a n d , o n r e le a s e , c o n t in u e s o p e n in g L o c k s a n d , o n r e le a s e , r e v e r s e s t o open R e lo a d s p a u s e t im e ( 1 ) ( O P E N d is a b le d ) N o e ffe c t ( O P E N d is a b le d ) O P / C L S A F E T Y D E V IC E N o e ffe c t ( O P E N d is a b le d ) L o c k s a n d , o n r e le a s e , c o n t in u e s o p e n in g N o e ffe c t ( if o n p a r t . o p n g . O P E N A d is a b le d ) N o e ffe c t ( O P E N d is a b le d ) N o e f f e ct s e e p a ra g ra p h 5 .2 . R e lo a d s p a u s e t im e ( 1 ) ( 3 ) N o e ffe c t C L O S IN G S A F E T Y D E V IC E S N o e ffe c t O P E N IN G S A F E T Y D E V IC E S R e v e r s e s t o c lo s e N o e ffe c t (sa v e s O P E N ) N o e ffe c t ( if o n p a r t . o p n g . O P E N A d is a b le d ) N o e ffe c t ( O P E N d is a b le d ) N o e f f e ct L o c k s a n d , o n r e le a s e , r e v e r s e s t o open N o e ffe c t ( O P E N d is a b le d ) N o e ffe c t (3 ) ( O P E N d is a b le d ) s e e p a ra g ra p h 5 .2 . N o e ffe c t ( O P E N d is a b le d ) O P / C L S A F E T Y D E V IC E N o e ffe c t C L O S IN G S A F E T Y D E V IC E S N o e ffe c t O P E N IN G S A F E T Y D E V IC E S R e v e r s e s t o c lo s e N o e ffe c t (sa v e s O P E N ) N o e ffe c t ( if o n p a r t . o p n g . O P E N A d is a b le d ) N o e ffe c t ( O P E N d is a b le d ) O P E N IN G S A F E T Y D E V IC E S 12. Operating Modes Detailed Description (1) If maintained, it prolongs the pause until disabled by the command (timer function) (2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation. (3) During the partial opening cycle, an OPEN A pulse causes total opening. NB.: Effects on other active pulse inputs in brackets. A11 S t o p s o p e r a t io n ( 3 ) C lo s e s t h e le a f ( w it h C lo s in g S a f e t y d e v ic e s e n g a g e d , o p e n s a t t h e 2 n d p u ls e ) ( 3 ) O P E N IN G LO C K ED N o e ffe c t R e v e rs e s to o p e n N o e ffe c t O p e n s t h e le a f O PEN C L O S IN G O P E N IN G LO C K ED C lo s e s t h e le a f O p e n s t h e le a f N o e ffe c t ( O P E N - B d is a b le d ) S t o p s o p e r a t io n / C LO SED O PEN C L O S IN G O P E N IN G S t o p s o p e r a t ion / N o e ffe c t ( O P E N - A d is a b le d ) O P E N - B ( c lo s in g ) O P E N - A ( o p e n in g ) G A T E S TA T U S L o g ic " C " C l o s e s t h e l e af N o e f f e ct N o e f f e ct C l o s e s t h e l e af N o e f f e ct O P E N - B ( c lo s in g ) C O N T R O L S A LW AY S H E L D D O W N O p e n s t h e le a f C LO SED Tab. 3/h O P E N - A ( o p e n in g ) G A T E S TA T U S L o g ic " B " Tab. 3/g C lo s e s t h e le a f ( 3 ) S t o p s o p e r a t io n ( 3 ) LO C K ED R e - o p e n s t h e le a f im m e d ia t e ly C L O S IN G O P E N IN G S t o p s o p e r a t io n ( 3 ) O p e n s s in g le le a f a n d c lo s e s a f t e r p a u s e t im e O p e n s t h e le a f a n d c lo s e s it a f t e r p a u s e t im e C LO SED O P E N o n PA U S E O PEN - B O PEN -A G A T E S TA T U S L o g ic " S P " Tab. 3/f R e - o p e n s t h e le a f im m e d ia t e ly C L O S IN G C LO SED S t o p s o p e r a t io n ( 3 ) O p e n s s in g le le a f a n d c lo s e s a f t e r p a u s e t im e O p e n s t h e le a f a n d c lo s e s it a f t e r p a u s e t im e O P E N o n PA U S E O PEN -B O PEN -A G A T E S TA T U S L o g ic " A P " Tab. 3/e S t o p s o p e r a t io n N o e ffe c t (O PEN -A /B disabled) STO P N o e ffe c t (O PEN A /B d isa b led ) S to p s o p e r a t io n N o e ffe c t (O P E N B d is a b le d ) STO P N o e ffe c t ( O