Honda All Engine Models Guide

Honda All Engine Models provide a diverse range of power solutions for various applications, from lawn care and construction to industrial and marine use. Whether you need a reliable, fuel-efficient engine for a small mower or a powerful, durable V-Twin for heavy-duty equipment, Honda offers a model to suit your needs. Explore the features and benefits of their comprehensive engine lineup, including the innovative new V-Twins!
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GREAT
NORTHERN
EQUIPMENT DISTRIBUTING, INC.
SALES RESOURCE GUIDE
Leading Equipment and Engine Supplier to the Upper Midwest
Table of Contents
Company Directory ......................2
Power Link ..................................3
Engine Overview .........................4
New V-Twins................................6
Top Sellers ..................................9
Honda Net Horsepower ..............10
Model ID Guide .........................11
Model and Serial Number...........12
Features to Consider...................14
Engine Specs. Mini 4-Stroke........16
Engine Specs. GC/GCV ..............17
Engine Specs. GX .......................18
Engine Specs. GXV .....................26
Engine Specs. V-Twins.................28
Mufflers ....................................36
V-Twin Accessories.....................38
Support Items............................41
Laser Aftermarket Parts...............45
Marketing Materials...................46
Freight &amp; Return Policies.............48
Warranty................................49
Engine Replacements &amp; Pricing....50
Troubleshooting........................54
Spring 2010
Great Northern Equipment Distributing, Inc.
20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
Contacts
Honda Engine, Power Equipment and Parts Sales Territory
Exclusive Honda Engine Distributor
From Engines and Power Equipment, to parts and
accessories, you can do it all with just one call to the Great
Northern Equipment Power Team. The Power Team consists of
our inside sales and technical support staff. Each Power Team
member is expertly equipped to answer your questions and help
place your orders.
Please contact the Power Team for all your Engines, Power Equipment, and Parts needs.
Region 2 Region 1
contacts
Name
Title
Ext
Email Address
Randy Riley
Region 1 Manager
418
[email protected]
Bill Hurley
Power Team
415
[email protected]
Josh Swanson
Dealer Sales Coordinator
412
[email protected]
Chris Osgood
Region 2 Manager
435
[email protected]
Dana McKigney
Power Team/OEM Sales Support
434
[email protected]
Steve Mason
Power Team Associate
416
[email protected]
Joe Prince
Sales Director
431
[email protected]
Tom Hanson
Technical/OEM Support
414
[email protected]
Kim Barth
Accounting Manager
409
[email protected]
Larry Achterhoff
OEM Sales
403
[email protected]
Amanda Bell
Web Content Manager
402
[email protected]
Kevin Lee
Power Link
432
[email protected]
How to Order from GNE
Online
www.gnedi.com
Phone
Toll-Free: 800-822-0295 ext. 245
Metro: 763-428-2237
Fax
24 Hour Toll Free Fax Line:
866-779-9963
E-Mail
[email protected]
-SAME DAY SHIPPING-
of all in-stock items when ordered before 2 p.m.
2
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
Power Link
GNE Power Link - www.gnedi.com
Exclusive Dealer Portal
Availability
Check the availability of parts you need.
Document Library
Get all technical information in one spot, Manuals, Bulletins, Sales information, &amp; Warranty information.
Ordering
Order online with ease, get parts breakdowns to find exact parts needed.
Parts Look Up
Honda only section of parts, Breakdowns of Honda Engines and Power Equipment.
Shop Manual CD’s
Get Engine Shop Manuals and Bulletins.
Added Bonus Feature to the Power Link
contents
Warranty Claims
File complete warranties fast and easy with our online form.
2D Engine drawings
Get breakdowns and clear engine drawings.
Training Modules
Quick access to Honda Training Videos, Engine Failure Analysis, Troubleshooting, Guides, etc.
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
3
engine overview
Mini 4-Stroke Engines
Engines
Horizontal Shaft -
Vertical Shaft -
GX25, GX35
GX25, GX35
Features/Benefits
•
•
•
•
•
Full 360O “any side-up” operation
Automatic mechanical decompression system
Quick, easy starts even after long storage
Efficient 4-Stroke OHC technology
Reduced fuel consumption
GC/GS Engines - Premium Residential Engine
Engines
engine overview
Horizontal Shaft -
Vertical Shaft -
GC160, GC190, GS190
GCV160, GCV190, GSV190
Features/Benefits
•
•
•
•
•
Internal timing belt, a tough nylon OHC, uniblock construction
Wide, flat, powerful torque dependable power
Automatic mechanical decompression system, easy, reliable starting
Full auto choke system available
Overhead cam design, superior efficiency and performance
Added benefits of a GS engine
• Cast iron cylinder sleeve
• Ball bearing supported crankshaft equals Long lasting durability
iGX
New Models Available Late 2010
Engines
iGX (Non-Programmable)-
iGX (Programmable)-
240, 270, 340, 390
iGX440
Features/Benefits
•
•
•
•
•
Internal timing belt, a tough nylon overhead cam
Automatic mechanical decompression system quick easy starts
Low oil alert system available prevents engine damage
Cast iron cylinder, ball bearing supported crankshaft
Efficient 4-Stroke OHC technology
Added benefits of a iGX engine
• Fully programmable electric control unit
• Precise throttle and RPM Control
4
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
engine overview
GX/GXV Series - Commercial General Purpose Engine
Engines
Horizontal Shaft -
Vertical Shaft -
GXH50, GX100, GX120, GX160, GX200,
GX240, GX270, GX340, GX390
GXV50, GXV160, GXV340, GXV390,
Features/Benefits
•
•
•
•
Automatic mechanical decompression system, quick, easy starts
Low oil alert system available prevents engine damage
Efficient 4-Stroke OHV technology, Reduced fuel consumption
Cast iron cylinder, ball bearing supported crankshaft
Improved Large GX’s
Engines
Horizontal Shaft -
Available Late 2010
GX240, GX270, GX340, GX390
•
•
•
•
•
Hour Meter Option &amp; Auto Choke
Electric/Recoil Start Available, Recoil Only NOT Available
Auto Throttle Option (No current sensor for generator applications)
ECU controlled carburetor (No governor droop)
6% Performance Increase
engine overview
New Features/Benefits
Original V-Twins
Engines*
Horizontal Shaft -
Vertical Shaft -
GX610, GX620, GX670
GXV610, GXV620, GXV670
Features/Benefits
•
•
•
•
•
Automatic mechanical decompression system
Quick, easy starts even after long storage
Low oil alert system available prevents engine damage
Efficient 4-Stroke OHV technology, reduced fuel consumption
Cast iron cylinder, full pressure lubrication
Note*
Current 610/620/670 models will be phased out in 2010 and will be replaced by 630/660, see page 6 for details.
690’s are new engines with Additional Power
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
5
New v-twins
New V-Twins
Most Models Available Spring 2010
Horizontal GX630/GX660/GX690
Vertical GXV630/GXV660/GXV690
Honda’s V-Twins have been newly designed from the ground up. The result is a highly advanced style of
engine that not only looks different, but works harder than ever and offers exceptional versatility.
Honda Engines already have a legendary reputation for toughness, reliability, quiet operation
and fuel efficiency. The all-new V-Twins also
offer higher horsepower, improved adaptability, greater compactness, convenient controls,
greater fuel economy.
The Redesigned V-Twins were engineered with
easy maintenance in mind. No cylinder head
gasket and fewer parts make the engine more
durable. Out Multi-Layer Density Gradient Air Filter helps extend the period of
time between service intervals. An automotive-style spin-on oil filter provides
excellent filtering capacity and easy replacement. There’s even an option oil
alert and digital hour meter to provide
quick access to information for the owner and technician.
Plus customers notice honda engines.
Honda adds value to your product and
speaks volumes about quality, attention
to detail, jobs well done, and for the
first time ever, a 3 year limited engine
warranty.
When you compare all the benefits, we’re sure you’ll agree,
Honda gives you the best overall product value.
3 Year Limited Warranty
For the first time ever, Honda’s V-Twin engines come with a limited 3-year
warranty. This warranty applies to GX series engines 100cc or larger purchased
at retail or put into rental service after January 1st, 2009
Warranty excludes the Honda GXV160 model. See full warranty details at Honda.com
6
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
NEW V-Twins
New V-Twins
Most Models Available Spring 2010
Horizontal GX630/GX660/GX690
Vertical GXV630/GXV660/GXV690
Real Features and Benefits
Higher Power Output-
Honda’s superior engine design results in increased efficiency and transfer of power to your application.
V-Twin Series Engines
Radial Waves
radial
valves
• Hemispherical Combustion Chamber:
- 9.3:1 compression chamber
- Radial valve configuration
- Centralized 50
spark
plug Emissions
location
State
•
Forged
Steel
Crankshaft:
High power output Compliant With no catalyst
Improved
- Contributes to bottom end strength
air cleaner
- Supported by an extremely rigid crankcase configuration
• Pressure fed Crankshaft Bearings
enuine Honda
Cleaner Running with No Catalyst-
exhaust
port
Exhaust Port
intake
port
Intake Port
Low
vibration
More Power
Year limitedHonda’s V-Twin engines are certified to comply with both CARB (California AirHonda’s
superior
Resources
Board)engine
and thedesign
EPA results in increased
and transfer
of power
your application.
arranty
(Environmental Protection Agency) emissions regulations. Honda’s new V-Twin efficiency
engines already
meet the
2011 to
EPA
V-Twin Series
Series Engines
Engines
V-Twin
egrated
inder and
ad
Genuine
GenuineHonda
Honda
-Twin Series
- Up to 5 timesEngines
longer between filter changes
- Duallimited
cylindrical filter on horizontal engines
3-Year
3-Year
limited
- 50
Dual
panel
type filter on vertical engines
ghtweight, warranty
State
Emissions
warranty
wer
output
Matched
for
canisterImproved
filter
Compliant With optional
no catalyst
mpact design
air cleaner
Impressive
Low
fuel Low
vibration
vibration
economy
new v-twins
• Hemispherical Combustion Chamber:
Exhaust requirement with no need for a catalytic converter.
- 9.3:1 compression ratio.
50State
StateEmissions
Emissions
50
Low noise
- Radial valve configuration.
Highpower
poweroutput
output Compliant
High
CompliantWith
Withno
nocatalyst
catalyst Improved
Improved
Improved Air Cleaning- Centralized spark plug location.
Dualcylinder
cylinderfilter
filter
Dual
aircleaner
cleaner
air
Improved air filter media and carburetor design provide for a greatly
increased•Forged
changesteel
interval.
crankshaft.
- Contributes to bottom end strength.
- Supported by an extremely rigid.
crankcase configuration.
• Pressure fed crankshaft bearings.
Net Power – SAE J1349:
High
Density
Media
High
Density
Media
High
Density
Dual Cylinder
Dualpanel
Panel
Filter
Dual
filter
Dual
panel
filter net power
measures
with
theMedia
Low
noise
Dual
cylinder
filter SAE J1349
LowFilter
noise
Integrated
Integrated
manufacturer’s standard air filter and muffler but
Ultra
LowandVibration Performance- Convenient
nda
cylinder
cylinderand
Cutting-edge
without
the governor
system. It gives a reasonable
Air
Improved
AirCleaning
Cleaning
Honda’s superior V-Twin design uses Low
advance technology to limit engine vibrationImproved
head
head
indication
of
the
power
output
incarburetor
the application.
Impressive
Impressive Improved
multi-faceted
and
design
Improvedair
airfilter
filtermedia
media
andcarburetor
design
for smooth engine performance for operator
comfort.controls
vibration
The
power
rating
of
the
engines
indicated
in this
d styling
fuel
fuel
provide
providefor
foraagreatly
greatlyincreased
increasedchange
changeinterval.
interval.
document
is
the
net
power
output
tested
on
a
economy
economy
- ForgedImproved
steel crankshaft and Improved
connecting rods
Lightweight,
Lightweight,
production
engine
for
the
engine
model
and
•
Up
to
5
times
longer
between
filter
changes
•
Up
to
5
times
longer
between
filter
changes
- 90O configuration
contributescooling
to Low
low vibration
compactness
High
Density
lubrication
compact
design
compact
design
panel filter
measured
in Media
accordance with SAE J1349 at 3600
noise andDual
- Highly ridged crankcase design
•
Dual
cylindrical
filter
•
Dual
cylindrical
filteron
onhorizontal
horizontal
engines
rpm. Mass production
engines
mayengines
vary from this
- Precision
balancing
of
internal
components
value.
Actual
power
output
for
the
engine
installed
Convenient
Cutting-edge
Convenient
Cutting-edge
Improved
Air Cleaning • •Dual
panel
type
engines
Dual
panel
typefilter
filteron
onvertical
vertical
engines
in
the
final
machine
will
vary
depending
on
Impressive Improved
controls
multi-faceted
controls
multi-faceted
air filter media and carburetor design
numerous
factors,
including the operating speed of
fuel
provide for a greatly increased
interval.
styling
styling
•change
for
•Matched
Matched
forOptional
OptionalCanister
CanisterFilter
Filter
Improved Lubricationthe
engine
in
application,
environmental
conditions,
Improved
Improved
Head Cover
Improved
Improved economy
The lubrication system uses a high capacity pump with
discrete
chambers.
This
maintenance,
and
other
variables.
•
Up
to
5
times
longer
between
filter
changes
cooling
lubrication
lubrication
Facilitates consistent oil pressure
and volume.cooling
ign
&copy; 2009 American Honda Motor Co., Inc.—All Rights Reserved
to A/C
Push Rod
The high output oil pump offers numerous benefits. • Dual cylindrical filter on horizontal engines
Tube
edge
eted
V-Twin Series Engines
50 State Emissions
Convenient
High power output Compliant
With
no filter
catalyst
• Dual panel
type
on vertical
engines
Improved
- Twice the Capacity of thecontrols
previous model
air cleaner
- Redesigned pump cover and sealing system ensure engine reliability
• Matched for Optional Canister Filter
- Full Pressure
lubricationGenuine
to flywheel,
HondaPTO, and con-rod bearings
Improved
Improved
&copy;&copy;2009
2009American
AmericanHonda
HondaMotor
MotorCo.,
Co.,Inc.—All
Inc.—AllRights
RightsReserved
Reserved
cooling
lubrication
3-Year
limited Engine life.
Results in Reduced friction and
Extended
Low
vibration
Chamber
Flywheel
PTO
Filter
Oil Pressure SW
Pump
warranty
Low noise
Improved Lubrication
Integrated
The lubrication system uses a high capacity
cylinder and
pump with discrete chambers. This facilitates
consistent
oil pressure
volume.
headInc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MNImpressive
Great Northern Equipment Distributing,
55374 • Toll-Free:
(800) 822-0295
• and
www.gnedi.com
erican Honda Motor Co., Inc.—All Rights Reserved
7
fuel
The high output oil pump offers numerous
economy
new v-twins
New V-Twins Most Models Available Spring 2010
Horizontal GX630/GX660/GX690
Vertical GXV630/GXV660/GXV690
V-Twin Series Engines
V-Twin
Exceptionally Quiet with
ImprovedSeries
Cooling Engines
Honda’s Superior V-Twin design offers impressively quiet operation and improved cooling.
