CASTLE TSM 21 Pocket Hole Machine Owners Manual

4

5

6

1

2

3

Item # Part #

E21610

B00964

B00338

D21638

E21617

7

N21142

F01420

F01410

C21004

P21306

D07130

D14034

D14934

F51620

P00535

8

H25061

D14100

CASE ASSEMBLY - Drawing 2 of 4

Qty Item # Part # Part Description

Drill Motor, Bosch PR10E 1.0 HP Motor

Castle Drill Bit, 9/64 Cobalt w/ 1/4" Shank

Solid Carbide 3/8" Three Flue Router Bit

Collet Assembly, 3/8 Bosch

Router Motor, Bosch 1617 2 HP Motor

Motor Mount U-Bolt Assembly

Motor Mount U-Bolt, 1/4-20 ZP

Nut, Nylon Lock, 1/4-20 ZP

Washer, 1/4 SAE ZP

Drive Cylinder Assembly

Cylinder, 1.06 Bore x 3" Stroke, SS Rod

Rod Clevis, 1/4"

Clevis Pin, 1/4 x 3/4 ZP

Hairpin, 1/4 ZP

Nut, Jam, 5/16-24 ZP

1/8 NPT x 5/32 PI Swivel Elbow

Extension Spring Assembly

Spring, Extension, .562 OD x 8.25 L x .062 Dia. ZP

Clevis Pin, 1/4 x 1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

9

10 H00141

11

N21143

F01410

F01420

12

M21044

F14340

F01420

G21123

N03442

F14458

F01420

13

E00491

M00235

F40388

Part Description

Bearing Jack Assembly

Bearing Jack, ZP

Carriage Screw, 1/4-20 x 3/4 ZP

Nut, Nylon Lock, 1/4-20 ZP

Bar Knob, Black Plastic, 1/4-20

Drill Motor U-Bolt Assembly

TSM-21 Trimmer U-Bolt

1/4 SAE Flat Washer

1/4-20 Nylon Insert Locknut

Motor Carriage Assembly

Motor Carriage Weldment

Bushing, 3/4" Hex Carriage Pivot, Brass

Screw, Cup Point Socket Set, 1/4-20 x 1-1/4

Nut, Nylon Lock, 1/4-20 ZP

Foot Switch Assembly

Switch, Foot Activated, Linemaster 491-SC36 w/Cord

Guard, Castle Universal Footswitch

Screw, Oval Head Self-Tapping, #4 x 3/8 SS

Qty

2

4

4

2

1

2

1

1

1

2

2

2

1

2

CASTLE, INC.

TSM-21 OWNERS MANUAL - PARTS LIST

SERIAL # 64324 and Above

Item # Part #

1

2

3

P00215

P14414

H10138

4

5

M00210

F14234

F14478

F14202

F01410

F01420

F11412

C00200

N21351

N70118

F12222

6

G21002

F14212

F14234

F01420

F08012

F08032

D08320

S21001

S00301

S11635

S17578

CASE ASSEMBLY - Drawing 3 of 4

Qty Item # Part # Part Description

Clamp Cylinder

Cylinder, Spring Return, 2" Bore, 1.5" Stroke, SS Rod

Fitting, 1/4 NPT x 1/4 Push in Elbow

Washer, Fiber, 1-3/8 ID

Clamp Guard

Clamp Guard, Yellow

Carriage Bolt, 1/4-20 x 1-3/4 ZP

Screw, Skt Hd Cap Screw, 1/4-20 x 7/8 Bk Oxide

Nut, Pem Self Clinching, 1/4-20 #2

Washer, 1/4 SAE ZP

Nut, Nylon Lock, 1/4-20 ZP

Nut, Hex Jam 1-1/4-12 ZP

Clamp Foot Assembly

Clamp Foot, Small Zinc Plated

Pad, Polyurethane 1-1/8"

Nut, Hex Jam, 1/2-20 ZP

Case Top Assembly

Case Top, Green

Carriage Screw, 1/4-20 x 1/2 ZP

Carriage Bolt, 1/4-20 x 1-3/4 ZP

Nut, Nylon Lock, 1/4-20 ZP

Screw, Pan Phillips Machine, 8-32 x 1/2 ZP

Nut, Nylon Lock, 8-32 ZP

Cable Tie Holder, Small White, Nylon

Label, TSM-21 Model Number

Label, Warning, Keep Hands Clear, Lexan

Label, Made in USA

Label, Caution, "Wear Safety Glasses"

