PARTS LIST - Honda Powersports

PARTS LIST - Honda Powersports

INSTALLATION

INSTRUCTIONS

PARTS LIST

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Accessory

FOGLIGHT ATTACHMENT

P/N 08V70-MJN-A00

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(6)

(5)

(17)

(1)

(25)

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(4)

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(21)

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Application

CTX1300/A

No.

(12)

(13)

(14)

(15)

(8)

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(11)

(5)

(6)

(7)

(1)

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(25)

Description

Installation Instruction URL

Fog lamp switch knob

Fog lamp sub harness

Right fog lamp stay

Right fog lamp inner stay

Right fog lamp bracket

Left fog lamp stay

Left fog lamp inner stay

Left fog lamp bracket

Fog lamp cover

Fog lamp cap

6 mm shoulder socket screw

Power relay

6 mm screw

6 mm flange nut

Washer

6 mm bolt (Silver)

Double-sided adhesive tape

Collar

6 mm nut

Flange collar (small)

Wire tie

6 mm SH flange bolt

6 mm bolt (Black)

Flange collar (large)

Publication No.

MII 14925

Issue Date

April 2014

Qty

4

4

4

1

2

2

1

1

1

1

1

1

1

1

1

6

2

2

4

4

4

1

2

4

2

(2)

(13)

© 2014 Honda Motor Co., Ltd. - All Rights Reserved.

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87952-MJN-A003

LED FOG LAMP

Sold separately

(1)

(2)

No.

(1)

(2)

Description

LED fog lamp

LED fog lamp driver

Qty

2

1

TOOLS AND SUPPLIES REQUIRED

Socket (8 and 10 mm)

Ratchet

Hex wrench (5 mm)

Phillips ® screwdriver

Side cutters

Marker

Ruler

Electrical tape

Isopropyl alcohol

Shop towel

Torque wrench

TORQUE CHART

Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.

Item

6 mm screw

6 mm shoulder socket screw

6 mm bolt

6 mm SH flange bolt

6 mm nut

6 mm flange nut

N·m

10

10

10

12

9

9 kgf·m Ibf·ft

0.9

0.9

1.0

1.0

1.0

1.2

6.6

6.6

7

9

7

7

INSTALLATION

CAUTION

• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.

NOTE:

• The LED fog lamp is required for the installation of this accessory.

• Heat the bonding surfaces with a hair dryer if the ambient air temperature is below 70°F (21°C).

• The adhesive reaches full strength in 72 hours. Wait at least 24 hours before riding your motorcycle.

• Disconnect the negative (-) cable from the battery before installing this accessory.

• The the clock memory will be erased when you disconnect the batter y. Reset the clock af ter reconnecting the battery.

• Reinstall the removed parts on the motorcycle and make sure that wires and harnesses are not pinched.

• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.

1. Remove the indicated clips from the left inner cover.

<Left side>

LEFT INNER COVER

CLIP

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2. Remove the left inner cover, and disconnect the negative (-) cable of the battery.

LEFT INNER COVER

4. Remove the bolt, screw, and well nut from the left shroud cover as shown.

<Left side>

3. Remove the seat.

SEAT

BOLT (Save)

SCREW

WELL NUT

5. Remove the left shroud cover as shown.

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LEFT SHROUD COVER

6. Remove the right shroud cover in the same manner.

7. Remove the clip as shown.

CLIP

8. Remove the left middle cowl as shown.

11. Remove the left pocket as shown.

CLIP

LEFT POCKET

Open the lid.

LEFT MIDDLE COWL

9. Remove the right inner cover as shown.

CLIP

12. Remove the USB connector in the USB connector holder.

• This step is applicable only to the motorcycle equipped with Audio.

<Right side>

USB CONNECTOR HOLDER

RIGHT POCKET

RIGHT INNER

COVER

10. Remove the right middle cowl in the same manner as the left.

USB CONNECTOR

13 . Remove the USB cord as shown.

• This step is applicable only to the motorcycle equipped with Audio.