P E N d is a b le d ) S to p s o p e r a t io n STO P N o e ffe c t ( O P E N d is a b le d ) S to p s o p e r a t io n STO P PU LSES PU LSES PU LSES N o e ffe c t ( O P E N B d is a b le d ) N o e ffe c t ( O P E N - A d is a b le d ) N o e ffe c t S t o p s o p e r a t io n ( O P E N - B d is a b le d ) N o e ffe c t N o e ffe c t N o e ffe c t ( O P E N B d is a b le d ) S t o p s o p e r a t io n ( O P E N - A d is a b le d ) N o e ffe c t ( O P E N A d is a b le d ) N o e ffe c t ( O P E N A d is a b le d ) C L O S IN G S A F E T Y D E V IC E S PU LSES N o e ffe c t N o e ffe c t (sa v e s O P E N A ) S t o p s o p e r a t io n ( O P E N - A d is a b le d ) O P E N IN G S A F E T Y D E V IC E S S t o p s o p e r a t io n ( O P E N - B d is a b le d ) N o e ffe c t N o e ffe c t C L O S IN G S A F E T Y D E V IC E S N o e ffe c t ( O P E N B d is a b le d ) N o e ffe c t ( O P E N A d is a b le d ) O P E N IN G S A F E T Y D E V IC E S S t o p s o p e r a t io n ( O P E N - A / B d is a b le d ) N o e ffe c t ( O P E N B d is a b le d ) N o e ffe c t ( O P E N A d is a b le d ) O P / C L S A F E T Y D E V IC E N o e ffe c t ( O P E N A / B d is a b le d ) S t o p s o p e r a t io n ( O P E N - A / B d is a b le d ) N o e ffe c t ( O P E N B d is a b le d ) N o e ffe c t ( O P E N A d is a b le d ) O P / C L S A F E T Y D E V IC E N o e ffe c t O P E N d is a b le d ) N o e ffe c t (sa v e s O P E N ) N o e ffe c t L o c k s a n d , o n r e le a s e , c o n t in u e s o p e n in g s e e p a ra g ra p h 5 .2 . R e v e r s e s t o c lo s e L o c k s a n d , o n r e le a s e , r e v e r s e s t o open O n r e le a s e , c lo s e s a f t e r 5 " ( O P E N d is a b le d ) ( 3 ) O n r e le a s e , c lo s e s a f t e r 5 " ( O P E N d is a b le d ) N o e ffe c t ( O P E N d is a b le d ) O P / C L S A F E T Y D E V IC E N o e ffe c t (sa v e s O P E N ) N o e ffe c t C L O S IN G S A F E T Y D E V IC E S N o e ffe c t ( O P E N d is a b le d ) L o c k s a n d , o n r e le a s e , c o n t in u e s o p e n in g L o c k s a n d , o n r e le a s e , r e v e r s e s t o open R e lo a d s p a u s e t im e ( O P E N d is a b le d ) N o e ffe c t ( O P E N d is a b le d ) O P / C L S A F E T Y D E V IC E N o e ffe c t ( if o n p a r t . o p n g . O P E N A d is a b le d ) N o e ffe c t ( O P E N d is a b le d ) N o e f f e ct s e e p a ra g ra p h 5 .2 . R e lo a d s p a u s e t im e ( 3 ) ( O P E N d is a b le d ) N o e ffe c t C L O S IN G S A F E T Y D E V IC E S N o e ffe c t O P E N IN G S A F E T Y D E V IC E S R e v e r s e s t o c lo s e N o e ffe c t (sa v e s O P E N ) N o e ffe c t ( if o n p a r t . o p n g . O P E N A d is a b le d ) N o e ffe c t ( O P E N d is a b le d ) O P E N IN G S A F E T Y D E V IC E S 13. Prewired Enclosure The 455D board can be easily installed in a prewired enclosure supplied by FAAC that integrates a number of functions: Power ON-OFF switch and accessory power outlet, loop detector sockets prewired to the board, large terminal strips to easily connect activations, accessories and safeties. F2 K GROUND + L COM OP 3 MOTOR 1 4 5 6 CL COM OP CL 7 8 J1 LAMP MOTOR 2 J5 9 10 11 12 13 14 15 16 17 18 19 A B STOP NC CL STOP OP FSW - - - + + +24 V TX FSW J6 20 21 W. L. LOCK 22 23 24 25 FCA2 N MAIN 2 FCC2 GREEN 1 FCA1 J1 J4 J3 F - M F1 M RADIO J2 FCC1 NEUTRAL WHITE 115V LINE 115 V BLACK RED (230V) 115V LINE 230 V FREE EXIT LOOP FREE EXIT DETECTOR BASE 8 7 SAFETY LOOP REVERSE DETECTOR BASE TEST BUTTON 8 OPEN DEVICES PHOTO OP PHOTO CL 7 SHADOW 24VDC 24VDC INPUT RX PHOTO TX PHOTO + - + REMOVE JUMPER IF SHADOW KIT IS USED - REMOVE JUMPER IF DETECTOR IS USED GREEN RED BLACK SLAVE OPERATOR WHITE GREEN RED BLACK WHITE MASTER OPERATOR Line Voltage MOTOR ON - + 24 VDC + - 24 VDC MAG LOCK A12 + LOCK AC Power Wiring Guidelines 230 V 115V LINE 115V LINE NEUTRAL GROUND BLACK WHITE GREEN 2. AC power should be supplied from a circuit breaker panel and must have its own dedicated circuit breaker. This supply must include a green ground conductor. 