DX 460 SM - Hilti New Zealand

DX 460 SM - Hilti New Zealand
DX 460 SM
Printed: 08.07.2013 | Doc-Nr: PUB / 5129667 / 000 / 01
Operating instructions
en
Mode d’emploi
fr
Manual de instrucciones
es
Инструкция по зксплуатации
ru
1
6
4 5
3
2
1
0
46
DX
8
9
10
11
12
13
Printed: 08.07.2013 | Doc-Nr: PUB / 5129667 / 000 / 01
MX SM
14
7
6.2
6.3
7.1
1
1
1
2
3
3
DX
0
MX SM
2
46
2
3
4
4
5
DX
DX
46
0
460
MX
SM
MX SM
5
4
6
DX 460
46
0
MX SM
DX
MX SM
6
5
7
6
DX 460
8
7
X-SM
DX 460
MX SM
DX 460
MX SM
8
9
Printed: 08.07.2013 | Doc-Nr: PUB / 5129667 / 000 / 01
MX SM
MX SM
MX SM
7.2
8.3
10
1
1
DX 460
MX SM
11
2
DX
46
3
0
DX 460
DX 460
MX SM
X-SM
MX SM
8.4
4
3
2
4
MX SM
MX SM
1
MX SM
5
5
3
DX 460
MX SM
MX SM
2
7
max
4
6
5
7
min
DX 460
6
DX
0
46
DX 460
MX SM
8
MX
SM
MX SM
MX SM
6
9
DX 750/DX 650
7
Steel base material
Untergrund Stahl
min.
max.
CLICK
Printed: 08.07.2013 | Doc-Nr: PUB / 5129667 / 000 / 01
DX 460 SM powder-actuated tool
It is essential that the operating
instructions are read before the
tool is operated for the first time.
Always keep these operating
instructions together with the tool.
Ensure that the operating instructions are with the tool when it is
given to other persons.
Description of main parts 
Gas return unit
Guidance sleeve
Housing
Cartridge channel
Unlock key power regulation wheel
Power regulation wheel
Trigger
Handle
Unlock key gas return unit
Aeration slots
Piston rings
Piston X-460-PSM (# 373303)
Buffer X-460-B (# 373 330)
Magazine MX SM (# 370 827)
* These parts may be replaced by the user/operator.
Contents
Page
1. Safety rules
1
2. General information
2
3. Description
3
4. Accessories
4
5. Technical data
6
6. Before use
6
7. Operation
7
8. Care and maintenance
8
9. Malfunctions, remedies and troubleshooting
9
10. Disposal
11
11. Manufacturer’s warranty – DX tools
12
12. EC declaration of conformity (original)
12
13. CIP approval mark
12
14. Health and safety of the user
13
1. Safety rules
1.1 Basic safety instructions
In addition to the safety rules listed in the individual sections of these operating instructions, the following points
must be strictly observed at all times.
1.2 Only use Hilti cartridges or cartridges of equivalent quality
The use of cartridges of inferior quality in Hilti tools may
lead to build-up of unburned powder, which may explode and cause severe injuries to operators and bystanders. At a minimum, cartridges must either:
a) Be confirmed by their supplier for successful testing
according to EU standard EN 16264
NOTE:
● All Hilti cartridges for powder-actuated tools have
been tested successfully in accordance with EN 16264.
● The tests defined in the EN 16264 standard are system
tests carried out by the certification authority using
specific combinations of cartridges and tools.
The tool designation, the name of the certification authority and the system test number are printed on the
cartridge packaging.
or
b) Carry the CE conformity mark (mandatory in the EU
as of July 2013).
See packaging sample at:
www.hilti.com/dx-cartridges
1.3 Use as intended
The tool is designed for professionals for fastening profiled metal roof and floor decking to open web steel joists.
1.4 Improper use
● Manipulation or modification of the tool is not permissible.
● Do not operate the tool in an explosive or flammable
atmosphere, unless the tool is approved for such use.
● To avoid the risk of injury, use only original Hilti fasteners, cartridges, accessories and spare parts or those
of equivalent quality.
