User manual | - Southern Welding Systems International

Southern Welding Systems International LLC
Welding | Industrial | Safety
International Wholesale Distribution
Contact us for Pricing:
Phone: 281-485-9772 | Fax: 281-485-4386
Email: [email protected] | Website: www.swsitnl.com
Address: 3908 1st Street Pearland, Texas 77581
TIG GTAW
MillerWelds.com/TIG
Power Source
Welding
Performance
Output
AC TIG
Material
Thickness
DC TIG
Material
Thickness
Stick
Max.
Electrode
Diameter
Stick
Process
Quality
Carbon
Arc
Gouging
DC
Maxstar ®
150
(Pg 35)
Maxstar ®
200
(Pg 36)
Maxstar ®
280
(Pg 36)
Maxstar ®
350
(Pg 36)
Maxstar ®
700
(Pg 36)
Min.– Max.
(Amps)
5–150 A
1–200 A
1–280 A
3–350 A
5–700 A
Min.– Max.
(Aluminum/
Magnesium)
—
—
—
—
—
.020–1/4
in.
Min.– Max.
.020–3/16
(Mild Steel/
in.
Stainless Steel/
Exotic Metals)
.004–1/4
in.
.004–3/8
in.
.012–5/8
in.
.020–1
in.
E6010–6011
E6013
E7018
E7024
1/8 in.
3/16 in.
7/32 in.
5/16 in.
1/8 in.
3/16 in.
3/16 in.
5/16 in.
1/8 in.
5/32 in.
3/16 in.
3/32 in.
1/8 in.
E6010–6011
E6013
E7018
E7024
6011*
Max. Electrode
Diameter
—
ICON KEY
5 kW
Dynasty®
280
(Pg 38)
5–200 A
3–310 A
3–400 A
10–180 A
(Up to 165 A
w/165 model)
.012–3/8
in.
.015–5/8
in.
.020–1
in.
.020–1/4
in.
.015–3/8
in.
.015–1/2
in.
.030–3/16
in.
.004–1/4
in.
.004–3/8
in.
.012–5/8
in.
.020–1
in.
.020–1/4
in.
.012–1/2
in.
.012–5/8
in.
.025–3/16
in.
5/16 in.
3/16 in.
7/32 in.
5/16 in.
5/16 in.
3/16 in.
1/4 in.
5/16 in.
—
5/16 in.
3/16 in.
3/16 in.
5/16 in.
5/16 in.
3/16 in.
1/4 in.
5/16 in.
—
1/4 in.
5/16 in.
5/32 in.
3/16 in.
1/4 in.
5/16 in.
5/32 in.
7/32 in.
1/4 in.
—
3/16 in.
1/4 in.
5/16 in.
1/8 in.
3/16 in.
1/4 in.
5/16 in.
1/8 in.
3/16 in.
1/4 in.
—
5/32 in.
3/16 in.
1/4 in.
3/8 in.
5/32 in.
3/16 in.
1/4 in.
3/8 in.
5/32 in.
3/16 in.
1/4 in.
0.1–500
PPS (AC)
0.1–5000
PPS (DC)
0.1–15
PPS
0.25–10
PPS
(Optional)
0.25–10
PPS
—
35 kW
12.5 kW
22 kW
30 kW
5.5 kW
5.5 kW
5–200 A (AC) 2–280 A (AC)
1–200 A (DC) 1–280 A (DC)
Dynasty® Dynasty® Syncrowave® Syncrowave® Syncrowave® Diversion™
350
700
200
250 DX
350 LX
165/180
(Pg 38) (Pg 38)
(Pg 41)
(Pg 41)
(Pg 41)
(Pg 40)
5–700 A
0.1–500
PPS
(STH Model) (DX Model)
Generator Power
Requirement
Dynasty®
200
(Pg 38)
3–350 A
Balance Control
AC Frequency
Pulse
0.5, 1, 2.5,
Features Capability
60 PPS
34
AC/DC
0.01–250
PPS (Base)
0.01–500
PPS (DX)
0.1–5000
PPS
0.1–5000
PPS
0.1–500
PPS
(DX Model)
8 kW
12 kW
32 kW
8.5 kW
PROCESS QUALITY:
Good
Better
Best
New! or Improved! products appear in blue type. *For best results choose 6011.
0.01–250
0.1–500
PPS (Base, DC) PPS (AC)
0.01–500 0.1–5000
PPS (DX)
PPS (DC)
11 kW
13 kW
—
—
—
—
—
DC
GTAW
Maxstar 150 STL and STH DC TIG and Stick
®
See Literature No. DC/27.1 and DC/27.2
Maximum portability and performance provided in one compact TIG/Stick package.
STH: DC TIG/Stick with HF and Lift-Arc starting,
plus built-in pulsing with a selection of four
fixed-pulse frequencies.
Multi-voltage plug (MVP™) allows connection to
115 or 230 V receptacles without tools — choose
the plug that fits the receptacle and connect it to
the power cord.
Allows for any input voltage
hook-up (115–230 V)
with no manual linking, providing convenience in
any job setting.
