Single & Three Phase Ferroresonant Industrial Battery Chargers Single & Three Phase Ferroresonant Industrial Battery Chargers Battery-Mate 100 Models Model # 180M1-6G 250M1-6G 380M1-6G 450M1-6G 510M1-6G 600M1-6G 750M1-6G 880M1-6G 250M1-12G 380M1-12G 450M1-12G 510M1-12G 600M1-12G 750M1-12G 880H1-12G 250M1-18G 380M1-18G 450M1-18G 510M1-18G 600M1-18G 750H1-18G 880H1-18G 965H1-18G 250M1-24G 380M1-24G 450M1-24G 510H1-24G 600H1-24G Amp Hour 180 250 380 450 510 600 750 880 250 380 450 510 600 750 880 250 380 450 510 600 750 880 965 250 380 450 510 600 DC Volts DC Amps 12 12 12 12 12 12 12 12 24 24 24 24 24 24 24 36 36 36 36 36 36 36 36 48 48 48 48 48 @120 VAC 36 50 76 90 102 120 150 176 50 76 90 102 120 150 176 50 76 90 102 120 150 176 193 50 76 90 102 120 5.5 8.2 13.2 15 250H3-12G 510H3-12G 600H3-12G 750H3-12G 880H3-12G 965H3-12G 1050H3-12G 250H3-18G 510H3-18G 600H3-18G 750H3-18G 880H3-18G 965H3-18G 1050H3-18G 1100H3-18G 1200H3-18G 1360H3-18G 450H3-24G 600H3-24G 750H3-24G 880H3-24G 965H3-24G 1050H3-24G 380H3-40G 510H3-40G 600H3-40G Amp Hour DC Volts DC Amps @120 VAC 250 510 600 750 880 965 1050 250 510 600 750 880 965 1050 1100 1200 1360 450 600 750 880 965 1050 380 510 600 24 24 24 24 24 24 24 36 36 36 36 36 36 36 36 36 36 48 48 48 48 48 48 80 80 80 50 102 120 150 176 193 210 50 102 120 150 176 193 210 220 240 272 90 120 150 176 193 210 76 102 120 @208 VAC 3.1 4.7 7.6 8.7 10.6 11.5 14.5 17.7 9.6 14.5 16.5 18.8 22.7 29.1 29.8 12.9 20 24.5 27.5 31.1 42.5 47.8 16.6 17.4 25.1 31.6 42.2 45.2 Three Phase Models Model # Model Max AC Amps RMS @240 VAC 2.7 4.1 6.6 7.6 9.2 10 12.6 15.4 8.3 12.6 14.4 16.4 19.8 25.3 25.8 11.2 17.4 21.4 24 27.1 36.8 41.4 48 15.2 21.9 27.6 36.6 39.2 @480 VAC 1.4 2 3.3 3.8 4.6 5 6.3 7.7 4.1 6.3 7.2 8.2 9.9 12.7 12.9 5.6 8.7 10.7 12 13.5 18.4 20.7 24 7.6 10.9 13.8 18.3 19.6 @575 VAC 1.1 1.7 2.8 3.1 3.8 4.2 5.2 6.4 3.4 5.2 6 6.8 8.2 10.5 10.8 4.7 7.2 8.9 9.9 11.3 15.4 17.3 20 7.3 9.1 11.4 15.3 16.4 Cabinet Size Weight Lbs. M M M M M M M M M M M M M M H M M M M M H H H M M M H H 90 95 105 110 115 125 140 145 105 120 125 130 150 175 215 120 130 150 175 190 255 280 300 130 175 180 245 260 Cabinet Size Weight Lbs. H H H H H H H H H H H H H H H H H H H H H H H H H H 180 195 220 240 245 250 285 185 240 245 290 320 325 330 335 370 385 280 285 325 360 365 380 330 365 370 Max AC Amps RMS @208 VAC @240 VAC @480 VAC 4.8 10.4 12.6 14.6 17.3 18.9 20.8 6.8 14.7 17 21.1 26.5 29.1 32.9 34.7 38.7 37 16 22.7 32.2 34.1 37.5 46.1 22.2 32.2 42.9 4.2 9 11 12.7 15 16.4 18.1 5.9 12.8 14.8 18.3 23.1 25.4 28.7 30.3 33.8 32.1 14 19.8 28 29.7 32.7 40 19.2 28.8 37.2 2.1 4.5 5.5 6.3 7.5 8.2 9.1 3 6.4 7.4 9.2 11.5 12.7 14.4 15.1 16.9 16 7 9.9 14 14.9 16.3 20 9.6 14.4 18.6 @575 VAC 1.8 3.8 4.6 5.3 6.3 6.8 7.5 2.5 5.3 6.1 7.6 9.6 10.5 11.9 12.6 14 13.4 5.8 8.2 11.6 12.3 13.6 16.7 8 12 AC Input Configurations Available: 120/208/240-Single Phase, 208/240/480-Single & Three Phase, 240/480/575-Single Phase, 480/575-Three Phase Manufactured by 2220 Corporate Drive • Troy, Ohio 45373 Phone: 800.367.2002 • Fax: 800.654.4024 www.prestolitepower.com Because we continually improve our products, specifications are subject to change without notice. ©2014, AMETEK, Inc. Prestolite Power, Troy, Ohio Data Sheet: 1311 6/14 5M Printed in U.S.A. Replaces: 6/13 Control Features Automatic start/stop Timed delay start PT/DV/DT termination VT termination Universal control for 6,12,18, 24,36 cell Back-up timers AC fail recovery Battery/charger mismatch protection Refresh charge Automatic equalize AC1 000 AC2 000 Single Phase Models • • • • • • • • • • Full battery reject • • • • Modular design Optional start modes Forming cycles Extended run time Optional equalize modes Data-Mate compatible 99 cycle archive • Cool down Thermal runaway protection 80% volts/cell AC power/reset charge cycle option • • • • • • • • • • • • • • • • • • • • • • • ® Full Line of Automatic Start/Stop Controls The Battery-Mate 100 Sets the Standard in Industrial Battery Charging with Dependable Quality You Can Rely on. Series AC1000 Series AC2000 For more charger control information, see the following: AC1000 – data sheet 1322 AC2000 – data sheet 1320 DISTRIBUTED BY: The Battery-Mate 100 is geared for multiple shift operations. It’s designed to meet all industrial and distribution applications. It is rated to recharge normally discharged batteries in less than 8 hours. • Charges 100% discharged batteries in 8 hours or less • Interchangeable control design • Economically priced • Fail-safe design • Quality-built for years of trouble-free service • Ten-year full warranty • UL and cUL listed and meets BCI standards for