● Observe the information printed in the operating
instructions concerning operation, care and maintenance.
● Never point the tool at yourself or any bystander.
● Never press the muzzle of the tool against your hand
or other part of your body.
● Do not drive nails into materials like glass, marble,
plastic, bronze, brass, copper, natural rock, insulation
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Printed: 08.07.2013 | Doc-Nr: PUB / 5129667 / 000 / 01
en
material, hollow brick, glazed tile, thin-gauge sheet metal (< 4 mm), grey cast iron, spheroidal cast iron and gas
concrete.
en
1.5 Technology
● This tool is designed with the latest available technology.
● The tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel or
not as directed.
● Store cartridges and unused tools unloaded, in a dry,
high or locked place out of the reach of children.
1.8 Temperature
● Do not disassemble the tool while it is hot.
● Never exceed the recommended maximum fastener
driving rate (number of fastenings per hour). The tool
may otherwise overheat.
● Should the plastic cartridge strip begin to melt, stop
using the tool immediately and allow it to cool down.
1.6 Making the workplace safe
● Ensure that the workplace is well lit.
● Wear non-slip shoes and always work from a secure
stance.
● Avoid unfavorable body positions. Work from a secure
stance and stay in balance at all times.
● Ensure that the workplace is well lit.
● Operate the tool only in well-ventilated working areas.
● Objects which could cause injury should be removed
from the working area.
● The tool is for hand-held use only.
● Keep other persons, children in particular, outside the
working area.
● Before using the tool, make sure that no one
is standing behind or below the point where fasteners
are to be driven.
● Keep the grip dry, clean and free from oil and grease.
1.9 Requirements to be met by users
● The tool is intended for professional use.
● The tool may be operated, serviced and repaired only
by authorized, trained personnel. This personnel must
be informed of any special hazards that may be encountered.
● Proceed carefully and do not use the tool if your full
attention is not on the job.
● Stop working with the tool if you feel unwell.
1.7 General safety precautions
● Operate the tool only as directed and only when it is
in faultless condition.
● Use the stabilizer/splinter guard when the application
permits.
● If a cartridge misfires or fails to ignite, proceed as follows:
1. Keep the tool pressed against the working surface
for 30 seconds.
2. If the cartridge still fails to fire, withdraw the tool from
the working surface, taking care that it is not pointed
towards your body or bystanders.
3. Manually advance the cartridge strip one cartridge.
Use up the remaining cartridge on the strip. Remove
the used cartridges strip and dispose of it in such a
way that it can be neither reused nor misused.
● Never attempt to pry a cartridge from the magazine
strip or the tool.
● Keep the arms flexed when the tool is fired (do not
straighten the arms).
● Never leave the loaded tool unattended.
● Always unload the tool before beginning cleaning,
servicing or changing parts and before storage.
2. General information
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1.10 Personal protective equipment
● The operator and other persons in the immediate vicinity must always wear eye protection, a hard hat and ear
protection.
2.1 Indication and possible danger
WARNING
The word WARNING is used to draw attention to a potentially dangerous situation which could lead to severe
personal injury or death.
CAUTION
The word CAUTION is used to draw attention to a potentially dangerous situation which could lead to minor
personal injury or damage to the equipment or other
property.
2.2 Pictograms
Warning signs
General
warning
Symbols
Warning:
hot surface
Read the operation instructions
before use
The piston principle
Obligation signs
1
Wear eye
protection
Wear a
safety helmet
Wear ear
protection
 The numbers refer to the illustrations. The illustrations can be found on the fold-out cover pages. Keep
these pages open while you read the operating instructions.
In these operating instructions, the designation “the
tool” always refers to the DX 460 SM powder-actuated
tool.
Location of identification data on the tool
The type designation and the serial number are printed
on the type plate on the tool. Make a note of this information in your operating instructions and always refer
to it when making an inquiry to your Hilti representative
or service department.
Type:
DX 460 SM
Serial no.:
3. Description
The Hilti DX 460 tool with a MX SM fastener magazine
is a powder-actuated tool designed for fastening profiled metal roof and floor decking to open web steel joists.
