A DC27-2 Maxstar 150 STH.qxd

A DC27-2 Maxstar 150 STH.qxd
Maxstar 150 STH
Issued January 2007 • Index No. DC/27.2
®
Quick
Specs
Light Industrial Applications
Processes
Process Pipe
Dairy Industry
Food/Beverage Industry
Restaurant/Kitchen Repair
Experimental Aircraft
Shipboard Installation/Repair
Maintenance Repair
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
TIG/Stick Welding
Power Source
Amperage Range
Input Power
Max. Open-Circuit Voltage
1-Phase Power
Weight
The Power of Blue .
®
Low OCV Stick is a simple design
that reduces the open-circuit voltage
to 15 volts when the welding power
source is not in use. This circuit
design is now built into the Maxstar
150 STH eliminating the need for
add-on voltage reducers.
Base Unit (#907 136) Comes Complete With:
Power source with cord, 13 ft (4 m) stick electrode holder,
10 ft (3 m) work clamp, International flow-thru adapter
and shoulder strap.
Thermal overload protection with
indicator light helps prevent
machine damage if the duty cycle is
exceeded or airflow is blocked.
Single amperage range allows
operator to accurately set amperage
on both 115 or 230 V primary power.
Full function remote control allows
operator to crater out when doing
critical work. (6 pin foot or finger tip
control available)
Best in class TIG and Stick
arc characteristics for those
demanding jobs.
Built-in pulsing capabilities allow
the operator to select from four
fixed pulse frequencies to satisfy
the application.
Lift-Arc™ start provides TIG arc starting
without the use of high frequency.
Inverter-based, DC power source has
a simple-to-use operator interface
providing only the necessary
controls in a compact machine.
90
13.7 lb (6.2 kg)
Portable in the shop or at the job
site — at 13.7 lb the shoulder strap
allows the end user to easily move
from location to location.
HF start for non-contact arc starting
that eliminates tungsten or material
contamination.
115 VAC: 5 – 150 A (DC TIG)
20 – 100 A (DC Stick)
230 VAC: 5 – 150 A (DC TIG)
20 – 150 A (DC Stick)
Selectable trigger configuration
allows the operator to choose
standard or 2T trigger method to
meet the application.
Maxstar® 150 STH
Stick/TIG package
with protective carrying case and remote (#907 136-01-2) shown.
Easy installation — Auto-Line™ provides state-of-the-art flexibility
to the end user. The Auto-Line circuitry automatically connects to
115–230 VAC, single-phase power without removing the covers to
relink the power source. No longer is there a concern if you have
the correct machine for the shop or job site.
Built-in gas solenoid eliminates the
need for bulky torch with a gas valve.
Adaptive Hot Start™ for Stick arc
starts automatically increases the
output amperage at the start of a
weld should the start require it.
Prevents the electrode from sticking
and creating an inclusion.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Rated Output
Welding
Amperage Range
Max. OpenCircuit Voltage
Amps Input at
Rated Output, 50/60 Hz
KVA at
Duty Cycle
KW
Dimensions
Weight
115 VAC
Stick
70 A at 22.8 VDC, 100% Duty Cycle
20 –100 A
90, 12 –16 V*
17.4
2.0
1.9
26.4
3.0
3.0
13.7 lb
(6.2 kg)
115 VAC
TIG
100 A at 14.0 VDC, 100% Duty Cycle
18.4
2.1
2.1
28.0
3.4
3.1
230 VAC
Stick
100 A at 24.0 VDC, 100% Duty Cycle
13.1
3.0
2.8
H: 9 in
(229 mm)
W: 5-1/2 in
(140 mm)
D: 13-1/4 in
(337 mm)
21.6
4.9
4.7
230 VAC
TIG
100 A at 14.0 VDC, 100% Duty Cycle
8.3
2.0
1.9
14.2
3.2
3.1
Input
Power
100 A at 24.0 VDC, 35% Duty Cycle
90, 12 –16 V*
5 –150 A
150 A at 16.0 VDC, 30% Duty Cycle
20 –150 A
90, 12 –16 V*
5 –150 A
90, 12 –16 V*
150 A at 26.0 VDC, 30% Duty Cycle
150 A at 16.0 VDC, 30% Duty Cycle
*Sense voltage for Stick and Lift-Arc TIG.