Portable with adjustable shoulder strap.
At 13.7 pounds you can take it anywhere.
Max. 3/16 in. (4.8 mm)
Steel
Min. 0.020 in. (0.5 mm)
Maxstar 150 STH TIG/Stick Package
with Remote Fingertip Control, and
Case (#907 136-01-7) shown.
Light Industrial
Processes
• TIGPulsed(GTAW)
• Stick (SMAW)
• TIG (GTAW-P) w/STH model
Maxstar 150 STL and STH
Comes With
Two models available.
STL: DC TIG/Stick with Lift-Arc starting without the
use of high frequency.
Welding Capability
TIG
Built-in gas solenoid eliminates the need for bulky
torch with a gas valve.
cord and MVP plugs
• Primary
(4 m) lead with electrode
• 13-ft.
holder and 25-mm Dinse connector
(3 m) work lead with clamp
• 10-ft.
and 25-mm Dinse connector
™
TIG/Stick Package Includes
Above Plus
WP1712RDI25 TIG torch
• Weldcraft
carrying case
• Protective
flow gauge regulator with hose
• Smith
Fingertip Control (only in
• Remote
packages #907 135-01-7 and
®
®
#907 136-01-7)
Most Popular Accessories
X-CASE #300 184
• Protective
(pg 86)
Remote Fingertip Control
• RCCS-6M
(pg 87) #195 184
Remote Foot Control
• RFCS-6M
(pg 87) #195 183
• Remote Controls (pg 87)
™
Visit MillerWelds.com or your distributor
for other Miller® options and accessories.
Note: See page 32 in the Stick section for Maxstar 150 S. *Sense voltage for Stick and Lift-Arc™ TIG.
Model/Stock Number
Maxstar 150 STL
(#907 135) Machine only
(#907 135-01-6) TIG/Stick Package
(#907 135-01-7) TIG/Stick Package with
Remote Fingertip Control
Maxstar 150 STH
(#907 136) Machine only
(#907 136-01-7) TIG/Stick Package with
Remote Fingertip Control
Welding
Process
Input
Power
Welding
Amperage Range
Rated Output
Amps Input at Rated
Output, 50/60 Hz
KVA at
Duty Cycle
KW
TIG
115 VAC
5 –150
150 A at 16 VDC, 30% Duty Cycle
28.0
3.4
3.1
230 VAC
5 –150
150 A at 16 VDC, 30% Duty Cycle
14.2
3.2
3.1
115 VAC
20 –100
100 A at 24 VDC, 35% Duty Cycle
26.4
3.0
3.0
230 VAC
20 –150
150 A at 26 VDC, 30% Duty Cycle
21.6
4.9
4.7
Stick
Max. OpenCircuit Voltage
90 VDC
(12 –16 VDC*)
Dimensions
H: 9 in.
(229 mm)
W: 5.5 in.
(140 mm)
D: 13.25 in.
(337 mm)
Net
Weight
13.7 lb.
(6.2 kg)
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35
TIG GTAW
Maxstar® Series
DC
DC TIG and Stick
For carbon, steel, stainless,
and other exotic alloys
See pages 42 and 43 for
wireless remote controls.
Compared to conventional
technology, Maxstar welders
give you:
Increased productivity
Improved weld quality
Reduced energy costs
Greater portability and
space savings
•
•
•
•
Maxstar 350
Maxstar 700
Maxstar 280 DX
Maxstar 200 DX
Maxstar Features
200
SD DX LX
Feature
Auto-Line (115 – 460 V)
Auto-Line (208– 575 V)
Blue Lightning HF
Lift-Arc
Hot Start
DIG (Arc Force)
Digital Meters
Trigger Options
Preflow
Auto-postflow
Pulser
Sequencer
Meter Calibration
Sleep Timer
Software Upgradeable
Cooler Aux. Power
Program Memory
Automation Connection
280
350 700
— DX
1
1
2
Standard Limited Optional
1 Auto-Set
capable parameter.
2 Water-cooled
1
1
2
package only.
Steel Welding Capability
1 in.
(25.4 mm)
5/8 in.
(15.9 mm)
3/8 in.
(9.5 mm)
1/4 in.
Maximum (6.4 mm)
Maxstar
Minimum
36
200
280
0.004 in. 0.004 in.
(0.1 mm) (0.1 mm)
350
700
0.012 in. 0.020 in.
(0.3 mm) (0.5 mm)
Allows for any input voltage
hook-up with no manual
linking, providing convenience in any job setting.
Blue Lightning ™ high-frequency arc starter for
more consistent non-contact starts and greater
reliability compared to traditional HF arc starters.
Lift-Arc™ start provides TIG arc starting without
the use of high frequency.
Hot Start™ adaptive control provides positive
Stick arc starts without sticking.
Fan-On-Demand™ cooling system only operates
when needed to reduce noise, energy use and
contaminants pulled through the machine.
Auto-postflow calculates the length of postflow
time based on the amperage setting. Eliminates
need to independently set postflow time.