The tool hammers the fasteners into the base material
by using expanding gases to propel a captive steel piston against the fastener. As a result of this piston principle, the tool is classified as low velocity.
The piston is returned to the starting position and the
cartridges are fed into the firing chamber automatically by gas pressure from the fired cartridge. This enables
the user to fasten very quickly and economically at a rate
of up to 700 fastenings per hour.
en
The energy from the propellant charge is transferred to
a piston, the accelerated mass of which drives the fastener into the base material. As approximately 95 % of
the kinetic energy is absorbed by the piston, the fastener
is driven into the base material at much reduced velocity (less than 100 m/sec.) in a controlled manner. The
driving process ends when the piston reaches the end
of its travel. This makes dangerous through-shots virtually impossible when the tool is used correctly.
The drop-firing safety 2 device is the result of coupling
the firing mechanism with the cocking movement. This
prevents the Hilti DX tool from firing when it is dropped
onto a hard surface, no matter at which angle the impact
occurs.
The trigger safety device 3 ensures that the cartridge
cannot be fired simply by pulling the trigger only. The
tool can be fired only when pressed against the work
surface.
The contact pressure safety device 4 requires the tool
to be pressed against a firm surface with a significant
force. The tool can be fired only when pressed fully
against the work surface in this way.
In addition, all Hilti DX tools are equipped with an unintentional firing safety device 5 . This prevents the tool
from firing if the trigger is pulled and the tool then pressed
against the work surface. The tool can be fired only when
it is first pressed (1.) against the work surface correctly and the trigger then pulled (2.).
2
4
3
5
The tool has not been approved for use in an explosive
atmosphere.
Additional equipment for a wide range of other applications (e.g. fastening timber to concrete) is available on
request. Please contact your local Hilti representative.
As with all powder-actuated tools, the DX 460, the MX
SM magazine, the fasteners and the cartridges form a
"technical unit". This means that trouble-free fastening
with this system can only be assured if the fasteners and
cartridges specially manufactured for the tool, or products of an equivalent quality, are used. The fasteners and
application recommendations given by Hilti are only
applicable if this condition is observed.
2
1
The tool features 5-way safety – for the safety of the
operator and bystanders.
3
Printed: 08.07.2013 | Doc-Nr: PUB / 5129667 / 000 / 01
4. Cartridges, accessories and fasteners
Cartridges
Colour code
Power level
6.8/11 M (.27 cal short) (3/220 MA)
6.8/11 M (.27 cal short) (3/220 MA)
red
purple
heavy
extra heavy
Typical application restrictions
1/8"
up to
91 ksi
Purple Booster (extra heavy)
70 ksi - 84 ksi
Joist tensile strength (fu )
50 ksi - 70 ksi
Red Booster
(heavy)
(3.2mm)
X-EDN 19 THQ 12M
50 ksi - 70 ksi
Purple Booster (extra heavy)
70 ksi - 84 ksi
up to
91 ksi
X-EDNK 22 THQ 12M
Joist tensile strength (fu )
en
Ordering designation
Purple
Booster
Red Booster (heavy)
(extra
heavy)
5/32"
3/16"
5/32"
3/16"
1/4"
5/16"
3/8"
(4mm)
(4.8mm)
(4mm)
(4.8mm)
(6.4mm)
(8mm)
(9.5mm)
Joist thickness
Joist thickness
* Due to variations in site conditions, site testing required.
Note:
Refer to the nail/cartridge selector chart for more detail information. Contact your local Hilti marketing organization for technical support with diaphragm design calculations and project submittals.
Fastener program:
For approval relevant roof and floor decking applications (SDI, ICBO, FM, UL approved):
Article no.
Ordering designation
Application description
34133
34134
X-EDNK 22 THQ12M
X-EDN 19 THQ 12M
base material thickness 1/8″–3/16″ (3.2–4.8 mm)
base material thickness 5/32″–3/8″ (4–9.5 mm)
For non-critical form deck applications:
Article no.
Ordering designation
Application description
332586
X-ZF 22 THS 12M
base material thickness1/8″–1/4″ (3.2–6.4 mm)
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Fastening guidelines
For more specific information, refer to the Product Technical Guide, which is available from your local Hilti organization or if necessary, your national technical regulations.
