Field Products Field Process Measurement and Control Improve your business performance Honeywell’s comprehensive portfolio of measurement and control products, combined with our software solutions and open interfaces for data access, enable you to manage your plant assets and optimize your enterprise by providing the bedrock system critical measurement, control and data acquisition. From the sensor to the control room–and everything in between–we can help you to improve your quality and productivity and reduce total costs. The elements of a total control solution. Networked or stand alone. We have them all. Your Complete Provider Versatile products that are easy to configure, easy to operate and easy to maintain. Pressure Measurement Controllers Connectivity Solutions Honeywell’s two-tier ST 3000® pressure offering includes differential pressure, absolute pressure, gauge pressure, draft range, multivariable and remote seal transmitter solutions with global agency and SIL certifications backed by an industry leading 15-year warranty. Honeywell single and dual loop digital controllers and indicators provide precise control and indication of process variables with a wide choice of functionality. With Honeywell’s complete line, we can offer a versatile solution for a variety of applications. All Honeywell controllers and indicators are highly reliable, easy to configure, flexible and versatile. OPC connectivity products and applications integrate Honeywell products with third-party SCADA, historians and human machine interfaces to provide secure, reliable open data connectivity. Temperature Measurement Honeywell’s STT 3000® smart temperature transmitters offer reliability, stability and accuracy for monitoring, control and safety applications. The line is offered as a three-tiered solution, providing the right mix of price and performance to meet application needs. They are available in OEM packages and ready-to-install assemblies with globally accepted approvals, communications and diagnostics. Level Measurements SmartLine™ Non-Contact and Guided Wave Radar Level Transmitters allow measurement of liquid level, solid/granular level or liquid interface. A common electronics platform makes installation, setup and user interface easy. The two wire design saves on wiring and reduces costs. Flow Meters VersaFlow flow meters are built to our exacting standards for quality, performance and reliability backed up by a comprehensive global support network. Analytical Instruments Honeywell offers a broad line of advanced sensors and instruments for measuring pH, ORP, conductivity and dissolved oxygen. Unique Analytical solutions keep plant operations running, smoothly, efficiently and safely. Programmers and Indicators Digital control programmers perform pre-determined processing or testing schedules on a time-versus-set point program. Honeywell offers programmers that perform basic to complex recipes and feature universal inputs, and multi-channel models. Recorders and Data Acquisition Honeywell offers a comprehensive portfolio for all of your recording and data acquisition needs. Choose your format: strip chart, circular chart or paperless recorders for viewing, storing and managing your process data. In addition, Honeywell’s powerful software suite provides networking capability and real time archiving. Wireless Solutions Honeywell provides a single wireless network which supports multiple industrial protocols and applications simultaneously. OneWireless solutions are simple to manage and efficient to operate. Modular Systems A range of flexible automation and control solutions meeting the needs of many different industries like specialty chemicals, pharmaceuticals, metals, water/waste-water and pharmaceuticals, while avoiding the overhead of complex, non-integrated automation systems. Electric Actuators With over 100 years in the control industry, Honeywell offers an innovative portfolio to reliably manage and control your plant or mill measurements and reduce your total cost of ownership. toc prev page next page web page Smart Pressure Transmitters ST 3000 Series Pressure Designed for greater accuracy and repeatability ST 3000 Series 100 Pressure Transmitters ST 3000 Series 900 Pressure Transmitters SMV 3000 Smart Multivariable Transmitters • Honeywell’s highest performance full featured pressure offering • Smart performance at conventional prices SMV 300 is a true multivariable transmitter • Suitable for monitoring, control, and data acquisition with outputs for differential pressure, absolute • Suitable for critical process control loops, custody transfer and SIL2 safety • Industry leading 0.01%/year stability • 0.0375% High Accuracy capability • Wide range of materials and measurement spans • 0.075% standard accuracy • Up to 100:1 Turndown capability • Same reliability (470 year MTBF) and stability (0.01%/year) as our series 100 or gauge pressure, process temperature and fully compensated mass flow rate. • Temperature inputs from RTD or thermocouple • Flow calculations for liquids, gases and steam • Turndown ratios up to 400:1 • Mass flow calculations with dynamic compensation supporting Orifice meters and Laminar Flow devices • Available lifetime warranty • Additional compensation routines for Venturis, Nozzles and Pitot Tubes Honeywell’s SmartLine ST 3000 series pressure transmitters offer a complete Smartline Meters range of materials, measurement • Remote field mounted displays for easy access and readability types (differential, gauge and absolute) • Multiple display types and measurement spans as well as flanged and remote seal versions for even the most difficult processes. These transmitters provide industry leading performance, long life and reliable operation. • Two tiered offering to meet a wide range of performance and cost needs • Standard turndown ratios of 100: with popular ranges offering 400:1 • HART, DE (Digitally Enhanced), and Foundation Fieldbus communications protocols • Lifetime warranties available – SM for % or engineering unit readouts MCT202 Honeywell MC Toolkit – DM for direct connection with Honeywell’s DE (digitally enhance protocol) Model MCT202 Honeywell MC Toolkit – ME for analog measurement and display handles multiple communication protocols, – EU for pressure, temperature, level, or flow engineering units letting you configure, monitor, diagnose, and manage smart devices from Honeywell and other suppliers. • Configures both DE and HART protocols • Automatically verifies device identification and database configuration • Provides full self-diagnostic and device diagnostic support • Configures any HART device with a published HART Device Descriptions (DD), regardless of device manufacturer. 4 toc prev page next page web page Smart Temperature Transmitters STT 3000 Series Precision devices, proven in the field STT170 Smart Temperature Transmitters STT250 Smart Temperature Transmitters STT350 Smart Temperature Transmitters • Cost-effective, low-tier solution with 4-20 mA communications • Universal sensor inputs • For applications requiring the ultimate in performance and advanced solutions • Universally PC programmable for both RTDs and thermocouples • Broad selection of housings and materials • PC configuration • Ultra compact size fits into the smallest DIN B head mount housing • Sensor library with over a dozen of the most-used temperature sensor curves • HART/4-20 mA output • Compact size allows direct head mounting • Remote communications • Available with integral engineering units meter • Dual input model with advanced diagnostics and redundant sensor for critical applications • FOUNDATION™ fieldbus protocol • Supports 4-20ma/HART Version 5 and 6/DE Output • FISCO Certified • Sensor Matching function • FF DTM Support • Supports EDDL and DTM • TÜV SIL2 Certification for safety applications • One model for most thermocouples or RTDs (2-, 3-, or 4- wire) • No board change, potentiometer adjustment, or calibration required • Remote configurability and rangeability • Explosion-proof housing on DIN rail mounting • Remote communications for configuration or diagnostics, Delta T, and redundant sensor capabilities are standard STT800 Temperature Measurement Assembly The STT800 is an installation-ready SCT 3000 Smartline Configuration Toolkit temperature measurement assembly for any of the STT 3000 transmitters, sensor This PC-based tool allows quick, error-free heads, sensors, thermo wells and process configuration of Smartline products. connections. It is available in short delivery • Access to configuration database parameters cycles and comes with custom calibration and agency approvals. These are high • Verifies all parameters are correct quality probes with an exceptional level of • Enables “Management of Change” support that provide ease of engineering, • Microsoft Windows 95b, 98, NT (4.0), 2000 and XP procurement and installation. The STT800 is offered in three models: • STT820 – Rigid probe assembly • STT830 – Threaded and socket weld thermo well assembly • STT840 – Drilled and flanged thermo well assembly • ATEX, CSA, FM Approvals available on all the STT800 Assemblies 5 toc prev page next page web page Level Measurement Non-Contact Radar Accurate and reliable flow measurements for the most demanding applications The Universal Radar Solution The SmartLine Non-Contact Radar (FMCW) is for level SmartLine Non-Contact Radar Level Meter measurement of liquids and can be used to calculate for volume assessment. SmartLine Non-Contact Radar provides a more stable measurement than pulse radar and they are well suited for agitated process conditions. Highlights • Standard accuracy ±3 mm (±0.04 in) • Reliable measurement in difficult process conditions • Operates up to a flange temperature of 200°C (390°F) and 40 barg (580 psig) 1 • Measuring range up to 80 m (260 ft) 2 • Long antenna versions can be extended to suit nozzle length • Configuration software and HART DTMs included as standard 3 • Optional second current output 4 • Direct-accessible graphic touchscreen/wizard (option) 5 • Converter rotates 360° • Triple barrier gas-tight protection available for working with dangerous gases (using pre-stressed fused glass) 6 Industries Applications • Chemicals • Tanks with agitators • Food & Beverage • Process tanks • Iron, Steel and Metals • Storage tanks 7 • Minerals & Mining • Oil & Gas • Petrochemical • Pulp & Paper • Water and Wastewater 1 2 3 4 5 6 7 Optional touch screen with 4-button operation Two-wire level meter Same housing for Ex and Non-Ex One converter for all applications Rotatable housing Optional Metaglas barrier Antenna extension (for long nozzles) 6 toc prev page next page web page Level Measurement Guided Wave Radar Accurate and reliable flow measurements for the most demanding applications The Superior TDR Solution The SmartLine Guided Wave Radar is a Guided Radar SmartLine Guided Radar Level Meter (TDR:Time Delay Reflectometry) Level Meter for measuring distance, level, interface, level and interface, volume and mass. A variant with a remote housing can be mounted up to 14.5 m (47.6 ft) from the probe. The SmartLine Guided Wave Radar Level Meter has higher signal dynamics and a sharper pulse than conventional TDR devices and therefore better reproducibility and accuracy. 1 Highlights 2 • Displays level and interface • Easy navigation using a touch screen without opening the housing (installation wizard) • Configuration software and DTMs included as standard 3 4 • Optional second current output–used for displaying interface measurements, for example 5 • Higher signal dynamics and sharper pulse improve accuracy • Display in 9 languages–Including Chinese, Japanese and Russian Industries Applications • Chemicals • Blending tanks • Food & Beverage • Distillation tanks • Minerals & Mining • Process tanks • Oil & Gas • Separator • Water and Wastewater • Solid silos (inventory) 6 7 • Storage tanks 1 Large graphical display 2 Touch screen with 4-button operation 3 Two-wire level meter 4 Same housing for Ex and Non-Ex 5 Housing is rotatable and removable under process conditions 6 Optional ESD protection (30 kV) 7 Five different types of probes suitable or a wide range of media 7 toc prev page next page web page Flow Measurement Flow Meters Accurate and reliable flow measurements for the most demanding applications VersaFlow Electromagnetic Flow Meter Coriolis Mass Flow Meter Vortex Flow Meter Clamp-on Ultrasonic Flow Meter Benefits Proven technology Improved safety Expanded application capabilities A wide range of flow applications Reduced installation cost and improved performance Reduced installed cost and improved performance Wide range of process conditions Reduced maintenance cost and worry Rugged, long-lasting design for the toughest applications Low cost to service and maintain Easy to install and operate Sizes to fit your requirements Resistant to acids and alkalis Features 250,000 units in operation Conductivity down to 1 µS/cm Temperature up to 180°C (356°F) Easy to select, fit and forget Available sizes: 0.1 to 80 inches (DN 2.5 - 3000) Various electrode materials available Standard liners: PTFE, PFA, ETFE, hard rubber and polyurethane Improved performance Reduced maintenance time and cost Secondary pressure containment around sensor Pressure-resistant jacket up to 100 bar (1450 psi) 0.3 to 430,000 kg/h of flow Easily drained and easy to clean Excellent zero stability Rapid signal processing even with product and temperature changes and sudden changes in density Modular electronics concept and data redundancy–sensor and plug-and-play electronics easy to replace Applications Suitable for all conductive applications From clean liquids to slurries and pastes with high solids content Viscous or shear-sensitive products Products requiring low flow velocities In homogeneous mixtures Abrasion, chemical and vacuum resistant Products with entrained solids or gas Suitable for high temperatures Density, temperature and concentration measurement Custody Transfer Applications Flow and purity measurement Custody Transfer Applications Easy to install and maintain Multiple parameter monitoring 2-wire device with integrated pressure and temperature compensation Minimized uncertainty Easy sensor mounting Non-wearing, fully welded stainless steel construction with high corrosion, pressure and temperature resistance Optimized reliability Optimal process reliability thanks to ISP (Intelligent stable readings, free of external signal processing) All in one system Ready to use–plug-and-play Installation wizard Minimal maintenance Efficient regreasing concept Portable configuration is available Maintenance-free sensor design Pressure and temperature can be called up via HART Superheated and saturated steam measurement Chemical addition Potable water Steam boiler monitoring General process control Monitoring of compressor output Purified water Measurement of consumption in compressed air systems Broad range of refined hydrocarbons Measurement of consumption of industrial gases Sanitary flow rate measurements SIP and CIP processes in the food, beverage and pharmaceutical industries Cooling water/district heating water De-ionized and demineralized water Measurement of conductive and non-conductive liquids Industries Chemicals ✔ ✔ Petrochemical – ✔ Food & Beverage ✔ ✔ Minerals & Mining ✔ ✔ Oil & Gas ✔ ✔ Pharmaceuticals ✔ ✔ Power Plants ✔ ✔ Pulp & Paper ✔ ✔ Water ✔ ✔ Wastewater ✔ ✔ Iron, Steel & Metals – ✔ Automotive – – ✔ – – – ✔ – ✔ ✔ ✔ – ✔ ✔ ✔ ✔ ✔ – ✔ ✔ ✔ – ✔ – – – 8 toc prev page next page web page Analytical Instruments Smart Sensors Unique measurement technology Unique Innovations Honeywell is an industry proven leader for analytical products and solutions with unique technologies. Innovations in analytical measurements lead to more reliable systems, lower total cost solutions and safer environments. This results in process control that maximizes up-time and minimizes cost to add to your bottom line. Hydrogen Purity Concentration High Performance HB Series The principles of thermal conductivity are used to determine Unique, rugged reference technology extends the lifetime in the concentration of a specific gas in a binary gas mixture. This harsh process applications. This saves on maintenance and measurement is used to determine the concentration of the replacement costs. coolant and purge gases (H2 and CO2) used on start-up and operating cycles on hydrogen cooled turbine generators. • Prevents Sensor Poisoning • Prevent Internal Leaks and Plugging • Low Drift Reduces Need for Frequent Calibrations • Allows Extreme Temperature and Pressure Tolerance • Rapid Response Provides Immediate Indication of Process Changes • Allows for Long Life in Low and High pH Applications • Time Proven, Reliable Measurement Ensures Safe Start-up and Operation Durafet® pH Electrodes Honeywell pioneered innovative pH measurement with the first • On-line Measurement Helps Increase Efficiency and Save Operating Costs industrial, non-glass, ISFET (Ion Sensitive Field Effect Transistor) Meredian® Glass pH Electrodes • Waterproof Vario Pin Connector Options Honeywell’s traditional glass sensor electrodes offer time proven • Rugged Non-glass Design Lowers Replacement Costs reliable pH measurement for selected applications. Designs • Long Term Stability Reduces Calibration Frequency include combination electrodes, as well as separate measuring • 3-A Sanitary Design for On-line pH Measurement in Food & Dairy and reference electrodes. based pH sensor–the Durafet pH electrode. DL5000 Dissolved Oxygen • High Purity Water Assembly for Accurate pH Measurement in Low Conductivity Sample Accurate and stable dissolved oxygen measurements can be • Separate Measuring and Reference Electrodes Lowers Replacement Costs unique technology provides excellent performance in low parts per • Platinum and Gold Electrodes for Accurate Measurement of ORP made using Honeywell’s unique equilibrium probe technology. This billion (ppb) as well as parts per million (ppm) applications. • Unique Equilibrium Probe Technology • No Replacement of Membrane, Electrolyte or Electrode • Unaffected by Fouling • Not Flow Sensitive 9 toc prev page next page web page Analytical Instruments Multiple Input Analyzer Greater value and enhanced performance UDA2182 Series Analyzers The UDA2182 Series is a versatile, dual or single input analyzer that measures pH, ORP, contacting conductivity and dissolved oxygen. The “mix-and-match” input design offers the user flexibility for a wide range of applications. Its common form, fit and function to older Honeywell analyzers make it a quick and easy retrofit into existing panels and installations. • Versatile Multiple Input Analyzer • Mix and Match Process Measurements • Entire Status at a Glance–Graphic LED Display • Fast and Easy Commissioning–Even Wireless Configuration • Remote Monitoring Using Web Pages • Single or Dual Input for pH, ORP, Contacting Conductivity or Dissolved Oxygen • Dual Input in any Measurement Combination • PID Control Option Conductivity Input • Up to 3 Analog Outputs The conductivity input will accept signals from Honeywell’s • Up to 4 Alarm Relays standard selection of contacting conductivity cells. The • Backlit Graphical LED Display conductivity unit also has: • Type 4 Case • Infrared PC and Pocket