Dependable & Efficient Charging Every Time! Compact cabinet minimizes floor space 180 degree hinged door for easy access of components Ferroresonant power transformers with 10-year warranty Because of its compact cabinet, the Battery-Mate 100 requires a minimum amount of floor space. All case styles can be wall, bench or floor mounted and all cases are stackable up to 3 high to save more floor space. The Battery-Mate 100 is internally protected against overload, short circuit, reverse polarity connection, voltage transients and other unsafe failure modes. These safeguards protect the charger and battery, assuring longer life for both. Warranty – 10 Year Full Modular designed controls for increased flexibility Minimize repair costs with ten year original purchaser warranty. Color coded charging cables Designed for Quality & Value Interchangeable Control Design Single & Three Phase Service The Battery-Mate 100 is an industrial-rated charger, value-designed and extensively engineered to furnish an efficient, problem-free charge each time a battery is connected. Sized and rated to charge 100% discharged batteries in 8 hours or less, the Battery-Mate 100 uses ferroresonant power conversion circuitry, which is virtually maintenance-free, to provide years of dependable service. The power conversion circuitry maximizes battery life by using a constantly tapering charge which is automatically regulated by the “On Charge” battery voltage. The output current of the charger is determined by the state of discharge of the battery. The battery is precisely charged, based on its depth of discharge. The Battery-Mate 100 is designed to allow the quick and easy installation or removal of the controls. Unmatched in the industry, this design allows controls to be inter-changed in minutes for greater control, flexibility and automation of any battery charging operation. The Battery-Mate 100 is available in a variety of single and three phase models. Each model provides multiple AC input voltages for increased flexibility of the charging operation. The Battery-Mate 100 is inherently efficient due to its ferroresonant circuitry, the most utilized method of charging lead acid batteries. Minimizes Floor Space The Battery-Mate 100 uses no fans to draw in dirty air and has low sound levels for quiet operation. Battery Charger Safeguards Prominently displayed labels • Voltage change-over • Fuse sizes • Charging rate adjustment Low Operating Cost Convection Cooled & Quiet Control Options Depending on your charging requirements, the Battery-Mate 100 can be controlled by any one of the following controls: AC1000 and AC2000. Automatic Operation After the battery is connected, the Battery-Mate 100 will automatically start the charging operation. When the battery is fully charged, the charger will automatically terminate the operation. Accessible Cabinet Design The Battery-Mate 100 has been designed to conveniently facilitate charger adjustment and any necessary service or maintenance requirements. The front door opens to 180 degrees to provide easy access to all major components. Dimensions “M” Case 16.58" UL, cUL & BCI All Battery-Mate 100 models are UL and cUL listed and meets BCI standards, adding further support to the “safety first” design. Quality-Built for Years of Trouble-Free Service The Battery-Mate 100, as with all our products, is engineered to meet the everyday challenges associated with charging batteries. Unmatched in construction, reliability and value, the Battery-Mate 100 is subject to intensive quality control and test procedures to ensure many years of trouble-free service. 14.50" MTG. 1.55" 17.09" 2.78" 20.23" 6.13" 4.19" 14.00" MTG. 1.55" “H” Case 26.23" (666.3 mm) Easy to Change AC Input Voltage AC input voltage change-overs take just minutes because of conveniently located taps and quick-connect jumpers. 19.38" (492.1 mm) 21.47" (545.3 mm) Adjustable DC Output In rare instances where changes to the DC output might be required, necessary adjustments are made simple with conveniently located quick-connect jumpers. Knockouts for AC power cable and SDAC cable Sizes: 1.063 (26.99) D. 1.375 (34.93) D. 1.688 (42.86) D. 22.5" (571.5 mm) 12.54" (318.5 mm) 6.00" (152.4 mm) Rating The Battery-Mate 100 is rated to recharge a 100% discharged battery in its ampere-hour rating within eight hours. 