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
Control Panel
1
60
2
75
8
90
105
45
3
30
9
120
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
4
15
135
5
150
6
TIG HF Impulse Selector Light
Pulsed TIG Selector Light
Amperage Adjustment Control
TIG Selector Light
Stick Selector Light
Process Selector Touch Pad
Positive Weld Output Receptacle
Ready Light
Overtemperature Light
Negative Weld Output Receptacle
with Flow Thru
10
7
Performance Data
100
200
80
150
60
VOLT/AMP CURVES
230 V TIG/STICK Max
100
50
VOLTS
OUTPUT AMPERES
DUTY CYCLE CHART
250
TIG (115 &230V)
Stick (230V)
Stick (115V)
115 V TIG/STICK Max
40
TIG Min
20
STICK Min
0
10
0
% DUTY CYCLE
100
0
50
100
AMPS
2
150
200
Maxstar 150 STH Travel Pak
®
Maxstar 150 STH Travel Pak
#907 136-01-5
includes soft carrying case with
wheels and tools typical for process
pipe applications.
Soft Carrying Case with Wheels
empty #300 249
#907 136-01-5 Comes Complete With:
Power source #907 136
Soft carrying case with wheels #300 249
Smith® Flowmeter gas hose
Remote finger tip control
Electrode holder/work clamp
Flashlight
Inspection mirror
Kline 9 in side cutter
Nicholson half-round bastard file
Weiler stainless steel brushes and more
Genuine Miller Accessories
Remote Controls
RCCS-6M (6-pin plug)
#195 184 13.25 ft (4 m) cord
#195 503 26.5 ft (8 m) cord
North/south rotary-motion fingertip
current/contactor control fastens to TIG
torch using two Velcro straps. Great for
applications that require a finer amperage
control. Includes cord and plug.
®
RFCS-6M (6-pin plug)
#195 183 13.25 ft (4 m) cord
#195 504 20 ft (6 m) cord
Foot pedal current/contactor
control. Includes cord and plug.
RMS-6M (6-pin plug) #195 269
Momentary-contact switch for contactor
control. Rubber-covered pushbutton
dome switch ideal for repetitive on-off
applications. Includes 26.5 ft (8 m) cord
and plug.
TIG (GTAW) Torch Packages
Weldcraft® TIG Torches
The Weldcraft line of TIG
torches complements the
most popular TIG power
source line available today.
The Weldcraft torch line includes both
air-cooled and water-cooled models.
Available with genuine Weldcraft parts.
Air-Cooled Torches
#WP1712RDI25 150 A, 12 ft (3.7 m)
air-cooled torch with flow thru adapter
#WP1725RDI25 150 A, 25 ft (7.6 m)
air-cooled torch with flow thru adapter
3
Ordering Information
Power Source and Options
Stock No.
Description
Maxstar 150 STH Stick Package
#907 136
Maxstar® 150 STH Stick/TIG Package
with Case and Remote Fingertip Control
#907 136-01-2
Maxstar 150 STH Travel Pak
#907 136-01-5
Maxstar® 150 STH CE
#907 139
Single-phase, 115–230 VAC, 50/60 Hz, includes 13 ft (4 m) electrode holder,
10 ft (3 m) work clamp, shoulder strap and primary cord WP1712RDI25
Includes #907 136 and protective carrying case (#195 180), plus
WP1712RD125 torch with adapter, remote fingertip control (#195 184),
gas hose and regulator
Includes: #907 136 plus soft carrying case with wheels (#300 249), plus
Smith® Flowmeter, gas hose, remote finger control,
electrode holder/work clamp, flashlight, inspection mirror, side cutter,
file, brushes, and more
CE model, single-phase, 115–230 VAC, 50/60 Hz, includes 13 ft (4 m)
electrode holder, 10 ft (3 m) work clamp, shoulder strap, primary cord,
international flow thru connector and 6-pin plug
®
Qty.
Accessories
Protective Carrying Case
#195 180
Empty
Soft Carrying Case with Wheels
#300 249
Empty
RCCS-6M
#195 184
#195 503
13.25 ft, Remote Fingertip Control for Maxstar 150 STL and STH only
26.5 ft, Remote Fingertip Control for Maxstar 150 STL and STH only
RMS-6M
#195 269
26.5 ft, Remote On/Off Control for Maxstar 150 STL and STH only
RFCS-6M
#195 183
#195 504
13.25 ft, Remote Foot Control for Maxstar 150 STL and STH only
20 ft, Remote Foot Control for Maxstar 150 STL and STH only
TIG Torch/Regulator Kit
#195 226
Weldcraft TIG Torch
WP1712RDI25
WP1725RDI25
150 A, 12 ft (3.7 m) air-cooled torch with flow thru adapter
150 A, 25 ft (7.6 m) air-cooled torch with flow thru adapter
International-Style Flow Thru Adapter
#195 234
25 mm
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
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