PC Configuration • FM/CSA Class 1, Div 2 Approval • Event History Log • Real Time Clock • Auto Clean/Auto Calibration Functions • Temperature Compensation Curves • Calculation of % Rejection/Passage and Difference of Two Cells • Conversions to ppm, ppb or ppt Total Dissolved Solids (TDS) • CO2 Concentration Algorithm • pH from Differential Conductivity • Ethernet/Modbus Communications Dissolved Oxygen Input • Eastern European Languages The dissolved oxygen input is from Honeywell’s unique equilibrium pH Input probe. It has these additional features: The pH input will accept a wide variety of sensors–non-glass • ppm or ppb Measurement Durafet®, HB high performance pH series and traditional glass • Automatic or Manual Calibration Meredian electrodes, ORP combination electrodes and the • Ambient Temperature and Atmospheric Pressure Compensation ® HPW700 high purity system. In addition to the basic unit the pH input has: • Auto Buffer Calibration • High Purity Water Solution Compensation • 0.2 sec Update Rate for Fast Responding Durafet pH Electrodes 10 toc prev page next page web page Analytical Instruments pH/ORP Improved accuracy to optimize your process A range of analyzers and transmitters for use with Honeywell Sanitary Durafet is authorized to use the 3A symbol. For pure glass and non-glass sensors and mountings to measure pH water applications, the HPW7000 Hi-pHurity pH measurement and ORP. Included in this offering is the Durafet pH electrode, system guarantees a 0.1 pH accuracy in water samples with the only industrial, solid state pH electrode on the market. conductivity less than 10 uS. All the above mentioned measurements For sanitary applications in the food and dairy industries, the can be used in process, wastewater and pure water applications. Instruments UDA2182 Universal Dual Analyzer DirectLine® Model DL421/422 APT 2000/4000pH Transmitter/Analyzer Measurement pH/ORP pH/ORP pH/ORP Case (HxWxD) Plastic Enclosure Made of GE Valox® 357 CSA Type 4X (NEMA 4X) Plastic Polysulfone Enclosure, NEMA4X, 123 x 48 x 46 mm (4.84 x 1.89 1.81 in) Plastic Enclosure Made of PBT NEMA4X, IP65 rating Display LCD Dot Matrix, 128 x 64 dpi LCD 4-digit, 7-segment 7-segment LCD Display Display Accuracy 0.05% of Reading pH: ±0.02, Temp: ±1.0 (C or F) pH: ±0.02 pH, Temp: ±0.1°C (±0.1°F) Control capabilities/ advanced features PID Control, Ethernet/Modbus Communications, Pocket PC and Infrared Configuration, Auto-buffer Calibration, High Purity Water Solution Compensation, 0.2 sec Update Rate, E. European Languages Integral Electronics/Sensor Design, One or Two Point Calibration, Auto Buffer Recognition Electronics and Sensor Diagnostics, Auto Buffer Recognition, Hart communication for Transmitter Operating Conditions 0° to 60°C (32° to 140°F) -20° to 85°C (-4° to 185°F) -20° to 55°C (-4° to 131°F) Operating Voltage 90-264 Vac 47-63 Hz 16-42 Vdc 2000: 14-40 Vdc 4000: 20-253 Vdc Analog Outputs Up to Three 4 to 20mA One 4 to 20 mA 2000: One 4 to 20 mA 4000: Two 4 to 20 mA (One Dedicated to Temp) Relays Up to 4 Relays N/A 2000: N/A 4000: Hi/Lo Alarm Relays Mountings Pipe, Wall, or Panel Integral: No Electronics Mounting Needed. Remote: Pipe, Wall or DIN Rail Pipe, Wall, or Panel Approvals CE; FM Class 1, Div. 2; UL/CSA General Purpose CE for Industrial Applications, UL-General Purpose; CSA General Purpose FM Class I, Div 1, Groups A-D (IS); FM Class I, Div 2, Groups A-D (N.I. Field Wiring) CE; FM Class 1, Div. 2 (APT4000); FM Class I, Div. 1 IS (APT2000) and Cenelec 11 toc prev page next page web page Analytical Instruments pH/ORP Improved accuracy to optimize your process Sensors Durafet® Solid State pH Electrode Meredian II Glass pH Electrode Oxidation Reduction Potential (ORP) Electrode HPW7000 Hi-pHurity pH Measurement System Measurement Range 0-14 pH 0-14 pH 1999 to 1999 mV 4-10 pH Temperature Range -10° to 130°C (14° to 266°F) 0° to 110°C (32° to 230°F) -5° to 110°C (23° to 230°F) 10° to 80°C (40° to 176°F) Pressure & Temp Ratings Depends on sensor Depends on sensor Depends on sensor 1 to -10 in. WC (0.249 to -2.49 kPa) 10° to 80°C (40° to 176°F) Materials of Construction Ryton body, solid state electrode, viton and EPDM seals Ryton body, glass electrode, EPDM seals Ryton body, gold or platinum electrode, EPDM seals 316L SS flow chamber, glass electrodes, 316 SS temp sensor Special Features Response 10X faster than glass, replaceable reference junction, VarioPin waterproof connector option Long lasting combination reference electrode, integral cable Quick Disconnect cable options 0.1 pH accuracy in process with conductivity <10 uS/cm Mountings See mounting types See mounting types See mounting types Panel mounting option Mountings 7773 Mounting 7774 Mounting 7777 Mounting 7794 Mounting HB Series Measurement Range 0-14 pH ±1600 mV ORP 0-14 pH ±1600 mV ORP 0-14 pH ±1600 mV ORP 0-14 pH 0-14 pH ±1600 mV ORP Temperature Range Depends on sensor Depends on sensor Depends on sensor -10° to 110°C (14° to 230°F) Depends on sensor Pressure and Temperature Ratings Immersion/Polypropylene: 689 kPa @ 60°C (100 psig @ 140°F) 316 SS: Determined by electrode Up to 689 kPa @ 50°C (100 psig @ 122°F) Up to 689 kPa @ 100°C (100 psig @ 212°F) CPVC and Polypropylene: 689 kPa @ 100°C (100 psig @212°F) 316 SS: 689 kPa @ 80°C (100 psig @ 176°F) CPVC: 689 kPa @ 50°C (100 psig @ 122°F) Kynar: 1034 kPA @ 140°C (150 psig @ 284°F) Flow-through/Polypropylene: 689 kPa @ 60°C (100 psig @ 140°F) 316 SS: 515 kPa @ 80°C (150 psig @ 176°F Materials of Construction Polypropylene, Ryton, or 316 SS Ball valve, mounting nipple & extension tube, 316 SS or CPVC o-rings: EPDM & Viton Special Features Allows separate measuring and reference electrodes in one mounting Insertion/removal under pressure without interrupting process Mountings Immersion or flow-through 1 1/4 in. NPT (316 SS) or 1 1/2 in. NPT (CPVC) pipe nipple through ball valve Durafet and glass electrode bodies: Ryton Immersion or in-line tee (3/4 in. NPT fitting) Body: Polysulfone Body: CPVC, Polypropylene, Kynar Sanitary 3-A approval for food & dairy applications Rugged reference design minimizes fouling a poisoning in harsh environments 1 1/2, 2 or 3 inch tri-clamp flange mounting Model 546: In-line or submersion Model 547: Ball valve Model 551: Nut-loc 12 toc prev page next page web page Analytical Instruments Conductivity Proven technology for reliable measurements A range of analyzers and transmitters for use with Honeywell concentrations. These measurements can be made in many contacting and toroidal conductivity cells and mountings to industrial process and pure water applications. measure conductivity, resistivity, salinity and chemical Instruments UDA2182 Universal Dual Analyzer DirectLine Model DL423 APT 2000/4000CC Contacting Conductivity APT 2000/4000TC Toroidal Conductivity Case (HxWxD) Plastic enclosure made of GE Valox® 357 CSA Type 4X (NEMA 4X) Plastic polysulfone enclosure, IP66, 123 x 48 x 46 mm (4.84 x 1.89 x 1.81 in) Plastic enclosure made of PBT NEMA4X, IP65 rating Plastic enclosure made of PBT NEMA4X, IP65 rating Display LCD dot matrix, 128 x 64 dpi LCD 4-digit, 7-segment 7-segment LCD display 7-segment LCD display Display Accuracy 0.05% of reading Temperature: 0.1% from -10° to 100°C ±1.0°C from 101° to 140°C Conductivity/resistivity: greater of ±2 counts or ±0.5% of reading. Concentration: ±0.5% of reading. Temperature: ±0.1°C from -10° to 99°C, ±1°C from 100° to 140°C Conductivity: 1% of measured value or ±(0.4 microS/cm* cell constant) Conductivity: 1% of measured value ±(0.2 microS/cm ±1 Significant digit) Control Capabilities /Advanced Features PID control; Pocket PC and infrared configuration, temp. compensation curves; CO2 concentration; ppm, ppb or TDS conversions, Ethernet/Modbus communications, E. European languages Integral electronics/sensor design; trim value or 1 point solution calibration Measures conductivity, resistivity, or salinity; electronics and sensor diagnostics, Hart communication for transmitter Measures conductivity, or chemical concentration; electronics and sensor diagnostics, Hart communication option Operating Conditions 0° to 60°C (32° to 140°F) -20° to 85°C (-4° to 185°F) -20° to 55°C (-4° to 131°F) -20° to 55°C (-4° to 13°F) Operating Voltage 90-264 Vac 47-63 Hz 16-42 Vdc 2000: 14-42 Vdc 4000: 20-253 V, AC or DC 2000: 14-42 Vdc 4000: 20-253 V, AC or DC Analog Outputs Up to three 4 to 20mA One 4 to 20 mA 2000: One 4 to 20 mA; 4000: Two 4 to 20 mA (one dedicated to temp) One 4 to 20 mA Relays Up to 4 relays N/A 2000: N/A; 4000: Hi/Lo alarm relays 2000: N/A; 4000: Hi/Lo alarm relays Mountings Pipe, wall, or panel Remote: pipe, wall or DIN rail Pipe, wall or panel Pipe, wall or panel Approvals CE; FM Class 1, Div. 2; UL/CSA general purpose CE for industrial applications; UL/CSA general purpose FM CE; FM Class 1, Div. 2 (APT4000); FM Class 1, Div. 1 IS (APT2000); CENELEC CE; FM Class 1, Div. 2 (APT4000) Sensors 4973 Contacting Conductivity Cells 4905 Contacting Conductivity Cells 4909 Contacting Conductivity Cells 5000TC Toroidal Conductivity Cells Measurement Range 0.01, 0.1, 1.0, 10.0 cell constants, 0.055µS/cm to 250 mS/cm 0.01, 0.1, 10.0, 50 cell constants, 0.055µS/cm to 1S/cm 0.01, 0.1, 10.0, 50 cell constants, 0.055µS/cm to 1S/cm 0.2 to 200 milliSiemens/cm Pressure and Temperature 1724 kPa @ 140°C (250 psig @ 284°F) 1034 kPa @ 130°C (150 psig @ 266°F) SS: 3.45 bar @ 140°C (50psi @ 284°F); CPVC: 2.07 bar @ 140°C (30psi @ 284°F) Polypropylene: 6.9 bar @ 100°C (100psi @ 212°F); PVDF: 6.9 bar @ 120°C (100psi @ 248°F); PEEK: 13.8 bar @ 150°C (200psi @ 302°F); PFA Teflon: 13.8 bar @ 150°C (200psi @ 302°F) Materials of Construction Titanium or graphite