Maxstar 200 Additional Features See Literature No. DC/32.0
Three models available. SD model provides
basic TIG and Stick functions. DX and LX models
add pulser and sequencer functions while the LX
model also adds an automation connection.
Portable with adjustable shoulder strap.
At 37 pounds you can take it anywhere.
Note: See page 33 in the Stick section for Maxstar 200 STR.
COMING SOON! Maxstar 280 Additional Features See Literature No. DC/35.0
Two models available. Base model provides
essential TIG and Stick functions. DX model adds
extended ranges to sequencer and full trigger
options, preflow and pulser functions.
Portable with adjustable shoulder strap.
At 44 pounds you can take it anywhere.
Sleep timer conserves electricity by powering
down the system if left idle for a user-adjustable
amount of time.
SD card memory slot for easy software upgrades.
Pro-Set™ provides the speed, convenience and
confidence of recommended professional
settings for balance, frequency, pulse and DIG.
Voltage Reduction Device (VRD) is menu
selectable and reduces OCV when welder is idle.
Cooler Power ™ (included on water-cooled
packages only) to power Coolmate™ 1.3 cooler.
Maxstar 350/700 Additional Features See Literature No. DC/24.0
High-speed DC TIG pulse controls capable of
5000 pulses per second.
120 V auxiliary power dual receptacle to power
cooling system or small tools.
Program memory features nine program
memories that maintain/save your parameters.
DC
GTAW
TIG
Industrial
200/280 models
Heavy Industrial
350/700 models
COMING SOON! Maxstar 280
Choose the model that fits your needs. The Maxstar 280 offers a choice between essential
features with limited ranges or fully featured with extended ranges.
Processes
• TIGPulsed(GTAW)
• Stick (SMAW)
TIG
(GTAW-P)
• 200 SD model except
• Air Carbon Arc (CAC-A)
Maxstar 200, 280 and 350
Come With
The base model has an operatorfriendly control panel that
provides the essential features for
industrial customers. Simply select
the process, set the amperage and
weld. Arc tailoring parameters are
available for unique application by
accessing the menu button.
Maxstar 280
Essential features
Limited ranges
Pro-Set ™ parameter settings
SD memory slot
Maxstar 280 DX
Full-featured
Extended ranges
Pro-Set ™ parameter settings
SD memory slot
•
•
•
•
•
•
•
•
#951 473
package
shown.
Models/
Packages
Water-Cooled
(Machine/Cart/Cooler)
Air-Cooled Packages
(Machine/Contractor Kit)
Most Popular Accessories
Controls (pg 43 and 87)
• Remote
Wireless Foot #300 429
#907 334-00-1
package shown.
#951 173 package shown.
(2.4 m) primary cord (no plug)
• 8-ft.
Two
50-mm
connectors
• Air-cooled torchDinseadapter
• (except 350 model) #195 378
• Setup video and reference guide
Maxstar 700 Comes With
torch adapter
• Thread-lock
thread-lock weld cable connectors
• Two
video and reference guide
• Setup
Power
NOT included, must be
• orderedcordseparately
•
•
•
•
•
•
Water-Cooled Complete Packages
(Machine/Cart/Cooler/Remote/Torch Kit)
Wireless Foot
Control Complete
Model
Machine Only
Fingertip Control
Contractor
Foot Control
Contractor
TIGRunner
Fingertip Control Foot Control
Complete
Complete
Maxstar 200 SD
(#903 701)
—
—
—
—
—
—
Maxstar 200 DX
(#903 701-01-1)
(#951 173)
(#951 172)
(#903 701 02-2)
(#951 138)
(#951 137)
(#951 396)
Maxstar 200 LX
(#903 701-01-2)
—
—
—
—
—
—
Maxstar 280
(#907 538)
(#951 470)
(#951 471)
(#907 538 00-2)
—
(#951 472)
—
Maxstar 280 DX
(#907 539)
—
—
(#907 539 00-1)
—
—
(#951 473)
Maxstar 350
(#907 334)
—
—
(#907 334 00-1)
—
(#951 399)
(#951 400)
Maxstar 700
(#907 103)
—
—
—
—
—
—
RFCS-14 HD Foot Control #194 744
RCCS-14 Fingertip Control #043 688
Carts (pg 81)
Coolers (pg 82)
Coolant (4 Gallons) #043 810 (pg 82)
Contractor Kit with RFCS-14 HD
Foot Control #195 054 (pg 87)
Contractor Kit with RCCS-14 HD
Fingertip Control #195 055 (pg 87)
Weldcraft® Water-Cooled Torch Kits
(pg 87)
250 A Torch Kit #300 185 (200)
280 A Torch Kit #300 990 (280)
300 A Torch Kit #300 183 (350)
700 A Torch Kit #300 186 (700)
Visit MillerWelds.com or your distributor
for other Miller® options and accessories.
Notes: Duty cycle for Maxstar 200 is limited on 115 V power. Coolmate 1 used with the Maxstar 200 must be plugged into a 115 V source (wall).
*Derate duty cycle by 20 percent. **Sense voltage for Low OCV Stick and Lift-Arc™ TIG.