HOLE

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USB CORD

GROMMET

Remove the grommet from the hole.

14. Remove the right pocket in the same manner as the left.

15. Remove the bolt as shown.

BOLT

18. Disconnect the connectors and move the top shelter to the rear of the motorcycle.

8-PIN WATERPROOF

CONNECTOR (Gray)

3-PIN WATERPROOF

CONNECTOR (Black)

6-PIN WATERPROOF

CONNECTOR (White)

Motorcycle with audio only.

TOP SHELTER

Disconnect the connector.

16. Remove the bolt and clip from the top shelter as shown.

• Repeat on the right side.

TOP SHELTER

19. Raise the front side of the top shelter and remove the right panel switch as shown.

TOP SHELTER

Raise.

SCREW

BOLT

CLIP

17. Open the fuel lid and remove the wire from the tank cap as shown.

FUEL LID

Open.

TOP SHELTER

WIRE

RIGHT PANEL SWITCH

TANK CAP

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20. Remove the switch as shown.

SCREW

SWITCH

23. Install the switch to the right panel switch in reverse order of the removal.

24. Install the right panel switch to the top shelter in reverse order of the removal.

25. Attach the double-side adhesive tape to the LED fog lamp driver as shown.

DOUBLE-SIDED ADHESIVE TAPE

Remove the adhesive backing of the double-side adhesive tape before attaching.

LED FOG LAMP

DRIVER

RIGHT PANEL SWITCH

21. Remove the switch knob as shown.

SWITCH KNOB (Save)

RIB

SWITCH

22. Install the fog lamp switch knob as shown.

FOG LAMP

SWITCH KNOB

ISOPROPYL ALCOHOL

Thoroughly clean the area where the double-sided adhesive tape will be attached.

26. Connect the fog lamp sub harness as shown.

3-PIN WATERPROOF

CONNECTOR (Black)

2-PIN WATERPROOF

CONNECTOR (Black)

LED FOG LAMP

DRIVER

RIB

SWITCH (Reuse)

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FOG LAMP SUB

HARNESS

27. Install the wire tie to the power relay as shown.

WIRE TIE

POWER RELAY

30. Fold back the fog lamp sub harness and secure it with the electrical tape as shown.

ELECTRICAL TAPE

28. Connect the power relay as shown.

2-PIN WATERPROOF

CONNECTOR (Black)

ELECTRICAL TAPE

FOG LAMP SUB

HARNESS

FOG LAMP SUB

HARNESS

5-PIN CONNECTOR (White)

POWER RELAY

29. Secure the power relay as shown.

WIRE TIE

Secure the power relay to the recess of the 3-pin waterproof connector.

POWER RELAY

2-PIN WATERPROOF

CONNECTOR (Black)

FOG LAMP SUB

HARNESS

31. Clean the surface of the area shown using isopropyl alcohol.

<Right side>

FOG LAMP SUB

HARNESS

ISOPROPYL ALCOHOL

Thoroughly clean the area where the LED fog lamp driver will be attached.

LED FOG LAMP

DRIVER

POWER RELAY

WIRE TIE

3-PIN WATERPROOF

CONNECTOR (Black)

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32. Install the LED fog lamp driver as shown.

LED FOG LAMP DRIVER

Remove the adhesive backing before attaching.

34. Route the fog lamp sub harness as shown.

<Left side>

LEFT FRONT

FORK

CORD

(White/Blue)

FOG LAMP SUB

HARNESS

2-PIN

WATERPROOF

CONNECTOR

(Black)

LED FOG LAMP

DRIVER

33. Remove the dummy connector as shown.

<Right side>

MOTORCYCLE’S

4-PIN WATERPROOF

CONNECTOR (Black)

FOG LAMP SUB

HARNESS

35. Connect the fog lamp sub harness as shown.

4-PIN WATERPROOF

CONNECTOR (Black)

4-PIN WATERPROOF DUMMY

CONNECTOR (Black) (Save)

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MOTORCYCLE’S

4-PIN WATERPROOF

CONNECTOR (Black)

FOG LAMP SUB

HARNESS

36. Secure the connector as shown.

<Left side>

2-PIN WATERPROOF

CONNECTOR (Black)

ELECTRICAL TAPE

Secure the fog lamp sub harness to the motorcycle’s harness.