Nickel or platinum Nickel or platinum Polypropylene, PVDF, PEEK, PFA Teflon Mountings 3/4 inch NPT threaded fitting 1 inch NPT threaded fitting Insertion/Removal ball valve assembly in CPVC or SS allows insertion/removal of cell without stopping process Immersion, union adapter, sanitary 2 inch flange or insertion/removal 13 toc prev page next page web page Analytical Instruments Dissolved Oxygen Patented techniques for DO monitoring Instruments UDA2182 Universal Dual Analyzer DL424 ppm DL425 ppb Case Plastic enclosure made of GE Valox® 357 CSA Type 4X (NEMA 4X) Plastic polysulfone enclosure, IP66, 123 x 48 x 46 mm (4.84 x 1.89 x 1.81 in) Plastic polysulfone enclosure, IP66, 123 x 48 x 46 mm (4.84 x 1.89 x 1.81 in) Display LCD dot matrix, 128 x 64 dpi LCD 4-digit, 7 segment LCD 4-digit, 7 segment Display Accuracy D.O.: 0.5% of reading Temp.: ±1.0°C 0.01 ppm 0.1 ppb in 0-20 ppb range 1.0 ppb in 0-200 ppb range Operating Conditions 0° to 60°C (32° to 140°F) -20° to 60°C (-4° to 185°F) -20° to 60°C (-4° to 185°F) Control Capabilities/Advanced Features PID control; Pocket PC and infrared configuration; ppb or ppm measurement, automatic or manual calibration; temperature and pressure compensation, Ethernet/Modbus communications, E. European languages Integral electronics/sensor design Integral electronics/sensor design Operating Voltage 90-264 Vac; 47-63 Hz 16-42 Vdc 16-42 Vdc Analog Outputs Up to three 4 to 20mA One (1) 4 to 20 ma One (1) 4 to 20 ma Relays Up to 4 relays N/A N/A Mountings Pipe, wall, or panel Integral, no electronics mounting needed Remote: pipe, wall or DIN rail Integral, no electronics mounting needed Remote: pipe, wall or DIN rail Approvals CE; FM Class 1, Div. 2; UL/CSA General Purpose UL and CSA general purpose UL and CSA general purpose These analyzers/probe systems determine the levels of dissolved oxygen in water. The patented equilibrium dissolved oxygen probe design is unaffected by inert fouling or changes in flow conditions. The system’s analyzer/controller measures either ppb DO levels in power plant and semiconductor Sensor DL5000 Equilibrium Probe for ppm & ppm application applications for corrosion detection or dearator efficiency or Measurement Range 0-20,000 ppb or 0-20 ppm Temperature Range 2° to 60°C (35.6° to 140°F) applications for control and compliance. Pressure and Temperature Ratings 316SS: 50 psi (345 kPa) CPVC: 30 psi (207 kPa) Materials of Construction 316SS or CPVC housing Special Features Equilibrium probe design requires no internal probe maintenance Mountings Immersion in tank, in-line or sample flow chamber Dimensions (OD) 219 x 34 mm (8.62 x 1.32 in),1 inch NPT pipe size, 20 feet waterproof cable Response Time 85% in 60 seconds ppm DO levels in wastewater, environmental and process 14 toc prev page next page web page Analytical Instruments Gas Analyzers Greater value and enhanced performance Thermal Conductivity A thermal conductivity system that measures concentrations of hydrogen purity and CO2 gas. This measurement is typically made in hydrogen-cooled generators. 7866 Digital Thermal Conductivity Analyzer The 7866 Thermal Conductivity Analyzer is designed to provide a highly sensitive and accurate analysis of a binary (2-component) mixture of gases. The analyzer can also be calibrated to measure a single component of a multicomponent gas mixture, providing the background gases constitute a stable mixture (such as air), or have approximately the same thermal conductivity. It uses the principles of thermal conductivity, to determine the concentration of a sample gas through the measurement of thermal losses from two highly stable, matched thermistor probes inserted in a stainless steel block. • Easy to use prompts • Security code protected • Reliable solid state design • High speed of response • High sensitivity 7872 Gas Sampling System The pre-packaged 7872 sampling system provides a complete pre-engineered panel designed specifically for hydrogen cooled generator applications in utility, paper mills and other co-generation • Excellent stability applications. The sampling system allows easy, convenient • Low maintenance requirement calibration of all three ranges. • Low installation costs through optional remote mounting capability of the sensing unit (transmitter) The 7872 sample panel is an optional part of the 7866 analyzer • Explosion-proof housing on the sensing unit available for Class1, Div1 areas Components of the sampling system include: • Signal transmission from the sensing unit up to 1000 feet over unshielded lead wires • Panel-mounted 1/4 DIN control unit with easy-to-read display • Current output signal from the control unit representing measured PV and includes all components mounted on a single steel panel. • Flow Control Module • Calibration Module and Bypass Module • Pressure Regulator • Air Filter • Single or dual alarms • Rugged Stainless Steel Tubing, Valves and Fittings • A triple range analyzer for hydrogen-cooled generator applications is available Sampling System 7872 Sample Panel Construction 12 gauge steel, enamel finish, with components mounted, piped and tested • Optional Modbus communications supports configuration and data acquisition 7866 Analyzer Dimensions (W x H x D) 53.7 x 76.2 x 15.4 cm (21 x 30 x 6 in) H2 Purity Gas Analyzer Accuracy ±2% of span Weight (approx.) 50 lbs (22.5 kg) Initial, <1 sec 63%,13 sec, 90%, 23 sec, 99%, 40 sec Calibrating Gases CO2, H2 and 75% H2 in N2 1, 2 or 3 as specified Sample Temperature Up to 104°C (220°F) Sample Requirement (Sensing Unit) 0.2 to 4.2 cfh flow 37 mm Hg Pressure min. Sample Pressure 1 to 100 psig (6.9 to 69 kPa) Power Requirement (Control Unit) Universal 90 to 264 Vac, 50 to 60 Hz Weight (Sensing Unit/Control Unit) 8.5 kg (18 3/4 lb)/1.3 kg (3.0 lbs) Response Time (for H2) Measuring Range 15 toc prev page next page web page Controllers Universal Digital Controllers Simple to install, easy to configure and easy to operate Universal Digital Controllers DC 1000 UDC 700 UDC 1200 Product Description DC 1000 family of microprocessor based controllers combine a high degree of functionality and reliability at a very low price in 4 different DIN sizes. The UDC 700 is a 1/32 DIN format, OEM controller designed for a large number of applications. The UDC 1200 provides a high degree of functionality and reliability in a small format (1/16 DIN) at a very low price. A limit control model is also available. Front Face Format 48 x 48 mm (1.89 x 1.89 in) 48 x 96 mm (1.89 x 3.78 in) 72 x 72 mm (2.83 x 2.83 in) 96 x 96 mm (3.78 x 3.78 in) 49 x 25 mm (1.93 x 0.98 in) 48 x 48 mm (1.89 x 1.89 in) Analog Inputs 1 or 2 1 1 Input Signal Types Thermocouples, RTDs, mV, V, mA Thermocouples, RTDs, mV, mA Thermocouples, RTDs, mV, V, mA Digital Inputs N/A N/A 1 Analog Outputs Up to 2 N/A Up to 3 Digital Outputs Control Up to 2 Up to 2 Up to 2 Digital Outputs Alarm Up to 3 Up to 2 Up to 2 Accuracy (at ref. cond.) ±0.5% of F.S. ±0.1% of span ±0.1% of span Loops 1 1 1 Networking RS232 or RS485 ASCII RS485 Modbus RS485 ASCII or Modbus ACCUTUNE™ II with Fuzzy Logic (Available on the UDC 2500, UDC 3200 and UDC 3500 Controllers) included is the original Accutune adaptive Illustration of 3 Typical Problems Resolved by ACCUTUNE Detects and Adapts to Disturbances PV Start-Up Mode Prevents Overshoot tuning algorithm that can automatically and continuously retune whenever a setpoint step change is implemented or whenever a process variable disturbance occurs. Adapts to Process Dynamics Fuzzy logic is used to suppress process Time variable overshoot due to setpoint changes or externally induced process disturbances. It operates independently Accutune II provides a new truly plug-and-play tuning algorithm from Accutune tuning. It does not change PID constants, but which will, at the touch of a button or through a digital input, temporarily modifies the internal controller response to suppress accurately identify and tune any process including integrating overshoot. This allows more aggressive tuning to co-exist with processes and those with dead-time. This speeds up and smooth process variable responses. It can be enabled or disabled simplifies startup, plus allows retuning at any setpoint. Also depending on the application or the control criteria. 16 toc prev page next page web page Controllers Universal Digital Controllers Simple to install, easy to configure and easy to operate Universal Digital Controllers UDC 1700 UDC 2500 UDC 3200 UDC 3500 Product Description The UDC 1700 is a 1/8 DIN microprocessor based controller. It provides high quality and performance at low cost The UDC 2500 is a low-cost digital controller providing multi-language prompts (FR, EN, GE, IT, SP) and code for unmatched operating simplicity The UDC 3200 is a 1/4 DIN general purpose digital controller offering a high degree of functionality and operating simplicity The UDC 3500 with dual loop and math capability is ideal for process applications Front Face Format 48 x 96 mm (1.89 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) Analog Inputs 1 1 high level, 1 universal 2 universal 4 high levels, 1 universal Input Signal Types Thermocouples, RTDs, mV, V, mA Thermocouples, RTDs, mV, V, mA, RH, Radiamatic Thermocouples, RTDs, mV, V, mA, RH, Radiamatic, carbon, oxygen Thermocouples, RTDs, mV, V, mA, RH, Radiamatic, carbon, oxygen Digital Inputs 1 2 2 4 Analog Outputs Up to 3 2 (4 to 20 mA) 2 (4 to 20 mA) 3 (4 to 20 mA) Digital Outputs Control Up to 2 Up to 2 Up to 2 Up to 4 Digital Outputs Alarm Up to 2 Up to 2 Up to 2 Up to 4 Accuracy (at ref. cond.) ±0.1% of span ±0.25% of span ±0.2% of span ±0.10% of span Loops 1 1 1 2 Networking RS485 ASCII or Modbus Ethernet or Modbus RTU Ethernet or Modbus RTU Ethernet or Modbus RTU Infrared Port Yes Yes Yes Yes Honeywell Controller Value Process Instrument Explore (P.I.E.) Software Every Honeywell Controller, Programmer and Indicator offers you P.I.E. is a PC based, intuitive software program that runs on the best price/performance ratio compared with any competitive a Pocket PC, desktop or laptop. It can be used either online instrument in its class. Our complete line is engineered to provide or offline to create UDC2500, UDC3200 and UDC3500 you with “targeted functionality”–solutions tailored to your specific configurations. Configurations can be easily downloaded to the process control requirements–so you only buy what you need. controller via its communication or infrared port. • Clear and informative operator interface Infrared Communication Port • Easy to setup and operate • Straightforward installation and maintenance • Single-button turning for precise control • Fuzzy logic overshoot suppression • Unsurpassed quality and support Each UDC2500, UDC3200 and UDC3500 has an infrared communications port that provides a non-intrusive connection to the controller while maintaining Type 4X and IP66 integrity. You can duplicate an instrument’s configuration, obtain maintenance information just by pointing your Pocket PC in the direction of the instrument. 