Note: The MX SM magazine and associated fasteners are only suitable for fastenings on steel!
B
A
C
Steel:
A = min. edge distance = 10 mm (3/8″)
B = min. spacing = 20 mm (3/4″)
C = min. base material thickness = 3.2 mm (1/8″)
en
Check nail head-standoff (use the supplied nail head standoff templates)
X-EDNK 22 THQ 12M (HSN 22)
X-EDN 19 THQ 12M (HSN 19)
X-ZF 22 THS 12M (FDN 22)
X-EDNK 22-THQ12M
X-EDN 19-THQ12M
Fastening inspection
Note: Use a Hilti nail head stand-off gauge.
Piston
Article no.
Ordering designation
Application description
373303
X-460-PSM
Standard piston for HSN and FDN pins.
Accessory
Article no.
Ordering designation
Application description
373330
370831
X-460-B
X-SH 460
Buffer; does not fit the DX A41 SM tool
Standup handle for DX 460 SM
Cleaning set
Hilti spray, Ramrod, Flat brush, Round brush big, Round brush small, Scraper, Cleaning cloth
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5. Technical data
DX 460
en
MX SM
MX SM
Tool DX 460 SM
Weight:
3.96 kg (8.50 lb)
Tool length
472 mm
Nail length
max. 22 mm
Cartridges
6.8/11 M (.27 cal short) red, purple
Magazine capacity
10 nails
Power regulation
4 power levels
Magazine MX 72
Weight
Nail length
Magazine capacity
Nails
0.98 kg (2.15 lb)
max. 22 mm
10 nails
X-EDNK 22 THQ 12M (HSN 22)
X-EDN 19 THQ 12M (HSN 19)
X-ZF 22 THS 12M (FDN 22)
Right of technical changes reserved
6. Before use
6.1 Tool inspection
● Ensure that there is no cartridge strip in the tool. If
there is a cartridge strip in the tool, remove it by hand
from the tool.
● Check all external parts of the tool for damage at regular intervals and check that all controls operate properly. Do not operate the tool when parts are damaged or
when the controls do not operate properly. If necessary,
have the tool repaired at a Hilti service centre.
● Check the buffer and piston for wear (see 8. Care and
maintenance).
6.2 Fitting the MX SM magazine to an existing DX460
tool.
1. Ensure that there is no cartridge strip in the tool. If
there is a cartridge strip in the tool, remove it by hand
from the tool.
2. When fitting the magazine to an existing DX 460 tool
press the unlock key.
3. Unscrew the fastener guide of the single tool.
4. Remove the fastener guide with buffer and the piston. Store these parts separately – they must not be
used together with the MX SM fastener magazine.
5. Use only the X-460-PSM piston. The designation is
marked on the piston in the position shown in the picture.
6. Insert the X-460-PSM piston into the tool and push
it backwards as far as it will go.
7. Push a reinforced stop buffer X-460-B onto the MXSM
fastener magazine.
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Note: Always use the tool with the buffer in place to
avoid damage to the tool.
8. Firmly press the XM SM fastener magazine on the gas
return unit of the tool.
9. Fully screw the magazine on the tool until it clicks into
place.
Note: The MX SM fastener magazine must only be used
with a DX 460 tool.
6.3 Fitting the DX 460 SM
to the standup handle X-SH 460
1. Ensure that there is no cartridge strip in the tool. If
there is a cartridge strip in the tool, remove it by hand
from the tool.
2. Unscrew the knurled screw on the tool casing of the
standup handle X-SH 460
3. Open the metal clamping bar.
4. Insert the DX 460 tool into the handle casing.
5. Secure the DX 460 tool with the clamping bar
6. Tightening the clamping bar with the knurled screw
Note: The firing lever must be positioned in front of
the trigger.
7. When fastening, position the handle with the tool at
right angles to the working surface, press down the
handle X-SH 460 and then pull the trigger.
8. Warning: Never operate the handle with the DX 460
tool up side down!