50 State
50 Emissions
State Emissions
High powerHigh
output
power output
Compliant
With
no catalyst
Compliant
With
catalyst
- Ultra quiet high capacity 36 blade cooling fanno
combined
withImproved
a Improved
large
air
cleaner
air
cleaner
air intake area which will also contributes to excellent engine cooling.
- Resin Fan cover
designed
Genuine
Hondafor quiet, efficient, and precise direct air flow
Genuine Honda
Efficiency
Insert Style
Low
HighHigh
efficiency
- Insert style rod bearings provide for more precise clearances
Insert style rod
Low
High
efficiency
cooling
fan Fan
Cooling
Rod
Bearings
vibration
Insert
style rod
bearings
3-Year
limited
- Aluminum push
rods
located in external tubes for exceptional air vibration
cooling fan
bearings
3-Year
limited
warranty
circulation around cylinders
warranty
Exceptionally Quiet
Low noise
Honda’s superior V-Twin design offers
Exceptionally Quiet
impressively quiet operation.
Impressive Fuel Integrated
EconomyLow
noise
Honda’s superior V-Twin design offers
cylinder and
Integrated
Honda’s V-Twin
engines
have raised the bar on fuel economy once again. In fact the fuel economy
is similar
to 36
fuelblade
injection,
operation.
head
Ultra quiet highquiet
capacity
cooling fan
Impressive impressively
cylinder of
and
with the simplicity
carburetion.
combined with a large air intake area
fuel
- Also quiet
contributes
excellent36
engine
cooling.
head
Ultra
high to
capacity
blade
cooling fan
Impressive
economy
50 State
Emissions
Lightweight,
combined
with
a
large
air
intake
area
• Digital CDI
ignition
system
with
variable
timing:
fuel
Resin Fan cover designed for quiet and
High power
output
compact
design Compliant With no catalyst
Improved
- Alsoair
contributes
to excellent engine cooling.
- Ensures improved fuel economy,
reduced emissions and, of course,
efficient
flow
economy
air cleaner
Lightweight,
better power output
Convenient
Cutting-edge
Resin Fan
cover designed
for application
quiet and
Reduced
mechanical
noise through
design
-compact
Includes aHonda
rev limiter
to protect against damage from over-revving.
Digital
Ignitionmaterials
Coil
Genuine
controls
multi-faceted
of
light weight
noiseCDI
reducing
efficient
air flow
Digital CDI Ignition Coil
• Two barrel inner-vent
carburetor:
Low
styling
Insert
style
rod
bearings provide for more
Improved
Improved
vibration
Convenient
Cutting-edge
- Provides
more precise fuel metering for optimal air/fuel ratio
Reduced mechanical noise through application
3-Year
limited
precise clearances to ensure lower noise
cooling
lubrication
controls
multi-faceted
of light weightFuel
noiseEconomy
reducing materials
Impressive
warranty
Forged
crankshaft
andhave
ridgedraised
crankcase
Our
newsteel
V-Twin
engines
the bar on
styling
Integrated Cylinder and Improved
Head with Compact
further
reduce
engine
noise In
Insert
style rod
provide
for fuel
more
economy
oncebearings
again.
fact, the
Improved Design-Low noise fuel
An integrated cylinder and head mean
better
performance.
precise
clearances
to
ensure
lower
noise
economy
is
similar
to
fuel
injection,
with
the
cooling
lubrication
Integrated
simplicity of carburetion.
cylinder and
Forged steel crankshaft and ridged crankcase
• The cylinder head &copy;is2009
castAmerican
with the
cylinder barrel:
Honda Motor Co., Inc.—All Rights Reserved
head
Impressive
50
State
Emissions
further
reduce
engine
noisewith variable timing
•
Digital
CDI
ignition
system
- Eliminates the need for cylinder head gaskets and bolts
fuel
Ensures
improved
fuel economy,
output
- Provides exceptional
cooling
Compliant
With no
catalyst
Improved
reduced emissions and, of course, better
economy
- Precise combustion chamber temperature management
Lightweight,
power output.
air cleaner
• The
V-Twins’design
design held closely to the dimensions
of
compact
- Includes a rev limiter to protect against
&copy; 2009 American Honda Motor Co., Inc.—All Rights Reserved
the preceding models for manufacturer convenience:
damage from over-revving.
- Fits into existing applications
Convenient
Cutting-edge
Low
- Same footprint and PTO height
• Two barrel inner-vent carburetor
multi-faceted
- Provides more precise fuel metering for
- Uses less space than our previous models, despite
highercontrols
power and
vibration
styling
optimal air/fuel ratio
displacement.
Improved
Improved
cooling
lubrication
• Insert style rod bearings
new v-twins
V-Twin Series Engines
Twin Series Engines
r
a
Convenient Controls-
for moreand
precise
clearances and
Integrated- Provide
Cylinder
Head
• The control box, depending on the model, includes:
- Throttle control
&copy; 2009
American Honda Motor Co., Inc.—All Rights Reserved
- Choke
control
Impressive
- Start/stop switch
fuel
- Oil Alert LED
economy
- Hour Meter
performance.
reduced internal friction for enhanced fuel
Controls are conveniently located for easy customer access
andnoise
operation of An
the engine.
Low
integrated cylinder and head mean better
economy
n
Convenient
controls
e
d
The all-new control box
8
NEW!
The cylinder head is cast with the cylinder barrel
• Eliminates the need for cylinder head gaskets
and head bolts
• Provides exceptional cooling
• Enhances
reliability
12V-2.7A
12V-17A
12V-26A
• More precise combustion chamber
High-Power multi-pole charge coil system
temperature management
Fewer parts also mean a quieter running engine
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 •and
Rogers,
MN 55374
• Toll-Free: (800) 822-0295 • www.gnedi.com
better
durability.
Improved
Improved
Top SELLING eNGINES
Top-Selling Honda Engines
Recommended stocking dealer engines:
Description
GX160UT1QX2
160cc OHV, 3/4 in. Keyed shaft, recoil w/fuel tank
GC160LAQHA
160cc OHC, 3/4 in. Keyed shaft, recoil w/fuel tank
GX390UT1QNE2
390cc OHV, 1 in. Keyed shaft, electric start, 10 amp chg coil
GX240UT1QA2
240cc OHV, 1 in. keyed shaft recoil, w/fuel tank, complete
GX270UTQA2
270cc OHV, 1 in. keyed shaft recoil, w/fuel tank, complete
GX340UT1QA2
340cc OHV, 1 in. keyed shaft, recoil, w/fuel tank, complete
GX390UT1QAA2
390cc OHV, 1 in. keyed shaft, recoil, w/fuel tank, complete (Ideal Pressure Washer Spec.)
GCV160LAA1A
160cc OHV, N1-Type, 3 5/32 x 7/8 in. dia. 24 UNF, complete (Ideal Lawn Mower Replacement)
GC190LAQHAF
190cc 2.44 x .75 in. dia, tapered
GX200UTQX2
200cc OHV, 1 in. keyed shaft, recoil w/fuel tank
GX240UT1HA2
240cc OHV, 1 in. keyed shaft, 6:1 gear reduction, recoil, w/fuel tank (Ideal cement mixer replacement)
GX340UT1QNE2
340cc OHV, 1 in. keyed shaft, electric start, 10 amp chg coil
GX160UT1HX2
160cc OHV, 3/4 in. keyed shaft, 6:1 gear reduction, recoil, w/fuel tank, complete
GX120UT1QX2
120cc OHV, 3/4 in. keyed shaft, recoil, w/fuel tank
GX670RTAF
670cc OHV, 1 1/8 in. keyed shaft, electric start 20 amp chg coil, requires fuel tank &amp; hose kit (Ideal power for grain
auger)
top-selling engines
Model
Special Buy Honda Engines
Special values on these limited-supply engines
Model
Description
GCV135A2A
135cc Vertical Lawn Mower Replacement Engine (compares to GCV160LAA1A)
GC160AQHAF
160cc Horizontal Fixed Throttle Engine (compares to GC160LAQHA)
GCV160N1AF
160cc Vertical Log Splitter, Pressure Washer and Lawn Mower Replacement, 7/8 in. shaft (No Blade Brake Clutch)
GXV670TAF
670cc Vertical Lawn Mower Replacement, V-Twin
GCV160AS3A
160cc Vertical 25mm Crankshaft, Lawn Mower Replacement.
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
9
NET HORSEPOWER
net horsepower
Net Power*
Maximum Net Torque
Engine Model
Historic HP Rating
kW
HP
RPM
Nm
lbf ft
RPM
CC Rating
GX100
3.0
2.1
2.8
3,600
5.7
4.2
3,600
100
GX120
4.0
2.6
3.5
3,600
7.3
5.4
2,500
120
GX160
5.5
3.6
4.8
3,600
10.3
7.6
2,500
160
GX200
6.5
4.1
5.5
3,600
12.4
9.1
2,500
200
GC135
4.0
2.7
3.6
3,600
7.4
5.5
2,500
135
GC160
5.0
3.4
4.6
3,600
9.4
6.9
2,500
160
GC190
6.0
3.9
5.2
3,600
11.2
8.3
2,500
190
GS160
5.0
3.4
4.6
3,600
9.4
6.9
2,500
160
GS190
6.0
3.9
5.2
3,600
11.2
8.3
2,500
190
GX240
8.0
5.3
7.1
3,600
15.3
11.3
2,500
240
GX270
9.0
6.0
8.0
3,600
17.7
13.1
2,500
270
GX340
11.0
7.1
9.5
3,600
22.1
16.3
2,500
340
GX390
13.0
8.2
11.0
3,600
25.1
18.5
2,500
390
iGX440I
15.0
9.5
12.7
3,600
29.8
22.0
2,500
440
GX610
18.0
12.4
16.6
3,600
39.6
29.2
2,500
610
GX620
20.0
13.5
18.1
3,600
40.6
29.9
2,500
620
GX630
N/A
15.1
20.3
3,600
47.7
31.8
2,500
630
GX660
N/A
15.7
21.0
3,600
47.7
32.3
2,500
660
GX670
24.0
15.3
20.5
3,600
44.4
33.9
2,500
670
GX690
N/A
16.6
22.3
3,600
48.3
34.0
2,500
690
GCV135
4.0
2.6
3.5
3,600
6.9
5.1
2,500
135
GCV160
5.5
3.3
4.4
3,600
9.4
6.9
2,500
160
GCV190
6.5
3.8
5.1
3,600
11.3
8.3
2,500
190
GSV160
5.5
3.3
4.4
3,600
9.4
6.9
2,500
160
GSV190
6.5
3.8
5.1
3,600
11.3
8.3
2,500
190
GXV160
5.5
3.2
4.3
3,600
9.6
7.1
2,500
160
GXV340
11.0
6.6
8.9
3,600
21.6
15.9
2,500
340
GXV390
13.0
7.6
10.2
3,600
24.2
17.8
2,500
390
GXV530
16.0
11.3
15.2
3,600
34.2
25.2
2,500
530
GXV610
18.0
12.1
16.2
3,600
39.4
29.1
2,500
610
GXV620
20.0
13.3
17.8
3,600
41.4
30.3
2,500
620
GXV630
N/A
15.1
20.3
3,600
47.7
35.2
2,500
630
GXV660
N/A
15.7
21.0
3,600
47.7
35.2
2,000
660
GXV670
24.0
15.5
20.8
3,600
44.4
32.7
2,500
670
GXV690
N/A
16.6
22.3
3,600
48.3
35.6
2,500
690
GX25
1.0
0.72
1.0
7,000
1.0
0.74
5,000
25
GX35
1.5
1.0
1.3
7,000
1.6
1.2
5,500
35
GXH50
2.5
1.6
2.1
7,000
2.7
2.0
4,500
50
GXV50
2.5
1.6
2.1
7,000
2.7
2.0
4,500
50
* The power rating of the engine indicated in this document is the net power output tested on a production engine for the engine
model and measured in accordance with SAE J1349 at 3600 rpm . Mass production engines may vary from this value. Actual
power output for the engine installed in the final machine will vary depending on numerous factors, including the operating speed
of the engine in application, environmental conditions, maintenance and other variables.
10
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
MODEL ID GUIDE
GX160UT1QXC
VARIATIONS
These last few characters represent different characteristics
and variations associated with
specific engine. For example,
an E might mean electric start
or C for cyclone air cleaner.
Check with your Honda
Engine Sales or Service
Representative for details
ENGINE PTO TYPE
Q/D:Standard PTO (US)
V: Tapered
P/T: Threaded
H: 6:1 Gear Reduction
L: 2:1 Gear Reduction
R: 2:1 Gear Reduction
w/ clutch
DESIGN CHANGE
1: First change
T: Thailand
A: America
K: Early designation for
Japan
U: Japan
SALES MARKET
model id guide
MANUFACTURING
LOCATION
L: US CARB Tier 3(GC Engines Only)
U: US, EC, Can, and Aus
ENGINE SIZE
(CC Displacement)
CRANKSHAFT
V: Vertical
Blank: Horizontal
VALVE STYLE
X: OHV (Commercial)*
Blank: Side Valve
C: OHC
(Premium Residential)
* GXV530 is OHV with Commercial features.
GENERAL PURPOSE
ENGINE
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11
MODEL &amp; SERIAL NUMBER
Honda General Purpose Engines
Type and Serial Numbers are always stamped or riveted on the engine. See the following pages for specific locations.
Honda Power Equipment
Replacement engines and parts for Honda Power Equipment are always determined by Model, Serial Number and Type on the
Power Equipment, not by the engine. (See Power Equipment replacement engines on Page 52)
With the current and future emissions concerns, it is extremely important when ordering replacement parts or engines that you
order the correct parts for the Honda Engine or Power Equipment.
If a dealer replaces any of the emission related components of an engine with anything other than the same parts that the engines was certified with, the engine may no longer meet the CARB/EPA standards it was certified to meet. This could expose
the dealer to significant fines and or penalties.
It’s very important for you to train your dealer personnel on this issue
Don’t be fooled by the Asterisks * *
model
&amp; serial number
THESE ARE NOT X’S
Type
These are Asterisks place holders used when the type code does not use all 4 characters.
If the engine type is not 4 characters long, *’s are inserted as place holders; do not confuse
these with X’s.
Serial Number
GX Series
On GX series Engines, the Model type (QNR2), Product code (GCAMK),
and serial number (1102232) are on the side of the crankcase.
GC/GCV/GS/GSV Series
On GC/GCV/GS/GSV series engines, the Model type (A1AF),
Product code (GJACA), and serial number (1000037) are on the side of
the crankcase.
12
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
MODEL &amp; SERIAL NUMBER
New V-Twin Series
On the new 630/660/690 V-Twin series engines, the Model type (BXF),
Product code (GCAPH), and serial number (1000027) are on the engine
Mounting Flange.
V-twin Series
On some other V-twin series engines (610/620/670), the Model type
(TAE2), Product code (GJAH), and serial number (1009901) are on the
side of the crankcase.
model
On GXV series engines, the Model type (A1AS), Product code (GJABH),
and serial number (1040745) are on the rear of the crankcase.