2

2

1

1

2

3

1

1

1

1

1

1

1

1

1

1

1

4

1

5

1

1

1

1

7

8

9

10

11

12

13

G21003

F14212

F01420

S00320

M21009

F87192

M00400

D00720

F10010

D00710

F10010

G21001

F14212

F01420

F38034

F38160

F12120

G21004

F14212

F01420

Part Description

Case Left Side Assembly

Case Left Side, Green

Carriage Screw, 1/4-20 x 1/2 ZP

Nut, Nylon Lock, 1/4-20 ZP

Label. Serial Number

Dust Hole Cover

Dust Hole Cover

Screw, Pan Phillips Machine, 8-23 x 3/8 Thrd Cutting

Door, Front, Black W/ Logo

Door Hinge Assembly

Hinge, Plastic, Black, Female

#12X1/2 Self Tapping SMS

Case Hinge Assembly

Hinge, Plastic, Black, Male

#12X1/2 Self Tapping SMS

Case Bottom Assembly

Case Bottom, Green

Carriage Screw, 1/4-20 x 1/2 ZP

Nut, Nylon Lock, 1/4-20 ZP

Carriage Screw, 3/8-16 x 3/4 ZP

Nut, Nylon Lock, 3/8-16 ZP

Washer, 1/2 SAE ZP

Case Right Side Assembly

Case Right Side

Carriage Screw, 1/4-20 x 1/2 ZP

Nut, Nylon Lock, 1/4-20 ZP

Qty

1

3

1

2

2

4

2

2

4

2

1

1

2

1

4

4

3

3

2

1

2

2

CASTLE, INC.

TSM-21 OWNERS MANUAL - PARTS LIST SERIAL # 64324 and Above

Item # Part #

14

M21012

F02014

F14212

F01420

S21002

15 C00015

H00141

N00101

F14125

16 C21101

M21016

F10327

17

G21007

F14340

F01420

F01410

18

E10850

E10850

F08012

F08032

CASE ASSEMBLY - Drawing 3 of 4

Qty Item # Part # Part Description

Rear Door Assembly

Rear Door, Black

Washer, 1/4 ID x 2 OD, ZP

Carriage Screw, 1/4-20 x 1/2 ZP

Nut, Nylon Lock, 1/4-20 ZP

Label, Wiring Diagram

Door Handle Assembly

Bar Knob, Black Plastic, 1/4-20

Spring Door Clip

Screw, Hex Head Cap, 1/4-20 x 1/2 ZP

Safety Switch Blade Assembly

Safety Switch Blade

Screw, Button Head Socket, 10-32 x 7/8 Bk Oxide

Router Stop Plate Assembly

Router Stop Plate, Black

Carriage Screw, 1/4-20 x 3/4 ZP

Nut, Nylon Lock, 1/4-20 ZP

Washer, 1/4 SAE ZP

Router Stop Switch Assembly

Actuator, Magnetic

Switch, Magnetic Reed

Screw, Pan Phillips Machine, 8-32 x 1/2 ZP

Nut, Nylon Lock, 8-32 ZP

1

1

2

1

1

1

1

1

1

4

4

1

1

1

1

1

1

1

2

19

20 C21006

V21001

H11402

F44134

F01420

21

D07111

D14078

D14934

F14585

F01420

F01410

N21366

M21066

F14340

F01420

22

E10850

E10850

F08112

H38507

F08032

23

E10850

E10850

F08322

F08032

Part Description

Clevis Bracket Assembly

Clevis Bracket, 1/4" ZP BP11-C

Clevis Pin, 1/4 x 7/8 ZP

Hairpin, 1/4 ZP

Screw, Hex Head Cap, 1/4-20 x 5/8 ZP

Nut, Nylon Lock, 1/4-20 ZP

Washer, 1/4 SAE ZP

Work Top Assembly

Top, 1" Particle Board, 15" x 31", Standard Grey

T-Band, 1-1/4" Black Solid Convex

Screw, Flat Head Socket Cap, 1/4-20 x 1-3/4 Bk Ox

Nut, Nylon Lock, 1/4-20 ZP

Bar Spring Assembly

Single Coil Torsion Bar Spring

Plate, Bar Spring Retainer, Egalv

Carriage Screw, 1/4-20 x 3/4 ZP

Nut, Nylon Lock, 1/4-20 ZP

Safety Switch Assembly

Actuator, Magnetic

Switch, Magnetic Reed

Screw, Flat Head Phillips Machine, 8-32 x 1-1/2 ZP

Spacer, White Nylon, 3/8 OD x 5/32 ID x 7/8 L

Nut, Nylon Lock, 8-32 ZP

Drill Stop Switch Assembly

Actuator, Magnetic

Switch, Magnetic Reed

Screw, Flat Head Phillips Machine, 8-32 x 1/2 ZP

Nut, Nylon Lock, 8-32 ZP

Qty

1

1

4

4

4

1

1

4

4

1

1

2

2

1

90"

4

4

1

2

1

1

2

2

CASTLE, INC.