Note: The disassembly of the standup handle works in
the reverse order, starting with pulling the cartridge strip
out of the tool.
7. Operation
CAUTION
■ The base material may splinter
when a fastener is driven or fragments of the cartridge strip may
fly off.
■ Flying fragments may injure parts
of the body or the eyes.
■ Wear eye protection and a hard
hat (users and bystanders).
CAUTION
■ The nail or stud is driven by a cartridge being fired.
■ Excessive noise may damage the
hearing.
■ Wear ear protection (users and
bystanders).
WARNING
■ The tool is ready to fire when it is
pressed against a part of the body
(e.g. hand).
■ This could cause a nail to be driven into a part of the body.
■ Never press the muzzle of the tool
against parts of the body.
WARNING
DX 460
X-SM
Under certain circumstances, the
tool can be ready to fire when the
magazine is pulled back by hand.
■ This could cause a nail to be driven into a part of the body.
■ Never pull the magazine back by
hand.
7.1 Unload / Reload the MX SM fastener magazine
1. Ensure that there is no cartridge strip in the tool. If
there is a cartridge strip in the tool, remove it by hand
from the tool.
2. To unload unused fasteners turn the unload button at
a right angle position to the magazine. Allow the fasteners to drop out.
3. If fasteners become jammed in the magazine, use the
supplied ram-rod in the opening on top of the MX SM
magazine, to push the fasteners out.
Note: Use only the supplied ram-rod. Using a screw
driver or any other tool may damage the magazine
mechanism.
4. Ensure the load/unload button is turned in line with
the MX SM magazine.
5. Push in the fastener strip.
6. The fastener strip must be pushed in as far as it will
go.
7.2 Loading consumables and making fastenings
1. Ensure that there is no cartridge strip in the tool. If
there is a cartridge strip in the tool, remove it by hand
from the tool.
2. Ensure the load/unload button is turned in line with
the MX SM magazine.
3. Push in the fastener strip.
4. The fastener strip must be pushed in as far as it will
go.
5. Load the cartridge strip narrow end first by inserting
it into the bottom of the tool grip until flush.
Note: If the strip has been partly used, pull it through
until a live cartridge is in the cartridge chamber.
6. Adjust the fastener driving power by pressing the
unlock power regulator key
7. Turn the power regulator wheel
1= minimum power
4= maximum power
Note: Start with minimum power. If the fastener does
not penetrate deep enough, increase the driving power.
8. Use the supplied nail standoff-template to check the
correct penetration depth.
9. When fastening, position the tool at right angles to
the working surface, press down and then pull the
trigger.
Note: Never fasten through an existing hole. Never
re-drive fasteners.
10. Warning: Never push back the front of the tool with
the palm of the hand!
11. Caution: Never pull back the MX SM magazine by
hand, because this would constitute an accident hazard!
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en
8. Care and maintenance
en
8.1 Care of the tool
The outer casing of the tool is manufactured from impactresistant plastic. The grip comprises a synthetic rubber
section.
The ventilation slots must be unobstructed and kept
clean at all times. Do not permit foreign objects to enter
the interior of the tool. Use a slightly damp cloth to clean
the outside of the tool at regular intervals. Do not use a
spray or steam-cleaning system for cleaning.
8.2 Maintenance
Check all external parts of the tool for damage at regular intervals and check that all controls operate properly. Do not operate the tool when parts are damaged or
when the controls do not operate properly. If necessary,
have the tool repaired at a Hilti service center.
CAUTION
■ The tool can get hot while operating.
■ You could burn your hands.
■ Do not disassemble the tool while
it is hot. Let the tool cool down.
Servicing the tool if:
1. Cartridge misfires or
2. Driving power is inconsistent
3. If you notice:
– Increased contact pressure
– Increased trigger force
– Power regulation hard to adjust
– Cartridge strip is difficult to remove
CAUTION while cleaning the tool:
● Never use grease for maintenance/lubrication of tool
parts. This may strongly affect the functionality of the
tool. Use only Hilti spray or such of equivalent quality.
● Dirt from DX tool contains substances that could be
endangering your health.
