Maxstar 150 STH Issued January 2007 • Index No. DC/27.2 ® Quick Specs Light Industrial Applications Processes Process Pipe Dairy Industry Food/Beverage Industry Restaurant/Kitchen Repair Experimental Aircraft Shipboard Installation/Repair Maintenance Repair TIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW) TIG/Stick Welding Power Source Amperage Range Input Power Max. Open-Circuit Voltage 1-Phase Power Weight The Power of Blue . ® Low OCV Stick is a simple design that reduces the open-circuit voltage to 15 volts when the welding power source is not in use. This circuit design is now built into the Maxstar 150 STH eliminating the need for add-on voltage reducers. Base Unit (#907 136) Comes Complete With: Power source with cord, 13 ft (4 m) stick electrode holder, 10 ft (3 m) work clamp, International flow-thru adapter and shoulder strap. Thermal overload protection with indicator light helps prevent machine damage if the duty cycle is exceeded or airflow is blocked. Single amperage range allows operator to accurately set amperage on both 115 or 230 V primary power. Full function remote control allows operator to crater out when doing critical work. (6 pin foot or finger tip control available) Best in class TIG and Stick arc characteristics for those demanding jobs. Built-in pulsing capabilities allow the operator to select from four fixed pulse frequencies to satisfy the application. Lift-Arc™ start provides TIG arc starting without the use of high frequency. Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine. 90 13.7 lb (6.2 kg) Portable in the shop or at the job site — at 13.7 lb the shoulder strap allows the end user to easily move from location to location. HF start for non-contact arc starting that eliminates tungsten or material contamination. 115 VAC: 5 – 150 A (DC TIG) 20 – 100 A (DC Stick) 230 VAC: 5 – 150 A (DC TIG) 20 – 150 A (DC Stick) Selectable trigger configuration allows the operator to choose standard or 2T trigger method to meet the application. Maxstar® 150 STH Stick/TIG package with protective carrying case and remote (#907 136-01-2) shown. Easy installation — Auto-Line™ provides state-of-the-art flexibility to the end user. The Auto-Line circuitry automatically connects to 115–230 VAC, single-phase power without removing the covers to relink the power source. No longer is there a concern if you have the correct machine for the shop or job site. Built-in gas solenoid eliminates the need for bulky torch with a gas valve. Adaptive Hot Start™ for Stick arc starts automatically increases the output amperage at the start of a weld should the start require it. Prevents the electrode from sticking and creating an inclusion. Power source is warranted for 3 years, parts and labor. Original main power rectified parts are warranted for 5 years. Miller Electric Mfg. Co. International Headquarters Web Site An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125 www.MillerWelds.com Specifications (Subject to change without notice.) Rated Output Welding Amperage Range Max. OpenCircuit Voltage Amps Input at Rated Output, 50/60 Hz KVA at Duty Cycle KW Dimensions Weight 115 VAC Stick 70 A at 22.8 VDC, 100% Duty Cycle 20 –100 A 90, 12 –16 V* 17.4 2.0 1.9 26.4 3.0 3.0 13.7 lb (6.2 kg) 115 VAC TIG 100 A at 14.0 VDC, 100% Duty Cycle 18.4 2.1 2.1 28.0 3.4 3.1 230 VAC Stick 100 A at 24.0 VDC, 100% Duty Cycle 13.1 3.0 2.8 H: 9 in (229 mm) W: 5-1/2 in (140 mm) D: 13-1/4 in (337 mm) 21.6 4.9 4.7 230 VAC TIG 100 A at 14.0 VDC, 100% Duty Cycle 8.3 2.0 1.9 14.2 3.2 3.1 Input Power 100 A at 24.0 VDC, 35% Duty Cycle 90, 12 –16 V* 5 –150 A 150 A at 16.0 VDC, 30% Duty Cycle 20 –150 A 90, 12 –16 V* 5 –150 A 90, 12 –16 V* 150 A at 26.0 VDC, 30% Duty Cycle 150 A at 16.0 VDC, 30% Duty Cycle *Sense voltage for Stick and Lift-Arc TIG. Certified by Canadian Standards Association to both Canadian and U.S. Standards. Control Panel 1 60 2 75 8 90 105 45 3 30 9 120 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 