Prestolite Power Battery-Mate100 Battery Charger Data Sheet

Prestolite Power Battery-Mate100 Battery Charger Data Sheet
Single & Three Phase Ferroresonant
Industrial Battery Chargers
Single & Three Phase
Ferroresonant Industrial
Battery Chargers
Battery-Mate 100 Models
Model #
180M1-6G
250M1-6G
380M1-6G
450M1-6G
510M1-6G
600M1-6G
750M1-6G
880M1-6G
250M1-12G
380M1-12G
450M1-12G
510M1-12G
600M1-12G
750M1-12G
880H1-12G
250M1-18G
380M1-18G
450M1-18G
510M1-18G
600M1-18G
750H1-18G
880H1-18G
965H1-18G
250M1-24G
380M1-24G
450M1-24G
510H1-24G
600H1-24G
Amp
Hour
180
250
380
450
510
600
750
880
250
380
450
510
600
750
880
250
380
450
510
600
750
880
965
250
380
450
510
600
DC
Volts
DC
Amps
12
12
12
12
12
12
12
12
24
24
24
24
24
24
24
36
36
36
36
36
36
36
36
48
48
48
48
48
@120
VAC
36
50
76
90
102
120
150
176
50
76
90
102
120
150
176
50
76
90
102
120
150
176
193
50
76
90
102
120
5.5
8.2
13.2
15
250H3-12G
510H3-12G
600H3-12G
750H3-12G
880H3-12G
965H3-12G
1050H3-12G
250H3-18G
510H3-18G
600H3-18G
750H3-18G
880H3-18G
965H3-18G
1050H3-18G
1100H3-18G
1200H3-18G
1360H3-18G
450H3-24G
600H3-24G
750H3-24G
880H3-24G
965H3-24G
1050H3-24G
380H3-40G
510H3-40G
600H3-40G
Amp
Hour
DC
Volts
DC
Amps
@120
VAC
250
510
600
750
880
965
1050
250
510
600
750
880
965
1050
1100
1200
1360
450
600
750
880
965
1050
380
510
600
24
24
24
24
24
24
24
36
36
36
36
36
36
36
36
36
36
48
48
48
48
48
48
80
80
80
50
102
120
150
176
193
210
50
102
120
150
176
193
210
220
240
272
90
120
150
176
193
210
76
102
120
@208
VAC
3.1
4.7
7.6
8.7
10.6
11.5
14.5
17.7
9.6
14.5
16.5
18.8
22.7
29.1
29.8
12.9
20
24.5
27.5
31.1
42.5
47.8
16.6
17.4
25.1
31.6
42.2
45.2
Three Phase Models
Model #
Model
Max AC Amps RMS
@240
VAC
2.7
4.1
6.6
7.6
9.2
10
12.6
15.4
8.3
12.6
14.4
16.4
19.8
25.3
25.8
11.2
17.4
21.4
24
27.1
36.8
41.4
48
15.2
21.9
27.6
36.6
39.2
@480
VAC
1.4
2
3.3
3.8
4.6
5
6.3
7.7
4.1
6.3
7.2
8.2
9.9
12.7
12.9
5.6
8.7
10.7
12
13.5
18.4
20.7
24
7.6
10.9
13.8
18.3
19.6
@575
VAC
1.1
1.7
2.8
3.1
3.8
4.2
5.2
6.4
3.4
5.2
6
6.8
8.2
10.5
10.8
4.7
7.2
8.9
9.9
11.3
15.4
17.3
20
7.3
9.1
11.4
15.3
16.4
Cabinet
Size
Weight
Lbs.
M
M
M
M
M
M
M
M
M
M
M
M
M
M
H
M
M
M
M
M
H
H
H
M
M
M
H
H
90
95
105
110
115
125
140
145
105
120
125
130
150
175
215
120
130
150
175
190
255
280
300
130
175
180
245
260
Cabinet
Size
Weight
Lbs.