– Do not breath in the dust from cleaning
– Keep dust away from food
– Wash your hands after cleaning the tool
8.3 Daily maintenance and inspection / Cleaning
and servicing (minor service)
1. Ensure that there is no cartridge strip in the tool. If
there is a cartridge strip in the tool, remove it by hand
from the tool.
2. To disassemble the DX 460 SM tool push down the
small locking button
3. Unscrew the MX SM fastener magazine
4. Pull the MX SM magazine with the buffer and the piston out of the tool.
Note: If the piston sticks in the tool, the entire piston
guide must be unlocked and unscrewed. (see “Mal8
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functions and remedies”). Then push out the piston
through the cartridge chamber by using the supplied
ram-rod.
5. Check the buffer and the piston for wear
Replace the buffer X-460B by bending it to separate
it from the magazine if
– the metal ring is loose or broken
– it stays no longer on the magazine interface
– excessive uneven wear under the metal ring
Replace the piston X-460-PSM if it shows signs of
wear
– it is broken, it has cracks
– the tip is heavily worn (e.g. a 90 degree segment is
chipped off)
– it is bent (check through rolling on an even surface)
Note: Do not use worn piston and do not manipulate
the piston.
6. Clean the piston and gas return unit
– clean the piston rings with the supplied flat wire brush
– spray the piston rings slightly with Hilti spray
– clean the exhaust gas return unit inside using the supplied big round brush.
– spray the gas return unit slightly with Hilti spray
7. Clean the MX SM fastener magazine
– separate the buffer from the MX SM fastener magazine by bending
– clean the magazine outside using the supplied flat
wire brush
– clean the magazine inside using the supplied small
round brush.
Note: It is important to clean out any small fragments
of the plastic strip from the magazine fastener guide.
Spray the transport slider and the magazine thread
slightly with Hilti spray.
Note: Spraying oil onto the rubber buffer should be
avoided.
8.4 Cleaning and servicing (major service)
Note: A major service should be carried out every 10.000
fastenings or when a piston sticks in the piston guide.
First carry out the minor service as described in point
8.3, then:
1. Ensure that there is no cartridge strip in the tool. If
there is a cartridge strip in the tool, remove it by hand
from the tool.
2. To disassemble the exhaust gas return unit from the
DX 460 SM tool unlock the push button on the grip
section of the tool
3. Unscrew the exhaust gas return unit
4. Clean the exhaust gas return unit
– clean the spring of the gas return with the supplied
flat brush
– clean the temperature sleeve with the flat brush
– clean the two holes in the cartridge chamber at the
end-face using the small round brush.
– clean the inside of the gas return unit using the big
round brush
– spray the gas return unit slightly (spring, cartridge
chamber and the housing inside) with Hilti spray.
5. Clean the left and right-hand cartridge strip guideway,
using the enclosed scraper.
6. Spray the power regulation wheel slightly with spray.
7. Assemble the exhaust gas return unit
– the arrow on the red housing and the arrow on the
temperature sleeve of the gas return unit must align
to
– push the gas return unit back in the red plastic tool
housing.
– screw the gas return unit onto the tool until it clicks
into place (button on the grip of the tool).
en
9. Malfunctions, remedies and troubleshooting
Malfunctions:
Malfunction
Elimination
Misfires:
See "Cartridge misfire"
(see point 5.6 under safety precautions)
Remedies:
Warning: Always remove the cartridge strip from the tool before tackling the malfunctioning described
below.
Repeated misfires:
Carry out the major service.
Very large drop in driving power or very different
Carry out the major service.
depths of penetration:
If the tool then still displays big variations in driving
power or penetration depths, please contact your Hilti
representative.
Piston does not return when the joist or beam is missed: Pull the cartridge strip out of the tool. Push back the
piston using the original Hilti supplied ram-rod and
then press the tool down once or twice against the
decking to feed a new nail into the magazine.
Magazine tool cannot be fired / magazine firing detent
Unload the remaining nails. Clean inside the fastener
comes into action (despite having nails in the magazine): guide using the small round brush.
Plastic fragments could be blocking the nail detection
mechanism.