115 V RED (230V) 1. Check local wiring codes in all cases and follow all local building codes. Wiring and hookup should be performed by qualified electricians/installers only. 3. Properly ground the gate operator to minimize or prevent damage from power surges and/or lightning. Use a grounding rod if necessary. A surge suppressor is recommended for additional protection. TEST BUTTON OPEN DEVICES PHOTO OP 24VDC RX PHOTO a b PHOTO OP a b PHOTO CL a b 24VDC 24VDC SHADOW RX PHOTO TX PHOTO INPUT + - + - OPEN SAFETY MONITORED Monitored safety connections RX The prewired enclosure comes with dedicated terminal blocks for the connection of safety photocells that can be monitored by the control board for presence and correct operation. TX + Connect the trasnsmitter photocells as shown on the drawing, to the dedicated TX photo outputs. Connect the receiver photocells 24V power to the dedicated outputs on the terminal block as shown. Connect the N.C. outputs of the photocells to the dedicated terminal blocks. CLOSE SAFETY MONITORED PHOTO CL a b 24VDC RX PHOTO + RX TX IMPORTANT: To enable monitoring of the photocells make sure that FAIL-SAFE mode is turned on in the advanced programming menu: ADVANCED PROGRAMMING F Display + Function FAIL SAFE: If this function is activated, it enables a function test of the photocells before any gate movement. If the test fails (photocells not serviceable), the gate does not start the movement. = Active A13 = Disabled + Default Maglock connection The prewired enclosure comes with dedicated terminal blocks for the connection of a relay to drive a Maglock. The Maglock kit can be ordered separately as an accessory. Refer to this schematic for the connections. If using non-FAAC relay make sure the minimum switch voltage is less than 12Vac - 24 VDC + + LOCK MAGLOCK KIT OPTION + - 24 VDC MAG LOCK 24V AC A14 Shadow Loop kit option The prewired enclosure comes with dedicated terminal blocks for the connection of a relay and a loop detector socket to implement the shadow loop functionality. The Shadow loop kit can be ordered separately as an accessory. Refer to this schematic for the connections. SHADOW KIT OPTION SHADOW INPUT 120V or 230 AC SHADOW LOOP 8 10 Line Voltage MOTOR ON 24 VDC - 7 1 + 2 A15 5 LIMITED WARRANTY To the original purchaser only: this exclusion from liability embraces a purchaser’s expenses for downtime or for making up downtime, damages for which the purchaser may be liable to other persons, damages to property, and injury to or death of any persons. FAAC International, Inc., warrants, for twenty-four (24) months from the date of invoice, the gate operator systems and other related systems and equipment manufactured by FAAC S.p.A. and distributed by FAAC International, Inc., to be free from defects in material and workmanship under normal use and service for which it was intended provided it has been properly installed and operated. FAAC S.p.A. or FAAC International, Inc., neither assumes nor authorizes any person to assume for them any other liability in connection with the sale or use of the products of FAAC S.p.A. or FAAC International, Inc. The warranty