&amp; serial number
GXV Series
M4 Series
On M4 series engines, the Model type (SA2), Product code (GCACM),
and serial number (1119670) are on the side of the crankcase.
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13
FEATURES TO CONSIDER
Cast iron cylinder sleeve
Piston and related components withstand wear while providing improved oil consumption for extended engine life.
Because of their durability, cast iron cylinder sleeve engines are a good choice for professional or commercial
applications.
Control Box
The Control Box, depending on model, includes the start/stop switch, choke and throttle controls, an Oil Alert LED and
a built-in hour meter.
Electric Starting System
Relies on battery power and a starter motor to ignite the combustion process that starts the engine. Some electric start
engines have recoil backup in the event of battery failure. All single cylinder engines w/electric start have recoil back,
but only a few V-Twins have the recoil back up w/electric start, which is standard on all V-Twin engines.
Gear Ratio
Takes into consideration the equipment’s application and the speed of the engine. On most small engines, the crankshaft
will make 3600 revolutions per minute (RPM). In some applications cement mixers, for example -- this speed would be
too high.
features to consider
Low-Oil Level System
Causes the ignition to ground, stopping the engine (or preventing it from starting) in the event insufficient oil is in the
crankcase.
Mechanical Governor
Uses gears and flyweights inside the crankcase to sense speed and detect changes in the load, adjusting the throttle to
compensate.
Mufflers
A Variety of mufflers are available to fit common applications
OHC (Over Head Cam)
OHC engines have their camshafts positioned in the cylinder head above the combustion chamber. Valves are located
in the roof of the combustion chamber to offer the same combustion-related advantages as the OHV engines. The OHC+
layout builds on these advantages by reducing the number of valve train components and making them light and strong.
OHV (Over Head Valve)
Engines have the valves installed in the cylinder head so they face the piston and offer greater efficiency. A more symmetrical combustion chamber means more efficient burning of the air/fuel mixture.
Recoil (or rewind) Starting System
Operated by pulling a rope, a strong tub spins the flywheel fast enough to generate the voltage necessary for ignition.
V-Twin Design
Has two OHV cylinders operating in the combustion chamber, reducing vibration considerably. Crankshaft size is very
important to know when replacing an engine. You want to match the existing engine’s shaft size with that of the new
engine to ensure a proper fit and top performance.
14
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
FEATURES TO CONSIDER
PTO Shaft Variations
Q-Type Shaft-Flat Key For General Purpose
See each model for specifications.
P-Type and T-Type Threaded Crankshaft
See each model for specifications.
V-Type / Taper
See each model for specifications.
Air Filtration Systems
Honda offers a variety of air filters to match your application, including dual-element, semi-dry,
oil-bath, and Cyclone Air Cleaner with inner-vent carburetor. “Inner-vent” carburetors are now
available on specific models with dual-element filters.
Honda’s inner-vent carburetor places the float bowl vent on the “clean side” of the air filter
elements so that the air/fuel ratio remains more constant as the elements become dirty. This allows
the length of the service interval for air filter maintenance to be more than doubled.
features to consider
Reduction Units
The 2-to-1 reduction unit is chain or gear driven and may include an automatic,
centrifugally operated clutch as well as a wet clutch. Clutch engagement occurs at
1800 rpm and clutch lock occurs at 2200. The 6-to-1 gear reduction is gear driven
and does not include a clutch.
Measuring Engine Shafts
How to Measure Horizontal Engine Shaft
How to Measure Vertical Engine Shaft
On Horizontal Engines, measure the shaft length only. On a
horizontal engine, the shaft comes out the side. Most of these
engines turn at 3600 RPM in a counter-clockwise rotation (as
you face the shaft end). If you are direct-coupling a pump to a
gas engine, you need a clockwise rotating pump.
A Vertical Engine’s shaft protrudes from the bottom, ideal for
propelling the cutting blades on walk-behind and riding lawn
mowers.
Measure A for
Shaft Length
A
Measure A for
Shaft Length
A
B
B is incorrect. It is important to measure from the bottom of the mounting
ring and not from the bottom of the oil pan.
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15
Mini 4-Stroke ENGINEs
GX25
Variation
Vertical
Application
NTT3
•
Crankshaft
GX35
NTT3
•
NTS3
GXH50
QXA
•
•
Horizontal
Clutch
NTS3
•
•
•
•
•
•
Q-Type 5/8” x 1 1/4”
Crank/Piston Assembly
•
•
•
•
Throttle Control
Manual
•
•
•
•
•
Choke Control
Manual
•
•
•
•
•
Diaphram
•
•
•
•
•
Carburetor
•
Float
Paper Element
•
•
•
•
mini
4-stroke engines
Air Filter
16
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
GC/GCV SERIES ENGINE
GC160LA
Variation
Q-Type 2.44” x 3/4” Dia
Crankshaft
QHA1
QHA
QHAF
•
•
•
V-Type 2.83” x 3/4” Dia
Tapered 2.25” /ft
•
•
Standard
Case Cover
Air Cleaner
•
•
•
•
•
•
•
•
•
Alert (Engine Shutdown)
•
Paper Element
Variation
N1-Type 3-5/32” x 7/8”
Dia 3/8 - 24 UNF
Standard
•
•
•
•
A1A
S1A
S3A
N1A
N1AF
•
•
•
•
•
•
Light weight
Standard Lawn mower Mount
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Extension Fill Tube
Oil Fill &amp; Pan
•
•
Heavy
Dipstick
S3A
•
Without Flywheel Brake
Flywheel Type
•
•
Auto Return Choke System
Flywheel Brake
GCV190LA
•
•
Manual
Flywheel
•
•
•
Fixed Throttle
Remote
•
•
N3-Type 3-5/32” x 25mm
Dia 3/8-24 UNF
Throttle Control
Choke Control
QHAF
gc/gcv series engine
Crankshaft
•
Ball Bearing
GCV160LA0
GC190LA
•
Remote
Fixed
Oil
QBC
•
Manual
Throttle Control
VXA
•
•
•
•
•
•
•
•
•
SAE Pressure Washer Mount
•
•
Air Cleaner
Paper Element
•
•
•
•
•
•
Recoil Cover
Standard (NH1 Black)
•
•
•
•
•
•
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17
gx series engine
GX100U
Crankshaft
Variation
KRMB
KRS2
KRA2
Q-Type 2 19/64” x 5/8” Tap
1/4” - 28 UNF
M12X1.25 Threaded for
Rammer
•
•
•
•
•
Manual
Throttle Control
Remote Adjust
QA2
•
•
•
•
•
•
•
Manual
Choke Control
Remote (Cable)
Oil
Alert (Engine Shutdown)
Dual Element
Air Cleaner
•
•
Cyclone
•
Standard
Muffler
•
•
•
gx series engine
Rammer
18
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
gx series engine
GX120UT1
Variation
Q-Type 2.44” x3/4” Dia
Crankshaft
QX2
HX2
TX2
SG24
•
T-Type 2.44” x .625” Dia
External Thread
•
•
•
Threaded Rammer
H-Type 6:1; 2.05” x 3/4”
Dia
Manual
Throttle Control
•
•
•
•
Remote Wire
Remote Rod
•
•
Choke Control
Manual
•
•
Charge System
12V/50 Watt Lamp Coil
Oil
Alert (Engine Shutdown)
•
•
•
Dual Element
•
•
•
•
•
•
•
•
•
•
•
Deflector
•
•
•
•
•
•
•
•
Silent
Spark Arrester
•
•
Rammer Snorkel Air Cleaner
Muffler
•
•
Silent
Standard
•
•
•
gx series engine
Air Cleaner
QXS2
•
S-Type 2.12” x 18mm
Gear Reduction
AR
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
19
GX SERIES ENGINE
GX160UT1
Variation
Q-Type 2.44” x
3/4” Dia
QX2
QXE2
•
•
RH2
HX2
LX2
VA2
QXC9
TXC9
•
T-Type 2.44” x 5/8”
Dia
Crankshaft
TX2
•
V-Type 2.83” x .75”
Dia Tapered 2.25”
/ft
QXS2
•
gx series engine
•
•
•
•
•
•
•
•
H-Type 6:1; 2.05” x
3/4” Dia
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Remote (Wire)
Remote (Rod)
•
•
•
•
•
Manual
•
•
•
•
•
Choke Control
•
•
L-Type 2:1; 2.09” x
20mm Dia
Throttle Control
QGR9
•
R-Type 2:1 w/Wet
Clutch; 2.09” x
22mm Dia
Manual
QAX2
•
S-Type 2.12” x
20mm
Gear Reduction
SG24
•
•
•
•
•
•
•
•
•
Remote (Cable)
Electric Start
12V dc Motor
w/Control box
•
1 Amp
•
•
7 Amp
Charging System
7 Amp w/Regulator
Rectifier
•
12V/50 Watt Lamp
Coil
Oil
•
Alert
(Engine Shutdown)
•
•
Dual Element
•
•
Air Cleaner
•
•
•
•
•
•
•
•
•
•
Cyclone
Standard
•
•
•
•
•
•
•
Silent
Muffler
Spark Arrester
Deflector
20
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
GX SERIES ENGINE
GX200UT
Variation
Q-Type 2.44” x 3/4” Dia
Crankshaft
QX2
QXC9
•
•
HX2
R-Type 2:1 w/Wet Clutch;
2.44” x 3/4” Dia
Throttle Control
Choke Control
Electric Start
QXE2
QG2
•
•
•
•
•
•
•
•
•
•
•
•
H-Type 6:1; 2.05” x 22mm
Dia
Manual
RH2
•
T-Type 2.09” x 20mm Dia
Gear Reduction
TX2
•
•
•
•
•
•
Remote (Wire)
Remote (Rod)
•
Manual
•
•
•
•
•
12V dc Motor/Control Box
•
1 Amp
•
Charging System
•
7 Amp
Alert (Engine Shutdown)
•
Dual Element Silent
•
Air Cleaner
Muffler
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Spark Arrester
Deflector
•
•
Cyclone
Standard
•
gx series engine
Oil
•
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21
GX SERIES ENGINE
GX240UT1
Variation
RA2
HA2
Gear Reduction
P-Type 3.50” x 1.0” Dia
Threaded
R-Type 2:1 w/Wet Clutch;
2.09” x 22mm Dia
Throttle Control
Electric Start
gx series engine
Charging System
QXC9
QAR2
QAG2
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Remote (Wire)
•
Remote (Rod)
Choke Control
QAE2
•
H-Type 6:1; 3.23” x 1.0”
Dia
Manual
PA2
•
Q-Type 3.48” x 1.0” Dia
Crankshaft
QA2
Manual
•
•
•
•
12V dc Motor/Control Box
•
3 Amp
•
•
18 Amp
•
12V/50 Watt Lamp Coil
Oil
Alert (Engine Shutdown)
•
•
•
•
•
Dual Element
•
•
•
•
•
Air Cleaner
•
•
•
•
•
•
•
•
•
•
Silent
Muffler
•
•
Cyclone
Standard
Exhaust Pipe Protector
•
•
•
•
•
•
Spark Arrester
•
•
•
•
•
•
•
•
•
•
Deflector
22
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
GX SERIES ENGINE
GX270UT
Variation
RA2
HA2
PA2
P-Type 3.50” x 1.0” Dia
Threaded
Gear Reduction
Throttle Control
Electric Start
•
•
HEA2
PAE2
QAG2
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Remote (Wire)
•
Manual
•
•
•
•
•
•
12V dc Motor/Control Box
•
•
•
3 Amp
•
•
•
•
18 Amp
Alert (Engine Shutdown)
•
•
•
•
•
•
Dual Element
•
•
•
•
•
•
Air Cleaner
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Silent
Muffler
•
•
Cyclone
Standard
•
gx series engine
Charging System
Oil
QAR2
•
Remote (Rod)
Choke Control
QXC9
•
H-Type 6:1; 3.23” x 1.0”
Dia
Manual
QAE2
•
V-Type 4.17” x .87” Dia
Tapered 2.25” /ft
R-Type 2:1 w/Wet Clutch;
2.09” x 22mm Dia
VA2
•
Q-Type 3.48” x 1.0” Dia
Crankshaft
QA2
Spark Arrester
•
•
•
•
•
•
•
•
•
Deflector
•
•
•
•
•
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
23
GX SERIES ENGINE
GX340UT1
Variation
HA2
Q-Type 3.48” x 1.0” Dia
Crankshaft
Gear Reduction
Electric Start
Charging System
QAE2
QNE2
QNR2
QXC9
•
•
•
•
•
V-Type 4.17” x 3/4” Dia
Tapered 2.25” /ft
•
•
Manual
•
•
•
•
•
•
•
Remote (Rod)
•
•
•
•
•
•
•
Manual
•
•
•
•
•
•
•
12V dc Motor/Control Box
•
•
•
3 Amp w/Rectifier
•
•
•
•
10 Amp w/Regulator/Rectifier
•
18 Amp w/Regulator/Rectifier
gx series engine
Oil
24
VA2
H-Type 6:1; 3.23” x 1.0” Dia
Throttle Control
Choke Control
QA2
Alert (Engine Shutdown)
•
•
•
•
•
Dual Element Silent
•
•
•
•
•
Air Cleaner
•
Cyclone
Standard
•
•
•
•
•
Deflector
•
•
•
•
•
Muffler
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
GX SERIES ENGINE
GX390UT1
Variation
HA2
Q-Type 3.48” x 1.0” Dia
Crankshaft/Gear
Reduction
QA2
QAE2
QNE2
QNR2
QXC9
QAA2
•
•
•
•
•
•
V-Type 4.17” x 7/8” Dia
Tapered 2.25” /ft
VA2
Gear Reduction
•
Manual
•
Electric Start
Charging System
•
•
•
•
•
•
•
•
12V dc Motor/Control Box
•
•
•
3 Amp w/Rectifier
•
10 Amp
w/Regulator/Rectifier
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Dual Element
•
•
•
•
•
•
Cyclone
•
Standard
•
Silent
•
•
•
Spark Arrestor
•
•
•
Deflector
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
gx series engine
•
•
Muffler
