MOBILE PLANT SOLUTIONS - Products

MOBILE PLANT SOLUTIONS - Products
MOBILE PLANT
SOLUTIONS
FOR THE CONCRETE, CONSTRUCTION
AND ENVIRONMENTAL INDUSTRIES
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
The Rapidmix is a fully mobile, high capacity continuous mixing
plant for semi-dry mixes. With outputs of up to 600 tons per
hour, the Rapidmix is well suited to roller compacted concrete,
concrete paving and environmental remediation.
The Rapidbatch is a high capacity mobile batching plant suited to
large construction, infrastructure and civil engineering projects.
With outputs of up to 130yds3/hr and fast setup times the Rapidbatch
is well suited to wind farms, airports, construction
and readymix applications.
The Transbatch is a single load, fully mobile batching plant with a
maximum output of 109yds3. With quick setup and fast mix times
this makes for one of our most efficient plants to date.
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
CONTENTS
INTRODUCTION
PRODUCT RANGE
RAPIDMIX
RAPIDBATCH
TRANSBATCH
CASE STUDIES
BENEFITS OF USING RAPID
` 04
` 05
` 06
` 14
` 20
` 26
` 27
` 03
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
HOME OF THE
CONCRETE MIXER
` 1969
` 1983
Rapid mixer 1983
A HOME GROWN SUCCESS STORY
Established in 1969, Northern Ireland based Rapid International delivers high quality, reliable
equipment to the concrete, construction and environmental industries. Today, with a
presence in more than 20 countries worldwide via an ever expanding international dealer
network, Rapid is a trusted partner to a wide variety of customers, ranging from multinational
construction groups to small concrete producers.
` 1983
` 1996
RAPID IS A GLOBAL LEADER IN
THE MANUFACTURING OF:
`
`
`
`
`
`
`
Pan, Planetary and Twin Shaft Concrete Mixers
Mobile Continuous Mixing Plant/Pugmills
Specialized Mobile Continuous Mixing Plant
Mobile/Fixed/Bespoke/Compact Batching Plants
High Pressure Mixer Washout Systems
Silos
Spare Parts
Rapid’s vast experience over the last four decades ensures the highest quality design
and manufacture of all equipment. Quality, reliability, efficiency and technological
advancement are the greatest aims of Rapid’s workforce, based at its impressive
50,000sq ft production facility and headquarters in County Armagh, Northern Ireland.
Always innovating, Rapid’s emphasis on product development is driven by the needs of
its wide-reaching customer base, and the company’s in-house technical team consistently
strive to meet the demands of total quality while exceeding customers’ expectations.
` 1996
` 2013
RAPID INTERNATIONAL USA, INC
Located in Commerce City, Colorado, Rapid International USA, Inc was established in 1996
by its current President Dennis Bauer. No stranger to the industry, Dennis has over 25 years
experience in the concrete and construction industries. Via its large nationwide network of
sub dealers, Rapid USA, Inc has acted as a US sales partner for Rapid’s Rapidmix range for
over 17 years.
Aerial shot of the Rapid site
` 04
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
A WORLD–CLASS
PRODUCT RANGE
MIXER RANGE
MOBILE BATCHING
PLANTS
MOBILE/SPECIALIZED
CONTINUOUS MIXING
PLANTS
HIGH PRESSURE MIXER
WASHOUT SYSTEMS
The heart of any concrete
plant, Rapid’s quality, durable
concrete mixer range includes
Pan, Planetary and Twin Shaft
options. Built as standard with
chill cast tiles, Rapid delivers low
maintenance costs across the
entire range. Rapid’s Planetary
option is ideal for the pre-cast
industry as well as mixing semi-dry
colored concrete. Planetary
outputs range from 0.5yds3 to
4yds3 per hour.
Rapid’s fully mobile Rapidbatch
70 and 120 mobile batching
plant offers super mobile
batching with outputs from
77yds3 to 130yds3 per hour.
Fast on-site set up within one
day means less downtime and
increased efficiency for large
construction projects.
Totally mobile and fully self
contained with its own power
source and self erecting system,
the Rapidmix mixes up to 400
or 600 tons per hour depending
on application. Rapidmix is fully
operational within 2-3 hours and
is typically used for RCC (roller
compacted concrete), road
sub base and a wide range
of environmental applications
including contaminated land
treatment and soil stabilization.
Proper mixer cleaning and
maintenance is critical to prevent
build up. The compact Rapid
Jetwash High Pressure Mixer
Washout System offers powerful
concrete mixer cleaning in just
4 minutes using 2,000PSI (140
BAR) water pressure, reducing
mixer wear and increasing the
potential lifespan of the mixer.
Available in both 2, 3 and 4 pump
models.
The Rapid Pan (outputs 0.75yds3
to 5yds3) is the ultimate mixer for
the ready mix industry due to its
high outputs and Rapid is the
sole UK manufacturer of 5yds3
output Pan mixers.
Rapid’s range of Twin Shaft
concrete mixers (outputs 4yds3 5yds3) are ideal for the ready mix
industry due to their high outputs,
fast mixing time and compact
design. Rapid’s Twin Shaft mixers
have heavy duty extra thick chill
cast tiles throughout, offering low
maintenance costs.
Rapid’s Transbatch (outputs
of 44, 66 and 109yds3 per
hour) offers a more compact
solution for mobile batching
in a single load road towable
unit, which folds and dismantles
for transport. The Transbatch
is perfect for remote location
projects.
FAST-TRACK SPARES
Rapid’s service doesn’t stop the
moment your plant is erected:
our in-house spares department
provides a wide range of spare
parts for all mixer types, silos
and plant. Rapid offers high
inventory levels and a FAST-TRACK
service, combined with highly
competitive rates.