Model
Welding Input
Process Power
Maxstar TIG
200
Welding
Amp Range
Rated Output
Amps Input at Rated Load Output, 50/60 Hz
115 V 208 V 230 V 400 V 460 V 575 V KVA KW
3-Phase 1–200
175 A at 17 V, 60% Duty Cycle —
—
11
6
5
—
4.2 4.0
1-Phase 1–200
175 A at 17 V, 60% Duty Cycle —
—
17
—
—
—
4.0 4.0
1–150 (115 V) 150 A at 16 V, 70% Duty Cycle 30
Stick
Stick
Maxstar TIG/
350
Stick
Maxstar TIG/
700
Stick
Machine Only
Dimensions
Complete Package
Dimensions
80 VDC
(9–14 VDC*)
H: 13.5 in. (343 mm)
W: 7.5 in. (191 mm)
D: 17.5 in. (445 mm)
H: 46.25 in. (1175 mm)
W: 23.5 in. (597 mm)
D: 22.25 in. (565 mm)
Machine
37 lb. (16.8 kg)
Complete
129 lb. (59 kg)
60 VDC
(11 VRD**)
H: 13.6 in. (346 mm)
W: 8.6 in. (219 mm)
D: 22.4 in. (569 mm)
H: 33.5 in. (851 mm)
W: 19.4 in. (493 mm)
D: 41.4 in. (1052 mm)
Machine
44 lb. (20 kg)
Complete
134 lb. (61 kg)
Net Weight
—
14
—
—
—
3.4 3.4
3-Phase 1–200
150 A at 26 V, 60% Duty Cycle —
—
13
7
6
—
5.2 5.0
1-Phase 1–200
150 A at 26 V, 60% Duty Cycle —
—
22
—
—
—
5.0 5.0
125 A at 25 V, 50% Duty Cycle 34
—
—
—
—
—
4.0 3.8
3-Phase 1–280
250 A at 20 V, 60% Duty Cycle —
20
19
11
9
8
7.3 7.0
1-Phase 1–280
250 A at 20 V, 60% Duty Cycle —
35*
32
18
16
13
7.2 7.1
3-Phase 5–280
250 A at 30 V, 60% Duty Cycle —
29*
26
15
13
11
10.2 9.8
1-Phase 5–280
200 A at 28 V, 60% Duty Cycle —
37
33
19
16
9
7.6 7.4
3-Phase 3–350
300 A at 32 V, 60% Duty Cycle —
33
30
17
15
12
1-Phase 3–350
225 A at 29 V, 60% Duty Cycle —
41
37
—
19
15
12.0 11.5 75 VDC
H: 24.75 in. (629 mm) H: 45.125 in. (1146 mm) Machine
(10–15 VDC**) W: 13.75 in. (349 mm) W: 23.125 in. (587 mm) 135 lb. (61 kg)
8.6 8.2
D: 22 in. (559 mm)
D: 43.75 in. (1111 mm) Complete
308 lb. (140 kg)
3-Phase 5–700
600 A at 44 V, 60% Duty Cycle —
89
80
46
40
32
32 31
1-Phase 5–700
450 A at 38 V, 60% Duty Cycle —
106
96
—
48
38
22 21
1–90 (115 V)
Maxstar TIG
280
Max. OpenCircuit Voltage
75 VDC
H: 34.5 in. (876 mm) —
(10–15 VDC**) W: 13.75 in. (349 mm)
D: 22 in. (559 mm)
Machine
198 lb. (90 kg)
37
TIG GTAW
Dynasty® Series
AC/DC
AC/DC TIG and Stick
For aluminum, carbon, steel,
stainless, and other exotic alloys
See pages 42 and 43 for
wireless remote controls.
Compared to traditional
technology, Dynasty welders
give you:
Advanced AC TIG technology
for aluminum
Increased productivity
Improved weld quality
Reduced energy costs
Greater portability and
space savings
•
•
•
•
•
Dynasty 700
Dynasty 350
Dynasty 280 DX
Dynasty 200 DX
Dynasty Features
Feature
Auto-Line (115 – 460 V)
Auto-Line (208– 575 V)
Blue Lightning HF
Lift-Arc
Hot Start
DIG (Arc Force)
Digital Meters
Trigger Options
Preflow
Auto-postflow
AC Waveforms
AC Balance
AC Frequency
AC Amplitude
Pulser
Sequencer
Meter Calibration
Sleep Timer
Software Upgradeable
Cooler Aux. Power
Program Memory
Automation Connection
200
SD DX
280
— DX
1
1
1
2
1
2 Standard Limited Optional
1 Auto-Set
capable parameter.
2 Water-cooled
350 700
package only.
Steel and Aluminum Welding Capability
1 in.
(25.4 mm)
5/8 in.
(15.9 mm)
3/8 in.
(9.5 mm)
1/4 in.
Maximum (6.4 mm)
Dynasty
200
280
350
0.012 in. 0.020 in.
(0.3 mm) (0.5 mm)
Aluminum 0.020 in. 0.012 in.