•
•
Alert (Engine Shutdown)
Air Cleaner
•
•
18 Amp
w/Regulator/Rectifier
Oil
•
•
Manual
•
•
Remote (Rod)
Choke Control
PAE2
•
L-Type 2:1
Throttle Control
LX2
•
P-Type 3.50” x 1.0” Dia
H-Type 6:1; 3.23” x 1.0”
Dia
PA2
25
GXV SERIES ENGINE
GXV160UH2
Crankshaft
Throttle Control
Variation
N1-Style 3-3/16 x 7/8-1”
Dia tapped 3/8 - 24 UNF
N1AH
A12
•
•
N5-Style 1-13/16 x 7/8-1”
Dia tapped 7/16 - 20 UNF
•
Remote (Rod)
•
Heavy Flywheel
•
Flywheel
•
•
•
•
Heavy Duty Flywheel Brake
Air Cleaner
N5AH
Dual Element
•
•
•
Standard
•
•
•
Guard
•
•
•
gxv series engine
Muffler
26
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
GXV SERIES ENGINE
GXV340UT2
Crankshaft
Throttle Control
Flywheel
Electric Start
Charging System
Oil
GXV390UT1
Variation
DE33
DET3
DX3
3-1/8 x 1” Dia tapped 7/16
20 UNF
•
•
•
•
Remote (Rod)
•
•
•
•
Heavy Flywheel
•
•
•
•
12V dc Motor
•
•
•
3 Amp
•
•
•
•
Spin on Filter
Dual Element
Air Cleaner
DE33
•
•
•
•
•
•
•
•
Cyclone
Standard
Muffler
Deflector
•
•
•
•
Standard
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
gxv series engine
Screen Grid
•
Spark Arrestor
27
V-TWIN SERIES ENGINE
GX610R1
Variation
1”; Straight (Q-Type)
Crankshaft
QDF
QYF
QZB2
QZE
•
•
•
•
VXE
•
•
1-1/8” Crankshaft
Throttle
•
•
•
•
•
Remote (Wire)
•
•
Remote (Rod)
Manual
Choke
•
•
•
•
•
Remote (Wire)
•
•
Remote (Rod)
•
3 Amp Rectifier
Regulator
v-twin series engine
20 Amp Regulator/Rectifier
•
•
20 Amp
•
Control Box
•
•
Parallel to Crank
Oil Filter
•
•
High Mount Muffler
Fan Cover
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Screen Type w/Recoil Cord
Hole
•
Screen Grid
•
•
•
•
•
Carburetor
With Fuel-Cut Solenoid Valve
•
•
•
•
•
•
•
Fuel Pump
Boost Type
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Oil Level Indicator
Oil Alert
•
Oil Pressure Indicator
Electric
Starter
Backup Recoil
28
•
•
Side-Mount Muffler
Standard with Protector
•
•
Snorkel
Muffler
•
•
Perpendicular to Crank
Air Cleaner
•
•
•
•
Key Switch
•
•
3 Amp
Charge Coil
QDF2
•
Tapered (V-Type)
Manual
TXF2
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
V-TWIN SERIES ENGINE
GX620R1
Variation
1”; Straight (Q-Type)
Crankshaft
QAB
QAF
QXA
QYF
QZB2
QAF1
QXC2
QZB3
•
•
•
•
•
•
•
•
TXF2
•
1-1/8” Crankshaft
•
Tapered (V-Type)
•
Manual
Throttle
•
Remote (Wire)
Remote (Rod)
•
Remote (Rod)
•
•
20 Amp Regulator/Rectifier
Control Box
Perpendicular to Crank
Air Cleaner
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Snorkel
High Mount Muffler
•
Side-Mount Muffler
•
•
Standard with Protector
•
•
Muffler
Fan Cover
•
•
•
•
Parallel to Crank
•
•
•
•
Key Switch
Oil Filter
•
•
•
•
•
•
•
Screen Type w/Recoil Cord
Hole
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
With PTO Shaft Hole
Screen Grid
•
•
•
Carburetor
With Fuel-Cut Solenoid Valve
•
•
•
•
•
•
•
•
•
•
Fuel Pump
Boost Type
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Oil Level Indicator
Oil Alert
•
Oil Pressure Indicator
Electric
Starter
Back Up Recoil
v-twin series engine
20 Amp
•
•
•
3 Amp
Charge Coil
•
•
•
•
•
•
3 Amp Rectifier
Regulator
•
•
•
Remote (Wire)
•
•
Manual
Choke
VXA1
•
•
•
•
•
•
•
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
29
V-TWIN SERIES ENGINE
GX670R1
Variation
1-1/8”; Straight (T-Type)
Crankshaft
TDW
TAF
•
•
•
Manual
Remote (Wire)
•
Charge Coil
•
•
•
•
•
20 Amp
•
•
•
•
•
20 Amp Regulator/Rectifier
•
•
•
•
•
•
•
•
•
Filter
•
•
•
•
•
Cooler
•
•
•
•
•
Standard
•
•
•
•
Oil
v-twin series engine
•
Remote (Wire)
Control Box
Air Cleaner
•
Snorkel Air Cleaner
Muffler
TXA2
•
•
Manual
Choke
BAF
•
•
1-7/16”; (B-Type)
Throttle
BDW
High Mount Muffler
•
•
•
•
•
Standard with Protector
•
•
•
•
•
Screen Type
Fan Cover
With PTO Shaft Hole
Screen Grid
Carburetor
With Fuel-Cut Solenoid Valve
•
•
•
•
•
Fuel Pump
Boost Type
•
•
•
•
•
•
Oil Level Indicator
Oil Alert
•
Oil Pressure Indicator
Starter
30
Electric
•
•
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
V-TWIN SERIES ENGINE
GXV610R1
Variation
1”; Straight (Q-Type)
Crankshaft
QAF
•
GXV620R
QYF
QAF
QWA
•
•
•
GXV670R
TAF
•
1-1/8”; (T-type)
Oil Alert
Oil Pressure Indicator
•
•
•
•
•
Throttle
Remote (Rod)
•
•
•
•
•
Choke
Remote (Rod)
•
•
•
•
•
•
3 Amp
Charge Coil
20 Amp
•
•
•
•
•
Cooler
Oil
Fan Cover
Filter
•
•
•
Standard with Protector
•
•
•
Screen Type w/Recoil Cord
Hole
Carburetor
Exhaust
Fuel Pump
•
•
•
•
•
•
Back-Up Recoil
•
3A Rectifier
•
Regulator
20A Rectifier
•
•
•
w/Fuel cut Solenoid Valve
•
•
•
•
•
•
•
•
Pipe Protector
Boost Type
•
v-twin series engine
Electric
Starter
•
•
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
31
V-TWIN SERIES ENGINE
GX630R1
Crankshaft
Variation
QDF
QYF
QZB2
QZE
1”; Straight (Q-Type)
•
•
•
•
Manual
•
•
•
QZB3
•
•
•
•
•
•
20 Amp
•
•
High Mount Muffler
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
With PTO Shaft Hole
•
Screen Grid
•
•
Carburetor
With Fuel-Cut
Solenoid Value
•
•
•
•
•
•
•
•
•
•
•
•
•
Fuel Pump
Boost Type
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Oil Level Indicator
Oil Alert
Starter
Electric
•
•
Oil Pressure Indicator
32
•
•
•
Screen Type
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Side-Mount Muffler
Standard
w/ Protector
•
•
Perpendicular to
Crank
Muffler
VXA1
•
•
Key Switch
Parallel to Crank
TXF2
•
3 Amp
v-twin series engine
QXC2
•
Remote (Wire)
Charge Coil
Fan Cover
QAF1
•
Remote (Rod)
Oil Filter
QXA
•
Remote (Wire)
Manual
Control Box
QAF
•
Remote (Rod)
Choke
QAB
1-1/8” Crankshaft
Tapered (V-Type)
Throttle
VXE
•
•
•
•
•
•
•
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
V-TWIN SERIES ENGINE
GX660R1
Variation
1-1/8”; Straight (T-Type)
Crankshaft
TDW
TAF
•
•
•
Manual
Remote (Wire)
•
Charge Coil
•
•
•
•
•
Remote (Wire)
•
20 Amp
•
•
•
•
•
20 Amp Regulator/Rectifier
•
•
•
•
•
•
•
•
•
Control Box
•
•
•
•
•
Cooler
•
•
•
•
•
Standard
•
•
•
•
Air Cleaner
•
Snorkel Air Cleaner
High Mount Muffler
•
•
•
•
•
Standard with Protector
•
•
•
•
•
Screen Type
Fan Cover
v-twin series engine
Filter
Oil
Muffler
TXA2
•
•
Manual
Choke
BAF
•
•
1-7/16”; (B-Type)
Throttle
BDW
With PTO Shaft Hole
Screen Grid
Carburetor
With Fuel-Cut Solenoid Valve
•
•
•
•
•
Fuel Pump
Boost Type
•
•
•
•
•
•
Oil Level Indicator
Oil Alert
•
Oil Pressure Indicator
Starter
Electric
•
•
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
33
V-TWIN SERIES ENGINE
GX690R1
Variation
1-1/8”; Straight (T-Type)
Crankshaft
TDW
TAF
•
•
•
Manual
Remote (Wire)
•
Charge Coil
Regulator
•
•
•
•
•
20 Amp
•
•
•
•
•
20 Amp Regulator/Rectifier
•
•
•
•
•
•
•
•
•
Filter
•
•
•
•
•
Cooler
•
•
•
•
•
High Mount Muffler
•
•
•
•
•
Standard with Protector
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Oil
v-twin series engine
•
Remote (Wire)
Control Box
Muffler
Screen Type
Fan Cover
With PTO Shaft Hole
Screen Grid
Carburetor
With Fuel-Cut Solenoid Value
Fuel Pump
•
Oil Level Indicator
Oil Alert
•
Oil Pressure Indicator
Starter
34
TXA2
•
•
Manual
Choke
BAF
•
•
1-7/16”; (B-Type)
Throttle
BDW
Electric
•
•
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
V-TWIN SERIES ENGINE
GXV630R1
Variation
1”; Straight (Q-Type)
Crankshaft
QYF
QAF
QWA
•
•
•
GXV660R
TAF
•
1-1/8”; (T-type)
Oil Alert
Oil Pressure Switch
•
•
•
•
Throttle
Remote (Rod)
•
•
•
•
Choke
Remote (Rod)
•
•
•
•
•
3 Amp
Charge Coil
20 Amp
•
•
•
•
Cooler
Oil
Filter
•
•
Standard with Protector
•
•
Fan Cover
•
•
20 Amp Rectifier
•
•
•
3 Amp Rectifier
Regulator
•
•
•
•
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
v-twin series engine
Electric
•
•
Screen Type
Starter
•
35
Mufflers
Honda V-Twin engines may require a few of the following options to complete the
set-up of your new engine. They are priced and sold separately.
Mufflers - A variety of mufflers are available to meet your needs from high mounted mufflers to side mounted mufflers.
Left and Right side mufflers are determined as you are looking at the crankshaft.
Electric Start Side
Oil Filter Side
Right Discharge
mufflers
Left Discharge
VHLM6 Shown on GX660
Muffler Application Chart
Model
Discharge
Color*
GX610
GX620
GX670
GX630
GX660
GX690
Left/Electric Start Side
Black
•
•
•
Right/Oil Filter Side
Black
•
•
•
MUF-0424.SIL
Left/Electric Start Side
Black
•
•
•
MUF-0423.SIL
Right/Oil Filter Side
Black
•
•
•
MUF-0319-KIT.SIL
High Side Mount/E.S Side
Silver
•
•
•
MUF-0526-KIT.SIL
Shoulder Mount
Silver
•
•
•
MUF-0560R.SIL
Left/Electric Start Side
Black
•
•
•
MUF-0560.SIL
Right/Oil Filter Side
Black
•
•
•
VHLM6
Left/Electric Start Side
Black
•
•
•
VHRM6
Right/Oil Filter Side
Black
•
•
•
VHSM3
Side Mount
Black
VHSM6
Side Mount
Black
•
•
•
VHLM5
VHRM5
•
GXV610
GXV620
GXV670
•
•
•
•
*Colors subject to change
Gaskets and mounting nuts come standard with the purchase of a new Honda Engine or can be
purchased separately. See additional parts section in muffler guide on Page 37
36
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
Mufflers
High Mount Mufflers by Silex
Benefits
• Innovative design resulting in lower cost due to reduced number of components
• Compact design for application flexibility, with great product durability
• Reduced exhaust gas temperatures, improved engine performance and sound
GX610/620/670
MUF.0423.SIL shown on GX620
GX630/660/690
MUF-0424.SIL
Left/Starter Side
MUF-0560R.SIL
Left/Starter Side
MUF-0423.SIL
Right/Oil Filter Side
MUF-0560.SIL
Right/Oil Filter Side
High Mount Mufflers by Honda
Benefits
• Replaceable muffler protector if it gets damaged.
• Direct replacement for applications that use this muffler.
GX610/620/670
VHLM5 shown on GX620
GX630/660/690
VHLM5
Left/Starter Side
VHLM6
Left/Starter Side
VHRM5
Right/Oil Filter Side
VHRM6
Right/Oil Filter Side
mufflers
Side Mount Mufflers by Honda
Benefits
• Allows engine to be mounted in tighter locations
GX610/620/670
VHSM3*
VHSM3 shown on GX620QZB2
GX630/660/690
Side Mount
VHSM6*
Side Mount
*Note: Only fits engines equipped with oil filter adapter. Sold separately or comes on particular models.
Shoulder Mount Mufflers by Silex
Benefits
• Fits unique applications
GX610/620/670
MUF-0319-KIT.SIL
GX630/660/690
Shoulder Mount/Electric Start
MUF-0526-KIT.SIL
Shoulder Mount/Electric Start
MUF-0319-KIT.SIL shown on GX620
Flange Nut and Gaskets
Additional Parts when replacing
mufflers, these fit all V-Twin models
Item No.
Decription
Qty.
18333-ZK6-Y00
Exhaust Pipe Gaskets
2
94050-08000
Flange Nuts
4
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
37
V-TWIN ACCESSORIES
See Power Link for
Executive Order # C-U-07-020
C.A.R.B. Compliant Tanks
Approved by the California Air Resources Board under executive order, these fuel tanks offer low evaporative
emission solutions for the new government regulations.
2.50 Gallon Tanks
•
•
•
•
Neck fits 2-1/4” Includes Cap
Neck spec “A”
7-3/4 H x 12-3/4 W x 7-3/4 D inch
Elbow for return line on top and shut off valve on bottom
Item Number: 070358-CARB-FLA
v-twin accessories
5.0 Gallon Tanks
•
•
•
•
Neck fits 3-1/2” Includes Cap
Neck spec “E”
10-1/4 H x 15 W x 8-1/2 D inch
Elbow for return line on top and shut off valve on bottom
Item Number: 070360-CARB.FLA
6.0 Gallon Tanks
•
•
•
•
Neck fits 3-1/2” Includes Cap
Neck spec “E”
12-1/4 H x 15 W x 8-1/2 D inch
Elbow for return line on top and shut off valve on bottom
Item Number: 070362-CARB.FLA
Replacement Caps
2-1/4”
• 2.50 gallon
• Neck specification “A”
• Color: Black
Item Number: 080041AE.FLA
38
3-1/2”
• 5.0 gallon,
6.0 gallon
• Neck specification “E”
• Color: Black
Item Number: 080043AE.FLA
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
V-twin accessories
V-Twin Fuel Tank Kit
•
•
•
•
•
6.5 gal. Seamless one-piece polyethylene tank.