The piston sticks in the piston guide and cannot be
Unscrew the exhaust gas piston return unit
pulled out:
(see major service / point 8.4).
Push out the piston through the cartridge chamber
using the supplied ramrod.
The piston could be jammed by rubber buffer
fragments or excessive dirt.
Debris becomes stuck in the fastener guide
Pull the cartridge strip out of the tool.
of the magazine:
Unload unused fasteners.
Unload the remaining nails.
Remove the magazine from the tool and use the
piston to drive out the jammed fastener.
Buffer wears too quickly:
Mark the joist position clearly to avoid missing.
Nail feed problems:
Lubricate the transport sliders
(see minor service / point 8.3)
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Troubleshooting
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Fault
Cause
Possible remedial measure
Cartridge not transported
■ Damaged cartridge strip
■ Change cartridge strip
■ Carbon build up
■ Clean the cartridge strip guideway (see 8.4, point 5)
■ Tool damaged
If the problem persists:
■ Contact Hilti Center.
Cartridge strip cannot be
removed
■ Tool overheated because of high
setting rate
■ Let the tool cool down
■ Then carefully try to remove the
cartridge strip
■ Tool damaged
If not possible:
■ Contact Hilti Center.
WARNING
Make sure not to crush or pry
on an unfired booster.
Cartridge cannot be fired
■ Bad cartridge
■ Carbon built up
■ Manually advance the cartridge
strip one cartridge
If the problem occurs more
often: Clean the tool
WARNING
Never attempt to pry a cartridge
If the problem persists:
from the magazine strip of the tool. ■ Contact Hilti Center.
Cartridge strip melts
■ Tool is compressed too long
while fastening.
■ Fastening frequency is too high
■ Compress the tool a shorter time
while fastening.
■ Remove the cartridge strip
■ Disassemble the gas return unit
(see 8.4) for fast cooling and to
avoid possible damage
If the tool cannot be disassembled:
■ Contact Hilti Center.
Cartridge falls out of the
cartridge strip
■ Fastening frequency is too high
WARNING
Make sure not to crush or pry
on an unfired booster
■ Immediately discontinue using
the tool and let it cool down
■ Remove cartridge strip
■ Let the tool cool down.
■ Clean the tool and remove loose
cartridge.
If it is impossible to disassemble
the tool:
■ Contact Hilti Center.
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Fault
Cause
Possible remedial measure
The operator notices:
■ Carbon build up
■ Check that the correct cartridges
are used (see 1.2) and that they
are in faultless condition.
■ Damaged piston
■ Remove the cartridge strip and
clean the tool (see 8.3-8.14).
Check the piston and buffer and
replace these parts if necessary
(see 8.4).
– increased contact pressure
– increased trigger force
– power regulation stiff to adjust
– cartridge strip is difficult to
remove
Piston is stuck in the gas return
unit and cannot be removed
■ Buffer debris inside the gas
return unit
■ Damaged buffer
■ Carbon build-up
If the problem persists:
■ Contact Hilti Center.
10. Disposal
Most of the materials from which Hilti power actuated tools are manufactured can be recycled. The materials
must be correctly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back your old powder actuated tools for recycling. Please ask your Hilti customer service
department or Hilti sales representative for further information.
Should you wish to return the power actuated tool yourself to a disposal facility for recycling, proceed as follows: Dismantle the tools as far as possible without the need for special tools.
Separate the individual parts as follows:
Part / assembly
Main material
Recycling
Toolbox
Outer casing
Screws, small parts
Used cartridge strip
Plastic
Plastic / synthetic rubber
Steel
Plastic / steel
Plastics recycling
Plastics recycling
Scrap metal
According to local regulations
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en
11. Manufacturer’s warranty – DX tools
en
Hilti warrants that the tool supplied is free of defects in
material and workmanship. This warranty is valid so
long as the tool is operated and handled correctly, cleaned
and serviced properly and in accordance with the Hilti
Operating Instructions, and the technical system is maintained. This means that only original Hilti consumables,
components and spare parts, or other products of equivalent quality, may be used in the tool.