` 05
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
` 06
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
The Rapidmix is a fully mobile, high
capacity continuous mixing plant for
semi-dry mixes. With outputs of up to
600 tons per hour, the Rapidmix is well
suited to roller compacted concrete,
concrete paving and environmental
remediation.
` 07
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
CEMENT / BINDER SILO
`
Capable of storing 54 tons.
`
S hut off slide plate closes silo, allowing
maintenance to the hopper below.
`
Fully galvanized folding access ladder
with safety cage.
`
Access hatch.
`
26 yds2 reverse jet fan assisted filter.
`Pressure relief valve.
`
S torage vessel for receiving cement/
binder material from road tankers.
`
Level probes control and monitor silo
filling and emptying.
`
Volumetric version fitted with a large
rotary valve capable of up to
60 tons/hr.
`
Weighed version fitted with
dual rotary valves and load cell
suspended screw conveyors.
OUTLOADING CONVEYOR
Transports the mixed material from the
mixing chamber to the truck:
`
Fitted with gob hopper allowing truck
changeover and preventing filling
segregation:
- 800mm (31.5”) – 400 model
- 1,000mm (40”) – 600 model
`
Polyurethane blade belt cleaner
scraper mounted on the face of
the head drum.
`
Rubber lagged motorized drive drum.
Rapidmix gob hopper
Outloading conveyor
Mixing chamber
` 08
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
AGGREGATE HOPPER WITH
VARIABLE SPEED BELT FEEDER
Hopper receives the aggregates into the
plant from a standard loading shovel:
`
Capacity of 15.6yds3 and loading
width of 14ft 2 1/2ins.
`
S teep sides for difficult materials.
(end slopes of 60 degrees).
`
Removable division plate allows two
materials to be used.
`
Adjustable level gates enable the
material height on the conveyor belt
to be varied.
`
Belt feeder provides feed from the
hopper to the mixer.
`
Belt width is 4ft and a heavy duty 3 ply
belt is fitted.
`
Conveyor fitted with heavy duty
geared motor drive, adjustable rubber
skirts and heavy duty support rollers.
`
Weighed version is fitted with an
additional weigh belt, weighing
material from the aggregate hopper
to the mixing chamber.
TWIN SHAFT CONTINUOUS MIXER
Twin shafted, pugmill mixer features 72
specially phased paddles to give a high
velocity, aggressive mixing action:
Rapidmix silo
`
All mixing tools are manufactured
using chill cast, hard wearing steel
paddles.
`
Total access to the mixer via the
top and the sides for cleaning
and maintenance.
`
Dual spraybars for water dosing.
`
Floor conveyor for mixer cleanout.
Rapidmix in transit
` 09
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
CONTROL PANEL
The system uses a Siemens S71200 PLC
(Windows–based PC) to control all of the
plant functions for automatic control
with manual backup:
`
Manual option on control panel
complete with manual rate meters
which display and allow adjustment
on the speed of the in feeds.
`
Control panel allows the operator to
store, edit and retrieve multiple recipes
for the proportioning of different
materials.
`
S iemens MP277 touch screen panel
has facility to archive production
information such as current stock levels
and production records.
`
Displays speed of the in feeds during
manual operation.
`
4 0 characters per line thermal printer.
Rapidmix control panel
On board hydraulic system for erection
` 10
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
Erection of mobile plant – no crane required
GEN SET
This unit provides electrical power for all
machine functions:
`
Powered by a 6 cylinder,
turbocharged diesel engine with
directly coupled brushless alternator.
`
Heavy duty steel skid type base frame
with anti-vibration mounting pads.
`Electric starting system.
`
Automatic engine shutdown
protection equipment.
`
On board 84 gallon fuel tank.
Gen set
` 11
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
OPTIONS
Rapid’s vast ranging experience has
led us to the understanding that every
application is unique. Rapid offers a range
of optional extras enabling customization
of your Rapidmix to provide a superior
solution for your specific application
requirements. Available optional extras
include:
`
Cold feed bin system 3 or 4 bins
available in a fully mobile unit allowing
for additional aggregates to be used.
`
Auxiliary silo a second silo will open
up further application options, again
the silo can be mobile for ease of
transportation.
`
Additional chemical admixtures
can be fitted to broaden the range
of possible applications for which the
plant is suitable.
`
Steering axles can be fitted to the
plant to comply with specific road
regulations in certain countries.
`
Customizable paint options the
plant can be painted in any color, our
standard colors will be applied if no
color is specified, however for branding
purposes customer colors can be used.
`
Vibrating/hydraulic grid for aggregate
hopper grid fitted to avoid oversized
materials from entering the hopper.
Cold feed bin unit
Rapidmix in white
Auxiliary silo
Vibrating/ hydraulic grid
` 12
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
SPECIFICATIONS
MODEL
(Transport dimensions)
TOTAL
WEIGHT
WEIGHT ON
REAR TRI-AXLES
WEIGHT ON
FRONT PIN
LENGTH
WIDTH
HEIGHT
HEIGHT
when erected
RAPIDMIX 400
73,679 lbs
48,877 lbs
24,802 lbs
20yds
3yds
4yds
14yds
RAPIDMIX 600
79,058 lbs
53,705 lbs
25,353 lbs
20yds
3yds
4yds
14yds
Rapidmix erected
Rapidmix in transit
SUITABLE FOR FOLLOWING
PROJECTS AND APPLICATIONS:
`Mixing roller compacted concrete
(RCC).
`
Bentonite enriched soils for land
fill sealing.
`Airport runways.
`Contaminated land treatment.
`Mine backfill.
`Cement treated base (CTB).
`Environmental remediation.
`Soil stabilization.
`Dam construction.
`Paving quality concrete.
`Soil cement.
Rapidmix in Canada
` 13
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
www.jamiesonequipment.com
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