TSM-21 OWNERS MANUAL - PARTS LIST SERIAL # 64324 and Above

Item # Part #

1

E11424

D81614

F63238

F63260

2

E21024

E21016

H00015

E22708

E22708

E22708

3 H30843

4 F75702

5 E75762

6

P14113

P12447

P25421

P18230

P01418

P53202

P53293

7

P00117

P00535

P53202

CASE ASSEMBLY - Drawing 4 of 4

Qty Item # Part # Part Description

Transformer Assembly

Transformer, 120V Primary, 24V Secondary

Spade Lug, 16-14 AWG #8

Screw, Pan Phillips Machine, 6-32 x 3/8 ZP

Nut, Lock Washer, 6-32 Kep ZP

Control Board Assembly

EL-21 Solid State Control Board

Terminal Strip, 16 Pin

Circuit Board Support

Wire, 22AWG, 2 Strand, Grey Jacketed

Wire, 22AWG, 2 Strand, Grey Jacketed

Wire, 22AWG, 2 Strand, Grey Jacketed

Plate, Power Switch On/Off

Nut, Power Switch Mounting

Switch, Power, 30 A, 125 VAC

Regulator Assembly

Regulator, Parker, 1/4 NPT, 0-125 PSI

1/4 x 5/32 PI Swivel Elbow

Nipple, 1/8 NPT Hex Close

Fitting, 1/8M x 1/8 Barb, White Nylon Elbow

Tubing, 1/4 OD x 1/8 ID, Black Polyurethane

Tubing, 5/32 OD x 3/32 ID Black Polyethelene

Tubing, 5/32 OD x 3/32 ID Clear Polyethelene

Router Speed Control Assembly

Valve, Flow Control, SMC NAS-2000-N01

1/8 NPT x 5/32 PI Swivel Elbow

Tubing, 5/32 OD x 3/32 ID Black Polyethelene

1

1

1

1

3

22"

32"

54"

1

1

6"

6"

6"

1

1

1

1

1

6"

1

2

2

2

8

9 D01531

10

M21014

F14212

F01420

E21143

D81614

11

P21224

P14018

P00535

P00018

P53218

P53118

S12043

F63212

F63260

E00000

E96184

E96183

F63238

F63260

12

M00130

S11436

F63210

F63260

Part Description

Control Valve Assembly

3 Way Poppet Solenoid Valve, 24 VDC,

Legris 1/8 NPT x 1/4 PI-EL-SW

1/8 NPT x 5/32 PI Swivel Elbow - Legris

1/8 NPT Brass Muffler/Breather

Tubing, 5/32 OD x 3/32 ID Black Polyethelene

Tubing, 5/32 OD x 3/32 ID Natural Polyethelene

Spiral Wrap, 1/2" Black Polyethelene

Screw, Flat Hd Phillips, Machine, 6-32 x 2-1/2 ZP

Nut, Lock Washer, 6-32 Kep ZP

Panel Nut, Metal

Control Panel Enclosure Assembly

Control Panel Enclosure, 14 GA Egalv

Carriage Screw, 1/4-20 x 1/2 ZP

Nut, Nylon Lock, 1/4-20 ZP

Power Cord, 14-3 SJT w/ 3 Prong Plug

Spade Lug, Vinyl, 16-14 AWG # 8

Motor Power Outlet Assembly

Outlet, Duplex

Wire. 20AWG Stranded, Green

Wire, 14AWG Stranded, Red

Screw, Pan Phillips Machine, 6-32 x 3/8 ZP

Nut, Lock, 6-32 Kep ZP

Slot Cover Assembly

Back Plate Slot Cover

Tape, PVC Foam S/A 1-1/4"

Screw, Pan Phillips Machine, 6-32 x 1/2 ZP

Nut, Lock, 6-32 Kep ZP

Qty

1

10"

10"

2

2

4

4

1

6"

3

48"

44"

32"

2

2

3

2

4

1

1

2

2

1

3

CASTLE, INC.

TSM-21 OWNERS MANUAL - PARTS LIST SERIAL # 64324 and Above