Minimum (0.5 mm) (0.3 mm)
0.015 in. 0.020 in.
(0.38 mm) (0.5 mm)
38
Auto-postflow calculates the length of postflow
time based on the amperage setting. Eliminates
need to independently set postflow time.
AC balance (30–99%) controls amount of oxide
cleaning enabling high-quality TIG welds on
aluminum (280 base model has 60–80% range).
AC waveforms include advanced squarewave,
soft squarewave, sine wave and triangular wave
(280 base model has soft squarewave only).
AC frequency controls the width and the force
of the arc in TIG welding (280 base model has
limited range) and adds stability.
Dynasty 200 Additional Features See Literature No. AD/4.8
Two models available. SD model provides basic
TIG and Stick functions. DX model adds pulser
and sequencer functions.
Portable with adjustable shoulder strap.
At 45 pounds you can take it anywhere.
COMING SOON! Dynasty 280 Additional Features See Literature No. AD/4.9
Two models available. Base model provides
essential TIG and Stick functions. DX model adds
extended ranges to sequencer and full trigger
options, preflow and pulser functions.
Portable with adjustable shoulder strap.
At 50 pounds you can take it anywhere.
Sleep timer conserves electricity by powering
down the system if left idle for a user-adjustable
amount of time.
SD card memory slot for easy software upgrades.
Pro-Set™ provides the speed, convenience and
confidence of recommended professional
settings for balance, frequency, pulse and DIG.
Voltage Reduction Device (VRD) is menu
selectable and reduces OCV when welder is idle.
Cooler Power ™ (included on water-cooled
packages only) to power Coolmate™ 1.3 cooler.
700
0.004 in. 0.004 in.
(0.1 mm) (0.1 mm)
Steel
Minimum
Allows for any input voltage
hook-up with no manual
linking, providing convenience in any job setting.
Blue Lightning ™ high-frequency arc starter for
more consistent non-contact starts and greater
reliability compared to traditional HF arc starters.
Lift-Arc™ start provides AC or DC arc starting
without the use of high frequency.
Hot Start™ adaptive control provides positive arc
starts without sticking.
Fan-On-Demand™ cooling system only operates
when needed to reduce noise, energy use and
contaminants pulled through the machine.
Dynasty 350/700 Additional Features See Literature No. AD/5.0
AC amperage allows independent amperages to
precisely control heat input.
High-speed DC TIG pulse controls capable of
5000 pulses per second.
120 V auxiliary power dual receptacle to power
cooling system or small tools.
Program memory features nine program
memories that maintain/save your parameters.
AC/DC
GTAW
TIG
Industrial
200/280 models
Heavy Industrial
350/700 models
COMING SOON! Dynasty 280
Choose the model that fits your needs. The Dynasty 280 offers a choice between essential
features with limited ranges or fully featured with extended ranges.
Processes
• TIGPulsed(GTAW)
• Stick (SMAW)
TIG
(GTAW-P)
• 200 SD model except
• Air Carbon Arc (CAC-A)
Dynasty 200, 280 and 350
Come With
The base model has an operatorfriendly control panel that
provides the essential features for
industrial customers. Simply select
the process, set the amperage and
weld. Arc tailoring parameters are
available for unique application by
accessing the menu button.
Dynasty 280
Essential features
Limited ranges
Pro-Set ™ parameter settings
SD memory slot
Dynasty 280 DX
Full-featured
Extended ranges
Pro-Set ™ parameter settings
SD memory slot
•
•
•
•
•
•
•
•
#951 469
package
shown.
Models/
Packages
Water-Cooled
(Machine/Cart/Cooler)
Air-Cooled Packages
(Machine/Contractor Kit)
Most Popular Accessories
Controls (pg 43 and 87)
• Remote
Wireless Foot #300 429
#907 099-02-1
package shown.
#951 175 package shown.
(2.4 m) primary cord (no plug)
• 8-ft.
Two
50-mm
connectors
• Air-cooled torchDinseadapter
• (except 350 model) #195 378
• Setup video and reference guide
Dynasty 700 Comes With
torch adapter
• Thread-lock
thread-lock weld cable connectors
• Two
video and reference guide
• Setup
Power
NOT included, must be
• orderedcordseparately
•
•
•
•
•
•
Water-Cooled Complete Packages
(Machine/Cart/Cooler/Remote/Torch Kit)
Wireless Foot
Control Complete
Model
Machine Only
Fingertip Control
Contractor
Foot Control
Contractor
TIGRunner
Fingertip Control Foot Control
Complete
Complete
Dynasty 200 SD
(#907 099)
—
—
—
—
—
—
Dynasty 200 DX
(#907 099-01-1)
(#951 175)
(#951 174)
(#907 099-02-1)
(#951 140)
(#951 139)
(#951 397)
Dynasty 280
(#907 537)
(#951 464)
(#951 465)
(#907 537-00-2)
—
(#951 466)
(#951 467)
Dynasty 280 DX
(#907 514)
—
—
(#907 514-00-1)
—
(#951 468)
(#951 469)
Dynasty 350
(#907 204)
—
—
(#907 204-00-1)
—
(#951 401)
(#951 402)
Dynasty 700
(#907 101)
—
—
(#907 101-00-1)
—
(#951 403)
(#951 404)
RFCS-14 HD Foot Control #194 744
RCCS-14 Fingertip Control #043 688
Carts (pg 81)
Coolers (pg 82)
Coolant (4 Gallons) #043 810 (pg 82)
Contractor Kit with RFCS-14 HD
Foot Control #195 054 (pg 87)
Contractor Kit with RCCS-14 HD
Fingertip Control #195 055 (pg 87)
Weldcraft® Water-Cooled Torch Kits
(pg 87)
250 A Torch Kit #300 185 (200)
280 A Torch Kit #300 990 (280)
300 A Torch Kit #300 183 (350)
700 A Torch Kit #300 186 (700)
Visit MillerWelds.com or your distributor
for other Miller® options and accessories.