This warranty provides the free-of-charge repair or
replacement of defective parts only over the entire lifespan of the tool. Parts requiring repair or replacement as
a result of normal wear and tear are not covered by this
warranty.
not obligated for direct, indirect, incidental or consequential damages, losses or expenses in connection
with, or by reason of, the use of, or inability to use the
tool for any purpose. Implied warranties of merchantability or fitness for a particular purpose are
specifically excluded.
For repair or replacement, send tool or related parts
immediately upon discovery of the defect to the address
of the local Hilti marketing organization provided.
This constitutes Hilti's entire obligation with regard to
warranty and supersedes all prior or contemporaneous
comments and oral or written agreements concerning
warranties.
Additional claims are excluded, unless stringent national rules prohibit such exclusion. In particular, Hilti is
12. EC declaration of conformity (original)
Designation:
Powder-actuated tool
Type:
Year of design:
DX 460
2001
We declare, on our sole responsibility, that this product
complies with the following directives and standards:
2006/42/EC, 2011/65/EU.
Technical documentation filed at:
Hilti Entwicklungsgesellschaft mbH
Zulassung Elektrowerkzeuge
Hiltistrasse 6
86916 Kaufering
Deutschland
Hilti Corporation, Feldkircherstrasse 100,
FL-9494 Schaan
Norbert Wohlwend
Tassilo Deinzer
Head of Quality & Processes Management Head BU Measuring Systems
BU Direct Fastening
BU Measuring Systems
08/2012
08/2012
13. CIP approval mark
The following applies to C.I.P. member states outside
the EU and EFTA judicial area:
The Hilti DX 460 has been system and type tested. As a
result, the tool bears the square approval mark showing
approval number S 812. Hilti thus guarantees compliance with the approved type.
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Unacceptable defects or deficiencies, etc. determined
during use of the tool must be reported to the person
responsible at the approval authority (PTB, Braunschweig)) and to the Office of the Permanent International Commission (C.I.P.) (Permanent Internationial
Commission, Avenue de la Renaissance 30, B-1000
Brussels, Belgium).
14. Health and safety of the user
Noise information
Powder-actuated tool
Type:
Modell:
Caliber:
Power setting:
Application:
DX 460
Serial production
6.8/11 black
2
Fastening 24 mm thick wood to concrete (C40) with X-U 47P8
Declared measured values of noise characteristics according to 2006/42/EC Machinery Directive in
conjunction with E DIN EN 15895
Noise (power) level:
LWA, 1s1
105 dB(A)
Emission noise-pressure level in the work station:
LpA, 1s2
101 dB(A)
Peak sound pressure emission level:
LpC, peak3 133 dB(C)
Operation and set-up conditions:
Set-up and operation of the pin driver in accordance with E DIN EN 15895-1 in the semi-anechoic test room of
Müller-BBM GmbH. The ambient conditions in the test room conform to DIN EN ISO 3745.
Testing procedure:
Enveloping surface method in anechoic room on reflective surface area in accordance with E DIN EN 15895, DIN
EN ISO 3745 and DIN EN ISO 11201.
NOTE: The noise emissions measured and the associated measurement uncertainty represent the upper limit for
the noise values to be expected during the measurements.
Variations in operating conditions may cause deviations from these emission values.
1
± 2 dB (A) / 2 ± 2 dB (A) / 3 ± 2 dB (C)
Vibration
The declared total vibration value according to 2006/42/EC does not exceed 2.5 m/s2.
Further information regarding the health and safety of the user can be found at the Hilti web site:
www.hilti.com/hse
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en
14
Printed: 08.07.2013 | Doc-Nr: PUB / 5129667 / 000 / 01
Hilti Corporation
Printed: 08.07.2013 | Doc-Nr: PUB / 5129667 / 000 / 01
371686 / A3
371686
Hilti = registered trademark of Hilti Corp., Schaan
W 2713 | 0713 | 10-Pos. 3 | 1
Printed in Liechtenstein © 2013
Right of technical and programme changes reserved S. E. & O.
*371686*
LI-9494 Schaan
Tel.: +423 / 234 21 11
Fax:+423 / 234 29 65
www.hilti.com
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