Direct-site fuel gauge
Reserve fuel area designed into the tank
Meets ABYC-H25 requirements
Kit includes tank, bracket (unpainted for new applications)
line with primer bulb, fittings
Item Number: V-TWIN FUEL TANK KIT
PTO Shaft
Flywheel Mounted Auxiliary PTO Shaft
The Auxiliary PTO shaft allows power to be taken off the flywheel side of the engine.
v-twin accessories
Diameter:
1” diameter
Usable Length: 1-1/2” (1 7/8” to screen)
Overall Length: 4.5”
Three Bolt Mount
06115-ZJ1-800
GX610/620/670
GREAT
NORTHERN
EQUIPMENT DISTRIBUTOR INC
Z3311-Z6L-8Z0
GX630/660/690 (Three bolts)
Model Name
Mfg
Section
GX620U1
JPN
ENGINE
Cold Weather Kits
Product Line
Type
GENERAL PURPOSE ENGINE
Illustration
WINTER KIT
The cold weather kit allows the air to warm up before it enters the engine to prevent freeze ups.
GX610, GX620, GX670
Item Number: 06192-ZJ1-800
Ref.
Part Number
HC
Part Description
Qty.
001 Northern
06192-ZJ1-800
7632789Inc.KIT,
WINTER
(1)
Great
Equipment Distributing,
• 20195
South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
002
003
16590-ZJ1-800
16593-ZJ1-800
7633688
7633696
COVER ASSY., CONTROL
SEAL, CONTROL COVER
(1)
(1)
39
Name
GX620U1
Model Name Model
GX620U1
Mfg
JPN
Mfg Model Name
JPN GX620U1
Section
SectionMfg
ENGINE
JPN ENGINE
Section
ENGINE
Line PURPOSE
GENERAL
PURPOSE ENGINE
Product Line Product
GENERAL
ENGINE
Type ProductType
Line
GENERAL PURPOSE ENGINE
Type
Illustration
CRANKCASE COVER
Illustration
CRANKCASE COVER
v-twin accessories
Illustration
CRANKCASE COVER
Oil Filter Optional Accessories
C
B
A
Ref.
v-twin accessories
002
002
002
003
004
004
005
006
007
008
009
009
010
010
011
012
013
014
015
016
017
018
018
019
020
021
022
023
024
025
026
027
Ref.
Part Number
Part Number
HC
Qty.
Qty.
Qty.
001
001
001
001
001
001
001
the engine for convenient
oil
001
001
003
001
001
003
Part Description
001
001
Oil Filter Holder
001
001
001
001
Oil Filter Holder
(SOLD
INDIVID...
(SOLD INDIVID...
001
001
Oil Joint
Adapter
(SOLD
INDIVIDUALLY)
(SOLD INDIVIDUALLY)
001
(SOLD
INDIVID...
001
Oil Hose
(SOLD
INDIVIDUALLY)001
001
001
001
Flange Bolt
001
001
O-Ring
001
001
001
001
001
001
001
001
001
001
001
001
003
001
003
003
001
003
Oil Filter Extension
001
001
001
001
15410-ZJ1-820
001
001
002
001
001
002
002
001
003
002
009
003
009
1
002
11300-ZJ1-852
8018269
ASSY.,
CRANKCASE
11300-ZJ1-852
8018269
COVER
ASSY.,COVER
CRANKCASE
002
11300-ZJ1-843
8355612
COVER
ASSY.,
CRANKCASE
Remote
Oil Filter
Parts
(Sold
individually);
002
11300-ZJ1-853
8355752
ASSY.,
CRANKCASE
11300-ZJ1-853
8355752
COVER
ASSY.,COVER
CRANKCASE
002
11300-ZJ1-852
8018269
COVER
ASSY.,
CRANKCASE
Fits
all 003
V-Twin
Engines,
GX610,
GX620,
GX670,
GX630, GX660, GX690
11381-ZJ1-840
6223788
GASKET,
CASE COVER
11381-ZJ1-840
6223788
GASKET,
CASE
COVER
002
11300-ZJ1-853
8355752
COVER
ASSY.,
CRANKCASE
The
remote
oil
filter
assembly
enables
the
oil
filter
to
be
placed
at a remote locations away from
004
12105-ZA0-701
2059186
BOLT,
SEALING
12105-ZA0-701
2059186
BOLT,
SEALING
003
11381-ZJ1-840
6223788 GASKET, CASE COVER
filter
service.
004
12105-ZA0-701
2059186
BOLT, SEALING
12105-ZA0-701
2059186
BOLT,
SEALING
004
12105-ZA0-701
2059186
BOLT, SEALING
005
15120-ZJ1-010
8310823
COVER
ASSY.,
OIL PUMP
(THREE BOLTS)
15120-ZJ1-010
8310823
COVER
ASSY.,
OIL PUMP
(THREE
BOLTS)
004
12105-ZA0-701
2059186
BOLT,
SEALING
Reference
Quantity
Required
Part Number
006
15124-ZJ1-003
4209284
ROTOR,
OILPUMP
PUMP(THREE
(OUTER)BOLTS)
15124-ZJ1-003
4209284
ROTOR,
OIL PUMP
(OUTER)
005
15120-ZJ1-010
8310823
COVER
ASSY.,
OIL
19
1 4209292
007
15232-ZJ1-000
SPRING,
RELIEF
VALVE90018-PN3-000
15232-ZJ1-000
4209292
SPRING,
RELIEF
VALVE
006
15124-ZJ1-003
4209284
ROTOR,
OIL
PUMP
(OUTER)
008
15348-ZJ1-840
COVER,
FILTER
15348-ZJ1-840
6224141
COVER,
OIL FILTER
007
15232-ZJ1-000
4209292
SPRING,
RELIEFOIL
VALVE
30
1 6224141
15411-Z6D-V40
009
15400-PLM-A01PE
7698475
FILTER,
OIL (FILTECH
15400-PLM-A01PE
7698475
FILTER,
OIL (FILTECH
TOYO
ROKI) TOYO ROKI)
008
15348-ZJ1-840
6224141
COVER,
OIL FILTER
31
1 6836290 FILTER, OIL (TOYO ROKI)
15413-Z6D-V40
009
15400-ZJ1-004
15400-ZJ1-004
6836290
FILTER,
OIL (TOYO
ROKI)
009
15400-PLM-A01PE
7698475
FILTER,
OIL (FILTECH
TOYO ROKI)
010
15410-ZJ1-800
4209318
BASE,
OIL
FILTER
(A)
32
2
15614-Z6D-V41
15410-ZJ1-800
4209318
BASE,
OIL
FILTER
(A)
009
15400-ZJ1-004
6836290 FILTER, OIL (TOYO ROKI)
010
15410-ZJ1-820
4209326
BASE,
OIL FILTER
(C)
15410-ZJ1-820
4209326
BASE,
OIL
FILTER
(C)
010
15410-ZJ1-800
4209318
BASE,
OIL
FILTER
(A)
33
4
90017-ZN2-U00
011
15411-ZJ1-840
6224166
BASE,
OIL FILTER
15411-ZJ1-840
6224166
BASE,
OIL
FILTER
010
15410-ZJ1-820
4209326
BASE,
OIL
FILTER
(C)
34
2 4209334
012
15427-ZJ1-000
SCREEN,
15427-ZJ1-000
4209334
SCREEN,
OIL OIL
FILTER
011
15411-ZJ1-840
6224166
BASE,
FILTEROIL FILTER 91314-ME5-003
013
15655-ZJ1-861
6820435
OIL
15655-ZJ1-861
6820435
DIPSTICK,
OILDIPSTICK,
012
15427-ZJ1-000
4209334
SCREEN,
OIL FILTER
014
16510-ZJ1-840
6224364
GOVERNOR
ASSY.
16510-ZJ1-840
6224364
GOVERNOR
ASSY.
013
15655-ZJ1-861
6820435
DIPSTICK,
OIL
015
16531-Z0A-000
6605117
SLIDER,
GOVERNOR
16531-Z0A-000
6605117
SLIDER,
GOVERNOR
014
16510-ZJ1-840
6224364
GOVERNOR
ASSY.
(diagram
B) SWITCH,
016
37240-ZG3-E01
3704186
OIL PRESSURE
37240-ZG3-E01
3704186
SWITCH,
OIL PRESSURE
015
16531-Z0A-000
6605117
SLIDER,
GOVERNOR
017
90002-ZG5-004
3640406
SCREW-WASHER
90002-ZG5-004
3640406
SCREW-WASHER
(4X8)
016
37240-ZG3-E01
3704186
SWITCH,
OIL
PRESSURE
Fits all V-Twin Engines, GX610, GX620, GX670 (4X8)
018
90014-ZE6-000
1688076
BOLT,
FLANGE
90014-ZE6-000
1688076
BOLT,
FLANGE
(6X35)
(CT200)
017
90002-ZG5-004
3640406
SCREW-WASHER
(4X8)(6X35) (CT200)
018
90015-883-000
0636852
BOLT,
(6X28)
90015-883-000
0636852
BOLT,
FLANGE
(6X28)
(CT200)
Moves
the
oil filter
to allow
a1688076
side
mount
muffler
to FLANGE
be
mounted
in(CT200)
place.
018
90014-ZE6-000
BOLT,
FLANGE
(6X35)
(CT200)
019
90018-PN3-000
3509528
HOLDER,(6X28)
OIL FILTER
90018-PN3-000
3509528
HOLDER,
OIL FLANGE
FILTER
018
90015-883-000
0636852
BOLT,
(CT200)
Reference
Quantity
Required
020
90473-147-000
0465591
WASHER
(6X16)
90473-147-000
0465591
WASHER
(6X16)
019
90018-PN3-000
3509528
HOLDER,
OIL FILTER
021
90602-ZE1-000
2456697
GOVERNOR HOLDER
90602-ZE1-000
2456697
CLIP,
GOVERNOR
HOLDER
020
90473-147-000
0465591
WASHER
(6X16)
10
1CLIP,
022
91202-ZJ1-841
OIL SEAL (38X58X9)
91202-ZJ1-841
6227169
OIL 6227169
SEAL
(38X58X9)
021
90602-ZE1-000
2456697
CLIP,
GOVERNOR
HOLDER
023
91302-ZE9-003
2461705
O-RING
(11.8X2.4)
91302-ZE9-003
2461705
O-RING
(11.8X2.4)
022
91202-ZJ1-841
6227169
OIL
SEAL
(38X58X9)
024
94101-06800
0345900
WASHER,
94101-06800
0345900
WASHER,
PLAIN
(6MM) PLAIN (6MM)
023
91302-ZE9-003
2461705
O-RING
(11.8X2.4)
(diagram
C)
025
94301-08140
PIN,PLAIN
DOWEL
(8X14)
94301-08140
0069310
PIN,0069310
DOWEL
(8X14)
024
94101-06800
0345900
WASHER,
(6MM)
026
95701-06020-00
2105815
BOLT,
FLANGE (6X20)
95701-06020-00
2105815
BOLT,
FLANGE
(6X20)
025
94301-08140
0069310
PIN, DOWEL
(8X14)
027
95701-08050-00
2935740
BOLT,
FLANGE
95701-08050-00
2935740
BOLT,
FLANGE
(8X50)
026
95701-06020-00
2105815
BOLT, FLANGE
(6X20) (8X50)
Turns
filter base 45 degrees.
027 the 95701-08050-00
2935740 BOLT, FLANGE (8X50)
Oil Filter Extension Kit
Oil Filter Base
Fits all V-Twin Engines, GX610, GX620, GX670
Reference
Quantity Required
Oil Filter Extension
11
1
15411-ZJ1-840
&copy; Co.,
2009,Inc.
American Honda Motor Co., Inc.
&copy; 2009, American Honda Motor
&copy; 2009, American Honda Motor Co., Inc.
40
PartHC
DescriptionPart Description
Oil
Filter
Kit
(diagram
A)
Ref.
Part Number
HC COVER
Part
Description
002
11300-ZJ1-843
8355612
COVER
ASSY., CRANKCASE
11300-ZJ1-843
8355612
ASSY.,
CRANKCASE
12/17/2009 6:50:38 AM
001
001
001
001
001
003
001
001
001
001
001
001
001
001
001
001
001
001
001
001
001
003
003
001
001
001
001
002
001
002
003
009
1
1
12/17/2009 6:50:38 AM
12/17/2009 6:50:38 AM
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
sUPPORT iTEMS
Meters, Minimal Cost, Maximum Value
Honda Hour Meter
SenDEC Tachometer
SenDEC LED Volt Meter
Item No.
Item
Description
SFT806-0222
Tachometer
Tachometer to 7,500 RPM, Plus a Totalizing Hour Meter to 9,999.9 Hours
806-100-1032
SenDEC
Tachometer, Hour
Meter, and
Maintenance Meter
Fully Automatic; Upon Engine Start, Meter Will Show RPM’s; At Engine Shutdown, Meter Displays Total Accumulated Running Time; Flash Alerts for “LUBE” and “CHG OIL” at 25 Hour Intervals, with a Total Flash Time
of Two Hours; Suitable for all Single Cylinder and Most Twin Cylinder, 4 Cycle, Gasoline Engines.
810LA14-1
SenDEC
LED Volt Meter
12V DC Volt Meter; Displays Equipment’s DC Voltage Level Using a 10 Segment LED Bar Graph Display; Each
Bar Represents One Volt and Corresponds to the Printed Voltage on the Metal Face; Termination: (2) 0.187
Faston Tabs
08181-ENM-036AH
Honda Hour Meter
All Honda powered products (ENM Company) Indicates RPM when operating. Indicates when engine is off
Item No.
Color
Application
08707-R8
Bright Red
Engines (Fan Covers, Recoil Starters, Etc.); Generators; Tillers; Snowblowers; HRC-7000 Series; Most attachments for Lawn, Utility/Compact Tractors; HA4100 Lawn Tractor
08707-R136
Diana Red
HT and HTR Series Riding Equipment; RT5000 Tractor
08707-R165
Jolly Red
H2000/3000/4000/5000/6000 Series Riding Equipment
08707-NH31
McKinley White
Fuel Tanks
08707-NH35M
Cloud Silver
Metallic
H1000/2000/3000/4000/5000/6000 Series Riding Equipment Mower Decks/ lawn mowers: HR194, HR/
HRA214, HRS21 (with Light Silver Mower Deck); HT-R3009K0; HT3813K0; HT3810K0/K1 Mower Decks
08707-PB109
Neptune Blue
EX5500 and EB12D Generators; Older Outboards
08707-R280
Power Red
Power Equipment (Tillers, Snowblowers, Generators)
Item No.
Item
Application
08717-0004
Hondabond 4
Carded 3.5 oz. Tubes; Semi-Drying Liquid Gasket; Seals with a Tough, Elastic Film; Solvent-Based Formula
Resists Gasoline
08718-0001
Hondabond HT
3.5 oz. Tube; High-Temperature Silicone Liquid Gasket; Will not Corrode Aluminum; For Use in Areas Not
Requiring Solid Gaskets.
Item No.
Substance
Description
08208-HST01
Hydrostatic Fluid
1qt. Bottle; Specifically Designed for Honda Hydrostatic Transmissions; Note that some Honda Hydro Transmissions Do Not Use This Fluid. Refer to Shop Manual CD for Correct Fluid Specifications
08208-0080
Hypoid Gear Oil
8fl. oz. Bottle; Protects Against Wear/ Scuffing and corrosion; SAE 80w-90
08732-0001
Fuel Stabilizer 8
oz.