Notes: Duty cycle for Dynasty 200 is limited on 115 V power. Coolmate 1 used with the Dynasty 200 must be plugged into a 115 V source (wall).
*Derate duty cycle by 20 percent. **Sense voltage for Low OCV Stick and Lift-Arc™ TIG.
Model
Dynasty
200
Welding Input
Process Power
TIG
Welding
Amp Range
Rated Output
Amps Input at Rated Load Output, 50/60 Hz
115 V 208 V 230 V 400 V 460 V 575 V KVA KW
3-Phase 1–200
150 A at 16 V, 60% Duty Cycle —
—
10
6
5
—
3.8 3.6
1-Phase 1–200
150 A at 16 V, 60% Duty Cycle —
—
16
—
8
—
3.6 3.6
1–150 (115 V) 140 A at 16 V, 40% Duty Cycle 31
Stick
—
—
—
—
—
3.6 3.5
3-Phase 1–200
130 A at 25 V, 60% Duty Cycle —
—
13
8
6
—
4.8 4.6
1-Phase 1–200
130 A at 25 V, 60% Duty Cycle —
—
20
—
10
—
4.7 4.7
—
—
—
—
3.6 3.6
1–105 (115 V) 100 A at 24 V, 60% Duty Cycle 31.3 —
Dynasty
280
TIG
Stick
Dynasty
350
Dynasty
700
TIG/
Stick
TIG/
Stick
Max. OpenCircuit Voltage
Machine Only
Dimensions
Complete Package
Dimensions
80 VDC
(5–10 VDC**)
H: 13.5 in. (343 mm)
W: 7.5 in. (191 mm)
D: 21.5 in. (546 mm)
H: 46.25 in. (1175 mm)
W: 23.5 in. (597 mm)
D: 22.25 in. (565 mm)
Machine
45 lb. (20.5 kg)
Complete
137 lb. (62 kg)
60 VDC
(11 VRD**)
H: 13.6 in. (346 mm)
W: 8.6 in. (219 mm)
D: 22.4 in. (569 mm)
H: 33.5 in. (851 mm)
W: 19.4 in. (493 mm)
D: 41.4 in. (1052 mm)
Machine
52 lb. (24 kg)
Complete
142 lb. (64 kg)
Net Weight
3-Phase 1–280 (DC)
1-Phase 2–280 (AC)
230 A at 19 V, 60% Duty Cycle —
19
17
10
9
8
6.7 6.4
230 A at 19 V, 60% Duty Cycle —
33*
30
17
15
12
6.7 6.6
3-Phase 5–280
250 A at 30 V, 60% Duty Cycle —
29*
26
15
13
11
10.2 9.8
1-Phase 5–280
200 A at 28 V, 60% Duty Cycle —
37
33
19
16
9
7.6 7.4
3-Phase 3–350
300 A at 32 V, 60% Duty Cycle —
35
32
16
16
13
1-Phase 3–350
225 A at 29 V, 60% Duty Cycle —
47
43
—
21
17
12.7 12.1 75 VDC
H: 24.75 in. (629 mm) H: 45.125 in. (1146 mm) Machine
(10–15 VDC**) W: 13.75 in. (349 mm) W: 23.125 in. (587 mm) 135 lb. (61 kg)
9.8 9.1
D: 22 in. (559 mm)
D: 43.75 in. (1111 mm) Complete
308 lb. (140 kg)
3-Phase 5–700
600 A at 44 V, 60% Duty Cycle —
97
88
51
44
35
35 34
1-Phase 5–700
450 A at 38 V, 60% Duty Cycle —
115
104
—
52
42
24 22
75 VDC
H: 34.5 in. (876 mm) H: 55.125 in. (1400 mm) Machine
(10–15 VDC**) W: 13.75 in. (349 mm) W: 23.125 in. (587 mm) 198 lb. (90 kg)
D: 22 in. (559 mm)
D: 43.75 in. (1111 mm) Complete
370 lb. (168 kg)
39
TIG GTAW
Diversion 165 and 180 AC/DC TIG
AC/DC
Light Industrial
™
Process
See Literature No. AD/1.5
Leave it to Miller to take a professional-grade arc and put it in a package designed specifically
for personal users. Diversion AC/DC TIG welders contain all of the features you need and
nothing more — simplicity combined with superior performance and honest value.