17 toc prev page next page web page Programmers and Indicators Digital Controller Programmers and Indicators Simple to install, easy to configure and easy to operate Digital Controller Programmers DCP 50 DCP 100 DCP 300 DCP 550 Product Description The low-cost DCP 50 is ideal for set point programming applications where space is at a premium. The low-cost, ¼ DIN format DCP 100 programmer is an entry-level product in the Set Point Programmer range. It provides an attractive price/ performance ratio. The general-purpose DCP 300 programmer is fully dedicated to execute control of temperature, humidity, pressure, flow and other variables. The high-performance DCP 550 programmer provides advanced setpoint programming, sensing, SP generation, ramp and soak switching and timing in one unit. Front Face Format 48 x 48 mm (1.89 x 1.89 in) 96 x 96 mm (3.78 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) 144 x 144 mm (5.67 x 5.67 in) Programs 4 8 19 99 Segments Per Program 16 16 30 99 (2000 total max) Analog Inputs 1 1 1 or 2 1 or 2 Digital Inputs 1 6 12 16 Analog Outputs Up to 3 Up to 3 Up to 3 Up to 3 Digital Outputs Up to 2 8 8 16 events Accuracy (at ref. cond.) ±0.25% of span ±0.25% of span ±0.1% of span ±0.1% of span Loops 1 1 1 or 2 1 or 2 PID Group 1 1 8 9 Networking RS485 Modbus RS485 ASCII or Modbus - RS485 ASCII Programmers DCP 200 Indicators UDC 703 UDI 1700 Product Description ¼ DIN format, a graphic/text LCD display is an affordable temperature and process controller with advanced functionality including profiling and datalogging options. Product Description The UDC 703 is a 1/32 DIN format indicator for small space requirements. The UDI 1700 is a horizontal, 1/8 DIN format, low-cost indicator for most process variable types. Size (L x H x D) 48 x 25 x 100 mm (1.93 x 0.98 x 3.94 in) 96 x 48 x 100 mm (3.78 x 1.89 x 3.94 in) Accuracy ±0.10% of span ±0.10% of span Analog Inputs 1 universal 1 universal Input Signal Types Thermocouples, RTDs, mV, V, mA Thermocouples, RTDs, mV, V, mA Front Face Format 96 x 96 mm (3.78 x 3.78 in) Programs 64 Segments Per Program 255 Analog Inputs 1 Digital Inputs 2 Display Types 4 digits-LED (red) 4 digits-LED (red) Analog Outputs Up to 3 Alarm Set Points 2 3 Digital Outputs 8 Digital Input No Yes Accuracy 0.1% Transmitter Power No Yes Loops 1 Networking RS485 Modbus RS485 ASCII or Modbus PID Group 1 Networking RS232, RS485, Ethernet 18 toc prev page next page web page Recorders and Data Acquisition Circular and Strip Chart Recorders Dependable, versatile and low maintenance Circular Chart Recorders Honeywell Circular Chart Recorders are preferred for batch An additional advantage of the circular chart record is easy filing processes. The circular chart record displays the entire batch and copying for reference. Compared to the strip chart record, the operation over a specific unit of time, from one hour to 31 days. circular chart has a shorter calibrated chart width. Circular Chart Recorders DR4300 Basic DR4300 DR4500 Classic DR4500 Truline Chart Size 254 mm (10 in) 254 mm (10 in) 305 mm (12 in) 305 mm (12 in) Reference Accuracy 0.35% 0.20% 0.10% 0.10% Analog Inputs 2 2 2 4 Digital Display N/A Yes Yes Yes Chart Type Preprinted Preprinted Preprinted Self-printing thermal paper Control N/A 2 loops 2 loops 2 loops Math N/A Totalization Yes Yes Networking N/A Modbus RTU Modbus RTU Modbus RTU Optional Software N/A Trend Manager Pro/Specview Trend Manager Pro/Specview Trend Manager Pro/Specview Strip Chart Recorders Honeywell Strip Chart Recorders are most commonly chosen for continuous processes where the chart record allows the operator to quickly detect out-of-tolerance deviations over a long-term trend. The long length of the strip chart allows recorders to run unattended for long periods without the necessity Strip Chart Recorders DPR180 DPR250 Display Digital Digital Paper Width 180 mm (7.09 in) 250 mm (9.84 in) Reference Accuracy 0.05% 0.05% Multipoint Channels 24 64 Continuous Pens N/A N/A Roll or Fan-Fold Charts Yes Yes Configuration PC or Keyboard PC or Keyboard Data Storage PCMCIA; Compact Flash PCMCIA; Compact Flash Networking ASCII, Modbus, RTU ASCII, Modbus, RTU Modbus TCP/IP Optional Software Trend Manager Pro/Specview Trend Manager Pro/Specview for frequent chart replacement. 19 toc prev page next page web page Recorders and Data Acquisition Paperless Recorders and Data Acquisition Electronic data for improved decision-making TrendManager Software Suite TrendViewer The TrendManager Software Suite includes the standard • View, graph and print stored data TrendViewer software package; the TrendManager Pro advanced • Print configurations and process data data analysis and archiving software; the TrendServer Pro fully TrendManager Pro network aware software for communications with recorders; and Industry leading PC based data analysis package that support: the Screen Designer software for creating customized screen layouts. This low-cost, flexible, easy-to-use software suite sets the “-trend” recorders apart from all the others. • Importing data from any recorder • Importing data from any Honeywell solutions such as DPR180, DPR250 and HC900 controller • Archiving data • Multi-level, multi-user passwords The Paperless Advantage • Graph, plot & export data across any recorder, pen or time frame • Audit trails Easy to Use • Configuration of recorders Dedicated display keys and full screen menus allow • Batch recorder management operators to quickly access and interpret information. Improved Decision Making On-line data analysis allows fast operator response during process upsets. • Export data files in CSV format TrendServer Pro Industry leading PC based communications software to network your recorder: • Handles client/server architecture Meets Documentation Requirements • Schedule downloads of recorder data (FTP transfers) Permanent archived records of process and configuration • Remotely configure recorders data can be stored to disk and easily replayed on the • Real time data acquisitions recorder or personal computer using the data analysis • Communicate via RS485 and/or Ethernet software. • Integrated OPC Server support Easy to Operate and Maintain Reduced maintenance costs, elimination of consumable pens and paper and increased reliability since mechanical print assemblies have been eliminated. • Modbus, FTP, web browser • Batch Report Tool • IQ/OQ Protocol Tool Database Management Tool Provided with TrendServer Pro Easy to Own • Provides safe administration of data Paperless recorders offer significant improvements over traditional paper recorders. Their inexpensive storage • Archive, sort, move, copy or delete data in local or remote database media and full-color LCD display reduces operating costs • Use tree structure for easy understanding of where files are located and improves data analysis. The lack of vulnerable print • Data viewed by recorders or monthly archive mechanisms and other mechanical parts improves reliability. Easy to Network Products can be connected directly to the Local Area Network (LAN) via Ethernet using Modbus TCP/IP protocol. Using the LAN, multiple departments can access these instruments for real time data acquisition. • Allows storage of data to secure server Screen Designer Custom displays to exactly suit your application • Total design flexibility to produce customized screen layouts • Design the screen that will best monitor your process • Includes bitmap picture input for easy process understanding Tools • AMS2750D Report Tool • Generate Survey Reports 20 toc prev page next page web page Recorders and Data Acquisition Paperless Recorders and Data Acquisition Electronic data for improved decision-making Paperless Recorders eZtrend QXe Minitrend QX Multitrend SX Displays 127 mm (5.0 in) Color (QVGA) 140 mm (5.5 in) Color TFT (QVGA) 307 mm (12.1 in) Color (SVGA) Analog Inputs Up to 12 Up to 16 Up to 48 Data Storage USB Memory Key Compact flash/USB Memory Key Compact flash/USB Memory Key Sample Rate 100/200/500ms 20/100/200/500ms 20/100/200/500ms Digital I/O Up to 8DI/8DO Up to 16DI/16DO Up to 48DI/48DO Networking Ethernet/RS485, OPC Server, Web Ethernet/RS485 Modbus, OPC Server, Web Ethernet/RS485 Modbus, OPC Server, Web Math Functions/Math Scripts Yes/No Yes/Yes Yes/Yes Reference Accuracy ±0.1% Typical-TC ±0.1% Typical-TC ±0.1% Typical-TC Configuration PC or front panel PC or front panel PC or front panel Remote Viewing Internal Web Page Internal Web Page Internal Web Page Electronic data acquisition instruments are the perfect solution Manufacturing industries. U.S. regulatory agencies have accepted for applications within the Power, Water Treatment, Thermal electronic data storage. Title 21 CFR Part 11 of Federal Regulatory Processing, Food & Beverage, Pharmaceutical/Biotech and Affairs details the acceptabilityof electronic records. trendserver pro data base server web browser maintenance dept. plant-wide LOCAL AREA NETWORK trendserver pro communications server quality dept. trendmanager pro production dept. 21 toc prev page next page web page Wireless Solutions OneWireless Field Devices Simple and efficient network that enables increased safety, reliability and efficiency. The Honeywell OneWireless™ Network is a multi-application network XYR 6000 Transmitters that can be tailored to offer the wireless coverage needed for XYR 6000 transmitters provide highly accurate pressure, temperature, industrial applications; from a simple field instrument network analog input, valve position, digital input measurements or a (ISA 100.11a) to a completely integrated, plant-wide multi-application digital output, and transmit the measured value wirelessly using the network (Wi-Fi and ISA100.11a). OneWireless solutions offer several 2.4 GHz ISM band and ISA100.11a open protocol to a Honeywell benefits beyond avoiding wiring costs; helping customers optimize Mutinode or Field Device Access Point gateway. XYR 6000 plant productivity, ensure safety, meet regulatory compliance and transmitters provide the ability to obtain data from remote and improve asset reliability. Supporting XYR 6000 wireless transmitters hazardous measurement locations without the need to run wires. and the OneWireless Adapter, this network delivers a global solution with robust security, predictable power management and OneWireless Adapter multi-speed monitoring. Attributes and benefits include: The OneWireless Adapter (OWA) transforms a HART device into an • Single plant wide wireless infrastructure for lowest total cost of ownership ISA100.11a compliant wireless device, transmitting this valuable information back to a host system wirelessly. The OWA provides • Open, standards based system providing choice of product and supplier access to: 4 HART dynamic variables (PV, SV, TV, FV), multivariable • Best integrated industrial security available today parameters. • Extremely reliable mesh system—field proven for best uptime • Flexible and scalable for designing the network that best fits the application need data, calibration and diagnostic information, device configuration XYR 5000 Transmitters XYR 5000 transmitters send measurements (temperature, differential pressure, gauge and absolute pressure, acoustic, analog input, discrete input) wirelessly using the 868 MHz or 900 MHz ISM bands to a base radio that is connected to a control or data acquisition system. The power and simplicity of the XYR 5000 solution allows easy and economical access to hard-to-measure process variables. XYR 3000 Wireless Multiplexer I/O, Modems and Gateways XYR 3000 products provide a simple and reliable means of implementing a wireless solution for applications with high-density I/O concentrations, providing the lowest cost per wireless measurement point, enabling new applications. Gateway and modem products provide wireless interfaces between data buses such as Ethernet, RS232 and RS485. 22 toc prev page next page web page Wireless Transmitters XYR 5000 and XYR 6000 Simple and efficient network that enables increased safety, reliability and efficiency. Transmitters XYR 6000 Transmitters (condensed specifications) XYR 5000 Transmitters (condensed specifications) Radio Frequency: 2.4Ghz, License Free, Direct Sequence Spread Spectrum (DSSS) Technology; ISA100.11a Compliant 868/900Mhz, License Free, Frequency Hopping Spread Spectrum Technology Sensors Radio Power: 125-400 mW 31mW, 17.8mW Typical Range: 305 m (1000 ft) with Integral 2 dBi Antenna 610 m (2000 ft) Transmitter Power: 2 “D” size 3.6 V Li - Non Rechargeable Batteries “C” size 3.6 V Li - Non Rechargeable Battery Battery Life: Up to 10 years Up to 5 Years Diagnostics: Extensive Device Status Capability Low Battery, “Out of Spec” Wireless Solutions: OneWireless Compatible and ISA100 Compliant Event Driven Transmission Rates Software: Local and Software Configurable Local and Software Configurable LCD Display: Local, Alpha Numeric, 8 Segment, Always On Local Display Operating Temperature: -40° to 85°C (-40° to 185°F) -40° to 85°C (-40° to 185°F) Hazardous Approvals: FM, CSA, ATEX, IECEx, InMetro, SAEx FM&CSA Class I, Division II, Groups A-G, ATEX EEx ia IIC, EEx nl IIC with CE Mark Enclosures: NEMA Type 4X, IP 66/67 and NEMA 8 (Explosion Proof), Stainless Steel Housing Available NEMA Type 4X, IP 66 Connection: Optional 4dBi Integral, Remote 8 dBi Omni Directional or 14dBi Directional antennas Integrated Yagi (Analog and Temperature Units) for Ranges Up to 1500 m (5000 ft); Remote High Gain for Ranges Up to 1500 m (5000 ft) 400” H2O (1,000 mbar), 600” H2O (1500 mbar), 100 psi (7,000 mbar), 3000 psi (210,000 mbar) 100” H2O (24.91kPa), 300” H2O (74.73kPa), 25 psi (172.37kPa), 100 psi (698.48kPa) and 300 psi (20.68 bars) 500, 3000, 6000 and 10,000 psi (35, 210, 415 and 690 bar) In-Line Meter Body; 500 and 3000 psi, Dual-Head Meter Body 30, 250, 1000 and 5000 psi (206.84kPa, 17.24bars, 68.95 bars, 344.74 bars) 500 psia (35 barA) 30 and 250 psi (206.84 kPa and 17.24 bars) 400” H2O (1000 mbar), 600” H2O (1500 mbar) Pseudo Flange, 100 psi (7000 mbar) Not Available 400” H2O (1000 mbar), 100 psi (7000 mbar) DP; 500 psi (35 bar), 3000 psi (210 bar) GP; 500 psia (35 barA) AP 15 psi (1.03 bar), 30 psi (2.1 bar), 100 psi (6.9 bar) GP, 250 psi (17.2 bar), 1000 psi (69 bar), 10000 psi (690 bar) Temperature/DI Temperature + DI; 3 TC Max, 2 RTD Max, 3 DIs Max Temperature + DI/DO; TC and RTD Includes Discrete Input Option Integral and Remote Probe Configurations Available Remote Probe Configuration is NEMA 4 Analog Input 4-20 or 0-20ma/0-5 or 1-5V 4-20 ma / 0-10V; Two Inputs; Includes Discrete Input Option ±0.10% ±0.10% Discrete Inputs Three Inputs; Dry Contact Only, No Voltage or Current; 1 Kohm Maximum Impedance Two Inputs; Dry Contact Only, No Voltage or Current; 1 Kohm Maximum Impedance Position: Provides position monitoring for items like linear distances or valve position Not Available Acoustic: Not Available Main Frequency Detection: 40 KHz; Bandwidth: 5 KHz Base Radio: FDAP, Multinode/Gateway; 2-802.11 a/b/g (Wifi/Wireless Ethernet) 1-(ISA100 Compliant) Sensor Radio 2-Ethernet Cables for Optional Connections to Wired Devices Multiple Devices per Base Radio Analog/Digital Outputs: Up to 25 Modules per Base Radio Three Options: 4 AO, 8 DO, 4 AO/8 DO 24 VDC ±10% at 25 Watts; -40° to 75°C (-40° to 167°F); IP 66, NEMA 4X Enclosure; Class 1 Div2/ATEX Zone II Certified; Integral and Remote Antennas Available 24 VDC; NEMA: Type 4; Local Display Differential Pressure Ranges: Gauge Pressure Ranges: Absolute Pressure Ranges: Flange Mount: Ranges: Remote Seal: Ranges: Remote Probe: Accuracy: Power: 23 toc prev page next page web page Modular Systems Experion Solutions Modular solutions for diverse control requirements Experion HS SCADA Systems Experion HS is a powerful software platform that incorporates upon the proven technologies of the Experion platform, Experion innovative applications for human machine interface applications HS is an integrated and affordable solution for smaller unit (HMI) and supervisory control and data acquisition (SCADA). Built operations. Architecture The Experion HS and Experion LS architecture is specifically designed to meet the needs of smaller plants and include: Experion HS Experion LS Batch support • HMI including 300 pre-built displays • SCADA support (C200E controller) • On-board historian and trending Control engineering tools • S88 Sequence Function Charts (SFC) • Alarm and event subsystem • Reports • 10 dual-window stations • Reuse via templates • Bulk build • 21 CFR 11 change control • Control handlers • Operator SFCs • Recipes • Fast cut-off pulse card 24 toc prev page next page web page Modular Systems Experion Solutions Modular solutions for diverse control requirements Experion LS Control System Experion LS provides small manufacturing sites with the reliability, annually in support savings per system alone over other cumbersome flexibility and ease-of-use of a distributed control system (DCS). and non-scaleable solutions. Experion LS customers can save up to US $20K per system 25 toc prev page next page web page Modular Systems MasterLogic Programmable Logic Controllers Greater versatility, easier engineering The MasterLogic is a powerful and scalable rack-based programmable logic controller. It can be installed in either a stand-alone or distributed architecture. A range of CPUs, power supplies and different rack sizes are available, to meet the requirements of a broad range of applications. Advanced Technology—Available at a Competitive Cost Honeywell’s Integrated Approach MasterLogic’s advanced technology enables higher speed MasterLogic is much more than just a better PLC; it comes from processing and better control in applications of all types, a company focused on the “system” of automation—not just the particularly smaller unit operations. This compact and modular parts. Honeywell has always thought about automation problems PLC offers all of the redundancy architecture