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
180
195
220
240
245
250
285
185
240
245
290
320
325
330
335
370
385
280
285
325
360
365
380
330
365
370
Max AC Amps RMS
@208
VAC
@240
VAC
@480
VAC
4.8
10.4
12.6
14.6
17.3
18.9
20.8
6.8
14.7
17
21.1
26.5
29.1
32.9
34.7
38.7
37
16
22.7
32.2
34.1
37.5
46.1
22.2
32.2
42.9
4.2
9
11
12.7
15
16.4
18.1
5.9
12.8
14.8
18.3
23.1
25.4
28.7
30.3
33.8
32.1
14
19.8
28
29.7
32.7
40
19.2
28.8
37.2
2.1
4.5
5.5
6.3
7.5
8.2
9.1
3
6.4
7.4
9.2
11.5
12.7
14.4
15.1
16.9
16
7
9.9
14
14.9
16.3
20
9.6
14.4
18.6
@575
VAC
1.8
3.8
4.6
5.3
6.3
6.8
7.5
2.5
5.3
6.1
7.6
9.6
10.5
11.9
12.6
14
13.4
5.8
8.2
11.6
12.3
13.6
16.7
8
12
AC Input Configurations Available: 120/208/240-Single Phase, 208/240/480-Single & Three Phase,
240/480/575-Single Phase, 480/575-Three Phase
Manufactured by
2220 Corporate Drive • Troy, Ohio 45373
Phone: 800.367.2002 • Fax: 800.654.4024
www.prestolitepower.com
Because we continually improve our products,
specifications are subject to change without notice.
©2014, AMETEK, Inc. Prestolite Power, Troy, Ohio
Data Sheet: 1311 6/14 5M Printed in U.S.A.
Replaces: 6/13
Control Features
Automatic start/stop
Timed delay start
PT/DV/DT termination
VT termination
Universal control for 6,12,18, 24,36 cell
Back-up timers
AC fail recovery
Battery/charger mismatch protection
Refresh charge
Automatic equalize
AC1
000
AC2
000
Single Phase Models
•
•
•
•
•
•
•
•
•
•
Full battery reject
•
•
•
•
Modular design
Optional start modes
Forming cycles
Extended run time
Optional equalize modes
Data-Mate compatible
99 cycle archive
•
Cool down
Thermal runaway protection
80% volts/cell
AC power/reset charge cycle option
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
®
Full Line of Automatic
Start/Stop Controls
The Battery-Mate 100 Sets the
Standard in Industrial Battery
Charging with Dependable
Quality You Can Rely on.
Series
AC1000
Series
AC2000
For more charger control information, see the following:
AC1000 – data sheet 1322
AC2000 – data sheet 1320
DISTRIBUTED BY:
The Battery-Mate 100 is geared for multiple
shift operations. It’s designed to meet all
industrial and distribution applications.
It is rated to recharge normally discharged
batteries in less than 8 hours.
• Charges 100% discharged batteries in
8 hours or less
• Interchangeable control design
• Economically priced
• Fail-safe design
• Quality-built for years of trouble-free
service
• Ten-year full warranty
• UL and cUL listed and meets BCI standards
for Dependable & Efficient Charging Every Time!
Compact cabinet
minimizes floor
space
180 degree
hinged door for
easy access of
components
Ferroresonant power
transformers with
10-year warranty
Because of its compact cabinet, the
Battery-Mate 100 requires a minimum
amount of floor space. All case styles can
be wall, bench or floor mounted and all
cases are stackable up to 3 high to save
more floor space.
The Battery-Mate 100 is internally
protected against overload, short circuit,
reverse polarity connection, voltage
transients and other unsafe failure modes.
These safeguards protect the charger and
battery, assuring longer life for both.
Warranty – 10 Year Full
Modular designed
controls for
increased
flexibility
Minimize repair costs with ten year
original purchaser warranty.