4 15 135 5 150 6 TIG HF Impulse Selector Light Pulsed TIG Selector Light Amperage Adjustment Control TIG Selector Light Stick Selector Light Process Selector Touch Pad Positive Weld Output Receptacle Ready Light Overtemperature Light Negative Weld Output Receptacle with Flow Thru 10 7 Performance Data 100 200 80 150 60 VOLT/AMP CURVES 230 V TIG/STICK Max 100 50 VOLTS OUTPUT AMPERES DUTY CYCLE CHART 250 TIG (115 &230V) Stick (230V) Stick (115V) 115 V TIG/STICK Max 40 TIG Min 20 STICK Min 0 10 0 % DUTY CYCLE 100 0 50 100 AMPS 2 150 200 Maxstar 150 STH Travel Pak ® Maxstar 150 STH Travel Pak #907 136-01-5 includes soft carrying case with wheels and tools typical for process pipe applications. Soft Carrying Case with Wheels empty #300 249 #907 136-01-5 Comes Complete With: Power source #907 136 Soft carrying case with wheels #300 249 Smith® Flowmeter gas hose Remote finger tip control Electrode holder/work clamp Flashlight Inspection mirror Kline 9 in side cutter Nicholson half-round bastard file Weiler stainless steel brushes and more Genuine Miller Accessories Remote Controls RCCS-6M (6-pin plug) #195 184 13.25 ft (4 m) cord #195 503 26.5 ft (8 m) cord North/south rotary-motion fingertip current/contactor control fastens to TIG torch using two Velcro straps. Great for applications that require a finer amperage control. Includes cord and plug. ® RFCS-6M (6-pin plug) #195 183 13.25 ft (4 m) cord #195 504 20 ft (6 m) cord Foot pedal current/contactor control. Includes cord and plug. RMS-6M (6-pin plug) #195 269 Momentary-contact switch for contactor control. Rubber-covered pushbutton dome switch ideal for repetitive on-off applications. Includes 26.5 ft (8 m) cord and plug. TIG (GTAW) Torch Packages Weldcraft® TIG Torches The Weldcraft line of TIG torches complements the most popular TIG power source line available today. The Weldcraft torch line includes both air-cooled and water-cooled models. Available with genuine Weldcraft parts. Air-Cooled Torches #WP1712RDI25 150 A, 12 ft (3.7 m) air-cooled torch with flow thru adapter #WP1725RDI25 150 A, 25 ft (7.6 m) air-cooled torch with flow thru adapter 3 Ordering Information Power Source and Options Stock No. Description Maxstar 150 STH Stick Package #907 136 Maxstar® 150 STH Stick/TIG Package with Case and Remote Fingertip Control #907 136-01-2 Maxstar 150 STH Travel Pak #907 136-01-5 Maxstar® 150 STH CE #907 139 Single-phase, 115–230 VAC, 50/60 Hz, includes 13 ft (4 m) electrode holder, 10 ft (3 m) work clamp, shoulder strap and primary cord WP1712RDI25 Includes #907 136 and protective carrying case (#195 180), plus WP1712RD125 torch with adapter, remote fingertip control (#195 184), gas hose and regulator Includes: #907 136 plus soft carrying case with wheels (#300 249), plus Smith® Flowmeter, gas hose, remote finger control, electrode holder/work clamp, flashlight, inspection mirror, side cutter, file, brushes, and more CE model, single-phase, 115–230 VAC, 50/60 Hz, includes 13 ft (4 m) electrode holder, 10 ft (3 m) work clamp, shoulder strap, primary cord, international flow thru connector and 6-pin plug ® Qty. Accessories Protective Carrying Case #195 180 Empty Soft Carrying Case with Wheels #300 249 Empty RCCS-6M #195 184 #195 503 13.25 ft, Remote Fingertip Control for Maxstar 150 STL and STH only 26.5 ft, Remote Fingertip Control for Maxstar 150 STL and STH only RMS-6M #195 269 26.5 ft, Remote On/Off Control for Maxstar 150 STL and STH only RFCS-6M #195 183 #195 504 13.25 ft, Remote Foot Control for Maxstar 150 STL and STH only 20 ft, Remote Foot Control for Maxstar 150 STL and STH only TIG Torch/Regulator Kit #195 226 Weldcraft TIG Torch WP1712RDI25 WP1725RDI25 150 A, 12 ft (3.7 m) air-cooled torch with flow thru adapter 150 A, 25 ft (7.6 m) air-cooled torch with flow thru adapter International-Style Flow Thru Adapter #195 234 25 mm Date: Total Quoted Price: Distributed by: Litho in USA Price
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