herein above set forth shall not be deemed to cover maintenance parts, including, but not limited to, hydraulic oil, filters, or the like. No agreement to replace or repair shall constitute an admission by FAAC S.p.A. or FAAC International, Inc., of any legal responsibility to effect such replacement, to make such repair, or otherwise. This limited warranty extends only to wholesale customers who buy directly through FAAC International, Inc.’s normal distribution channels. FAAC International, Inc., does not warrant its products to end consumers. FAAC International, Inc.’s obligations under this warranty shall be limited to the repair or exchange of any part of parts manufactured by FAAC S.p.A. and distributed by FAAC International, Inc. Defective products must be returned to FAAC International, Inc., freight prepaid by purchaser, within the warranty period. Items returned will be repaired or replaced, at FAAC International, Inc.’s option, upon an examination of the product by FAAC International, Inc., which discloses, to the satisfaction of FAAC International, Inc., that the item is defective. FAAC International, Inc. will return the warranted item freight prepaid. The products manufactured by FAAC S.p.A. and distributed by FAAC International, Inc., are not warranted to meet the specific requirements, if any, of safety codes of any particular state, municipality, or other jurisdiction, and neither FAAC S.p.A. or FAAC International, Inc., assume any risk or liability whatsoever resulting from the use thereof, whether used singly or in combination with other machines or apparatus. Consumers must inquire from their selling dealer as to the nature and extent of that dealer’s warranty, if any. This warranty is expressly in lieu of all other warranties expressed or implied including the warranties of merchantability and fitness for use. This warranty shall not apply to products or any part thereof which have been subject to accident, negligence, alteration, abuse, or misuse or if damage was due to improper installation or use of improper power source, or if damage was caused by fire, flood, lightning, electrical power surge, explosion, wind storm, hail, aircraft or vehicles, vandalism, riot or civil commotion, or acts of God. Any products and parts not manufactured by FAAC S.p.A. and distributed by FAAC International, Inc., will carry only the warranty, if any, of the manufacturer. This warranty shall not apply to any products or parts thereof which have been repaired or altered, without FAAC International, Inc.’s written consent, outside of FAAC International, Inc.’s workshop, or altered in any way so as, in the judgment of FAAC International, Inc., to affect adversely the stability or reliability of the product(s) or has been subject to misuse, negligence, or accident, or has not been operated in accordance with FAAC International, Inc.’s or FAAC S.p.A.’s instructions or has been operated under conditions more severe than, or otherwise exceeding, those set forth in the specifications for such product(s). Neither FAAC S.p.A. nor FAAC International, Inc., shall be liable for any loss or damage whatsoever resulting, directly or indirectly, from the use or loss of use of the product(s). Without limiting the foregoing, Jan 2016 A16 ">

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Key features
- UL325 compliant
- Self-contained electro-hydraulic unit
- Programmable operating logics
- Monitored Photocell
- Adjustable thrust force
- Opening and closing time
- Pause time
- Safety devices logic
- Fail Safe
- Assistance request