Color coded
charging cables
Designed for Quality & Value
Interchangeable Control Design
Single & Three Phase Service
The Battery-Mate 100 is an industrial-rated
charger, value-designed and extensively
engineered to furnish an efficient,
problem-free charge each time a battery
is connected. Sized and rated to charge
100% discharged batteries in 8 hours or
less, the Battery-Mate 100 uses
ferroresonant power conversion circuitry,
which is virtually maintenance-free,
to provide years of dependable service.
The power conversion circuitry maximizes
battery life by using a constantly tapering
charge which is automatically regulated
by the “On Charge” battery voltage.
The output current of the charger is
determined by the state of discharge of the
battery. The battery is precisely charged,
based on its depth of discharge.
The Battery-Mate 100 is designed to allow
the quick and easy installation or removal
of the controls. Unmatched in the industry,
this design allows controls to be
inter-changed in minutes for greater
control, flexibility and automation of
any battery charging operation.
The Battery-Mate 100 is available in a
variety of single and three phase models.
Each model provides multiple AC input
voltages for increased flexibility of the
charging operation.
The Battery-Mate 100 is inherently
efficient due to its ferroresonant circuitry,
the most utilized method of charging lead
acid batteries.
Minimizes Floor Space
The Battery-Mate 100 uses no fans to
draw in dirty air and has low sound levels
for quiet operation.
Battery Charger Safeguards
Prominently
displayed labels
• Voltage
change-over
• Fuse sizes
• Charging rate
adjustment
Low Operating Cost
Convection Cooled & Quiet
Control Options
Depending on your charging requirements,
the Battery-Mate 100 can be controlled by
any one of the following controls: AC1000
and AC2000.
Automatic Operation
After the battery is connected,
the Battery-Mate 100 will automatically
start the charging operation. When the
battery is fully charged, the charger will
automatically terminate the operation.
Accessible Cabinet Design
The Battery-Mate 100 has been designed
to conveniently facilitate charger
adjustment and any necessary service or
maintenance requirements. The front door
opens to 180 degrees to provide easy
access to all major components.
Dimensions
“M” Case
16.58"
UL, cUL & BCI
All Battery-Mate 100 models are UL and
cUL listed and meets BCI standards, adding
further support to the “safety first” design.
Quality-Built for Years of
Trouble-Free Service
The Battery-Mate 100, as with all our
products, is engineered to meet the
everyday challenges associated with
charging batteries. Unmatched in
construction, reliability and value, the
Battery-Mate 100 is subject to intensive
quality control and test procedures to
ensure many years of trouble-free service.
14.50"
MTG.
1.55"
17.09"
2.78"
20.23"
6.13"
4.19"
14.00"
MTG.
1.55"
“H” Case
26.23"
(666.3 mm)
Easy to Change AC Input Voltage
AC input voltage change-overs take just
minutes because of conveniently located
taps and quick-connect jumpers.
19.38"
(492.1 mm)
21.47"
(545.3 mm)
Adjustable DC Output
In rare instances where changes to the
DC output might be required, necessary
adjustments are made simple with
conveniently located quick-connect jumpers.
Knockouts for AC
power
cable and SDAC cable
Sizes: 1.063 (26.99) D.
1.375 (34.93) D.
1.688 (42.86) D.
22.5"
(571.5 mm)
12.54"
(318.5 mm)
6.00"
(152.4 mm)
Rating
The Battery-Mate 100 is rated to recharge
a 100% discharged battery in its
ampere-hour rating within eight hours.
17.19"
(436.6 mm)
Disconnect switch
(when furnished)
.500 (12.70) D.
4 MTG. holes
with matching holes
in top for stacking
17.75"
(450.9 mm)
20.47"
(599.3 mm)
1.36"
(34.5 mm)
for Dependable & Efficient Charging Every Time!
Compact cabinet
minimizes floor
space
180 degree
hinged door for
easy access of
components
Ferroresonant power
transformers with
10-year warranty
Because of its compact cabinet, the
Battery-Mate 100 requires a minimum
amount of floor space. All case styles can
be wall, bench or floor mounted and all
cases are stackable up to 3 high to save
more floor space.
The Battery-Mate 100 is internally
protected against overload, short circuit,
reverse polarity connection, voltage
transients and other unsafe failure modes.