8fl. oz., Genuine Stablil Formula Prevents Rust, Freezing or Gelling of Fuel; Keeps Jets and Float Bowls Free of
Gummy Residues
08732-0033
Fuel Stabilizer 32
oz.
32fl. oz. Long Neck Bottle, Genuine Stablil Formula prevents Gasoline-Related Problems During Periods of Extended Winter Storage; Prevents Rust, Freezing or Gelling of Fuel; Keeps Jets and Float Bowls Free of Gummy
Residues; Equipment Stays Ready-to-Use
08207-5W30
Honda 5w30
1 qt. Bottle; 5w-30
08207-10W30
Honda 10w30
1 qt. Bottle; 10w-30
80207-30
Honda 30w Oil
1 qt. Bottle; 30w
Touch Up Paints
support items
Liquid Gaskets
Essential Fluids
Carburetor Jet Cleaner Set
Item: 07JPZ-001010B
Carburetor cleaning tool is useful for removing foreign
materials and dirt.
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
41
support items
Honda Tune Up/Maintenance Kits (Packaged for Retail Sale)
• Keep your Honda Engines running smoothly an efficiently with air filters, fuel stabilizer,
oil and more. All pre-selected by engine types for your convenience.
• An excellent retail kit for Honda Engine and Honda Power Equipment Customers.
Item No.
Application
Description
HONDAKIT1
GC Series Maintenance Kit
Air filter, spark plug, 1-qt. engine oil, STA-BIL&reg; fuel stabilizer and instructions
HONDAKIT2
GX110/120 Maintenance Kit
Air filter, spark plug, 1-qt. engine oil, STA-BIL&reg; fuel stabilizer and instructions
HONDAKIT3
GX 160/200 Maintenance Kit
Air filter, spark plug, 1-qt. engine oil, STA-BIL&reg; fuel stabilizer and instructions
HONDAKIT4
GX240/270 Maintenance Kit
Air filter, spark plug, 1-qt. engine oil, STA-BIL&reg; fuel stabilizer and instructions
HONDAKIT5
GX240/270/340/390 M. Kit
Air filter, spark plug, 2-qt. engine oil, STA-BIL&reg; fuel stabilizer and instructions
HONDAKIT6
GX/GXV 610/620/670 M. Kit
Prefilter, air filter, 2 spark plugs, 2-qt. engine oil, oil filter, fuel filter, STA-BIL&reg; fuel stabilizer
and instructions
support items
Drainzit Oil Changing Aid
•
•
•
•
•
•
•
•
May be used on nearly any small-engine driven equipment including generators,
pressure washers,
pumps/sprayers, compressors, go-karts, lawn mowers &amp; truck-mounted engines.
Custom-designed to be installed without dismounting or modifying the engine.
Flexible hose allows for positioning according to the application at hand.
Easy to install and simple to use
Fittings convert metric to SAE wrench sizes.
Standard overall length:14”
Brass fittings for quality &amp; service.
Temperature range: -150 to 1500 F.
Item No.
Fits Engine Model(s)
Drain Port Size
I.D. Hose Size
HON1010
GX100, GX120, GX160, GX200
10mm
1/4”
HON1012
GX240, GX270, GX340, GX360, GX390, GC160
12mm
1/4”
HON1014
Honda V-Twin Engines
14mm
1/4”
HON1414
Honda V-Twin Engines
14mm
3/8”
HON1420
Honda Vertical Shaft V-Twin Engines &amp; iGX440
20mm
3/8”
HON1012-22
Extended Hose, GX240, GX270, GX340, GX360, GX390, GC160
12mm
1/4”
HON1414-22
Extended Hose, Honda V-Twin Engines
14mm
3/8”
Take Off Tanks
Direct replacement tanks for General Purpose Honda Engines.
•
•
•
•
Comes with in line filter and fuel hose barb.
Gas Cap, filler fuel strainer, mounting studs Included
Mounting nuts not included.
Tanks may have slight blemishes
(Refer to parts break downs for specific application)
Item No.
42
Application
UP TO
SAVE F NEW!
OFF O imited
77% ntities are L
Qua
Description
17510-ZE1-000ZATO
GX160/200
Take Off Tank
17510-ZE2-000ZATO
GX240/270
Take Off Tank
17510-ZE3-000ZATO
GX340/390
Take Off Tank
17620-Z4H-010
GX120-GX390
Replacement Cap
17672-Z4H-000
GX120-GX390
Fuel Strainer
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
SUPPORT ITEMS
Maintenance and Assembly Reference Posters
•
•
Maintenance Information and Engine Assembly information available at our web site under the document library.
Viewable online and for purchase, Call for details.
Item No.
Description
SRVPOSTERGCGS.HEN
Service Poster GC135/160/190/GS190 Double-Sided (11”x17”)
SRVPOSTERGCVGSV.HEN
Service Poster GCV135/160/190/GSV190 Double-Sided (11”x17”)
SRVPOSTERGX100.HEN
Service Poster GX100 Double-Sided (11”x17”)
SRVPOSTERGX120.HEN
Service Poster GX120/160/200 Double-Sided (11”x17”)
SRVPOSTERGX240.HEN
Service Poster GX240/270 Double-Sided (11”x17”)
SRVPOSTERGX25.HEN
Service Poster GX25 Double-Sided (11”x17”)
SRVPOSTERGX340.HEN
Service Poster GX340/390 Double-Sided (11”x17”)
SRVPOSTERGX35.HEN
Service Poster GX35 Double-Sided (11”x17”)
Maintenance Point (Side A)
Complete overview of maintenance on engines.
support items
Covers Models:
GX25
GX35
GX100
GX120/160/200
GX240/270
GX340/390
GC135/160/190/GS190
GCV135/160/190/GSV190
KML -
Assembly Point (Side B)
In depth details on disassembly and assembly.
Covers Models:
GX25
GX35
GX100
GX120/160/200
GX240/270
GX340/390
GC135/160/190/GS190
GCV135/160/190/GSV190
JSPS -
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
43
SUPPORT ITEMS
Remote Cable Throttle Kit
Fits GX120 through GX390 engines
Solid Wire - Purchase 1 each of the following Honda Parts:
16576-891-000 (Cable holder), 93893-05016-00 (Cable washer 5x16)
Installation Directions:
May be Installed in two ways, either on the throttle lever side (A) or the cylinder head side (B).
Stranded Wire Purchase 1 each of the Honda Parts:
16594-883-010 (wire holder),
93500-04006-OH (pan screw),
90605-230-000 (circlip 5MM)
support items
Types of Cables:
Two types can be used, stranded wire (C) and solid
wire (E) (Commercial products may be used). In the
case of stranded wire, a cable end (D) should be
used, and in the case of solid wire, attach directly to
the hold in the control lever.
Remote Cable Choke Kit
Remote Cable Choke Kit
Fits GX120 &amp; GX160 engines
06164-ZE1-000
Fits GX240, GX270, GX340, &amp; GX390 engines
16590-ZE2-812
Stranded Wire Purchase 1 each of the Honda Parts:
16594-883-010 (wire holder),
93500-04006-OH (pan screw),
90605-230-000 (circlip 5MM)
The metal plate attached to the air
cleaner area (A) should be used
for cable attachment. Stranded
cable wire should be used, and
cable ends should be used to attach the cable to the choke lever
(commercially available stranded
cable may be used).
44
A
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
laser aftermarket parts
New Spring 2010
Briggs &amp; Stratton
Kohler
ORE!
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M
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AN
Tecumseh
Your complete stop for Aftermarket
replacement parts
Gasket Kits - Head Gaskets - Cut off Saw Belts - Replacement Parts - Starter Assembly
All Purpose Batteries
Pulleys
Starter Handles
Cylinder Assemblies
Filters
Gas Caps
Bars and Chains
Spark Plugs
laser aftermarket parts
Replacement Blades
Solenoids - Battery Accessories - Cable Accessories - Condensers - Ignition Keys
ce
feren !
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s
link
ros
ive C he Power
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Inte ble on t
om
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visit
AND MORE!
Contact the Power Team for Details
800-822-0295 Ext. 245
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
45
MARKETING MATERIALS
Honda Engine Pennant (30 ft)
PROKIT
Also Available
Honda Engine Racing Pennants (100 String/100 ft)
Honda Engines Pro Kit
See Details
Item Number: C0125HEN
Item Number: C0092HEN
Item Number: PROKITHEN
Includes
marketing materials
EMBOSSING COMP
CYAN INDICATES 1ST LEVEL OF EMBOSSING
MAGENTA INDICATES 2ND LEVEL OF EMBOSSING
BLACK LINE IS DIELINE
EMBOSSING DIAGRAM
CUSTOMER: TEXART
SIZE: 24” X 10”
ORDER#: 181489
SCALE: 30% OF ORIGINAL
DATE: 5-29-08
Customer: Tecart
Order No.: 181489
Customer No.: 137359
Size: 24” x 10”
Print Colors: PMS 186 Red &amp; Black
Background Color: White
CYAN
MAGENTA YELLOW
BLACK
(1) Tacker Sign (10” x 24”)
File Name: 181489_137359_Tecart Honda Engines tacker mp_052808
File Date: 5-28-08
Scale: 100% of original
LPI: 63 LPI
Special info:
5
6
7
PMS
PMS
PMS
8
9
PMS
PMS
*4 COLOR PROCESS BLACK INK WILL BE DENSER THAN UNENRICHED BLACK SHOWN ON PROOFS
URGENT!
URGENT!
URGENT!
MATCH PRINT APPROVAL REQUIRED
Date
5-29-08
Sales person
Michael Goad
Approval of this match print is required and is due back to
on /or before
in order to meet projected ship date of 6-19-08.
This match print will be used for color matching at press time and any delay
will affect projected ship date. An authorized signature is required.
Honda Engine Logo Sign - (2’ x 4’)
Flat Aluminum Indoor/Outdoor
Match print approved by:
The match print is approved. Everyone involved with the order has
thoroughly reviewed it and approved it for production AS IS.
The match print is not approved for the following reasons. ( OK to mark
directly on the print).
Date:
Return match print to:
Item Number: C0735HEN
(1) Logo Sign (2’ x 4”)
(1) Racing Pennants
NG COMP
ST LEVEL OF EMBOSSING
S 2ND LEVEL OF EMBOSSING
INE
AM
Customer: Tecart
Order No.: 181489
Customer No.: 137359
Size: 24” x 10”
Print Colors: PMS 186 Red &amp; Black
Background Color: White
File Name: 181489_137359_Tecart Honda Engines tacker mp_052808
File Date: 5-28-08
Scale: 100% of original
LPI: 63 LPI
Special info:
*4 COLOR PROCESS BLACK INK WILL BE DENSER THAN UNENRICHED BLACK SHOWN ON PROOFS
URGENT!
URGENT!
URGENT!
Honda Engine Tacker Sign (10” x 24”)
CYAN
MAGENTA YELLOW
BLACK
5
6
7
8
9
PMS
PMS
PMS
PMS
PMS
MATCH PRINT APPROVAL REQUIRED
Date
5-29-08
Sales person
Michael Goad
Approval of this match print is required and is due back to
on /or before
in order to meet projected ship date of 6-19-08.
This match print will be used for color matching at press time and any delay
will affect projected ship date. An authorized signature is required.
Item Number: TACHEN
Match print approved by:
The match print is approved. Everyone involved with the order has
thoroughly reviewed it and approved it for production AS IS.
The match print is not approved for the following reasons. ( OK to mark
directly on the print).
Date:
Return match print to:
(1) Logo Decals (3” x 6”)
MP
(2) Hat
Honda Engine Logo Banner (3’ x 5’)
OSSING
EMBOSSING
Customer: Tecart
Order No.: 181489
Customer No.: 137359
Size: 24” x 10”
Print Colors: PMS 186 Red &amp; Black
Background Color: White
File Name: 181489_137359_Tecart Honda Engines tacker mp_052808
File Date: 5-28-08
Scale: 100% of original
LPI: 63 LPI
Special info:
*4 COLOR PROCESS BLACK INK WILL BE DENSER THAN UNENRICHED BLACK SHOWN ON PROOFS
Item Number: BNR2HEN
CYAN
MAGENTA YELLOW
BLACK
5
6
7
8
9
PMS
PMS
PMS
PMS
PMS
URGENT!
URGENT!
URGENT!
MATCH PRINT APPROVAL REQUIRED
Date
5-29-08
Sales person
Michael Goad
Approval of this match print is required and is due back to
on /or before
in order to meet projected ship date of 6-19-08.
This match print will be used for color matching at press time and any delay
will affect projected ship date. An authorized signature is required.
Match print approved by:
The match print is approved. Everyone involved with the order has
thoroughly reviewed it and approved it for production AS IS.
The match print is not approved for the following reasons. ( OK to mark
directly on the print).
Date:
Return match print to:
(2) Honda Engine Mouse pad
Item#: MOUSEPADHEN
46
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
MARKETING MATERIALS
Honda Engine Logo T-Shirt White (L)
Other T-Shirt Sizes
Item Number: LOGOTSLHEN
Honda Engine Logo T-Shirt White (XL)
Item Number: LOGOTSXLHEN
Honda Engine Logo T-Shirt White (XXL)
Item Number: LOGOTSXXLHEN
Honda Engine Logo T-Shirt White (XXXL)
Item Number: LOGOTSXXXLHEN
Honda Engine Logo T-Shirt White (M)
Item Number: LOGOTSMHEN
Item Number: HATBHEN
Honda Engine
White Logo Decals (3”x6”)
Qty: 12
Item Number: C0095HEN
Honda Engine Hat Grey
Item Number: HATGHEN
Honda Engine Hat Red
Item Number: HATRHEN
marketing materials
Honda Engine Hat Black
Honda Engine
Black Logo Decals (3”x6”)
Qty: 12
Item Number: C0096HEN
Honda Mechanixwear Gloves
Item No.
Description
08865-MCX-920
Honda Mechanixwear Glove - Red - X-Large
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
47
RETURN &amp; FREIGHT POLICY
How to Return Parts to GNE:
All parts returns require a Return Merchandise Authorization Number (RMA #) prior to sending goods back to GNE. Any parts
returned without an RMA # clearly marked on the outside of the package will not be accepted. Call the GNE Power Team at
(800) 822-0295 to obtain an RMA #.
If the parts are:
Then GNE’s Policy is:
return and freight policy
• Discontinued or superceded
• Used or damaged
• Out of original package
• Special order parts
• Custom or electrical
• Have external markings on them, other than those of
the manufacturer
• Less than $5.00
No refund or return is allowed
Ordered in error on the customer’s part, in the original
package, returned for credit only
A 20% restocking fee is applied. RMA # is required. Customer pays
freight. GNE will credit the customer’s account. Call the GNE Power Team
to obtain an RMA #.
Ordered or shipped in error on GNE’s part, current parts,
in the original package
No restocking fee is applied. RMA # is required. Customer must notify
GNE of error within 48 hours upon receipt of goods. GNE will issue a
call tag and pay the freight. GNE will credit the customer’s account.