options needed for in their entirety. Its holistic systems strategy, first developed in the most industrial operations—and at a competitive cost. A versatile 1970s with the introduction of the distributed control system (DCS), family of I/O modules and networking options offers flexibility in supports an integrated architecture with unified sensing, control, how MasterLogic fits into an entire automation scheme. operations and information management. Available through Honeywell’s expansive global organization, the MasterLogic PLC features: The various elements of a plant automation system can be installed, • Powerful and versatile processors for high-speed applications (provides 42 ns/step, 7 MB program memory, 4 MB system memory, 2 MB data memory and 16 MB built-in flash memory for program and data backup) excessive tuning and adjustment by the implementation project • Full redundancy for CPU, power and network And when it’s time to expand or upgrade the system, that task is • Compact pocket-size modules to optimize space made easy as well. • IEC61131-3 standard programming with LD/SFC/ST/IL language options The core aspects of Honeywell’s systems include: • Vast library of standard function blocks and support for creating new or user-defined function blocks • Standard displays, faceplates and detail displays that provide a consistent look and feel to operators even when used with non-Honeywell controllers • Over 50 types of I/O modules • Open network protocols with field devices (Profibus DP, DeviceNet, Modbus Ethernet and Serial) and user-defined frame option • Open communication with external systems through 10/100Mbps fast Ethernet and serial RS232C/RS422 • Peer-to-peer communications between PLCs with either dedicated 100 Mbps Ethernet or fiber-optic • Hot swapping, online editing, user-defined interrupt programs • Integration with Experion PKS, Experion HS, or Experion LS architecture and SCADA systems started and operated together in a prepackaged manner without engineer. Hardware and software components continue to operate with high reliability because they were engineered to be compatible. • Embedding of MasterLogic alarms and events into the Experion HS alarm and event sub-system, including Sequence of Event information • Critical functionality unifying the real-time, process-connected world of the controller with graphical user interface (GUI) and plant supervisory functions such as monitoring and alarm management • Data management functions that derive from history collection and reporting • Self-diagnostics including network diagnostics, system logs, auto-scan and system monitoring • Program simulator to test programs offline without PLC/CPU 26 toc prev page next page web page Modular Systems HC900 Control Systems Field Instruments Modular solutions for diverse control requirements The HC900 consists of three components: a powerful controller with modular I/O; a hardened operator interface with color display compact flash card (4GB); and intuitive configuration software. HC900 Controller Analog Inputs Up to 480 universal analog inputs, 960 high level Accuracy ±0.1% of span (field calibration to ±0.05% of span) Analog Outputs Up to 200; user specified span from 0 to 20 mA maximum, 12 bits, 0.1% Accuracy Digital Inputs/Outputs Up to 1920, contact DI, 24 Vdc DI/DO 120 Vac DI/DO, 240 Vac DI/DO, relay DO Function Blocks C70, C70R CPU-5000; C50 CPU-2000; C30 CPU-400 I/O Racks Per System Up to 5 total Control Loops PID, on/off, cascade, ratio, %C, RH, dewpoint Control Output Types Current, time-proportioning, position proportioning, three-position step Setpoint Programmers 50 segments each, 16 event outputs, profiles stored in controller include: C30 and C50 for non-redundant applications; C70 for Setpoint Scheduler 50 segments, 8 ramp/soak outputs, 8 auxiliary outputs, 16 events, schedules stored in controller redundant networking; C70R for redundant CPU applications and Recipes 50 variables each redundant networking. To maximize installation flexibility, up to 4 Communication Ethernet 10baseT; Modbus/TCP protocol; up to 5 Ethernet hosts; up to 32 peer to peer controllers; Serial Modbus RTU, RS485 or RS232, Slave (up to 16) or master operation wiring and installation costs. This C50 and C70 CPU supports a Power Supply 120 Vac to 240 Vac or 24Vdc single direct connected remote rack or up to 4 remote racks when Operating Temp. 0° to 60°C (0° to 140°F) connected through an external Ethernet switch. The C70R CPU Humidity 10% RH to 90% RH, non-condensing supports a single direct connected rack or up to 5 remote racks Rack Size 4 Slot 8 Slot 12 Slot 266.7 mm (10.5 in) 419.1 mm (16.5 in) 571.5 mm (22.5 in) are available to support up to a total of 1920 I/O points. Up to 480 HC900 Control Designer Software universal analog inputs minimize the number of input cards and Configuration Off-line, with run mode editing spare parts required. Operating Environment Windows Vista, XP SP2 Professional support, Windows™ 7 PC Minimum–Pentium 1 GHz with 64MB of RAM (2.5 GHz with 512MB recommended) Screen resolution–SVGA (1024x768 recommended) Cable 9-pin RS232 null modem cable to configuration port or Ethernet 10Base T Modem Support Monitor, upload, download configuration HC900 Controller The rack-based HC900 is a modular, scalable platform available in 3 rack sizes (4, 8 and 12 I/O slots) and three CPU performance choices (C70R, C50, C30) to handle a wide range of automation requirements. The CPU options available for the HC900 Controller remote I/O racks may be connected to a single controller to reduce using external switches. A variety of analog and digital modules The versatile HC900 Controller is the perfect solution for unit control requiring integrated loop and logic processing. It is also the ideal data acquisition package with up to 480 universal analog inputs, extensive math and free form calculations. Intuitive function block software allows you to quickly get up and running, saving you time and money. Ethernet Open Connectivity simplifies plant network integration. Redundant CPU’s, Power Supplies and Networks maximize process uptime. The HC900 offers an integrated solution that cost-effectively performs loop and logic control of stand-alone, unit processes. The combination of analog control loops, setpoint programs, function block configuration, data acquisition and an extensive assortment of predefined analog and digital blocks make the HC900 the ideal choice for thermal processing, water treatment, food & beverage processing, power generation, pharmaceutical, manufactured goods, semiconductor industries and other processes with similar control requirements. Controller: Control Designer Software: • Modular I/O design • Multiloop PID Control • Windows Vista, XP SP2 Professional support, Windows 7 • Setpoint programmers, scheduler • Drag and drop soft wiring of function block objects • Process logic, timers, counters • Configures operator displays • Load configuration via ethernet, • Process algorithms, serial communication modem calculations • Universal analog inputs • Graphic hard copy records • Stores setpoint profiles, recipes • Load/upload, monitor configuration via modem • Remote Terminal Panels (RTP) • Database export in CSV or TAB DELIMITED formats • Redundant CPU’s, power supplies 27 toc prev page next page web page Modular Systems HC900 Control Systems Modular solutions for diverse control requirements Operator Interface Model 900CS10-00 Model 1042 Display Size: 264 mm (10.4 in) Pixels: 640 X 480; Color LCD 264 mm (10.4 in) TFT Active Matrix Color LCD Data Logging Media: Volatile RAM memory, optional non-volatile flash card memory or removable USB memory module, Secure Data Archiving; Data Types: Process history, alarms, events, diagnostics, user changes; Export format: CSV Media: Volatile RAM memory, optional non-volatile flash card memory or removable USB memory module, Secure Data Archiving; Data Types: Process history, alarms, events, diagnostics, user changes; Export format: CSV Power Supply +24 VDC ±20% @ 29 W max. +24 VDC ±20% @ 46 W max. Without options. Requires Class 2 or SELV rated power supply. Front panel LED indication of power on Safety ANSI/UL 61010-1 – 2005, Second Edition. General Purpose (Ordinary Location) Safety. UL evaluated to CSA C22.2 No. 61010-1-2004- Second Edition. General; Purpose (Ordinary Location) Safety; UL, CSA and FM Class I, Div 2 Groups A,B,C and D - Hazardous (Classified; Location Safety for USA and Canada ANSI/UL 61010-1 – 2005, Second Edition. General Purpose (Ordinary Location)Safety; UL evaluated to CSA C22.2 No. 61010-1-2004- Second Edition; General Purpose (Ordinary Location) Safety; UL, CSA and FM Class I, Div 2 Groups A,B,C and D - Hazardous (Classified); Location Safety for USA and Canada Operating Temperature Range: 0 to 50°C (32 to 122°F) Storage Temperature Range: -20 to 70°C (-4 to 158°F) Operating Temperature Range: 0 to 50°C (32 to 122°F) Storage Temperature Range: -20 to 70 °C (-4 to 158°F) Operator Interface The 900 Control Station operator interface from Honeywell compliments the HC900 Controller with a unique combination of predefined display features and custom display development tools to deliver ease of use and high flexibility in an efficient and affordable package. The color display and finger touch user interface enhances process monitoring while simplifying online controller changes. The Station Designer software used to configure the interface works in conjunction with the HC900 Hybrid Controller configuration software to automatically build a Operating Temperature Humidity Operating and Storage Humidity: Operating and Storage Humidity: 