These safeguards protect the charger and
battery, assuring longer life for both.
Warranty – 10 Year Full
Modular designed
controls for
increased
flexibility
Minimize repair costs with ten year
original purchaser warranty.
Color coded
charging cables
Designed for Quality & Value
Interchangeable Control Design
Single & Three Phase Service
The Battery-Mate 100 is an industrial-rated
charger, value-designed and extensively
engineered to furnish an efficient,
problem-free charge each time a battery
is connected. Sized and rated to charge
100% discharged batteries in 8 hours or
less, the Battery-Mate 100 uses
ferroresonant power conversion circuitry,
which is virtually maintenance-free,
to provide years of dependable service.
The power conversion circuitry maximizes
battery life by using a constantly tapering
charge which is automatically regulated
by the “On Charge” battery voltage.
The output current of the charger is
determined by the state of discharge of the
battery. The battery is precisely charged,
based on its depth of discharge.
The Battery-Mate 100 is designed to allow
the quick and easy installation or removal
of the controls. Unmatched in the industry,
this design allows controls to be
inter-changed in minutes for greater
control, flexibility and automation of
any battery charging operation.
The Battery-Mate 100 is available in a
variety of single and three phase models.
Each model provides multiple AC input
voltages for increased flexibility of the
charging operation.
The Battery-Mate 100 is inherently
efficient due to its ferroresonant circuitry,
the most utilized method of charging lead
acid batteries.
Minimizes Floor Space
The Battery-Mate 100 uses no fans to
draw in dirty air and has low sound levels
for quiet operation.
Battery Charger Safeguards
Prominently
displayed labels
• Voltage
change-over
• Fuse sizes
• Charging rate
adjustment
Low Operating Cost
Convection Cooled & Quiet
Control Options
Depending on your charging requirements,
the Battery-Mate 100 can be controlled by
any one of the following controls: AC1000
and AC2000.
Automatic Operation
After the battery is connected,
the Battery-Mate 100 will automatically
start the charging operation. When the
battery is fully charged, the charger will
automatically terminate the operation.
Accessible Cabinet Design
The Battery-Mate 100 has been designed
to conveniently facilitate charger
adjustment and any necessary service or
maintenance requirements. The front door
opens to 180 degrees to provide easy
access to all major components.
Dimensions
“M” Case
16.58"
UL, cUL & BCI
All Battery-Mate 100 models are UL and
cUL listed and meets BCI standards, adding
further support to the “safety first” design.
Quality-Built for Years of
Trouble-Free Service
The Battery-Mate 100, as with all our
products, is engineered to meet the
everyday challenges associated with
charging batteries. Unmatched in
construction, reliability and value, the
Battery-Mate 100 is subject to intensive
quality control and test procedures to
ensure many years of trouble-free service.
14.50"
MTG.
1.55"
17.09"
2.78"
20.23"
6.13"
4.19"
14.00"
MTG.
1.55"
“H” Case
26.23"
(666.3 mm)
Easy to Change AC Input Voltage
AC input voltage change-overs take just
minutes because of conveniently located
taps and quick-connect jumpers.
19.38"
(492.1 mm)
21.47"
(545.3 mm)
Adjustable DC Output
In rare instances where changes to the
DC output might be required, necessary
adjustments are made simple with
conveniently located quick-connect jumpers.
Knockouts for AC
power
cable and SDAC cable
Sizes: 1.063 (26.99) D.
1.375 (34.93) D.
1.688 (42.86) D.
22.5"
(571.5 mm)
12.54"
(318.5 mm)
6.00"
(152.4 mm)
Rating
The Battery-Mate 100 is rated to recharge
a 100% discharged battery in its
ampere-hour rating within eight hours.
17.19"
(436.6 mm)
Disconnect switch
(when furnished)
.500 (12.70) D.
4 MTG. holes
with matching holes
in top for stacking
17.75"
(450.9 mm)
20.47"
(599.3 mm)
1.36"
(34.5 mm)
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