Freight Program
For more information regarding GNE freight programs, visit the GNE Power Link
Dealers Please Note:
Small Package Pricing
Weight
UPS
SPEEDEE
1-10 lbs.
$7.50
$6.00
11-30 lbs.
$10.50
$9.00
31-50 lbs.
$14.50
$13.00
51-70 lbs.
$18.50
$17.00
71-100 lbs.
System Rate
System Rate
• Rates apply to freight shipped within MN, ND,
SD, IA, WI, additional charges will apply for other
states.
• GNE reserves the right to update freight rates without
notice.
Pallet Rate Pricing
Location
48
Standard Pallet (Up to 2,500 lbs)
Oversized Pallet (Up to 2,500 lbs.)
MN Local Zips (550, 551, 553, 554, 555)
$45
$80
MN Other Zips
$70
$100
SD &amp; ND Zips (571 &amp; 580, 581, 582)
$75
$110
SD &amp; ND
$100
$135
IA &amp; IL
$95
$140
WI Zips (540, 547, 548)
$65
$90
WI Other Zips
$75
$110
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
WARRANTY
Online Warranty filing
Honda Engine and Power Equipment warranties can now be filled online through GNE’s exclusive Power Link. Just
follow these steps for fast and easy warranty filing:
1. Sign onto Power Link from www.gnedi.com
2. Click on Warranty Claim Forms
3. Choose either Honda Engines or Honda Power Equipment
4. Fill out form and submit! We make every effort to complete and process all claims within 7 days.
Contact the Power Team if you have any Power
Link access questions
Toll Free: 800-822-0295 Ext. 245
Metro: 763-428-2237
warranty
[email protected]
New Engine Warranty from Honda
Honda makes the best engine in the market and now they are backing it up with a 3 Year Limited
Warranty (Available on most models) effective January 1st, 2009.
Previous Length
Model
Current Length
Non-Commercial/
Non-Rental
Commercial/
Rental
Non-Commercial/
Non-Rental
Commercial/
Rental
GX22, GX25, GX31, GX35,
GX50
12 Months
12 Months
24 Months
12 Months
GX
24 Months
24 Months
36 Months
36 Months
iGX
24 Months
24 Months
36 Months
36 Months
GC/GCV
24 Months
3 Months
24 Months
3 Months
GS
24 Months
12 Months
24 Months
12 Months
GXV140/GXV160
24 Months
24 Months
24 Months
24 Months
GXV340-390
24 Months
24 Months
36 Months
36 Months
All V-Twin
24 Months
24 Months
36 Months
36 Months
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
49
GENERAL PURPOSE RETAIL PRICES
MODEL
TYPE
COLOR
KRA2
Red
GX100U
KRDF
GX100U
KRG
SRP
GX ENGINES
general purpose retail prices
GX100U
50
MODEL
TYPE
COLOR
SRP
MODEL
TYPE
COLOR
SRP
GX270UT
QAE2
Red
$760
GXV670R
TAF2
Red
$1,610
$400
GX270UT
QAR2
Red
$729
GX610R1
QAF
Red
$1,307
Red
$408
GX270UT
QXB7
Red
$609
GX610R1
QDF
Red
$1,321
Red
$364
GX270UT
QXC9
Red
$655
GX610R1
QDW
Red
$1,304
GX100U
KRGF
Red
$474
GX270UT
RA2
Red
$850
GX610R1
QYF
Red
$1,345
GX100U
KRM
Red
$406
GX270UT
RHE4
Red
$1,039
GX610R1
QZB2
Red
$1,391
GX100U
QA2
Red
$366
GX270UT
VA2
Red
$624
GX610R1
QZE
Red
$1,386
GX100U
SE
Red
$388
GX340UT1
HA2
Red
$847
GX610R1
VXE
Red
$1,324
GX120UT1
AR
Red
$496
GX340UT1
LX2
Red
$816
GX610R1
VZA
Red
$1,391
GX120UT1
HX2
Red
$474
GX340UT1
QA2
Red
$607
GX620R1
QAB
Red
$1,401
GX120UT1
QA2
Red
$308
GX340UT1
QAE2
Red
$825
GX620R1
QAF
Red
$1,384
GX120UT1
QX2
Red
$320
GX340UT1
QNE2
Red
$872
GX620R1
QAF2
Red
$1,345
GX120UT1
QXC9
Red
$420
GX340UT1
QNR2
Red
$927
GX620R1
QDF
Red
$1,396
GX120UT1
QXS2
Red
$374
GX340UT1
QXC9
Red
$728
GX620R1
QXA
Red
$1,404
GX120UT1
TX2
Red
$338
GX340UT1
VA2
Red
$694
GX620R1
VXE2
Red
$1,459
GX160UT1
HX2
Red
$508
GX390UT1
HA2
Red
$850
GX620R1
QXF6
Red
$1,479
GX160UT1
LX2
Red
$417
GX390UT1
LX2
Red
$840
GX670R
BAF
Red
$1,634
GX160UT1
QA2
Red
$333
GX390UT1
PA2
Red
$726
GX670R
BDW
Red
$1,571
GX160UT1
QBC2
Red
$350
GX390UT1
QA2
Red
$627
GX670R
TAF
Red
$1,632
GX160UT1
QX2
Red
$333
GX390UT1
QAE2
Red
$833
GX670R
TDW
Red
$1,572
GX160UT1
QXC9
Red
$439
GX390T1
QAPW
Red
$624
GX670R
TXA2
Red
$1,615
GX160UT1
QXE2
Red
$534
GX390UT1
QNE2
Red
$876
GX670R
TXF2
Red
$1,649
GX160UT1
QXS2
Red
$388
GX390UT1
QNR2
Red
$925
GX630R
QAB
Red
$1,273
GX160UT1
RH2
Red
$554
GX390UT1
QXC9
Red
$736
GX630R
QAF
Red
$1,258
GX160UT1
TX2
Red
$360
GX390RT1
VAG2
Red
$690
GX630R
QAF1
Red
$1,353
GX160UT1
TXC9
Red
$422
GX440IU
Q3A2
Red
$1,353
GX630R
QDF
Red
$1,335
GX160UT1
VA2
Red
$347
GX440IU
QBA2
Red
$1,552
GX630R
QDF2
Red
$1,221
GX200UT
HX2
Red
$546
GX440IU
QDA2
Red
$1,527
GX630R
QDP2
TBD
$1,258
GX200UT
LXAU
Red
$525
GX440IU
QPA2
Red
$1,569
GX630R
QDW
Red
$1,284
GX200T
QAPW
Red
$352
GXV ENGINES
GX630R
QWF2
Red
$1,323
GX200UT
QG2
Red
$544
GXV160UH2
A12
Red
$381
GX630R
QXA
Red
$1,307
GX200UT
QX2
Red
$352
GXV160UH2
N1AH
Red
$376
GX630R
QXB1
Red
$1,357
GX200UT
QXC9
Red
$498
GXV340UT2
DE33
Red
$789
GX630R
QXC2
Red
$1,314
GX200UT
QXE2
Red
$607
GXV340UT2
DET3
Red
$789
GX630R
QXF6
Red
$1,365
GX200UT
RH2
Red
$593
GXV340T2
DP23
Red
$796
GX630R
QYF
Red
$1,294
GX200UT
TX2
Red
$381
GXV390RT1
DA23
Red
$685
GX630R
QZA
Red
$1,307
GX240UT1
HA2
Red
$712
GXV390RT1
DA33
Red
$670
GX630R
QZB2
Red
$1,363
GX240UT1
LX2
Red
$712
GXV390UT1
DABG
Red
$663
GX630R
QZB3
Red
$1,365
GX240UT1
PA2
Red
$612
GXV390UT1
DE33
Red
$799
GX630R
QZE
Red
$1,314
GX240UT1
QA2
Red
$564
V-Twin Engines
GX630R
TXF2
Red
$1,341
GX240UT1
QAE2
Red
$740
GXV530U
EEA1
Red
$1,039
GX630R
VAB2
TBD
$1,284
GX240UT1
QAR2
Red
$813
GXV610R1
QAF
Red
$1,284
GX630R
VDB2
Red
$1,391
GX240UT1
QXC9
Red
$626
GXV610R1
QWA
Red
$1,326
GX630R
VDC2
Red
$1,312
GX240UT1
RA2
Red
$828
GXV620R1
QAF
Red
$1,355
GX630R
VXA1
Red
$1,314
GX270UT
HA2
Red
$746
GXV620R1
QWA
Red
$1,399
GX630R
VXE1
Red
$1,314
GX270UT
PA2
Red
$637
GXV620R1
QYF
Red
$1,382
GX630R
VXE2
Red
$1,394
GX270UT
QA2
Red
$578
GXV670R
TAF
Red
$1,588
GX630R
VZA
Red
$1,314
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
GENERAL PURPOSE RETAIL PRICES
MODEL
TYPE
COLOR
SRP
MODEL
TYPE
COLOR
SRP
BAF
Red
$1,503
GC / GCV / GS / GSV ENGINES
BDW
Red
$1,428
GC160LA
QHA
Black
$218
GX660R
BXF
Red
$1,518
GC160LA
QHA1
Black
$231
GX660R
TAF
Red
$1,503
GC160LA
QHA2
Black
$240
GX660R
TDW
Red
$1,430
GC160LA
QBC
Black
$235
GX660R
TXA2
Red
$1,518
GC160LA
QHAF
Black
$214
GX660R
TXF2
Red
$1,576
GC160LA
PHA
Black
$253
GX660R
VAB2
TBD
$1,457
GC160LA
VHA
Black
$253
GX660R
VXE1
Red
$1,462
GC160LA
VXA
Black
$284
GX690R
BAF
Red
$1,608
GC190LA ENGINES
GX690R
BDW
Red
$1,533
GC190LA
QHAF
Black
$245
GX690R
BXF
Red
$1,622
GC190LA
QHAF
Red
$245
GX690R
TAF
Red
$1,608
GCV160LA ENGINES
GX690R
TDW
Red
$1,535
GCV160LAO
A1A
Black
$204
GX690R
TXA2
Red
$1,622
GCV190LA ENGINES
GX690R
TXF2
Red
$1,576
GCV190LA
S3A
T98B
$223
GX690R
VAB2
TBD
$1,562
GSV190LA
S3A
Black
$289
GX690R
VXE1
Red
$1,564
M-4 ENGINES
GX690R
VXE2
Red
$1,656
GX25NT
S3
Red
$209
GXV630R
QAF
Red
$1,258
GX25NT
T3
Red
$209
GXV630R
QWA
Red
$1,321
GX35NT
S3
Red
$235
GXV630R
QYF
Red
$1,321
GX35NT
T3
Red
$235
GXV630R
QYF2
Red
$1,321
GXH50U
QXA
Red
$352
GXV630R
TAF
Red
$1,258
GXV50U
VA
Red
$355
GXV630R
TAF2
Red
$1,321
GXV50U
SA
Red
$355
GXV660R
TAF
Red
$1,399
GXV660R
TAF2
Red
$1,464
GXV690R
TAF
Red
$1,498
GXV690R
TAF2
Red
$1,556
VHRM3
Black
$136
VHLM3
Black
$136
VHSM3
Black
$128
VHRM4
Black
$128
VHRM5
NH282
$145
VHLM6
NH282
$145
VHRM6
NH282
$145
VHSM6
NH282
$145
MUF-0319-KIT.SIL
SIDE
SILVER
$138
MUF-0526-KIT.SIL
SHOULDER
SILVER
$140
MUF-0560.SIL
RIGHT
BLACK
$129
MUFFLERS
Discontinued
Old
New
MUF-0560R.SIL
LEFT
BLACK
$129
MUF-0423.SIL
RIGHT
BLACK
$119
MUF-0424.SIL
LEFT
BLACK
$119
Revised 10/19/09
This price list is effective on all engines invoiced after
September 1st 2009.
general purpose retail prices
GX660R
GX660R
Mufflers and fuel tanks must be purchased separately for all
V-Twin engines. Exhaust orientation is as you are looking at
the PTO shaft. Side mount muffler kits require side mount oil
filter type or kit to convert.
GNE reserves the right to correct all pricing errors.
Discontinued engines are subject to availability.
Prices are subject to change without notice.