39. Remove the dummy connector as shown.

FOG LAMP SUB

HARNESS

ELECTRICAL TAPE

WIRE

(White/Blue)

2-PIN WATERPROOF

CONNECTOR (Black)

CLIP BAND

37. Install the top shelter and right and left pocket in reverse order of the removal.

• Confirm that no wire or harness is caught or too tight.

38. Route the fog lamp sub harness as shown.

<Right side>

40. Secure the connector as shown.

3-PIN WATERPROOF

DUMMY CONNECTOR

(Black) (Save)

3-PIN WATERPROOF

CONNECTOR (Black)

CLIP BAND

FOG LAMP SUB HARNESS

3-PIN WATERPROOF

CONNECTOR (Black)

FOG LAMP

SUB HARNESS

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41. Connect the fog lamp switch harness as shown.

FOG LAMP SWITCH

HARNESS

44. Loosely install the assembled left fog lamp inner stay as shown.

LED FOG LAMP

LED FOG LAMP

HARNESS

WASHER

3-PIN WATERPROOF

CONNECTOR (Black)

42. Mark the LED fog lamp harness at the position with the indicated dimensions.

• Perform this step for both fog lamps.

LED FOG LAMP

LEFT FOG LAMP

INNER STAY

6 mm SCREW

45. Install the 6 mm nut to the LED fog lamp as shown.

6 mm NUT

ASSEMBLED LEFT LED

FOG LAMP

MARKER

29

0 m m

LED FOG LAMP

HARNESS

43. Install the flange collars to the left fog lamp inner stay as shown.

FLANGE COLLAR (small)

LEFT FOG LAMP

INNER STAY

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46. Install the left fog lamp stay as shown.

ASSEMBLED LEFT LED

FOG LAMP

COLLAR

6 mm BOLT

(Silver)

48. Install the left fog lamp bracket as shown.

• To adjust the fog lamp aim, loosen the 6 mm flange nuts.

ASSEMBLED LEFT LED

FOG LAMP

LEFT FOG

LAMP BRACKET

LEFT FOG

LAMP STAY

LEFT FOG LAMP STAY

RIB

6 mm FLANGE NUT

Put the end of the left fog lamp stay to the rib.

47. Secure the left fog lamp inner stay and left fog lamp stay as shown.

• To adjust the fog lamp aim, loosen the 6 mm

SH flange bolt and 6 mm screws.

ASSEMBLED

LEFT LED FOG

LAMP

LEFT FOG

LAMP STAY

49. Install the fog lamp cover as shown.

ASSEMBLED LEFT LED

FOG LAMP

FOG LAMP COVER

6 mm SCREW

Tighten the left and right screws securely.

6 mm SH FLANGE BOLT

LEFT FOG LAMP

INNER STAY

Align the LED fog lamp with the tabs of the fog lamp cover.

<Back side>

ASSEMBLED LEFT LED

FOG LAMP

TAB

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FOG LAMP COVER

50. Secure the fog lamp cover as shown.

FOG LAMP COVER

52. Secure the left LED fog lamp harness as shown using a wire tie.

ASSEMBLED LEFT LED

FOG LAMP

6 mm SHOULDER

SOCKET SCREW

51. Route the left LED fog lamp harness and install the fog lamp cap as shown.

ASSEMBLED LEFT LED

FOG LAMP

LEFT FOG

LAMP BRACKET

LEFT LED

FOG LAMP

HARNESS

WIRE TIE

Secure the left LED fog lamp harness to the left fog lamp bracket.

53. Repeat Steps 43 through 52 to assemble the right

LED fog lamp in the same manner.