80% maximum relative humidity 80% maximum relative humidity (non-condensing) from 0 to 50°C. (non-condensing) from 0 to 50°C. Control Station database that exactly matches the unique, user configured, controller database. This highly integrated operation Communications: Operator Interface: eliminates the time consuming task of assigning controller • Modbus/TCP Protocol communication register addresses to the operator interface • USB Ports: Adhere to USB specification 2.0 • Fully manage HC900 controller function blocks such as PID, setpoint programmers, etc. parameters used to build displays. The standard database of the Control Station allows all available controller tags to be imported without restriction or costly price adders, eliminating the risk of running out of tag resources in the middle of your project. The hardware of the 900 Control Station is designed to handle tough industrial environments with a full metal case design and water tight, type 4X, front bezel assembly. Hardware push buttons on the front panel supplement touch screen software buttons for common interface tasks such as user log-off, display last screen and main menu access. The 900 Control Station is available with either a 10.4 inch or 15 inch display size. Both models are configured using Station Designer PC configuration software. • RS232 Serial Ports (RJ12 connectors) • Load/monitor setpoint programs, recipes • RS485 Comm. Port (RJ45 connector) • View analog and digital status • View bar graph groups • Ethernet Port: (RJ45 connector)–wired as a NIC (Network Interface Card) • View trends • 10 BASE-T/100 BASE-TX • Redundant Networks • View alarm and event status • Initiate operator push-button actions • Expandable memory with Flash Memory socket for record keeping & configuration transfer • Configuration stored in non-volatile memory for secure operation • Integrate HC900 controller alarms/events or build them into the interface 28 toc prev page next page web page Connectivity Solutions MatrikonOPC Secure, reliable open data connectivity MatrikonOPC offers the industry’s most extensive portfolio of OPC connectivity products along with unmatched global domain expertise. Its solutions integrate Honeywell’s products such as the HC900 Controller, MasterLogic PLC, single loop controllers, control systems, actuators and analyzers with third-party SCADA, historians and human machine interfaces (HMIs) to provide secure, reliable open data connectivity. The following MatrikonOPC products are available with Honeywell products: Universal PLC Server The MatrikonOPC Universal PLC Server is a single OPC Server that provides connectivity to multiple devices, protocols and APIs. MatrikonOPC Universal PLC Server offers a wide range of plug-ins to support the most popular PLC protocols. OPC Server for Modbus OPC Data Manager The Modbus OPC Server provides secure and reliable real-time OPC Data Manager (ODM) is a software application that transfers data access between all modbus-capable devices to OPC-enabled data from one OPC server to another. Use ODM when you need applications such as historians, HMIs and SCADA systems, etc. to share, map, and bridge OPC data between two or more control systems (e.g. PLC and a DCS). With ODM this connectivity can be OPC Redundancy Broker OPC Redundancy Broker (ORB) easily enables implementing accomplished with standard, off-the-shelf software. redundancy in systems that take advantage of OPC technology, OPC Excel Reporter such as Honeywell’s Experion HS. OPC Excel Reporter is an OPC Client for Excel that transforms ® Easy OPC Trender Easy OPC Trender is an intuitive and powerful OPC Trending Client. With OPC-HDA, you can connect to any process historian data source. OPC Security Gateway Excel into a reporting tool for your process and equipment data. Connect to any real-time (OPC DA) or historical (OPC-HDA) data source. With its simple and easy to use interface, Excel sheets and cells can be linked to specific I/O point(s) in the PLC in a matter of seconds. MatrikonOPC Security Gateway secures all real-time OPC MicroHistorian architectures. Unlike OPC solutions that rely only on DCOM security, OPC Micro Historian is ideal for storing data from individual PLCs, Security Gateway controls who can browse, add, read and/or write to a tag on a per-user-per-tag basis on any OPC DA or HDA server. in small plants, or for simple processes for analysis and reporting. OPC Tunneller OPC Tunneller provides an easy, reliable and secure way to communicate between networked computers. OPC Tunneller even allows for user configurable time-outs, thus giving you complete control. 29 toc prev page next page web page Actuators HercuLine Smart design for lower cost of ownership HercuLine Electric Actuators HercuLine 2000 HercuLine 2001 / HercuLine 2002 HercuLine 10260A / HercuLine 10260S Product Description Low torque electric actuator Low torque electric actuator Medium torque industrial electric actuator Torque 50 to 400 in-lb (6 to 45 N-M) 50 to 400 in-lb (6 to 45 N-M) 10 to 300 lb-ft (14 to 400 N-M) Stroke/Speed 90° to 150°/6 to 75 sec 90° to 150°/7.5 to 120 sec 90°/10/20/40/60 sec Input Signals Floating, Pos. prop., Open/Close 1-5 Vdc, 4 to 20 mA 0/1-5 Vdc, 0/4-20 mA, Floating, Pos. prop., Open/Close Position Feedback 1000 ohms potentiometer 0/1-5 Vdc, 0-16 Vdc, 0/4-20 mA, SW emulation 0/1-5 Vdc, 0-16 Vdc, 0/4-20 mA, SW emulation 1000 ohms potentiometer Position Sensing 1000 ohms potentiometer 2001: slidewire 2002: contactless Contactless Environmental -40° to 85°C (-40° to 185°F) -40° to 75°C (-40° to 170°F) -30° to 75°C (-20° to 170°F) Duty Cycle Continuous Continuous Continuous Repeatability N/A 0.2% of 90° span 0.2% span Dead-Band N/A Adj. 2% to 5% span Adj. 0.2% to 5% span Local Auto/Man Switch Optional Optional Optional Local Keypad/Display N/A Optional 10260S: Optional RS485 Modbus Comms. N/A Yes 10260S: Yes HercuLine Electric Actuators HercuLine Electric Actuators are engineered for exceptional reliability, accurate positioning, and low maintenance. Designed for very precise positioning of dampers and quarter-turn valves, they perform especially well in extremely demanding environments requiring continuous duty, high reliability and low maintenance. With non-contact sensing, the maintenance problems and unexpected shutdowns associated with slidewires and potentiometer wear are eliminated. HercuLine Smart Actuators Honeywell’s new actuators incorporate all of the quality and reliability features of the HercuLine actuators with the added benefits of microprocessor-based electronics. These benefits make it easier to install, set up and commission the actuator, while allowing you to monitor the health parameters for proactive maintenance planning. • RS485/Modbus communications for remote access • Programmable: Alarm and relay outputs; Characterization, failsafe functions, dead-band, and filtering; Direction of rotation • Diagnostic Parameters: Maximum Hi and Lo temperature; Stall and accumulated stall time; Total travel Honeywell Actuator Linkage Software Helps you size, select and install your Honeywell actuator. The software lets you choose the actuator and design the linkage that best fits your application. HercuLine Palm Software • Lowers ownership cost • Use your PDA for calibration, configuration and maintenance data • Eliminates local display and keypad 30 toc prev page next page web page Services and Expertise Honeywell Global Services and Support Maximize the return on your technology We offer the following services at each lifecycle stage: Before Installation: • Site survey • Consulting • Project planning Global Service and Support Team • Function design specification Count on Honeywell to help you streamline startup and optimize the • Product selection lifecycle of your automation investment. Honeywell’s global service During Installation: and support team will help you maximize the return on your • Hardware/Software supply technology investment through personalized service and assistance • Supervision of installation throughout the life of your installation. • Specific application development • Achieve faster and smoother startups • System configuration and integration • Reduce engineering, procurement, installation and commissioning costs by at least 10% After Installation: • Maintain continuity despite any turnover in your organization’s personnel • Acceptance testing • Maximize payback from your asset investments • Avoid unplanned downtime Service Professionals • Commissioning • Training • System optimization • Remote and onsite service programs, extended warranty, help desk and emergency support Our service professionals are experts in their field and have the The result is streamlined startup operations and optimized safety, necessary global certifications to safely install and maintain reliability, efficiency and sustainability through the life of the equipment. customers’ equipment. 31 Versatile and Modular Field Products Scan this QR Code to see how Honeywell’s portfolio of field measurement and control products enable you to manage your plant assets and optimize your entire enterprise with solutions that are easy to configure, operate and maintain. For More Information To learn more about Honeywell field products, visit www.honeywellprocess.com or contact your Honeywell account manager. Automation & Control Solutions Process Solutions Honeywell 512 Virginia Drive Fort Washington, PA USA 19034 Honeywell House, Arlington Business Park Bracknell, Berkshire, England RG12 1EB Shanghai City Centre, 100 Junyi Road Shanghai, China 20051 www.honeywellprocess.com BR-12-10-ENG May 2012 © 2012 Honeywell International Inc.