FOB Rogers, MN
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
51
HONDA POWER EQUIPMENT
ENGINE REPLACEMENTS
Effective January 1, 2010
Honda Equipment
Visit the Power Link at www.gnedi.com to view a complete price list with serial number breaks
SRP
Engine Model
SRP
Engine Model
Water Pumps
Generators
E1500K4
$314
G200SZC3
WB15CA1, C2A1
$371
G100K2WY1
EB2500XK1AG
$487
GX160JEY22
WB20TDR
$325
G150WB3T
EB3000CKAG
$492
GX200EY6
WB20XCA1
$377
GX110BY
EB3500XK1AGB8
$511
GX240K1EY32
WB20XK2A
$286
GX120T1AY3
EB3800XA
$545
GX240K1EC4
WB30XK2A
$325
GX160T1AY3
EB5000XK2A, EB5000XK1AGB8
$709
GX340K1EC4
EB6500XA [recoil only; vin prefix must be EALC]
$638
GX390K1EC5
WD20XCA1
$446
GX110WY5
$1,566
GX620K1EY1
EB11000K1A
engine replacements
Honda Equipment
WD20XK1AC1
TBD
GX120K1WY52
WD30XCA1
$464
GX140WY5
WDP20X, WDP30X (GP engine)
N/A
GX120UT1QX2
GX240K1EY52
WH15XCA1
$377
GX110BY
$628
GX340K1EY6
WH15XK1C1
$423
GX120K1WHY2
EG5000XK1AAO, EZ5000A
$628
GX340K1EY62
WH20XK1C1
$480
GX160K1WHY2
EM1600ZA
$255
GE200BY2
WMP20X (GP engine)
N/A
GX160UT1QX2
EM1800XK1A, EM2500XK1A
$487
GX160JEY22
WN20AX1
$265
GC135AY2
EM1800ZA
$233
GE200MY
WN30AX1
$286
GC160AY2
EM3800SXA, EM3500SXA, EM3500SXK1AA1
$682
GX240K1EU1
WP20XCF6
$393
GX120K1AY22
EM5000iS
$806
GX340K1EU1
EM5000SXK1AA1
$734
GX340K1EY12
WP30XACF6
$325
GX160T1AY3
EM5000SXK2A
$790
GX340K1EU3
WT20XK3 (also fits K1 &amp; K2)
$406
GX160K1AD5
EM6500SXA
$784
GX390K1EU4
WT30XK3A (also fits K1 and K2)
$549
GX240K1WY5
EN2500AL
$408
GC160AREY2
WT40X, WT40XK1C
$660
GX340U1PXA2
EN3500A
$556
GX240KEX6
WT40XK2A
$610
GX340K1WY3
EN5000A
$787
GX340K1EX8
WX15AX2
$313
GXH50AY1
ES6500K2
$1,290
GX360KES22
Hand-Held Products
HHT25SLTA
$223
GX25GY1
H1011SA/HSA
$830
GXV340UT2
HA4118H38A
$1,214
GXV610LYA
HA4120H48A
$1,398
GXV620LYA
H4514HSA
$1,322
GX360K1RM2
H4518HSA
$1,914
GX640MR2
EG1400XK1A, EZ1400A
$450
GX120K1EY12
EG2500XK1A, EZ2500A
$496
GX160K1EY12
EG3500XK1AAO, EZ3500A
$691
EG5000XK1AAO, EZ5000A
EU1000i (shortblock only)
$356
GXH50EY3
EV4000
$453
G400K1EV
EV4010A, EV6010, EVD6010
$1,602
GX360K1EV3
EW171K1A, D8
$613
GX340K1EY7
EW171K1AD8
$613
GX340K1EY7
EX3300SAA1
$805
GX240EY2
EX4500SK1AA1
$775
GX340K1ED32
Riding Equipment
EX5500K2
$1,237
GX360KEX22
EZ3500A
$553
GX240K1EX2
H4518HSA
$1,914
GX640MR1
EZ5000A
$633
GX340K1EX3
H5518A2/A4
$1,975
GX640FR12
*GNE reserves the right to correct typographical errors
52
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
HONDA POWER EQUIPMENT
ENGINE REPLACEMENTS
General Reference - Some models may be discontinued
Honda Equipment
SRP
Engine Model
Lawn Mowers
Honda Equipment
SRP
Engine Model
Lawn Mowers (Continued)
HRC216K3HXA (****CARB Tier 3 Compliant)
$360
GXV160H2MU1
HRA215PXA
$490
GXV140MA4
HRC216K3PDA (****CARB Tier 3 Compliant)
$388
GSV160AMY2
HRB215SXA, HRB215HXA (All Versions)
$490
GXV140MA2
HRC215K1SDA
$490
GXV140MFG
HRB215SDA (ALL VERSIONS)
$490
GXV140MFG
HRC215K1SXA
$490
GXV140MA4
HRB216TDA/A
$299
GCV160MY8
HRC216/K1SXA
$461
GXV160AMY1
HRB216TXA/A; HXA/A
$299
GCV160MY7
HRC216HXA, HRC216KHXA
$449
GXV160AMY8
HRB217HXA
$348
GCV190AMY8
HRC216K2HXA: MAKA - 1000001 thru 1028030
$449
GXV160AMY8
HRB217TDA
$348
GCV190AMY7
Note: Zone type; Dealer needs to shorten rope &amp;
re-position starter
$360
GXV160H2MU1
HRM215SXA, HRM215HXA (All Versions)
$490
GXV140MA2
HRC216K2PDA: MAJA - 1000001 thru 1003665
$400
GSV160AMY1
HRM215SDA HRM215PDA (All Versions)
$490
GXV140MFG
HRC216K2PDA: MAJA - 1003666 thru 1049999
$388
GSV160AMY2
HRR216K4TDA, PDA (****CARB Tier 3 Compliant)
$333
GCV160AMU5
HS35SA
$390
G150TA
HRR216K4VXA (****CARB Tier 3 Compliant)
$374
GCV160AMU4
HS50TA/WA
$396
G200TA
HRS216K2PDA/SDA: MZBZ - 6361069
$333
GCV160AMU5
HS520A
$362
GC160ARJY1
HRS216K2PDA/SDA: MZBZ - 6300001
HS520AS
$494
GC160ARJY3
$299
GCV160AMY1
HS520KAS
$378
GC160AJY5
HRR216K3PDA/TDA
$346
GCV160AMU5
HS521A
$359
GX140TY9
HRR, HRT, HRZ (K0, K1, K2 models only)
$299
GCV160MY1
HS621AS
$453
GX160K1TM72
HRR216K2TKA (autochoke)
$313
GCV160AMY2
HS622TA
$471
GX160K1JY3
HRS216PDA, SDA (K0, K1 models only)
$299
GCV160MY1
HS624K1TA/WA
$448
GX200JY5
HRX217KHMA (****CARB Tier 3 Compliant)
$413
GCV190AMU3
HS724TA/WA
$448
GX200JY5
HRX217KHXA (****CARB Tier 3 Compliant)
$367
GCV190AMU2
HS928TA/WA
$629
GX270TY12
HRX217KVKA (****CARB Tier 3 Compliant)
$367
GCV190AMY9
HRX217HMA: MAGA - 1000001 thru 1229666
HS928TAS/WAS
$753
GX270TY62
$381
GCV190AMY5
HRX217HMA: MAGA - 1229667 thru 1399999
$413
GCV190AMU3
HS1132TA
$819
GX340K1TY3
HRX217HXA: MAGA - 1000001 thru 1228966
$343
GCV190AMY2
HS1132TAS
$1,014
GX340K1TY4
HRX217HXA: MAGA - 1228967 thru 1399999
$367
GCV190AMU2
HRX217TDA: MAGA - 1000001 thru 1233262
$343
GCV190AMY1
HRC216K2HXA: MAKA - 1028031 thru 1049999
thru 6361068
HRX217TDA: MAGA - 1233263 thru 1399999
N/A
engine replacements
thru 6369999
Snow Blowers
Tillers
FG110
$223
GX25TFY1
F220A
$626
GXV57FY2
FG400A
$339
GC135FY3
F401K1A1/A2, F401K2A1/A2
$430
GX120KFY12
FG500A
$344
GC160FY3
F501K2A1/A2, F501K1A1/A2
$480
GX160JFY22
HR/HRA214PXA, HR/HRA214SXA
$490
GXV140MA4
HR/HRA216SXA
$461
GXV160AMY1
HR194PXA
$490
GXV140MA4
HR195/215PXA/HRC215PXA
$490
GXV140MA4
HR195PDA
$453
GXV140GU1
FC600AC (****CARB Tier 3 Compliant)
$453
GX160KJFY3
HR214SMA
$490
GXV140MA4
FC600A
$453
GX160KJFY3
HR215K1HMA
$503
GXV140MA8
FR600A
$480
GX160KFY12
HR215K1HXA/HR215HXA
$490
GXV140MA7
FR650A
$480
GX160K1FD8
HR215K1SXA
$490
GXV140MA4
FR750A
$589
GX200FY3
HRA215PDA
$453
GXV140GU1
FRC800A
$728
GX240K1FY7
*GNE reserves the right to correct typographical errors
Great Northern Equipment Distributing, Inc. • 20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
53
TE420 (8.5x11 format)
Drain gasoline from the float chamber
by running the engine until it stops
or by loosening the drain screw while
the engine is stopped.
Take off the strainer cup and pour
gasoline in an appropriate container.
Engine storage
(More than 3 months)
o-ring
Install a new pilot screw
and set it to the number
of turns specified in the
shop manual.
Install the limiter cap
with Loctite 638.
* See specific shop manual for detailed information
Carburetor cleaning tool is useful for removing foriegn materials/dirt.
Carburetor Jet Cleaner Set (07JPZ-001010B)
When the cap is removed,
the pilot screw breaks at
the middle of its thread.
To remove the remaining
screw, fit an appropriate
rubber tube over the
remaining end and turn
it out.
Apply LOCTITE 638
o-ring
Water inside the float chamber
can cause engine failure.
Remove float chamber and clean or replace.
For General
Reference Only*
OTR53785
BATTERY TESTING
VISUAL INSPECTION
V
DMM (VDC SCALE)
BLOWN
FUSE
Ω
Measure to ground if
only one coil lead.
CHARGE
COIL
WIRES
Measure to ground if
only one coil lead.
CHARGE
COIL
WIRES
V
CIRCUIT PROTECTOR
INSPECTION
CHARGE COIL OR LAMP COIL INSPECTION
BENT TERMINAL
LOOSE TERMINAL
The illustrations demonstrate charge coil inspection.
a. Locate and disconnect the coil (charge coil or lamp
coil) wire connector(s).
b. Connect a DMM (set to measure AC volts) across the
coil wires, or across the single coil wire and engine
ground.
c. Start the engine and slowly raise the throttle to its
normal maximum operating position while observing
the voltmeter.
• The output voltage should start low at idle, then
rise and level off at full throttle (see the table in the
center column). If this is the case, the coil is
functioning properly. Reconnect the wires and
proceed to step .
• If the measured output voltage is low (or zero) and
does not rise at full throttle, proceed to step “d.”
d. Stop the engine. Use a DMM (set to measure ohms)
and check the resistance of the coil (see the table in
the center column).
• If the resistance is good but the output voltage is
low, inspect the flywheel. If OK, replace the coil,
reconnect the wires, and proceed to step .
• If the resistance is not normal and the output
voltage is low or zero, replace the coil, reconnect
the wires, and proceed to step .
CORRODED
TERMINAL
Always check the easy things first. Check for problems on both the engine and the
product powered by the engine.
• Check for broken, bent, or loose terminals.
• Check for corroded wires, connectors, or terminals.
• Check for a pinched, cut, or damaged wire harness.
• Check for a blown fuse or a defective circuit protector (always replace the fuse with the
correct size).
If the new fuse blows after replacement, troubleshoot for a short circuit in the system.
Begin with a fully charged
12-volt battery. Connect a DMM (Digital MultiMeter)
as shown. With the meter set to measure DC volts,
record the battery voltage.
CHARGING SYSTEM TROUBLESHOOTING
VAC output (3,600 rpm)
58 ~ 62
24 ~ 28
28 ~ 32
24 ~ 28
26 ~ 30
34 ~ 38
Lamp Coil Specifications
System Resistance ( )
VAC Output (3,600 rpm)
6V/15W
0.21 ~ 0.27
7~8
7~8
6V/25W
0.09 ~ 0.15
12V/15W 1.24 ~ 1.44
14 ~ 16
0.36 ~ 0.46
14 ~ 16
12V/25W
14 ~ 16
12V/50W
0.18 ~ 0.23
Lamp coil system typically contains:
• Lamp coil (Honda)
• Rectifier (OEM)
• Load(s) (OEM)
LAMP COIL SYSTEM INSPECTION
1. Perform only step to verify that
the lamp coil is functioning properly.
2. If OK, the problem is in the OEM’s
system.
&copy; American Honda Motor Co., Inc.
TE435
Date of Issue: October 2007 (OTR53983)
These readings were obtained using a Fluke&reg; 88 DMM (Digital MultiMeter). Understand how to use your meter before conducting these tests.
System Resistance ( )
3.0 ~ 4.0
1 Amp
3 Amp
0.20 ~ 0.93
7 Amp
0.10 ~ 0.20
10 Amp
0.16 ~ 0.24
18 Amp
0.12 ~ 0.16
20 Amp
0.08 ~ 0.12
Charge Coil Specifications
A 1-amp charging system is shown.
Charging coil system typically contains:
• Battery (OEM)
• Switch (Honda or OEM)
• Fuse or circuit protection (Honda or OEM)
• Charge coil (Honda)
• Rectifier/regulator (Honda)
• Load(s) (OEM)
CHARGING SYSTEM INSPECTION
1. Isolate all loads from the battery before testing the
charging system.
2. Perform steps ~ .
Identify the system to be tested.
Charge coil – used to charge the battery to operate the starter motor and other DC loads.
Lamp coil – used to power loads without the need for a battery.
Use the engine’s model and type information and the parts catalog to determine the
engine’s charging system rated capacity.
OUTPUT TEST
REGULATOR/RECTIFIER TESTING
BATTERY
NEGATIVE (-)
CABLE
A
(DCA SCALE)
7A and 10A
REGULATOR/RECTIFIERS
Install a known good regulator/rectifier
and retest the system.
3A RECTIFIER
Test by
performing
a continuity
test.
1A RECTIFIER
Test by performing
a continuity test.
LOAD TEST
DMM
The following tests are performed when the charging system is
operating normally but the battery discharges, either while the engine is
running or while the engine is off.
a. Turn OFF the ignition switch, and connect a DMM (set to measure
DC amps) as shown. Use a shunt if the system you are testing
draws more current than your meter’s DC amps rating.
b. Turn the engine switch on and activate loads one at a time. Record
the current draw of each load.
– If the total current draw of all the loads is less than the engine’s rated
charging capacity, the charging system can maintain the battery.
– If the total current draw of all the loads is more than the engine’s
rated charging capacity, the charging system cannot maintain the
battery. Repair or replace the loads as needed.
c. With the ignition switch OFF, check for any parasitic current draw on
the battery. A small amount of parasitic current draw (less than
0.02 mA) is normal.
If an abnormal parasitic draw is measured, disconnect loads one at
a time while monitoring the parasitic draw. Repair as necessary.
d. Reconnect the negative (-) battery cable to the negative (-) battery
terminal and perform the Output Test (step ). If OK,
return
the
equipment to the customer.
18A and 20A
REGULATOR/RECTIFIERS
Install a known good
regulator/rectifier
and retest the system.
• Inspect the rectifier by checking continuity following the
inspection chart in the appropriate shop manual.
Replace the rectifier if necessary and retest the system
starting at step .
• Regulator/rectifiers have resistance tests in the
appropriate shop manual. These tests are somewhat
inconclusive because of the electronic regulation
mechanism. If all other tests and inspections are made
with no problems found, replace the regulator/rectifier
with a known good one and retest the system starting at
step .
a. Connect a DMM (set to measure DC volts) between the battery terminals as shown in
step .
b. Start the engine and run at the maximum throttle position while observing the
DC voltage.
c. With the engine still running, disconnect the DMM. Set the DMM to measure
DC amps and connect the DMM to the battery as shown in step . Use a shunt if
the system you are testing produces more current than your meter’s DC amps rating.
d. Run the engine at its maximum throttle while observing the charging DC amperage
output on your meter.
e. Check that the battery voltage and charging current meet the following specifications:
Units with a rectifier only:
• The battery voltage should rise above 13.0 VDC.
• Charging current should remain constant.
Units with a regulator/rectifier:
• The battery voltage should start low, then quickly rise and level off at
approximately 14.5 VDC.
• Charging current should start high, and then begin to lower as the voltage
approaches 14.5 VDC.
– If the above results are obtained, the charging system is OK and the problem is the
battery. Replace the battery and perform step again.
– If the above results are not obtained, proceed to step .
Revised: 03/01/2010
Source Code: PRO09091
Item# C0999.HEN
Great Northern Equipment Distributing, Inc.
20195 South Diamond Lake Road • Suite 100 • Rogers, MN 55374 • Toll-Free: (800) 822-0295 • www.gnedi.com
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Key features

Cast iron cylinder sleeve
Electric Starting System
Gear Ratio
Low-Oil Level System
Automatic mechanical decompression system
Low oil alert system available
Efficient 4-Stroke OHV/OHC technology
Cast iron cylinder, ball bearing supported crankshaft
Frequently asked questions

Cast iron cylinder sleeves enhance engine durability and reduce oil consumption, making them ideal for professional or commercial applications.
Both are 4-stroke technologies, but OHV (Overhead Valve) engines have valves positioned above the cylinder, while OHC (Overhead Cam) engines have the camshaft located above the valves resulting in superior efficiency and performance.
This system prevents engine damage by shutting off (or preventing the start) the engine when oil levels are low.