54. Route the left LED fog lamp harness to the left shroud cover as shown.

FOG LAMP CAP

LEFT SHROUD

COVER

LEFT LED

FOG LAMP

HARNESS

LEFT LED

FOG LAMP

HARNESS

6 mm SHOULDER

SOCKET SCREW

Install with both clear apertures aligned.

FOG LAMP COVER

FOG LAMP CAP

LEFT LED

FOG LAMP

HARNESS

ASSEMBLED LEFT LED

FOG LAMP

CLEAR

APERTURE

CLEAR APERTURE

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55. Secure the left LED fog lamp harness as shown.

LEFT SHROUD COVER

57. Connect the left LED fog lamp harness as shown.

<Left side>

2-PIN WATERPROOF

CONNECTOR (Black)

FOG LAMP SUB

HARNESS

LEFT LED

FOG LAMP

HARNESS

WIRE TIE

Secure the left

LED fog lamp harness at the marked point to the left shroud cover.

MARK

ASSEMBLED LEFT LED

FOG LAMP

56. Repeat Steps 54 and 55 on the right side.

LEFT LED

FOG LAMP

HARNESS

LEFT SHROUD COVER

Loosely install the fog lamp as shown and connect the connectors.

LEFT SHROUD COVER

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ASSEMBLED LEFT LED

FOG LAMP

6 mm BOLT (Black)

58. Remove the loosely installed left LED fog lamp and install the left middle cowl in the reverse order of removal.

• Install the left middle cowl so as not to apply an excessive force on the left LED fog lamp harness.

• Confirm that no wire or harness is caught or too tight.

59. Install the left shroud cover in the reverse order of removal, and then install the left LED fog lamp as shown.

• Confirm that no wire or harness is caught or too tight.

<Left side>

LEFT SHROUD COVER

60. Route the right LED fog lamp harness as shown.

<Right side>

RIGHT LED FOG

LAMP HARNESS

RIGHT SHROUD

COVER

Loosely install the fog lamp as shown and route the harness.

RIGHT SHROUD COVER

FLANGE COLLAR

(large)

ASSEMBLED LEFT LED

FOG LAMP

6 mm BOLT (Black)

6 mm BOLT (Black)

ASSEMBLED RIGHT

LED FOG LAMP

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61. Connect the fog lamp sub harness to the right LED fog lamp harness as shown.

<Right side>

LED FOG LAMP DRIVER

FOG LAMP

SUB HARNESS

64. Connect the negative (-) cable to the battery and check each light for function.

65. Perform the ADJUSTING THE FOG LAMP AIM.

66. Install the motorcycle’s parts in the reverse order of removal.

• Confirm that no wire or harness is caught or too tight.

AIMING THE FOG LAMP

1. Place the motorcycle on a level surface, 5 m away from the aiming screen. Turn on the fog lamps.

• When the main switch is ON and the fog lamp switch is pressed, a fog lamp lights up.

• When the fog lamp switch is pressed again, the fog lamp is turned off.

RIGHT LED FOG

LAMP HARNESS

2-PIN WATERPROOF

CONNECTOR (Black)

62. Remove the loosely installed right LED fog lamp and install the right middle cowl in the reverse order of removal.

• Install the right middle cowl so as not to apply an excessive force on the right LED fog lamp harness.

• Confirm that no wire or harness is caught or too tight.

63. Install the right shroud cover in reverse order of the removal, and then install the right LED fog lamp as shown.

• Confirm that no wire or harness is caught or too tight.

<Right side>

RIGHT SHROUD COVER

MOUNTING

HEIGHT of

FOG LAMP

FOG LAMP SWITCH

2. Measure the mounting height of the fog lamp from the floor.

3. Aim the fog lamps so that the cut-off line of the light pattern on the aiming screen is the some distance above the floor as the fog lamp mounting height.

5 m

CUT-OFF LINE

MOUNTING

HEIGHT of

FOG LAMP

FLANGE COLLAR

(large)

6 mm BOLT (Black)

ASSEMBLED RIGHT

LED FOG LAMP

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