17.19" (436.6 mm) Disconnect switch (when furnished) .500 (12.70) D. 4 MTG. holes with matching holes in top for stacking 17.75" (450.9 mm) 20.47" (599.3 mm) 1.36" (34.5 mm) for Dependable & Efficient Charging Every Time! Compact cabinet minimizes floor space 180 degree hinged door for easy access of components Ferroresonant power transformers with 10-year warranty Because of its compact cabinet, the Battery-Mate 100 requires a minimum amount of floor space. All case styles can be wall, bench or floor mounted and all cases are stackable up to 3 high to save more floor space. The Battery-Mate 100 is internally protected against overload, short circuit, reverse polarity connection, voltage transients and other unsafe failure modes. These safeguards protect the charger and battery, assuring longer life for both. Warranty – 10 Year Full Modular designed controls for increased flexibility Minimize repair costs with ten year original purchaser warranty. Color coded charging cables Designed for Quality & Value Interchangeable Control Design Single & Three Phase Service The Battery-Mate 100 is an industrial-rated charger, value-designed and extensively engineered to furnish an efficient, problem-free charge each time a battery is connected. Sized and rated to charge 100% discharged batteries in 8 hours or less, the Battery-Mate 100 uses ferroresonant power conversion circuitry, which is virtually maintenance-free, to provide years of dependable service. The power conversion circuitry maximizes battery life by using a constantly tapering charge which is automatically regulated by the “On Charge” battery voltage. The output current of the charger is determined by the state of discharge of the battery. The battery is precisely charged, based on its depth of discharge. The Battery-Mate 100 is designed to allow the quick and easy installation or removal of the controls. Unmatched in the industry, this design allows controls to be inter-changed in minutes for greater control, flexibility and automation of any battery charging operation. The Battery-Mate 100 is available in a variety of single and three phase models. Each model provides multiple AC input voltages for increased flexibility of the charging operation. The Battery-Mate 100 is inherently efficient due to its ferroresonant circuitry, the most utilized method of charging lead acid batteries. Minimizes Floor Space The Battery-Mate 100 uses no fans to draw in dirty air and has low sound levels for quiet operation. Battery Charger Safeguards Prominently displayed labels • Voltage change-over • Fuse sizes • Charging rate adjustment Low Operating Cost Convection Cooled & Quiet Control Options Depending on your charging requirements, the Battery-Mate 100 can be controlled by any one of the following controls: AC1000 and AC2000. Automatic Operation After the battery is connected, the Battery-Mate 100 will automatically start the charging operation. When the battery is fully charged, the charger will automatically terminate the operation. Accessible Cabinet Design The Battery-Mate 100 has been designed to conveniently facilitate charger adjustment and any necessary service or maintenance requirements. The front door opens to 180 degrees to provide easy access to all major components. Dimensions “M” Case 16.58" UL, cUL & BCI All Battery-Mate 100 models are UL and cUL listed and meets BCI standards, adding further support to the “safety first” design. Quality-Built for Years of Trouble-Free Service The Battery-Mate 100, as with all our products, is engineered to meet the everyday challenges associated with charging batteries. Unmatched in construction, reliability and value, the Battery-Mate 100 is subject to intensive quality control and test procedures to ensure many years of trouble-free service. 14.50" MTG. 1.55" 17.09" 2.78" 20.23" 6.13" 4.19" 14.00" MTG. 1.55" “H” Case 26.23" (666.3 mm) Easy to Change AC Input Voltage AC input voltage change-overs take just minutes because of conveniently located taps and quick-connect jumpers. 19.38" (492.1 mm) 21.47" (545.3 mm) Adjustable DC Output In rare instances where changes to the DC output might be required, necessary adjustments are made simple with conveniently located quick-connect jumpers. Knockouts for AC power cable and SDAC cable Sizes: 1.063 (26.99) D. 1.375 (34.93) D. 1.688 (42.86) D. 22.5" (571.5 mm) 12.54" (318.5 mm) 6.00" (152.4 mm) Rating The Battery-Mate 100 is rated to recharge a 100% discharged battery in its ampere-hour rating within eight hours. 17.19" (436.6 mm) Disconnect switch (when furnished) .500 (12.70) D. 4 MTG. holes with matching holes in top for stacking 17.75" (450.9 mm) 20.47" (599.3 mm) 1.36" (34.5 mm) St or ageBat t er ySyst emsLLC N56W16665Ri dgewoodDr i ve MenomoneeFal l s,WI53051 www. sbsbat t er y . com 8005542243 [email protected] t er y . com
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