• TIG (GMAW)
Comes With
source with primary cord
• Power
(50 A, 230 V plug on 165 model)
or (MVP™ plugs on 180 model)
remote foot control
• RFCS-RJ45
(180 model only)
(3.8 m) Weldcraft LS17 TIG
• 12.5-ft.
torch with backcap, ceramic gas cup,
®
Diversion 180
•
•
•
•
•
3/32-in. (2.4 mm) collet and collet
body, and 2% ceriated tungsten
12-ft. (3.7 m) work lead with clamp
Smith® Argon regulator/flow gauge
with hose
TIG Welding for Dummies book
Setup and operation video
Welding project blueprint for a
machine cart/cylinder rack
Most Popular Accessories
Running Gear/
• Premium
Cylinder Rack #770 187 (pg 81)
Cover #300 579 (pg 87)
• Protective
Remote Foot Control
• RFCS-RJ45
#300 432 (pg 87)
9 and 17 Torch Body Kit for
• Flex
Diversion #253 592
• Torch Accessory Kit w/Cerium #AK2C
Diversion 165
Visit MillerWelds.com or your distributor
for other Miller® options and accessories.
TIG Welding for Dummies book, setup
and operation video, Smith Argon
regulator/flow gauge with hose, and
welding project blueprint (not shown)
included with each Diversion model.
Welding Capability
Max. 3/16 in. (4.8 mm)
Steel
Min. 0.025 in. (0.6 mm)
Max. 3/16 in. (4.8 mm)
Aluminum
Min. 0.030 in. (0.75 mm)
Scan this tag to see video
on the Diversion advantage.
Easy-to-understand operator interface. Power up, select material
type, set material thickness range and start welding!
Inverter-based, AC/DC power source provides a more consistent
welding arc while using less power.
HF start for non-contact arc starting that eliminates tungsten and
material contamination.
Fan-On-Demand™ cooling system only operates when needed to
reduce noise and maintenance.
Portable. At 50 pounds they can be taken anywhere.
Auto-postflow protects the weld end zone and electrode by
optimizing postflow time based on welding amperage.
Advanced squarewave AC provides a fast freezing weld puddle and
deeper penetration.
Weldcraft® LS17 torch puts the control at your fingertips with
built-in remote controls.
Diversion 180 model includes an RFCS-RJ45 remote foot control
and a multi-voltage plug (MVP™). Plug allows connection to 115 or
230 V receptacles without tools. Choose the plug that fits the
receptacle and connect it to the power cord.
*While idling.
Model/Stock Number
Diversion 165
(#907 005)
Diversion 180
(#907 460)
40
Input
Power
Welding Amperage
Range
Rated Output
Amps Input at
Rated Output
KVA
KW
Max. OpenCircuit Voltage
230 VAC
10 – 165
150 A at 16 V, 20% Duty Cycle
23 (.20)*
5.3 (.04)*
3.7 (.02)*
80
50 lb.
(23 kg)
165 A at 16.6 V, 15% Duty Cycle
25.5 (.20)*
5.9 (.04)*
4.2 (.02)*
H: 17 in. (433 mm)
W: 9.875 in. (251 mm)
D: 23.875 in. (608 mm)
80
H: 17 in. (433 mm)
W: 9.875 in. (251 mm)
D: 23.875 in. (608 mm)
50 lb.
(23 kg)
115 VAC
10 – 125
125 A at 15 V, 35% Duty Cycle
26.5 (.88)*
3.1 (.1)*
3.0 (.03)*
230 VAC
10 – 180
150 A at 16 V, 20% Duty Cycle
16 (.44)*
3.7 (.1)*
3.6 (.03)*
180 A at 17.2 V, 10% Duty Cycle
20.5 (.44)*
4.7 (.1)*
4.6 (.03)*
Dimensions
Net
Weight
AC/DC
GTAW
TIG
Light Industrial
Heavy Industrial
Syncrowave Series AC/DC TIG and Stick
®
200 model
250/350 models
Syncrowave 200 — See Literature No. AD/4.4 Syncrowave 250 and 350 — See Literature No. AD/4.2
The world’s first and most reliable conventional
squarewave TIG power source.
Processes
• TIGPulsed(GTAW)
• Stick (SMAW)
TIG
(GTAW-P)
• (optional on 250 DX)
• Air Carbon Arc (CAC-A)
Syncrowave 200 Runner
Comes With
Syncrowave 350
Complete Package
39 Running Gear
• No.
(1.8 m) primary cord (no plug)
• 6-ft.
(3.8 m) Weldcraft WP17
• 12.5-ft.
TIG torch
(4.6 m) lead w/electrode holder
• 15-ft.
15-ft.
m) work lead with clamp
• RFCS-14(4.6remote
foot control
• Flow gauge regulator
• Cable and remote footwithpedalhoseholders
•
®
Syncrowave 250 DX and 350 LX
Come With
50-mm Dinse connectors
• Two
cord NOT included, must be
• Power
ordered separately
Syncrowave 250
machine only
Syncrowave 200 Runner
Steel Welding Capability
5/8 in.
(15.9 mm)
1/2 in.
(12.7 mm)
Maximum
Syncro
Minimum
1/4 in.
(6.4 mm)
200
0.020 in.
(0.5 mm)
250
0.012 in.
(0.3 mm)
350
0.012 in.
(0.3 mm)
Aluminum Welding Capability
Maximum
Syncro
Minimum
1/4 in.
(6.4 mm)
200
0.020 in.
(0.5 mm)
3/8 in.
(9.5 mm)
250
0.015 in.
(0.4 mm)
1/2 in.
(12.7 mm)
Squarewave output with AC balance control features adjustable
penetration and cleaning action while increasing arc stability on various
aluminum alloys, and helps eliminate tungsten spitting and arc rectification.
120 V auxiliary power receptacle for cooling system or small tools.
Syncro Start™ technology for customized arc starts. Allows more precise arc
starts and fine-tuning based on tungsten diameter and material thickness.
HF arc starting provides non-contact arc starting that eliminates tungsten
or material contamination.
Dual digital meters allow for quick and easy viewing of actual and preset
values of amperage and voltage.
Postflow protects the weld end zone and electrode. (Syncrowave 200 has
auto-postflow which calculates the length of postflow time based on the
amperage setting. Syncrowave 250/350 has adjustable postflow which
has to be set independently.)
Syncrowave 250 DX and 350 LX
Complete Packages Come With
37 Running Gear
• No.
3X cooler
• Coolmate
Coolant
(four
• 25-ft. (7.6 m)gallons)
water-cooled torch
• (Syncro 250: Weldcraft
WP20)
™
®
•
•
•
•
•
•
•
Most Popular Accessories
Module for Syncrowave 250 DX
• Pulser
#300 548
Syncrowave 250/350 Additional Features
350
0.015 in.
(0.4 mm)
Coolmate™ 3X cooler (shown in Complete Package). Three-gallon cooling
system features a flow indicator to visually indicate system is working and
an external filter to stop objects from entering the water-cooled torch cable.
Last procedure recall automatically recalls the last procedure set-up
when switching polarity.
Line voltage compensation keeps power source constant regardless of
fluctuations in input power (±10 percent).
Lift-Arc™ start provides DC arc starting without the use of high frequency.
Built-in consumable storage drawer located on front panel for easy access.
(Syncro 350: Weldcraft® CS310)
15-ft. (4.6 m) work lead with clamp
RFCS-14 remote foot control
Two 50-mm Dinse connectors
Regulator/flowmeter with hose
Torch accessory kit with tungsten
Cable cover
Power cord NOT included, must be
ordered separately
•
For welding thin materials. Provides
a heating and cooling effect of
the weld puddle to reduce heat
input and control distortion of the
material. Provides 0.25 to 10 pulses
per second.
Sequencer Module #300 547
Provides a starting current higher
or lower than the welding current.
Provides final slope and final current
for trailing the weld. Provides a spot
timer for TIG spot application.
Visit MillerWelds.com or your distributor
for other Miller® options and accessories.
*Add 12.75 inches to height with Complete Package. **Add 139 pounds with Complete Package.
Stock Number (Additional packages are available —
visit MillerWelds.com or your distributor.)
Welding
Amperage
Range
Rated Output
Max. OpenAmps Input at Rated Output
(Syncro 200/250: 60 Hz; Syncro 350: 50/60 Hz) Circuit
Voltage
208 V 230 V 460 V 575 V KVA
KW
Syncrowave
200
(#907 308-00-1) 208-230 V, 60 Hz, Runner
5 –200
150 A at 26 VAC, 40% Duty Cycle
54
54
—
—
12.5
6.0
80 VDC
H: 30.125 in. (765 mm) 238 lb.
W: 21.125 in. (537 mm) (108 kg)
D: 21.5 in. (546 mm)
Syncrowave
250 DX
(#907 195) 230/460/575 V, 50/60 Hz, Machine only
(#951 118) 230/460/575 V, 50/60 Hz, Complete
3 –310
200 A at 28 VAC, 60% Duty Cycle
—
77
38
31
17.6
8.6
80 VDC
250 A at 30 VAC, 40% Duty Cycle
—
96
48
38
21.98 11.76
H: 36.25 in. (921 mm)
W: 22.5 in. (572 mm)
D: 25 in. (635 mm)
Syncrowave
350 LX
(#907 199) 230/460/575 V, 50/60 Hz, Machine only
(#951 120) 230/460/575 V, 50/60 Hz, Complete
3–400
300 A at 32 VAC, 60% Duty Cycle
—
110
55
42
25
10.6
350 A at 34 VAC, 40% Duty Cycle
—
128
65
50
29.5
13.7
Model
Dimensions*
Net
Weight**
378 lb.
(172 kg)
496 lb.
(225 kg)
41

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